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A Look into
Fuel Trim
D
riveabilty?
Electrical
Diagnostics? If youre in the
transmission business, youre
eventually going to be involved with
it, so you might as well embrace it. It
didnt seem too long ago that engine,
transmission, ABS, and even body controllers were mostly independent entities. On modern vehicles, now more
than ever, these systems depend on
each other for proper operation.
For example, vehicles with the
CAN bus communicate through highspeed data lines and share sensor information that can render the vehicle useless if the system isnt operating correctly. See for yourself: Short or open
a CAN bus line and see if the vehicle
will even start.
Or take a look at a Chrysler 300C
and try to find the vehicle speed sensor.
Youll be looking for a while, since
this vehicle uses the CAN bus to share
the Electronic Stability Program (ESP)
data, including the wheel speed sensor
signal, with all modules wanting to
know wheel or vehicle speed.
Vehicle technology is increasing
by leaps and bounds, but thats no reason to shy away from it. Most transmission shops are well equipped to handle
electrical and computer diagnostics. If
you have a scan tool, a DVOM (better
yet, a digital storage oscilloscope), and
some general diagnostic tools, you can
easily diagnose issues found within
many systems of the vehicle.
Electronic engine controls, for
example, are so closely related to transmission operation, they should always
be considered as possible causes for
transmission symptoms. Coils, injectors, EGR valves, mass air flow (MAF)
Figure 1
by Sean Boyle
Figure 2
(Figure 3).
Just like transmission adaptive
controls, the fuel system is a finely tuned process that interprets many
input sensors to obtain a good base fuel
injection pulse width, and then verifies
this decision by interpreting the postcombustion lambda sensor (from now
on referred to as an HO2S).
There are three main modes of
operation: startup, open loop, and closed
loop. Interestingly enough, for startup,
the PCM mainly looks at engine coolant temperature and engine RPM to
determine injector pulse width. The initial injector pulse width is rather long,
but the goal is to inject a lot of fuel into
the cylinder to get it started. The scope
image displayed is a 05 Ford F150
with the scope connected to the injector
control wire. The startup pulse width is
over 90ms at about 50F.
(Figure 4).
As soon as the engine starts, the
PCM begins to read input sensors such
as crankshaft position, manifold absolute pressure, mass air flow, engine
coolant
temp,
intake air temp,
and throttle position to determine
the base pulse
width to operate
the injector.
While
the
engine is cold, the
engine
coolant
temperature (ECT)
has great influence over injector
pulse width; as the
engine warms up,
the MAF/MAP and
TP sensors play a
greater role. Since
these sensors can
make such a large
difference in the
base pulse width
calculation, its
GEARS August 2007
8seanboyle-fuel.indd 9
very important to check them for rational and plausible values. During this
phase, the engine control is working
in open-loop, where it relies on these
sensors to determine how much fuel to
inject into the engine.
(Figure 5).
Once the HO2S warms up, the
PCM will start to make fuel correc-
Figure 3
Figure 4
Figure 5
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allomatic-plcd.indd 11
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Figure 9
Figure 10
Positive Fuel Trim Values (+13%) O2 Sensor VERIFIES LEAN running engine
Possible Problem
Reasoning
Isolate and Diagnose
Restricted Fuel System
Vacuum Leak
Clogged/restricted Injectors
MAF (dirty)
12
8seanboyle-fuel.indd 12
Snap-throttle tests while observing the waveform on an oscilloscope. Clean the sensor using electrical contact cleaner and
compare pre and post waveforms to determine improvement.
Volumetric efficiency calculators can be downloaded from the
internet to help determine if your MAF reading is plausible.
7/11/07 12:14:49 PM
Any leak before or around the O2 sensor could cause outside air to be
drawn into the exhaust stream. The flow of exhaust gasses comes in the
form of pulses. The pulse itself will create a positive pressure, but after
the pulse, the exhaust system might contain a low pressure, which can
draw air through an exhaust leak. This air can trick the O2 sensor into
thinking the combustion was lean.
Engine Misfire
An ignition or fuel misfire will allow the engine to pump air directly into
the exhaust system. The O2 sensor will misinterpret the excess O2 as
lean combustion.
Secondary Air
Failure
Yes, its back! Secondary air systems are showing back up on vehicles.
A secondary air system pumps air into the exhaust stream before the
vehicle goes into closed loop to aid in converter efficiency. If this system
fails or leaks, unintended air will be drawn into the exhaust stream, tricking the O2 sensor into thinking combustion is lean.
Exhaust Leak
8seanboyle-fuel.indd 13
13
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High Fuel
Pressure
EVAP Purge
Solenoid is
Always Purging
The EVAP system collects fuel vapors from the tank and stores them
in a canister. Most systems purge the canister under cruise, but if the
solenoid is faulty, it might purge when its not suppose to, causing a
rich running engine.
EGR Stuck On
During cruise, the EGR system mixes inert exhaust gases with the
air and fuel charge to lower combustion temperatures. If the EGR is
coming on when it shouldnt, it lowers manifold vacuum, which will
make the PCM think its operating under more load and compensate
by adding fuel.
MAF (dirty)
The mass airflow (MAF) sensor informs the PCM of the density and
volume of air entering the engine. If it misrepresents this information,
the PCM will have to compensate based on O2 sensor values. A
dirty MAF sensor typically overestimates the amount of air at idle,
and underestimates the amount of air at cruise. This will result in
negative fuel trims at idle and positive fuel trims at cruise.
Contaminated
Fuel
Fuel vapors from contaminated oil will be drawn through the PCV
system. Normally, the crankcase ventilation doesnt supplement the
fuel system.
Contaminated Sensor
O2 sensors are miniature fuel cells that pump oxygen ions to complete chemical reactions (see Steve
Bodofskys article, GEARS March 2004). In many
cases, when the sensor becomes contaminated, the
sensor continuously pumps oxygen ions and generates a voltage on the signal wire. This will trick the
PCM into thinking the engine is running rich.
O2 Heater Circuit
Failure
Force the engine to run lean by creating a large vacuum leak and
observe the O2 waveform for correct operation.
KOEO should provide low voltage on HO2S once the sensor
warms up. Visual inspection might reveal moisture or oil contamination.
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