Professional Documents
Culture Documents
VI-013
Client
Zfod
Procedure
RCC-PV-01
Date
9 March 2015
Sketch:
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Reason of Stress Oriented Hydrogen Induced Crack (SOHIC)
In many situations Hydrogen Induced Crack (HIC) is relatively non-damaging, as the cracks lie parallel to the plane of
the plate, so there is little stress at right angles to the cracks. However, if the cracking is sufficiently severe and the
applied stresses high, the cracks may join up to produce a fracture, known as Stress-Oriented Hydrogen-Induced
Cracking or SOHIC.
SOHIC has been found occur between ambient and 300 F (150 C) or higher. High local stress or notch-like
discontinuities can serve as initiation sites for SOHIC. SOHIC is driven by localized stresses so that PWHT is
somewhat effective in reducing SOHIC
Affected Materials
Carbon Steel and Low Alloy steel
Appearance of SOHIC
In pressure- containing equipment, and most often associated with weldments and beside of Heat-Affected Zone
(HAZ) of the weld. And also be found at any location where zones of high hardness are found in vessels.
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2- After completion of inspection and defining the value , locations and configuration of
the crack , there are two methods to repair the crack :
a- Hole drilling :
Hole drilling is perhaps the most widely used repair method for cracks. The hole drilling method
requires placing hole at the tip of the crack, removing the sharp notch at the crack tip. However, the
hole needs to be of sufficient diameter to be successful in arresting the crack. As a rule of thumb,
larger holes are better as long as strength and stiffness of the structure or connection is not
compromised. Sufficient hole diameters depending on application.
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Drilling procedure:
Identify the tip of the crack using a recommended Magnetic particle testing.
Position the drill/coring bit such that trailing edge of the bit removes the crack tip. This ensures
the tip has been removed to avoid leaving a small crack, which would continue to grow. If crosssection loss is a major consideration, the bit can be centered over the crack tip but it increases
the likelihood of missing the crack tip.
Select proper diameter of drill bit.
After drilling, it is imperative that the surfaces around the hole be ground smooth.
The drill bit typically leaves burrs in the metal as the bit exits the hole, and these burrs can lead to
new crack initiation sites. . A small abrasive drum works well for finishing the inside of a hole.
Grind or air arc gouge the length of the crack.
Welding : ( use approved WPS and qualified welders )
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have the same ASME P-Number designation as the pressure component material into which
the insert is being installed.
Insert Plate Thickness :
The insert plate thickness should be not less than the nominal thickness of the material it
welds into. If a thinner insert plate than the nominal thickness of the material it welds into
must be used, it shall be evaluated for the intended service (such as fatigue due to cyclic
loading) using the rules in the applicable code of construction for the pressure component.
Edge Beveling :
Edge bevels in the insert plate and in the pressure component may be prepared by
Thermal cutting, arc gouging, machining, or grinding. The method should be appropriate for
the material and welding process used. All edges prepared for welding shall be examined to
the requirements of the applicable code of construction or post-construction code for the
pressure component being repaired. All unacceptable indications shall be
repaired to the requirements of the applicable code of construction or post-construction
code .
Welding :
- The weld between the insert plate and the existing pressure component shall be a full
penetration butt weld. Where possible, double-welded butt joints should be used.
- Welding procedures, welders, and welding operators shall be qualified in accordance
with the requirements of the applicable code of construction.
Examination :
100% RT or UT examination is required
Prepared By
Esmat Deif alla Abdel malek
Ratbaa Co. Authorized API Inspector
esali@ratbaa.com
07829971382
References:
API 510
(Pressure vessel Inspection Code: in service Inspection, Rating, Repair, and Alteration
API RP 571
ASME PCC-2
(Nondestructive Testing)