Professional Documents
Culture Documents
984-6801685
and 984-7801785
System Planning and Installation
GM-0984401
Rev. A
December, 1989
MODICON, Inc., Industrial Automation Systems
One High Street
North Andover, Massachusetts 01845
Guide
Preface
This guide describes the PC-O984-680/685 and PC-0984-780/785 Programmable
Logic Controllers and their available options, together with procedures for system
planning and installation.
Throughout this manual, the terms Programmable Controller,Programmable Logic
Controller,and PC have been abbreviated to icontroller for the sake of brevity. For
clarity and your convenience, the Models PC-0984-680, -685, -780, and -785 are
referred to in context as the 984-680 (or 780) or simply 685 or 785, etc. Chapter 1
deals specifically with the Models 680 and 685; Chapter 2, with the Models 780 and
785. Since the remaining chapters 3-6 discuss components and functions common to
all four devices, the 680/685/780/785 is referred to simply as the controlleror the
984 in these four chapters. Any topic unique to a particular device is clearly noted.
Note This manual describes system planning and installation informationfor the
Modicon 680, 685, 780, and 785 controllers, exclusive of Modbus PlusRv
communications(in the case of the 685 and 785). Information regarding the Model 685
and 785 controllers in connection with a Modbus Plusm network, including DIP switch
settings and network system configuration, is found in GM-MBPL-001, Rev. A, Modicon
Modbus Plus Network Planning and Installation Guide.
The information in this document is subject to change without notice and should not be
construed as a commitment by Modicon, Inc., who assumes no responsibilityfor any
errors that may appear in this document. No part of this document may be reproduced
in any form or by any means, electronic or mechanical, including photocopying,without
the express written permission of the publisher, Modicon, Inc. All rights reserved.
The following are trademarks of Modicon, Inc.:
884
984-680
P190
984
984-780
Modbus
680
780
984-685
984-785
Modbus Pius
GM-0984-W
Preface
iii
Objectives
This manual will help you plan, configure, mount, wire, connect, check out, and
troubleshoot your 984 slot-mount controller system, including 984/800 Series Remote
I/O. After reading this book:
A Control Engineer will be able to identify and physically plan the location and
mounting of system components.
A Plant Electrician/Installer will be able to install, power-up, and check out the
system.
A Maintenance Technician will be able to recognize, locate, identify, and resolve or
report system failures.
Related
GM-0984-001
GM-0984-IBM
ML-P1 90-USE
GM-T984-001
GM-HIBM-002
iv
Preface
Documents
Rev
Rev
Rev
Rev
Rev
I3
B
C
A
A
P190 ProgrammingGuide
IBM Programming Guide
984-68O/P190 PC System User Manual
984-68O/P190 PC System Tape Loader
IBM Load/Record Verify Users Guide
GM-O984-501
Minimum
Revision
Levels
The minimum prom revision levels for the 984-780 and 785 slot-mount controller
options are:
Option
D908
S908
5911
Rev. Level
C
E
E
The minimum revision levels for programmingsoftware diskettes and tapes are:
GM-0984401
Part Number
Version
Description
IBM
Disks
PG-DIBM-904
PG-DIBM-902
PG-DIBM-984
PG-DIBM-592
PG-DIBM-905
PG-DIBM-593
5.1
4.0
4.2
3.2
3.1
2.1
Configurator
Traffic Cop
Programmer
Load/Record/Verify
Ladder Lister
ASCII Programmer
P190
Tapes
PG-T984-304
PG-T984-302
PG-T984-301
PG-T984-305
PG-T190-401
PG-T984-003
3.0
3.0
2.1
2.0
2.1
2.0
Configurator
Traffic Cop (2 tapes)
Programmer
Utility
P190 Tape Loader
ASCII Programmer
Preface
Incomhg
Inspection
Guidelines
Note
vi
Preface
Table of Contents
2
7
8
9
9
9
10
10
......................
13
14
19
20
21
21
21
22
22
Chapter 1
Chapter 2
Chapter 3
Planning.. ...................................................
Overview .................................................
Space Requirements ........................................
Primary Power Lines ........................................
Environmental Requirements .................................
Mounting Hardware Requirements .............................
Housing Installation Options .....................................
Panel or Bulkhead Mounting ..................................
RackMounting ............................................
Grounding Your Installation ......................................
Primary Power Cable (AC/DC) ...................................
How to Configure Modbus 1, Port 1 Manually ........................
Chapter 4
GM-9994401
25
26
26
26
26
27
27
27
27
28
30
30
32
35
36
Table of Contents
vii
Chapter 5
..................
Planning for 984 Controllers with 800 Series Remote I/O ...............
Overview .................................................
RI/O Site Location Tradeoffs ..................................
Planning Your Remote I/O Cable Installation .........................
Good Cable installation Practices ..............................
Cabling Requirements .......................................
RI/O Cable Topologies .......................................
Planning Your Cable System Diagram ...........................
Drafting the Cable Diagram ...................................
Grounding Your Installation ........................................
Drop Cable to J890N892 Termination ...............................
Chapter 6
Appendix A
984-6801685 Specifications
.................,.,........
Appendix B
984-78OJ785 Specifications
............................
viii
Table of Contents
41
42
42
42
43
43
43
44
45
47
48
50
53
54
54
54
55
59
63
65
69
69
70
72
74
75
76
76
76
77
78
78
78
79
80
80
80
81
82
82
82
GM-0984-501
Appendix C
Appendix D
Troubleshooting
.....................................
StoppedErrorCodes.. .........................................
Customer Service & Technical Assistance ..........................
83
84
86
86
86
87
87
87
88
89
89
90
90
94
95
96
98
99
105
106
107
Table of Contents
ix
Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
Figure 40
Figure 41
Figure 42
Figure 43
Figure 44
Figure 45
Table of Contents
3
4
5
6
7
8
11
15
16
17
18
19
20
23
28
29
31
33
37
46
47
49
50
51
55
56
57
58
60
61
62
64
66
67
68
68
70
71
72
73
91
92
93
94
95
GM-O984-501
Figures (continued)
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50
Figure 51
Figure 52
97
99
100
101
102
103
108
Tables
Table
Table
Table
Table
Table
Table
Table
Table
Table
Table
Table
Gh4-99~501
2
3
4
5
6
7
8
9
10
II
12
24
34
47
84
84
85
86
86
91
106
Table of Contents
xi