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Source Terms For Accidental Discharge Flow Rates

Click in table below on desired source term (United States version):


Gas Discharge From
Liquid Discharge From Liquid Discharge From
Pressure Source
Pressurized Vessel
Non-Pressurized Vessel
Evaporation From
Evaporation From a Pool Discharge Of A Flashing
Non-Boiling Liquid Pool of Cold Boiling Liquid
Saturated Liquid
Discharge of a Flashing
Adiabatic Flash of a
References
Sub-Cooled Liquid
Liquified Gas Release
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Gas Discharge To The Atmosphere From A Pressure Source: 1, 2, 6, 7


When gas stored under pressure in a closed vessel is discharged to the
atmosphere through a hole or other opening, the gas velocity through that
opening may be choked (i.e., has attained a maximum) or non-choked. Choked
velocity, which is also referred to as sonic velocity, occurs when the ratio of the
absolute source pressure to the absolute downstream ambient pressure is equal
to or greater than [ ( k + 1 ) / 2 ] k / ( k - 1 ), where k is the specific heat ratio of the
discharged gas. For many gases, k ranges from about 1.09 to about 1.41, and
thus [ ( k + 1 ) / 2 ] k / ( k - 1 ) ranges from 1.7 to about 1.9 ... which means that
choked velocity usually occurs when the absolute source vessel pressure is at
least 1.7 to 1.9 times as high as the absolute ambient atmospheric pressure.
When the gas velocity is choked, the equation for the mass flow rate is:

or this equivalent form:

[ It is important to note that although the gas velocity reaches a maximum and
becomed choked, the mass flow rate is not choked. The mass flow rate can still
be increased if the source pressure is increased. ]
Whenever the ratio of the absolute source pressure to the absolute downstream
ambient pressure is less than [ ( k + 1 ) / 2 ] k / ( k - 1 ), then the gas velocity is nonchoked (i.e., sub-sonic) and the equation for the mass flow rate is:

or this equivalent form:

where:

Q
C
A
gc
k

P
PA
M
R
T
Z

=
=
=
=
=
=
=
=
=
=
=
=
=

mass flow rate, lb / s


discharge coefficient (dimensionless, usually about 0.72)
discharge hole area, ft 2
gravitational conversion factor of 32.17 ft / s 2
cp / cv of the gas
(specific heat at constant pressure) / (specific heat at constant volume)
real gas density, lb / ft 3 at P and T
absolute source or upstream pressure, lb / ft 2
absolute ambient or downstream pressure, lb / ft 2
gas molecular weight
the Universal Gas Law Constant = 1545.3 ft-lb / ( lbmol R )
gas temperature, R
the gas compressibility factor at P and T (dimensionless)

The above equations calculate the initial instantaneous mass flow rate for the
pressure and temperature existing in the source vessel when a release first
occurs. The initial instantaneous flow rate from a leak in a pressurized gas
system or vessel is much higher than the average flow rate during the overall
release period because the pressure and flow rate decrease with time as the
system or vessel empties. Calculating the flow rate versus time since the
initiation of the leak is much more complicated, but more accurate. Click here to
learn how such calculations are performed.
The technical literature can be very confusing because many authors fail to
explain whether they are using the universal gas law constant R which applies to
any ideal gas or whether they are using the gas law constant R s which only
applies to a specific individual gas. The relationship between the two constants
is Rs = R / (MW).
Notes:

(1) The above equations are for a real gas.


(2) For an ideal gas, Z = 1 and d is the ideal gas density.
(3) lbmol = pound mole
Return to Top

Liquid Discharge From A Pressurized Source Vessel: 1, 2


Initial instantaneous flow through the discharge opening:

(1) Qi = C A [ ( 2 gc d 2 H ) + ( 2 gc d ) ( P - PA ) ] 1/2
Final flow when the liquid level reaches the bottom of the discharge opening:

(2) Qf = C A [ ( 2 gc d ) ( P - PA ) ] 1/2
Average flow:

(3) Qavg = ( Qi + Qf ) 2
where:

Q =
C =
A =
gc =
d =
P =
PA =
H =

mass flow rate, lb / s


discharge coefficient (dimensionless, usually about 0.62)
discharge hole area, ft 2
gravitational conversion factor of 32.17 ft / s 2
source liquid density, lb / ft 3
absolute source pressure, lb / ft 2
absolute ambient pressure, lb / ft 2
height of liquid above bottom of discharge opening, ft

Return to Top

Liquid Discharge From A Non-Pressurized Source Vessel: 1, 2, 6, 7


Initial instantaneous flow through the discharge opening:

(1) Qi = C A ( 2 gc d 2 H )1/2
Final flow when the liquid level reaches the bottom of the discharge opening:

(2) Qf = 0
Average flow:

(3) Qavg = Qi 2
where:

Q
C
A
gc
d
H

=
=
=
=
=
=

mass flow rate, lb / s


discharge coefficient (dimensionless, usually about 0.62)
discharge hole area, ft 2
gravitational conversion factor of 32.17 ft / s 2
source liquid density, lb / ft 3
height of liquid above bottom of discharge opening, ft

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Evaporation From A Non-Boiling Liquid Pool:


Three different methods of calculating the rate of evaporation from a non-boiling
liquid pool are presented in this section.

Method developed by the U.S. Air Force: 2


The following equations are for predicting the rate at which liquid evaporates
from the surface of a pool of liquid which is at or near the ambient temperature.
The equations were derived from field tests performed by the U.S. Air Force with
pools of liquid hydrazine.

(1) E = ( 4.66 x 10- 6 ) u0.75 TF M ( PS / PH )


where:

E
u
TA
TF
TP
M
PS
PH

=
=
=
=
=
=
=
=

evaporation flux, ( lb / minute ) / ft 2 of pool surface


windspeed just above the liquid surface, miles / hour
ambient temperature, K
pool liquid temperature correction factor
pool liquid temperature, F
pool liquid molecular weight
pool liquid vapor pressure at ambient temperature, mm Hg
hydrazine vapor pressure at ambient temperature, mm Hg

(2) If TP is 32 F or less, then TF = 1.0


If TP > 32 F, then TF = 1.0 + 0.00133 ( TP - 32 ) 2

(3) PH = 760 exp[ 65.3319 - ( 7245.2 / TA ) - ( 8.22 ln TA ) + ( 6.1557 x 10 - 3 ) TA ]


Note: The function "ln x" is the natural logarithm (base e) of x, and the function
"exp x" is the value of the constant e (approximately 2.7183) raised to the power
x.

Method developed by U.S. EPA: 5, 6


The following equations are for predicting the rate at which liquid evaporates
from the surface of a pool of liquid which is at or near the ambient temperature.
The equations were developed by the United States Environmental Protection
Agency ( U.S. EPA ).

(1)

where:

( 0.284 ) u 0.78 M 0.667A P


E =
RT
E
u
M
A
P
T
R

=
=
=
=
=
=
=

evaporation rate, lb / minute


windspeed just above the pool liquid surface, m / second
molecular weight of the pool liquid
surface area of the pool liquid, ft 2
vapor pressure of the pool liquid at the pool temperature, mm Hg
pool liquid temperature, K
the Universal Gas Law constant = 82.05 ( atm cm 3 ) / ( gmol K )

The technical literature can be very confusing because many authors fail to
explain whether they are using the universal gas law constant R which applies to
any ideal gas or whether they are using the gas law constant R s which only
applies to a specific individual gas. The relationship between the two constants
is Rs = R / (MW).
The U.S. EPA also defined the pool depth as 0.033 ft ( i.e., 1 cm ) so that the
surface area of the pool liquid could be calculated as:

(2)

A = ( cubic feet of pool liquid ) / ( 0.033 ft )

All of the units in the above Equation (1) and Equation (2) are a mixture of metric
usage and United States usage. However, they are the units developed by the U.S.
EPA and thus they were retained here.
Note: gmol = gram mole.

Method developed by Stiver and Mackay: 3

The following equations are for predicting the rate at which liquid evaporates
from the surface of a pool of liquid which is at or near the ambient temperature.
The equations were developed by Warren Stiver and Dennis Mackay of the
Chemical Engineering Department at the University of Toronto.

(1) E = k P M / ( R TA )
(2) k = 0.00293 u
where:

E
k
TA
M
P
R
u

=
=
=
=
=
=
=

evaporation flux, ( lb / s ) / ft 2 of pool surface


mass transfer coefficient, ft / s
ambient temperature, R
pool liquid molecular weight
pool liquid vapor pressure at ambient temperature, mm Hg
the Universal Gas Law constant = 555 ( mm Hg ft 3 ) / ( lbmol R )
windspeed just above the liquid surface, miles / hour

The technical literature can be very confusing because many authors fail to
explain whether they are using the universal gas law constant R which applies to
any ideal gas or whether they are using the gas law constant R s which only
applies to a specific individual gas. The relationship between the two constants
is Rs = R / (MW).
Note: lbmol = pound mole
Return to Top

Evaporation From A Boiling Pool Of Cold Liquid: 2


The following equation is for predicting the rate at which liquid evaporates from
the surface of a pool of cold liquid (i.e., liquid temperature of about zero degrees
Centigrade or less).

(1) E = ( 0.018967 ) ( 0.5322 - 0.001035 B ) ( M ) e - (0.0043 B)


where:

E
B
M
e

Return to Top

=
=
=
=

evaporation flux, ( lb / minute) / ft 2 of pool surface


atmospheric boiling point of pool liquid, F
molecular weight of pool liquid
2.7183 ( the number that is the base of the natural logarithm system )

Discharge Of Flashing Saturated Liquid: 2, 4


(1) Q = 0.1597 D 2 P [ ln ( P / 14.696 ) ] ( TB / T ) ( T / cp )1/2 ( T - TB ) - 1
where:

Q = initial instantaneous mass flow, lb / s


D = discharge hole diameter, in
P = absolute source pressure, lb / in 2
T = source liquid temperature, R
TB = atmospheric boiling point of source liquid, R
cp = source liquid specific heat, Btu / lb / F
Note: ln = natural logarithm (base e)
Return to Top

Discharge of Flashing Sub-Cooled Liquid: 4


(1)

(2)

Calculate the single-phase flow component ( QS ) for the source liquid by using
the same equation as for a liquid discharge from a pressurized source, except
substitute the source pressure minus the source liquid vapor pressure for the
source pressure.
Calculate the flashing flow component ( QF ) by using the same equation as for
a flashing saturated liquid.

(3) QTotal = ( QS2 + QF2 ) 1/2


where:

QTotal = initial instantaneous mass flow, lb / s

Return to Top

Adiabatic Flash of a Liquified Gas Release Into Atmosphere:


Liquified gases such as ammonia or chlorine are often stored in cylinders or
vessels at ambient temperatures and pressures well above atmospheric pressure.
When such a liquified gas is released into the ambient atmosphere, the resultant
reduction of pressure causes some of the liquified gas to vaporize immediately.
This is known as "adiabatic flashing" and the following equation, derived from a
simple heat balance, is used to predict how much of the liquified gas is
vaporized.

(1) X = 100 ( HsL - HaL ) ( HaV - HaL )


where:

= weight percent vaporized


X
= source liquid enthalpy at source temperature and pressure, Btu / lb
HsL
= flashed vapor enthalpy at atmospheric boiling point and pressure, Btu / lb
HaV
= residual liquid enthalpy at atmospheric boiling point and pressure, Btu / lb
HaL

If the enthalpy data required for the above equation is unavailable, then the
following equation may be used.

(2) X = 100 [ cp ( Ts - Tb ) ] H
where:

X
cp
Ts
Tb
H

=
=
=
=
=

weight percent vaporized


source liquid specific heat, Btu / lb / F
source liquid temperature, F
source liquid atmospheric boiling point, F
source liquid heat of vaporization at atmospheric boiling point, Btu / lb

Return to Top

References:
(1) "Perry's Chemical Engineers' Handbook, Sixth Edition, McGraw-Hill Co., 1984
(2) "Handbook of Chemical Hazard Analysis Procedures", Federal Emergency
Management Agency, U.S. Dept. of Transportation, and U.S. Environmental
Protection Agency, 1989 (available at
http://nepis.epa.gov/Adobe/PDF/10003MK5.PDF) provides references to (2a), (2b)
and (2c) below
(2a) Clewell, H.J., "A Simple Method For Estimating the Source Strength Of
Spills Of Toxic Liquids", Energy Systems Laboratory, ESL-TR-83-03, 1983
(Available at Air Force Weather Technical Library, Asheville, North Carolina)
(2b) Ille, G. and Springer, C., "The Evaporation And Dispersion Of Hydrazine
Propellants From Ground Spills", Civil and Environmental Engineering
Development Office, CEEDO 712-78-30, 1978 (Available at Air Force Weather
Technical Library, Asheville, North Carolina)

(2c) Kahler, J.P., Curry, R.C. and Kandler, R.A., "Calculating Toxic Corridors", Air
Force Weather Service, AWS TR-80/003, 1980 (Available at Air Force Weather
Technical Library, Asheville, North Carolina)
(3) Stiver, W. and Mackay, D., "A Spill Hazard Ranking System For Chemicals",
Environment Canada First Technical Spills Seminar, Toronto, Canada, 1993
(4) Fauske, Hans K., "Flashing Flows: Some Guidelines For Emergency
Releases", Plant/Operations Progress, July 1985
(5) "Technical Guidance For Hazards Analysis", U.S, EPA and U.S. FEMA,
December 1987 [ Equation (7), Section G-2, Appendix G. Available at
http://www.epa.gov/OEM/docs/chem/tech.pdf ]
(6) "Risk Management Program Guidance For Offsite Consequence Analysis",
U.S. EPA publication EPA-550-B-99-009, April 1999. [ Equation (D-1), Section D.2.3,
Appendix D. Available at http://www.epa.gov/emergencies/docs/chem/oca-all.pdf]

(7) "Methods For The Calculation Of Physical Effects Due To Releases Of


Hazardous Substances (Liquids and Gases)", CPR 14E, Third Edition Second
Revised Print, The Netherlands Organization Of Applied Scientific Research, The
Hague, 2005. [ Equations (2.22) and (2.25) on page 2.68. ]

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