Wonderware In Practice

End User Engineers

2012
30th October 2012
9.30am 16.00pm

Welcome and Introduction to

Wonderware UK & Ireland
Wendy Snell
Wonderware Account Manager

Agenda
9.30
9.45
10.30

11.30
11.45
12.00
12.30
13.00
13.20
13:45
14.00

14.25
14:35
15.00
15:15

16:00

Registration, Tea and Coffee

Welcome and Introductions to Wonderware United Kingdom Wendy Snell
Wonderware in Practice demos and Hands on Exercise Paul Alcock
InTouch Paul Alcock
System Platform- Andy Graham
Coffee Break
HMI Reports- Andy Graham
Historian / Historian Clients / Information Server Andy Graham
Lunch in the Hub
Security Assurance Paul OConnell
Managed Services Pre-Empting Technical Issues Paul OConnell
ACP ThinManager Incorporating Mobile Devices Paul Alcock
Versiondog Short Intro and Hands On demonstrating the version control and automated
backup of PLC devices as well as managing InTouch applications using Versiondog
Paul Alcock
Coffee Break
Wonderware Road Map 2012 2013 - Paul Alcock
Q&A and Summary
Individual Meetings and Workshops
Your opportunity to interact 1:1 with our experienced consultants for
more detailed technical discussions or meet the rest of your regional
Wonderware United Kingdom team.
Close

Company Overview

Founded in 1985
70+ Employees
25,000 Licences
10M Turnover
Distributor of Industrial Software and Hardware
Principal focus is Plant Floor and Plant Floor to
Enterprise real-time feedback systems
SCADA, HMI, Management Information Systems
MES, OEE, Advanced Manufacturing

SolutionsPT Values
We strive to be Leaders
We focus our activities on Customer
Satisfaction
Our company is based on our employees
Knowledge and Competence
Our Employees are our strongest asset

Our Fundamental Building Block

NPS Net Promoter Score
Would you recommend us to a business friend or colleague?
NPS Score =
% Promoters - % Detractors (add graph)

Measures

Best Companies
Investors in People
ISO 9001:2000
ISO 14001

Serving over 1000 Customers

The Wonderware system is a vital tool used to analyse key data historically.
Without it we would be running the plant blind Tim Manuel, Artenius PET Packaging UK Ltd

*Logos for internal display only

About Wonderware
Star + distribution agreement between SolutionsPT and
Wonderware
Leading supplier of industrial automation and information
software solutions
Legendary for providing software that's easy to use and
for providing exceptional integration benefits
The first integrated set of application programmes for
developing almost any application in manufacturing,
continuous process and batch industries
Wonderware InTouch named Worlds Leading HMI
software in January 2012

Wonderware Software Solutions are

Everywhere!

More than 500,000 active software licenses

At over 125,000 plants & facilities
Supported in 181 countries
Across every vertical market

Key Principles of Wonderware Technology

Enables Customers to Synchronise their Production
Operations with Business Objectives
Technologically Advanced
Open Connectivity Independence from PLC based
Suppliers
Known for its Ease of Use
Core Knowledge into Manufacturing
Vast Investments in R & D
Solutions Driven
Focused on KPIs and Delivering good ROI

A common data model for many uses...

Visualisation and
Information Delivery
Worlds leading realtime HMI/SCADA
visualization application
Built on Windows
Historian / Historian
Clients

MES & EMI Software

High value, Operations,
Performance, and Quality
software applications
Utilizes System Platform
software services and
Wonderware client tools

System Platform & Functional Modules

Industrial software services platform and client tools
Supporting a broad range of real-time, Operations
Management applications
Unified software platform for HMI, SCADA, MES & EMI
Built on industry standards based, ArchestrA technology

The Right Customer Support & Services Across the

Investment Life-cycle

"I would like to say how

grateful we are for your
hard work resolving our
support issue. Your regular
updates, persistence and
patience were greatly
appreciated. Your efforts
have made a real difference
to our projects Mark
Allen, Software Engineer,
Mechatherm International
Ltd

Wonderware in Practice Product Offerings through Demos and

Hands on Exercises
Paul Alcock, Pre-Sales Technical Consultant

InTouch

InTouch
InTouch HMI
InTouch is an award winning Human Machine Interface (HMI) SCADA software
that provides graphic visualisation which brings our customers facilities to life
right on their computer screen. InTouch uses amazing graphical capabilities
and comprehensive functionality which enables customers to interact,
monitor, analyse and obtain industrial control of their plant operations.

All this leads to well designed standards-driven systems that maximize

productivity, optimize user effectiveness, increase quality, and lower
development, maintenance, and operational costs helping to make your
company the best it can be

InTouch
The worlds most sold SCADA package
22%

In 22% of the worlds manufacturing plants

100,000 plants and 0.7 million licenses sold

First version released in 1984

1987
2.0

1995
5.6

1999
6.0

2000
7.0

2001
7.11

2003
8.0

2004
9.0

2005
9.5

2007
10.0

2009
10.1

2011
InTouch
2012

InTouch
Upgrade
Configuration
Graphics
Connectivity
Scalable

Excellent Upgrade Path from early version

to current version
Simple to configure yet powerful and as
complex as required
Rich new graphics with powerful scripting

Open system not tied to a PLC vendor

InTouch can be scaled from single node to
much larger systems

InTouch
Architecture
PeerIOtoServer(s)
Peer
Architecture
Shared
Architecture
-Stand-Alone

InTouch
Architecture Terminal Server

InTouch
Terminal Server - Thinmanager
Centralised

ThinManager is software which provides centralized

configuration, management, visualization and security
for Clients and Servers in Terminal Services Networks

Designed

It is designed specifically for use within Industrial

Automation and simplifies the management of Terminal
Services architectures while also providing specific
features suited to production environments

InTouch
Thinmanager Features
Thin Client Management/Configuration
Terminal Server Management
Virtual Machine Management
Simple Thin Client replacement

Flexibility
Run Multiple Sessions at once,
Multiple monitors from 1 client
Terminal Server load balancing

Session tiling for control rooms

Embedded IP Cameras
SCADA Failover

Secure logins
Use PCs as Thin Clients
Simple Licensing model
Can be used with any SCADA software

InTouch
Licensing

60k Tags

With or Without IO

3k Tags

Development

1k Tags

Runtime

500 Tags

InTouch
InTouch 2012 New Features
ArchestrA Graphics
Performance Enhancements
Window Thumbnails
Installation
Alternative Authentication
Show/Hide Graphics Feature
Expressions Support in Minimum and Maximum Limits
Value Display Formatting
Tagviewer
Close button for windows

System Platform

System Platform
What is System Platform
Wonderware System Platform provides a single platform for all the
SCADA, Supervisory HMI, and MES and EMI Software
Solutions needs of industrial automation and information personnel.

At the centre of the Wonderware System Platform is the plant

model', which is the logical representation of the physical processes
being controlled and supervised. ArchestrA object technology makes
configuration, logging, delivery and maintenance of real-time and
historical information point-and-click simple.

System Platform
Data
Logging

Historian

Security

Data
Data
Logging

Alarms

Security

Alarms

Logging

OEE
Connectivity

Data
Logging

Security
Security

Functionality

Visualisation

Traceability
Data
Logging

Connectivity

System
Platform
Object

HMI

Connectivity
Connectivity
Security

HMI
Graphics
Alarms
Alarms

Historian

OEE

Functionality

Visualisation

Batch
Data
Logging

Functionality
Functionality

Alarms

Data
Logging

Traceability
Connectivity

Security

Functionality

Security

Quality

Visualisation
Visualisation
Alarms

Security

Connectivity

Functionality

Visualisation

Alarms

Quality

Reporting

Visualisation

Batch

Data
Logging

Reporting

Connectivity

Connectivity

Functionality

Visualisation

Functionality

Visualisation

Alarms

System Platform

Benefits

Structured Design

Simpler and faster implementation of changes

throughout the application

Re-usable Code

The object based design reduces engineering

costs and reduction in testing time

Scalable

Start small and grow with the site

Plant Solution

Can layer on top of Wonderware

Is for customers with a plan

Platform for Enhanced Wonderware provides additional products which

all use System Platform as a base
Functionality

System Platform

Concepts and Terminology

ArchestrA

It is an open and extensible system of components

based on a distributed, object-oriented design

Application Server

It provides a unified environment for visualization,

plant history, device communications and
automation application integration

Galaxy

Galaxy Repository

Application Servers application, configuration

information and project database

Single computer and software where the Galaxy

database is located

System Platform

Highlights

Leverage the .NET Framework for the Automation World

Object-based application
Centralized configuration and security

Multi-user development environment

Intake
Production

Component-based plant application model

Line 1
Line 2
Discharge

Self documenting
Advanced system maintenance and diagnostics

System Platform
System Platform takes SCADA from tag based systems into object
based design and development

Multiple Tags

Object

Graphic
symbols

Inputs/Outputs

Faceplates

Logic/Scripting

Historical Information

Alarms and events

Security

System Platform
Offers a single web solution for
Is the core application in the
aggregating and presenting plant
System Platform,
offering
of
Is aa set
high-performance
real-time
Provides hundreds
of connectivity
production and performance data
processing
services
and historical database over the web or company
solutionscommon
to connect
to a
etc.) and storing plant data.
multitude of (alarms,
industrialhistory,
devicessecurity,
andintegrating
intranet.
PLCs, and other automation
systems.

Wonderware System Platform

Wonderware
Application
Server

Wonderware
Historian
Device Integration

3rd Party
Data Sources

3rd Party
Controllers

Wonderware
Information
Server

System Platform
System
Interoperability

Devices, Applications, Enterprise

Integration

Wonderware
Intelligence

Enterprise Integration
Application

Enterprise
Integration

Database
Applications

Wonderware
InBatch

Asset
Management

Wonderware MES & EMI

Software Solutions

Asset
Monitoring

Wonderware
ArchestrA
ArchestrA
Performance
Quality
Quality Performance
BatchBatch
Operations
OperationsWorkflow
Workflow
System
Platform

LIM Systems

Wonderware
MES
QUALITY
Devices

Clients

Wonderware
MES
PERFORMANCE
Industry

Food &
Beverage

Applications
&
Industry
Packs

Microsoft Technology & IndustryRemote

Standards
Response
Objects

Mtelligence for
Wonderware
Partner
Solution

Empowering All Roles in the Plant

Wonderware
ERP MES
(SAP, Oracle,
Microsoft..)
OPERATIONS

Information /
WonderwareVisibility
Real-Time Manufacturing Operations Management

System Platform
Visualization Node

Visualization Node

Architecture
System
Architecture-Larger
Stand-Alone

Engineering Station

Workstation

Galaxy Repository
Historian
Automation Object Server

Automation
Object
Server

Device Integration Server

Automation
Object
Server

Galaxy
Repository

Historian

Information
Server

System Platform
Using InTouch in the IDE
InTouch WindowMaker

ArchestrA IDE
InTouchVewApp
Derived Template

Import
Export
Export
(Publishes)

Import and Export

.aaPKG File
Managed
Application

Stand-Alone
Application

Managed
Application
Published
Application

System Platform

2012 New Features

Support for buffered data (i.e. quicker than engine scan rate)
Much improved deployments
New security role for verified writes
Secure acknowledgement of alarms
Improved Engine Redundancy Stability
Faster Data Binding in Graphics
Correct Data Stuck Initialing Causes
Correct Deployment Failure Causes
Correct Erroneous Alarm Causes
Improved System Defaults
Enhanced Hyper-V Support - Redundancy/Failover within Hyper-V environment.

System Platform

Using System Platform

Coffee Break
11.30am 11.45am

HMI Reports

HMI Reports
HMI Reports is more than a entry level reporting package
Drivers for most popular SCADA packages not just
Wonderware
Includes own 500 point data logger to log to any ODBC
compliant database
Clients are not licensed Reports available to anyone
(depending on data source)

HMI Reports
A well known industry problem:
Reports are difficult to create
Reports take time to configure
Delivery of Reports can require interaction with IT
Aggregating production data into reports can be:
Expensive (Product and Infrastructure)
Time Consuming
Needs Maintenance and Support

Wonderware HMI Reports Solves all of this!

HMI Reports

Benefits

Reduce time and effort to create, distribute, and revise

reports

Quickly and easily transform your InTouch or Historian/InSQL

data into great looking, information filled reports
Requires no IT or programming skills
Make reports available easily and securely to any authorized
person with the built-in Web portal

HMI Reports
Visualization Node

Architecture - Stand-Alone

Visualization Node

Mail Server
Workstation

Tag Server
HMI Reports
Workstation

Printer

Device Integration
Server

HMI Reports
Licenced on Reports

3 Reports
10 Reports
20 Reports

50 Reports
Unlimited

HMI Reports

Example HMI Reports

Historian

Historian
What is Historian?
Its a big bucket for your data!

Its a secure, high speed, industrial bucket

Well established bucket, over 25,000 licences sold

Historian
Why not any Database?
Typical plant may have 5000 points stored at 1
second intervals
This is equivalent to 432 million points per day or
158 billion points per year
If data stored at 10:00:00am and 10:00:05am what
happens if you ask the value at 10:00:01 am?

Historian
Why Historian?
Over 25K licenses sold Low Risk
High speed collection (~ 100K points/sec)
High speed retrieval (~ 20K points/sec)
High data compression
Easy to administer
Built around SQL Server
Data quality stored with data
Secure CFR21 Part 11 compliant

New Features in 10.0

Historian

Plus
Millisecond
Timestamp
Resolution
Plus

Tiered
Historians

Application Server
Hierarchical Names

I/O

InTouch

System
Platform

Plus
SQL 2008, Win 7,
Windows 2008
Supported

Historian Client

Historian Client
It visualises, analyses and shares your plant
Information enabling better decisions at all
levels of the organisation

Desktop Tools

Trend
Query

Office Add-ins

Workbook (Excel)
Reports (Word)

ActiveX Controls

Trend
Query

.Net Controls

Trend
Query

Historian Client

Historical & live

display modes

XY Scatter Plot w/
Target Regions (NEW)

Create annotations
(user comments)

Advanced stacking &

scaling features

Batch Trend Analysis

Historical Playback

Accelerated playback
speed

Customized Colors,
Backgrounds

Historian Client

Automatically Generate SQL Queries No SQL Knowledge Required

Historian Client
Workbook
Microsoft Excel Add-in

Report
Microsoft Word Add-in

Levering existing skills

Less to learn, faster adoption

Out of the Box Results

Faster ROI
Office 2010 Supported (32-bit only)

Web Publish Capacities

Information Server web portal
Encourages broad use of data

Information Server

Information Server
Advanced Clients
ALL WW Content (incl.
Process Graphics &
Write Back)

Standard Clients
ALL WW Content (incl.
Process Graphics & NO
Write Back)

Information
Server

InTouch Process
Graphics
InSQL, InBatch or
other open plant
databases

Wonderware
Operations &
Performance

Wonderware Alarm
Database
QI Analyst

Information Server
Visualize Your Plants Real-time Performance
from Anywhere
Trending
ArchestrA
Graphics

Alarms

Security

Information
Server
Client

Information
Hierarchy
including KPIs

Information Server
Designed for engineers
not programmers
Microsoft SharePoint
technology
Rapid deployment
Leverage existing
investments
Superior Data Source
Connectivity

Configuration not programming

Centralized administration

Easy to customize with Web Parts

Hours/days vs weeks/months
InTouch, IndustrialSQL Server historian, ActiveFactory, InBatch
Part of the Wonderware System Platform
Equipment Operations Module, Equipment Performance Module

Use All of your plants data sources

Historian and WIS

Historian, Historian Client and

Information Server

Lunch
12.30pm 13.00pm

ACP ThinManager
Incorporating Mobile Devices

Operator Terminals with Thin Client Technology

Todays Hardware
Various form factors
Parallel, Serial Ports, USB
No Moving Parts

Software
Remote desktop management
Security
Multi monitor
Multi session

Traditional Plant/SCADA Network

Control Room
Dedicated PCs
For
Dedicated
Applications

Plant Floor Offices

Plant situated or Geographically Distributed Industrial Systems

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

HMI

Terminal Server (RDS) Plant Network

Control Room
- Terminal to Terminal Shadowing
- MultiSession
- Tiling

Plant Floor / Outstations

- MultiSession
- MultiMonitor
- Instant Failover
- Redundant Ethernet
- IP Cameras
HMI
MES
HMI
HMI
MES
HMI

MES
HMI
MES
MES

Terminal Servers
Running
Plant Floor
Applications

HMI
HMI
HMI

HMI
HMIHMI HMI
HMI
ERP

Plant Floor Offices

- Office Grade Thin Clients

MES
HMIHMI HMI
HMI

IP Cameras
MES
HMI
MES
HMI

What Are the Benefits?

A Terminal Server Architecture can
Increase Reliability
Increase Control
Increase Security
Decrease Maintenance and Energy Costs

Lower (TOC) Total Cost of Ownership

"The costs involved after purchase -- as is the case for most life-cycle
models -- normally exceed initial acquisition costs several times over
during the useful life of computing hardware. HP Whitepaper
According to a Gartner Group study, the total cost of ownership per year
and per user for a desktop computer is 3,300 - which includes training,
support and deployment costs - compared to 1,400 per thin client.
Compared with traditional PCs, thin clients cut maintenance costs by
71%, hardware and capital expenditure was down 61%, and energy
costs were reduced by 51%. - Lancaster University Study

How does Thin Manager Work

Thin Client to Thin Manager

Configuration to Thin Client

Session Request to Servers

TS CAL Request

TS CAL Permission

Session Display

Thin Manager Product

Thin Manager Product

WinTMC

iTMC

RDS Scalability
Client

InTouch TSE licenses

ACP ThinManager
(5 Pack)

Client

Client

Client

Console
Client
ACP ThinManager
(5 Pack)

Terminal Servers

PLC

PLC

PLC

RDS Load Sharing

Thin
Client

InTouch TSE licenses

ACP ThinManager
(5 Pack)

Thin
Client

Thin
Client

Thick
Client

Console
Client
ACP ThinManager
(5 Pack)

Terminal Servers

PLC

PLC

PLC

Thin Manager - Starts Secure

No hard drive with data to steal
No CD or floppy to allow installation of
rogue programs
USB is disabled by default
Encrypted protocol
Deploy and deny access with AppLink......

Increased Security
SecureAccess
Terminal Centric
Hide an application unless
user logs in with proper
credentials

Increased Security

SmartContext
User Centric
Have an application follow a
user around the plant

Thinmanager

Thinmanager Demo

SolutionsPT Partner Product

Versiondog Paul Alcock

Versiondog
Production Facility Issues
A production facility has many networked and standalone controllers and runs on a
multi-shift schedule.
Internal staff are constantly making modifications for bug fixing and optimisation.
External SIs and contractors are making modifications to software for enhancements and
new features.

Multiple programming devices are being used to make those changes.

Sometimes a change is made to the system that causes problems or downtime.
Finding and getting back to the optimum setting/version can take time and affect
product quality and output.

Versiondog
What is Versiondog?
Versiondog is software for backing up, managing and controlling your plant PLC and
SCADA software.

It provides data management and version control which includes change history, back
up and restore capabilities.
It stores all previous versions of code in the server and allows roll back to previous
versions as well as ability to see where changes have been made from any previous
version.
Versiondog recognises certain PLC code and knows where changes have been made
using smart compare modules.

Versiondog
What can it do?
Version
Control
Centralised
Scheduled
Backups

It backs up each version after every change so that any

version can be restored at any time.

It standardises and enforces procedures for version tracking

onto one single platform ensuring that every modification
can be reconstructed, assessed, restored or cancelled.
It performs and online backup and periodic intervals and
will notify of any deviations from the current master
version.

Versiondog
Compatibility
Versiondog works with the following systems?
Siemens S5 and S7

PCS7

Siemens Sinumerik 840D

ProTool

Rockwell RSLogix 500 and RSLogix 5000

WinCC Flexible

Schneider Modsoft

ABB, KUKA and Motoman Robots

Beckhoff TwinCat

MS Word

3S CoDeSys

MS Excel

Bosch CPS 21

PDF

InTouch

Binary Files

WinCC

ASCII Files

Versiondog
User Client

Admin Server
Plant
Area

User Client

PLCs

SCADAs
Documentation

Versiondog
Architecture Single Server
Ethernet

Versiondog Client

Versiondog Client
Profibus

Versiondog Server

Versiondog
Architecture Multiple Servers

Versiondog
Clients

Profibus

Profibus
Versiondog
Servers
Server Synchronisation Module

New in Version 2.1

Archive Manager
Parallel and Synchronization Server
CSV export functionality
XML Smart Compare
Enhancements Siemens
Enhancements Rockwell
Enhancements Schneider

Versiondog
Who is Versiondog Suitable For?
Facilities with many PLCs or robots

Facilities where many changes are made to on-site devices.

Facilities which operate in regulated environments.

SIs with many engineers working on many projects or many engineers working on a
single project.

Versiondog

Use Versiondog to Create a

Component and Manage Versions

Coffee Break
14.25pm 14.35pm

Wonderware Roadmap 2012 2013

Paul Alcock

Previous InTouch/Appserver
10.1/3.1

SP3 Patch 01 (System Platform 4.0)

10.1/3.1 Introduced

Enhancement release
Graphic enhancements
Documentation enhancements
Enhanced Compact Edition

10.1/3.1 SP3 Introduced

Support for Windows 7 / Windows 2008 R2
Support for Hyper-V

10.1/3.1 SP3 P01

Maintenance release

Support for ESX 4.1

InTouch/Appserver -Now
System Platform 2012
InTouch 2012 (Patch 01 released on 29th May)
Application Server 2012 (Patch 01 released on 29th May)
Historian 2012 (10.0 SP1 Patch 01 released on 24th Aug)
Information Server 2012
Historian Client 2012
Supported SQL 2008 R2 and Express
Windows XP SP3, Vista, and 7
Windows 2K3, 2K8, 2K8 R2

InTouch (10.5) 2012

Archestra Graphics

Faster loading
Graphics can be created with Window Maker only license.
Improved navigation
Improved data update times

Single Install Media

Installs all products from checkbox
Installs FS Gateway and configures automatically

Other

Improved Windows Memory Management and screen drawing times

New data monitor/watch application
Smart Card Support for logging in.
Graphic Preview in Window Maker
Support Windows 7 Embedded
RDS across multiple cores/CPUs, improved start up.

Application Server (3.5) 2012

Support for buffered data (i.e. quicker than engine scan
rate)
Much improved deployments
New security role for verified writes
Secure acknowledgement of alarms
Improved Engine Redundancy Stability
Faster Data Binding in Graphics
Correct Data Stuck Initialing Causes
Correct Deployment Failure Causes
Correct Erroneous Alarm Causes
Improved System Defaults

Enhanced Hyper-V Support

Redundancy/Failover within Hyper-V environment.

Other components
Information Server 3.5 (aka 2012)
Support for ArchestrA graphic improvements
Cyber security changes.

Historian 10.0 SP1 (aka 2012)

No changes - just renamed

Historian Client 10.0 SP2 (aka 2012)

New Service Pack

About Hyper-V
First released as part of Windows 2008
Refined in 2008 R2 (this is the Wonderware supported version).
Advantages over VMWare

Bigger range of hardware can be used (not expensive blade computers)

Cheaper in most cases
People know MS
Drivers for third party cards easier to manage.

Advantages of ESXi over Hyper-V

Smaller footprint (boots off SD card)

Greater performance
Easier to manage
More secure
More mature product.
Supports more Operating Systems
Huge install base.

Longer term
Q4 2012
MES Quality
Quality Sampling System, Alarms, SPC

Q1 2013
System Platform 2012 R2 (InTouch 10.6, Application server 3.6)
Muti-Galaxy Communications

Historian 11
Redundant Historians
Support for 3.6 features and improvements 100k per second capture

Information Server
New Overview Functionality
Contextualised data
Data from alarm DB, history and production DB
all displayed together

Much longer term

For mid 2013
Alarms incorporated into Historian
Alarm Improvements
New ArchestrA graphic library for High Performance
HMI
OPC UA
OPC A&E for Historian
Security improvements

Technical Q & A

Closing Address

Closing Address
Upcoming Training Dates
-

Intouch for System Platform 29th Nov

Intouch Part 1, 12th Nov, 3rd Dec
InTouch Part 2, 17th Nov
System Platform Application Server 26th Nov
Optimising System Platform 11th Oct
Information Server 18th Oct
Historian 5th Nov, 10th Dec
HMI Reports 16th Nov
InTouch ArchestrA Graphics 20th Dec