MINI LIMIT SWITCH

Mini Limit Switches

BCH Mini Limit Switches are designed with a single aim to improve productivity
better....faster....with less production down time. These Limit Switches deliver flawless,
continuous and consistent performance even in highly contaminated atmospheres and in
high shock and vibration applications. Manufactured to worldclass and exacting
standards, each product passes through Stringent Quality Tests.

Typical Applications

Features
Compact design requiring less mounting space.

Machine tools

Excellent contact reliability using crossbar contact method.

Material handling

Dual cutoff circuit with minimum chatter and bounce.

Food & beverages

Zinc Die cast base & high end polyamide cover.

Textile machinery

Terminals spread in a tiered array allow ample wiring space

Conveyors

Dust-proof, waterproof, oil resistant construction.

Packaging machinery

Long mechanical & electrical life

Technical Data
Ref. standards
Operating temp limits
Rated operating voltage (Ue)
Rated insulation voltage (Ui)
Rated impulse withstand
voltage (Uimp)
Rated Frequency
Rated thermal current (Ith)
Resistive Load
AC 15 Duty
DC 13 Duty

IS 13947-5-1
EN 60947-5-1
-20 to + 600 C
250V
250V
2.5kV
50/60 Hz
5A
5A, 250V AC
0.4 A, 125V DC
3A, 125V AC
2A, 250V AC
0.1A, 125 V DC

Conditional S. C. Current
Short Ckt Protection Device
Contact Combination
Mech. Life
Frequency of Operation
Electrical Life
IP category
Pollution Degree
Termination
Tightening Torque
Shock resistance as
per IEC 68-2-27
condition

100A
10A fuse
1 NO+ 1 NC
10 million oprns.
7200 oprns / hr.
0.3 million oprns.
IP 64
3
1.5 sq. mm. cable
0.6 Nm
10g in free condition,
30 g in fully operated

Vibration resistance as
per IEC 68-2-6

Max. 55 Hz

Operating Data Table

TOTAL
PRE TRAVEL MOVEMENT OVER TRAVEL
(P.T)
(O.T)
TRAVEL (T.T)
DIFF.

OPERATING
FORCE

RETURN
FORCE

Max. gms (N)

Min. gms (N)

Max. mm

(M.D), Max.
mm

Min. mm

Min. mm

900 (8.83)

150 (1.47)

1.5

0.7

5.5

Roller Arm

600 (5.88)

50 (0.49)

200

100

750

950

Adjustable

800 (7.84)~

50 (0.49)~

Roller Arm

342 (3.35)

21 (0.21)

200

100

750

950

800 (7.84)~

50 (0.49)~

203 (1.99)

12 (0.12)

200

100

750

950

Cat's Whisker

90 (0.80)

30

20

50

Flexible Rod

90 (0.88)

50

20

70

1000 (9.81)

1.5

4.3

5.8

Push Plunger
Roller Plunger
Cross Roller
Plunger

Adustable Rod

General
Purpose

Travel & Operation Diagrams

Rotary Movement

Linear Movement

(DLSMRP/DLSMRP/DLSMRPX/DLSMPP/DLSMAR)

( D L S M R L / D L S M R L A / D L S M J WA )

P.T.

T.T
.

Resetting

P.T.

.
O.T
M.D.

M.D.

O.T.

T.T.

Actuator

Resetting

T.T
O.T

=>
=>

Total Travel
Over Travel

M.D
P.T
h
a

=>
=>
=>
=>

Movement Differential
Pre Travel
80% of T.T.
450

Point

Catalogue Reference Table

TYPE

Push Plunger

DESCRIPTION

CAT. REF.

Standard

DLSMPP

Standard

DLSMRP

Cross

DLSMRPX

Roller Lever

Standard - 30 mm

DLSMRL

Roller Lever

Adjustable
30 mm - 70 mm

DLSMRLA

Adjustable

DLSMJWA

Flexible Rod

Nylon

DLSMSR

Cat's Whisker

Steel Wire

DLSMSW

General
Purpose

Standard

DLSMAR

Roller Plunger

Rod Arm

Dimensions (mm)
Adjustable Roller Arm (DLSMRLA)

12.5

18.5

Adjustable 30-118

64

56

Arm fastening
plate

38.1

18.5

M4 arm fastening
screw with
hexagonal holes

(44.9)

5.55

36.3+0.8

28.5+0.8

12.5

18.5

M4 arm
fixing
Screw (with
hexagonal
holes)

ax
20 m
0

Adjustable
length of
arm (30-70)

10.2

56

12.5

R30

PT

0
ax
0 m

PT 2

47.7+0.8
42.7+0.8
33.5+0.8

64

2
PT

41.2+0.8
36.2+0.8

18x7 Nylon
roller (Roller
can be rotated
and locked in
any position
o
through 360 )

56+0.3

a
0m
0

Adjustable Rod Arm (DLSMJWA)

64

Roller Arm (DLSMRL)

(46.4)

PT 30 max

10.2

10.2

100+1.5

100+1.5

5.8

2-42 +0.2/0.
Mounting holes

14

2-M3x23
Cover Scres

56

56+0.3

2-M5 (P=0.8)
tapped mounting
holes

7.5+0.2
15.1

General Purpose (DLSMAR)

4 Nos.
5.5
21+0.3

4 Nos.
M4 TAP
21+0.2

12.5x3.8
Stainless
steel roller

56

56+0.3

10

Push Plunger (DLSMPP)

3

10.2

64

560.3

26.5

PT 1.5 Max

7 Stainless
Steel Plunger

16.8

PT 1.5 Max

Through Hole Mounting

(Thickness of Panel< 5mm)

Surface Mounting
(Depth of Screws holes> 15mm)

10

Mounting Dimensions

37.7

25

56+0.2

21+0.2
28

64

56+0.3

4
20.4+0.3

64

2-M5 (P=0.8)
tapped 7 In
deapth mounting
holes

64

M3x6
Cover
Screw

14.8

51.5

41.5

Nylon Rod

10.2

12.5x3.8
stainless
steel roller
plunger

1.2
Steel Wire

38

PT 1.5 Max

PT 50 max

Roller/Cross Roller Plunger (DLSMRP/DLSMRPX)

Cat Whisker(DLSMSW)

Flexible Rod (DLSMSR)

IND-CONTROL/MINILIMIT/3000/DEC'04

RP / 5,000 / Jan. '08