Professional Documents
Culture Documents
Version
GM.2.003044.EN
0
Code
Version
Date
1800.32.0200
C
29.01.2014
URL: http://www.wittur.com
e-mail: info@wittur.com
Code
Version
GM.2.003044.EN
0
Code
Version
Date
1800.32.0200
C
29.01.2014
General up-dating
29/01/14
Up-dated document's Lay-out and the following points: 9.1; 9.2; 9.3
03/06/08
MOD.
12/05/04
DESIGNATION
DATE
EN
INDEX
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
1.31
1. Before installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Description and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Liability and warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Preparation of work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Content of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Hinged buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Supply and control unit with RESET switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Landing door emergency unlocking device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Electrical installation HSG / HSK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Hinged buffers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Supply and control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Landing door emergency unlocking device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Temporary safety room height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. Maintenance, inspection and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Maintenance and inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Performance of repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. Lift maintenance works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. Hinged buffer specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 System for temporary safety room with PU buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Temporary safety room guards with oil buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Declaration of conformity (EG type test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Annex to the declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Conformity test certificate (EN 81-21) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Annex to the conformity test certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
Pag.
2
2
3
3
3
4
5
6
6
8
8
9
11
11
11
11
12
13
14
14
15
16
18
18
19
20
20
22
24
26
EN
1. BEFORE INSTALLATION
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
2.31
Hinged arm
Pulling magnet
Terminal box
Rear wall
Safety switch
Emergency unlocking
device monitoring
Housing
Buffer
Standard bracket for
guide rail
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
3.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
4.31
A check for completeness and correctness of all parts should be made when the equipment is delivered to the site.
Compare the article numbers and the type designations with the order details.
1.5 NAMEPLATE
The type designation is printed on the face of the hinged buffer.
Compare the information on the nameplate with the order data.
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
5.31
Terminal box
When the equipment is delivered to the site, check the consignment note and the order to make sure that the shipment is complete and correct. In particular, compare the article numbers,
quantities and type designation.
The following components are part of the delivery of the System for
temporary safety room type HSG / HSK:
- 1 consignment note
- 2 hinged buffers
- 1 guide rail (F rail) bracket
- 1 set of labels or plates for HSG or HSK
- 1 instruction manual
F rail bracket
If the consignment is intended for doors of another manufacturer, an installation note is enclosed.
Buffer
EN
2. INSTALLATION
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
6.31
Car or
counterweight
Stop
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
7.31
X = variabel
X = variabel
Wall fastening by 2 x
90angle brackets
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
8.31
The terminal box is installed at the well wall directly beside the hinged
support.
- Mark the place at which the terminal box will be installed at the well
wall.
Travel cable
Fasten the terminal box in such a way that the suspended cable
is not ripped when the buffer stroke is longest (see chapter
Areas of use).
- Fasten the terminal box.
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
9.31
2.4.1 Electric circuit diagram HSG (well pit with 2 hinged buffers, any drive concept)
Legend: KSV
SV
KSB
SB
KER
MER
MP
SKP
KAK
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
10.31
2.4.2 Electric circuit diagram HSK (well pit with 2 hinged buffers, any drive concept)
EN
3. SETTINGS
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
11.31
Residual
stroke
Air gap
- Check the width of the air gap.
The air gap between the vertically disposed hinged arm and the
stop should be 10 mm (see Figure).
- The stop buffer acts as path limiter for the vertical position of the
hinged arm.
- The adjusting nut limits the distance the hinged arm can move
between the bottom end of the hinged arm and the horizontal surface of the housing. There should be no metal-to-metal contact
when the arm moves out (noise).
- The working stroke of the pulling magnet is 8 mm. The stroke setting
can be adjusted after moving the rear wall horizontally. When
picked-up, the tick part of the anchor should project 2mm beyond
the guide.
- The duty factor of the magnet is 40%.
The magnet must only switch on the moment the car starts moving
and it must be switched off when the drive switches off.
Stop buffer
Adjusting
nut
Pulling magnet
Air gap
~ 10 mm
EN
4. FUNCTION TEST
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
12.31
Assuming that the equipment installation is made professionally and all instructions are observed, it can be assumed that the
safety system is working properly.
The quality and function of all components are subject to strict controls and are tested and ready for installation when they are
delivered from the factory.
Final inspection:
1. Correct position of the hinged buffer.
Before the lift is switched on, make another manual check of the size of the air gap to the stop at the car with a cord or
a levelling staff and the overlap of the hinged arm, which should be 15 mm.
Do not obstruct the movement of the hinged arm. This produces noise and you need a lot more time to restore all settings (magnet stroke, switch, stop, etc.). The factory setting is in excess of 25 mm.
In no case must this check be made when the electric operation has started and you lock yourself inside the well. Mortal
Danger!
2. Electrical operation
Before starting operation, make another check of the correct installation by reference to the circuit diagrams.
2.1 HSG system
The correct function of the hinged arms can be checked most easily by an inspection trip on the car roof in upward direction.
2.2 HSK system
The correct function of the hinged arms can be checked most easily by in inspection trip on the car roof or with the return
control in downward direction.
After that, the lift can be used normally. During this, the correct installation of the stops and the clearance for dropping out
are performed automatically. If something is wrong, either a fault occurs (no making of the drop-out control) or a sound is
produced when the hinged arm wants to move to end position.
3. Inspect the emergency unlocking device monitoring
Check all installed electrically monitored emergency unlocking devices at the end of the test runs.
Unlock the landing door with a triangle emergency door opener. After this, no run command should be accepted and the hinged
buffers should remain at passive position.
Normal operation of the lift is not possible unless the RESET button is pressed.
Press the RESET button. Give a run command.
The command must be accepted.
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
13.31
Fahrkorb-Schrze
Car apron
H1 = Temporary safety room height
H2 = Entry gap height
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
14.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
15.31
Replacement of switches.
Replacement of the magnet.
Replacement of bearings.
Replacement of the stop buffers.
Replacement of the buffers.
Any damage that cannot be repaired by observing the instructions in this manual or whose cause is not clear should be
reported immediately to your nearest representative of the company WITTUR (within the EU) or to FiA - Fachinspektorat
fr Aufzge AG (for Switzerland).
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
16.31
The following working steps must be performed when maintenance requires entry in the well pit or climbing on the car
roof:
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
17.31
EN
product of P + S; type E2
product of Henning; type LP 40
Load acc. to EN 81
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
18.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
19.31
EN
8. ANNEX
8.1 DECLARATION OF CONFORMITY (EG TYPE TEST)
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
20.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
21.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
22.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
23.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
24.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
25.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
26.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
27.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
28.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
29.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
30.31
EN
Code
Version
GM.2.003044.EN
0
Code
Version
Date
Page
1800.32.0200
C
29.01.2014
31.31