Professional Series

Winches for Industrial appliance

Sales program

Series ESF / ESG

quick delivery

haacon hebetechnik gmbh

Josef-Haamann-Str. 6
D-97896 Freudenberg/Main

DMSZ
Zertifiziert nach

ISO 9001

Tel. + 49 (0) 93 75/84-0

Fax + 49 (0) 93 75/84-86
e-mail: hebetechnik@haacon.de
Internet: http://www.haacon.com

QM 00414

|1 |

Professional Series

We reserve the right to amend specifications without notice

or obligation

Industriehebetechnik

Welcome
We are happy to welcome
you in the new haacon
catalogue and hope we
can give you a clear view
of our products. Winch
engineering is constantly
developing, so some products have been changed,
some disappeared and
others took their place.
What remains the same
is haacon's ingenuity and
dedication.

to our enlarged motorized winches

sales program
We took the opportunity to change the literature to be more a reference manual than an inventory list. Taking stock of our activities, we found that most
winches we produced were "special" in one way or the other, be it a slightly
modified standard winch or a winch that has no resemblance to anything in
the catalogue other than the makers name. With this knowledge we decided
that we would serve our customers better by providing them with a detailed
background to winch selection and design, rather than providing them with
a standard program only. In this catalogue you can find several diagrams
that help to make a primary selection of type and size, type of motor and
the required power. As always you are very welcome to ask us, or our local
representative for advice on the final selection or possibilities not covered by
this catalogue.
Quick selection
Winch types are now described in general terms, with a short list of non - options. Although our company philosophy is "nothing is impossible", we must
be realistic too. The non-options are options or combinations that cannot be
made in that particular series. They will be covered by other series.
We choose not to list all options and winch applications, so we have more
space for technical information and possibly you have found a use for the
winch that we had never thought about.
The options indicated by drawings at the bottom of each page are a small
selection of special versions, not saying that these are the only versions
available. The winch capacities listed in the tables refer to a FEM/ISO classification. The classification system is discussed in detail on page 21 of this
catalogue. The loads and speeds are averages and with increasing demands
the ultimate winch to select might differ from the data average given in this
catalogue.
We hope you will find this catalogue a useful guide that will lead to a successful, reliable and above all a safe use of haacon equipment.
The long list of more or less boring data and complicated calculations might
suggest otherwise, but the true interaction between haacon and the customer lies in personal contact, so in case of doubt or questions do contact
us. We are there for you, not the other way around.

|3|

Professional Series

Content
Welcome..................................................................................................... 3
Designs....................................................................................................... 5
ESF-Series................................................................................................... 6
ESG-Series.................................................................................................. 8
C1 (BGV C1) - Series...................................................................................... 10
HEB-series................................................................................................... 11
P-series....................................................................................................... 11
VTF-series................................................................................................... 12
VP-series..................................................................................................... 13
TN-series..................................................................................................... 14
TME-series.................................................................................................. 14
TMV-series................................................................................................... 14
Capstans for marine and industrial purposes........................................................ 15
Winch options............................................................................................... 16
Motors........................................................................................................ 17
Controls...................................................................................................... 18
Power......................................................................................................... 19
Duty........................................................................................................... 20
Life-time...................................................................................................... 21
Application sheet........................................................................................... 22
Application................................................................................................... 23

Test facility. A number of winch

applications is shown on page 23

|4|

Industriehebetechnik

ESF Series FloatingDesigns

Drum

ESG Series Supported Drum

Electric

Electric

C1 Series

HEB Series
P Series Compact winch

Electric

Electric Hydraulic Pneumatic

VTF Series Floating Drum

TN/TME/TMV Series

Electric Hydraulic Pneumatic

Only Hydraulic

|5|

Professional Series

ESF-Series
Options:
Grooved drum
Pressure roller

Motorized - Rope winch Type ESF

Specifications

Load limiter
Limit switch
Slack rope device

Voltage
1st Layer

Special coating
If a larger drum capacity
is needed, please favor
annother series
Non-options
Clutch

3rd Layer

230V/ 50 Hz
200

250

500

400

Storage m

3,4

2,8

3,2

3,4

3,2

VSeil m/min

7,2

7,2

7,5

72

7,5

W.L.L kg

125

200

400

165

325

11,5

9,6

11,0

11,5

11,0

VSeil m/min

8,6

9,1

9,4

8,6

9,4

max. no. of Layers 3

max. Storage m

26

17,8

20

26

20

Ordinary rope

61

Rating

1Am

Rope mm
5

Non twisting rope

41

1Am
51

1Bm
62

1Am
41

1Am
61

Rating 4

1Am

1Bm

1Bm

1Bm

1Bm

Power kW

0,37

0,55

1,1

0,55

1,1

Current A

1,05

1,43

2,7

4,5

7,5

Weight kg
w.o. rope

18

21,5

38

23

43,5

150

250

500

200

400

Type

|6|

400 V 50 Hz/ 3-Phase

150

Storage m

Hydraulic drive
Pneumatic drive

W.L.L kg

ESF

1)

Single strain strength min. 1570 N/mm2

2)

Single strain strength min. 1770 N/mm2

3)

Regular No. of layers: 3

4)

Rating according to DIN 15020 resp. FEM 9.511

5)

suitable ropes, differing rope dimension on request, rope not included

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Industriehebetechnik

ESF-Series

B
A

Dimensions in mm

Dimension sheets delivered on demand

Type ESF

94
145
150
94
145
200
94
145
250
125
200
400
125
200
500
incl. Pressure roller and base
225
200
150
225
200
200
225
200
250
280
220
400
280
220
500

HCenter

Drum

Flange

Drum Length

72.5
72.5
72.5
100
100

70
70
70
90
90

140
140
140
190
190

61
61
61
67
67

84.5
84.5
84.5
112
112

70
70
70
90
90

140
140
140
190
190

61
61
61
67
67

ESF winches are designed as modular rope winches for small and medium loads with flanged
on wormgear. The simple design is suitable for many lifting tasks with lower load cycles and
small load requirements. The winch can also be easily integrated into the given construction
by the mounting holes provided on all sides of the gearbox casing. The wire can take off in any
direction. It has a compact design, because the basic configuration only consists of gear, motor,
and drum. The robust outward impression of the ESF winch is completed by practical corrosion
protection and a combination of high-quality finishing and galvanised parts.
The ESF winch is immediately available.
Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions,
and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial
Lifting Equipment/Motorized rope winches/Accessories1 .pdf)
Remark: W.L.L. = Working Load Limit

S.W.L. = Safe Working Load

|7|

Professional Series

ESG-Series
Options:
Grooved drum
Devided drum

Motorized rope winch - Type ESG

Specifications

Enlarged drum
Pressure roller
Load limiter

400 V 50 Hz/ 3-Phasen

Voltage
1 Layer

W.L.L. kg

st

Limit switch
Slack rope device
Clutch

10

3 Layer

12

14

14

10

10,5

14

17

7,2

7,5

5,1

4,2

7,2

7,5

4,2

W.L.L. kg

125 200 400 590

775

165

320 520

910

Storage m

34

28

35

43

43

45

45

34

35

48

56

Speed m/min 8,6

9,1

9,4

6,5

5,3

6,1

6,1

8,6

9,4

5,3

5,9

max. Layer

Full storage m

Hydraulic drive

Rope 5 mm

Pneumatic drive

400 650 1100

12

Non-options

200

10,5

Speed m/min 7,2

rd

990/
1500 2100
10007

Storage m

Special coating

1200 1650

79

53

82

126

126

45

45

79

82

138

76

Ordinary
rope

41

51

61

81

82

11 1

11 2

41

61

71

92

Rating 4

2m 1Am 1Bm 1Bm 1Bm 1Am 1Cm

Non twisting
rope

41

51

62

82

82

11 2

1Am 1Am 1Bm 1Am

11 3

41

61

72

92

1Am 1Bm 1Bm 1Bm 1Cm 1Bm 1Cm

1Bm 1Bm 1Bm 1Bm

Power kW

0,37 0,55 1,1

1,5

1,5

1,5

2,2

0,55

1,1

1,1

1,1

Current A

1,05 1,43 2,7

3,6

3,6

3,6

5,2

4,5

7,5

7,5

7,5

90

98

193

198

34

58

100

195

750

990

1500

2100

200

400

650

1100

Rating 4

Weight kg
w.o. rope
Type

|8|

150 250 500 750

230V/ 50 Hz~

29
ESG

150

32,5 52,5
250

500

1)

Single strain strength min. 1570 N/mm2

2)

Single strain strength min. 1770 N/mm2

3)

Single strain strength min. 1960 N/mm2

4)

Regular No. of layers: 3

5)

Rating according to DIN 15020 resp. FEM 9.511

6)

suitable ropes, differing rope dimension on request, rope not included

7)

From 1000 kg (10 kN) on a load monitoring system is mandatory

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Industriehebetechnik

ESG-Series

H
B
A

Dimensions in mm

Dimension sheets delivered on demand

Type ESG

HCenter

Drum

Flange

Drum Length

150
200
250
400
500
650

418
418
418
485
485
581

190
190
190
220
220
260

84.5
84.5
84.5
112
112
140

70
70
70
90
90
110

140
140
140
190
190
248

181
181
181
211
211
282

750

581

260

140

110

248

282

990/1000
1100
1500
2100

581
750
750
750

260
380
380
380

140
164
164
164

110
168
168
168

248
279
279
279

282
278
278
278

ESG winches are modular rope winches for small and medium loads with flanged on wormgear.
The drum is accommodated in a second support bearing.
The workhorse in winch construction.
Since winch and drum are always mounted on a base plate, which serves as a stand, all options
for electrical rope winches can be realised. The ESG winch will be predominantly used for
medium loads and larger rope capacities than offered by the ESF... model. The robust outward
impression of the ESG winch is completed by practical corrosion protection and a combination
of high-quality finishing and galvanised parts.
The ESG winch is immediately available.
Do you need winch accessories? We deliver rope pulleys, idling rollers in different executions,
and confected ropes on request. (www.haacon.com/Products/Product selection/Industrial
Lifting Equipment/Motorized rope winches/Accessories1 .pdf)
Remark: W.L.L. = Working Load Limit

S.W.L. = Safe Working Load

|9|

Professional Series

C1 (BGV C1)
- Series
Options
Devided drum
Enlarged drum
Higher capacity
Radio control according
to SIL 3
Increased protection
class

capcities

Electric rope winch Type C1

400 V 50 Hz / 3-Phase

Voltage
W.L.L kg

160
5,2

VRope m/min

5,2

490
8

5,1

15

1000

7,6

4,8

15

8,5
15

12*

2m/M5

2m/M5

2m/M5

2m/M5

non twisting 1 mm
Rating

7,6
15

Storage m
Rope

300

Power rating kW

0,25

0,37 0,55 0,55 0,75

1,1

2,2

Current A

0,8

1,0

2,7

4,8

Duty ratio

S2 - 10 min S2 - 10 min

Weight wo. rope3 kg

Type

1,5

C1

1,5

1,9

S2 - 10 min

48

66

97

160

300

490

1)

Single strain strength min. 1960 N/mm2

2)

Rating according to DIN 15020 bzw. FEM 9.511 FEM 9.511 / ISO

3)

Rope not included

S2 - 10 min
232

245
1000

* Minimum breaking load of a lifting rope 119 kN

Electric wire rope winches for use in areas where people stay under suspended load.
(German safety regulations BGV C1). Typical applications are those as lifting of candleholders,
advertising material, scenery, loudspeakers, covers.

C1 160
C1 300
C1 490
C1 1000

| 10 |

A
450
450
470
560

A1
20
24
30
40

B
200
230
270
360

C
120
150
180
240

C1 D
E
E1
20 85 490 345
25 120 498 360
30 153 530 403
80 206 640 519

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

F
5
5
7
9

G
13
15
15
21

H
352
384
438
600

H1
120
130
150
200

Industriehebetechnik

A
P-Series

HEB-Series

On a daily base we are asked to produce something new or special. In general manufacturers will be
reluctant to even start when the lot to develop is smaller than 10 pieces, let alone when we speak about single units. haacon realizes that requests for single units or smaller series are to be taken serious. We know
were and when we started, and what made us the company we are today. The HEB-series have the most
basic design and are build in a modular way. All options are possible and can easily be adapted to the basic
design. Development now is reduced to simply adding or combining existing options with the basic design.
Consequently we treat your request for a single unit with the same enthusiasm as a bigger series.

HEB-series
All options are possible on
the HEB -series

Capacities

The P simply stands for planetary, because a planetary gearbox is mounted inside the winch
drum. Having the gearbox inside the drum, means that the overall dimensions are reduced. The
basic dimensions are shown in the tables on this page, but off course we can modify the design
according to your specific requirements.

Speed
m/min
15
15
15
13,5
12
12

Storage
m
36
32
29
25
27
24

3rd layer
W.L.L.
kN
7
15
18,5
29
42
54

Speed
m/min
17
18
18
16
14
14

Storage
m
120
98
100
90
95
90

Full
Storage
m / Lay
500 / 9
375 / 9
375 / 9
200 / 6
220 / 6
250 / 7

S2
Power
kW
kW
3
5,5
7,5
11
15
18,5

FEM
RATE
L4-T3
L4-T2
L4-T2
L4-T3
L4-T3
L4-T3

80000

115

250 / 7 30
Full
S2
250 / 6 4

L4-T6
FEM
L3-T4

800

80000

300

48

250

170

250 / 4 30

L3-T4

WINCH
HEB../..
0.0
10
20
45
65
90

A
Length
A
1400
1500
1500
1600
1900
1900

B
Width
B
500
500
600
600
700
800

HCenter
C-Height
H
315
315
360
360
410
480

Drum

195
195
244
298
355
406

Flange

410
410
500
500
600
700

Drum
Length
500
500
500
500
500
500

Recomm
Rope
8
10
12
16
20
22

Weight
kg
245
260
340
400
620
790

2500

1500

820

660

1200

500

36

2450

646

500

580

326

480

450

12

325

1275

1030

1150

660

1000

960

36

1800

Dimensionen in mm

85

33

207
6
3rd layer
14
11

21

2500

250
5
1st layer
16
10

800
P../..
20

Non-options
All options are possible on
the P-series, although the
compact design with the
gearbox shaft fixed to the
winch frame, and the gearbox rotating at drumspeed.
This makes options more
expensive than in the other
series

1st layer
W.L.L.
kN
9
17
22
35
50
66

P-series

WINCH Nom.
HEB../.. Torque
Nm
1000
0.0
1750
10
2500
20
5000
45
7500
65
14000
90

800
P../..
20

800

| 11 |

Professional Series

VTF-series
Options
Drum dimensions can be
modified within certain
limits, but capacities will
change accordingly

H
B

Non-options

De-clutch

Capacities

Manufacturing winches means making a clever combinations of existing components. The planetary gearbox is one of the most important component used in today's winches. A feature of
the planetary gearbox is that it has a reinforced shaft with a set of conical roller bearings, capable of taking very high radial loads. The drum is not supported by an end bearing, making it look
as if it's floating. The advantages are obvious. Reduced cost price, because part of a frame and
the end bearing can be saved and as a consequence the winch is very compact. The wire can
take off in any direction. Another feature is the modular motor adaptor, giving us the possibility
by simply selecting the right adaptor to mount any electric, hydraulic or pneumatic motor.

Typ
VTF../..
800
1400
1500
2500
3500
4500
6000
8500

Nom.
Torque
Nm
1000
1750
2500
5000
7500
9000
14000
17000

W.L.L.
kN
8,5
15
20
34
40
49
60
75

1st layer
Speed
m/min
11
8
8
8
8
8
9,5
9,8

Storage
m
13
10
10
8
14
13
15
13

W.L.L.
kN
7,5
13
17
28
35
41
50
62

3rd layer
Speed
m/min
12,5
9
9
9,5
9
9,5
11
11,5

Storage
m
50
40
40
32
50
50
57
53

Full
Storage
m / Lay
150 / 8
100 / 7
95 / 6
60 / 5
75 / 4
71 / 4
105 / 5
100 / 5

S2
Power
kW
2,2
3
4
5,5
7,5
7,5
11
15

FEM
RATE
L4-T2
L4-T3
L4-T3
L4-T3
L4-T5
L4-T3
L3-T3
L3-T3

Dimensionen in mm

With Pneumatic or Hydraulic drive the speed will change

| 12 |

Typ
VTF../..
800/1400
1500/2500
3500/4500
6000/8500

HCenter

310
350
455
510

440
500
580
750

215
235
280
355

Drum

244
272
355
406

Flange

380
410
500
625

Drum
Length
176
191
266
310

Recomm
Rope
8 \11
12\14
16\18
20\22

Weight
kg
120/140
200/240
370/420
590/650

Industriehebetechnik

VP-series
Options:
All options are possible on
the VP-series

Capacities

Pulling a load is fundamentally different from lifting a load. A load pulled in a horizontal plane can
not cause danger when released. This is the reason why regulations for pulling winches differ a
lot from regulations for lifting. Pulling winches allow for a declutch possibility and the drum diameters are allowed to be smaller than with lifting tools. The main advantage is that with a smaller drum diameter, we can get a higher force (line pull) than with a bigger drum diameter, using
the same size of gearbox. With a declutch we can spool off the steel wire freely and relieve the
gearbox from high static loads (holding capacity) when the drum is held by a bandbrake. With
a de-clutched drum, we can also use the driving shaft running through the drum for another
purpose. Often this almost free advantage is used to mount a warping head (horizontal capstan,
bottom left drawing).
WINCH
VP../..
65
150
400
600

Nom.
Torque
Nm
8500
18500
35000
50000

1st layer
Speed
m/min
13
13
13
13

W.L.L.
kN
60
97
145
180

Storage
m
19
22
24
28

W.L.L.
kN
49
80
121
150

3rd layer
Speed
m/min
16
16
16
16

Storage
m
78
91
101
117

Full
S2
Storage Power
m / Lay kW
187 / 6
218 / 6
241 / 6
221 / 5

FEM
RATE
L2-T3
L2-T3
L2-T3
L2-T3

Dimensionen in mm

With Pneumatic or Hydraulic drive the speed will be changed

WINCH
VP../..
65
150
400
600

HCenter

930
1085
1205
1340

600
700
900
1000

350
400
500
510

Drum

270
360
460
533

Flange

600
700
880
950

Drum
Length
500
550
600
700

Recomm
Rope
16
20
24
28

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Weight
kg
495
750
1000
1300

| 13 |

Professional Series

The heavy type TME covers what is effectively the middle field in the TMA programme, both
in capacity as in weight. Swls from 1,5 tonne to 7,5 tonne, combined with speeds of around
20 to 40 m/min. It is a competent performer for applications were a medium lifting capacity is
required albeit not at the speed of the fast type but at a more competitive price.

TN-series
TME-series

The fast type TMV covers a range of winches starting with a 3,5 tonne model, and ending
with an impressive 16 tonne swl model. The speeds are between 40 and 60 m/min , but these
are maximum speeds, and the winches can indeed run much slower for accurate lifting and
lowering. These winches are not designed for compactness or lightness, in spite of the fact that
there is a "heavy" type available, these are the fastest and biggest winches in the TMA line up.

Grooved drum
Pressure roller

Capacities

TMV-series
Options:

Things other people do better. We think we can build you good, excellent value
for money, winch, almost regardless of its specification. For some types of
winches however other people simply do a better job than we. The notable exceptions are hand winches, and very compact hydraulic crane winches. Located
in one particular region in the north of Italy a small number of companies are
in fierce competition to make the best and most competitive hydraulic crane
winches world wide. We represent the smallest but most dedicated manufacturer (TMA) which has three different series of winches. The TN type is the most
compact type. It has been a long time favourite of the pile driving business as
an auxiliary winch for lifting piles and general light lifting work. Also for use on compact marine
cranes or indeed on truck mounted cranes. If you are looking for a very compact winch with
amazing performance for its size, this is it.

Load limiter
Lower limit switch

Storage
m
8
13
11
13
11

27

22

W.L.L.
kN
4,3
6,9
8,5
12,8
16,8

3rd layer
Speed
m/min
48
44
45
50
40

Storage
m
26
41
34
42
38

Full
Storage
m / Lay
36 / 4
74 / 5
50 / 4
59 / 4
53 / 4

Oil
Pressure
bar
175
165
175
190
200

Flow
l/min
25
30
40
50
50

Dimensionen in mm

TN 51

47,7

33

72

101/ 4

205

100

WINCH
TN..
TN 04
TN 07
TN 09
TN 14
TN 18

57
A

HCenter

Drum

239
275
275
319
325

218
295
295
315
315

117
133
133
175
175

570

630

292

Recomm
Rope
6
7
8
9
10

Weight
kg
25
40
41
71
71

353

360

18

296

| 14 |

146
167
167
202
202

Drum
Length
110
174
174
187
187

TN 51

FEM
RATE

L1-T5

1st layer
Speed
m/min
42
38
38
43
34

Marine paints

WINCH
TN..
W.L.L.
kN
5
TN 04
8
TN 07
10
TN 09
15
TN 14
20
TN 18

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

Industriehebetechnik

Capstans
for marine
and industrial
purposes
This picture shows a brand
new replica of an historic
capstan.
To respect the characteristic view of the Port de
Marseille. No other than
the current capstans were
allowed on site. Again a
good example that we
build what the customer
asks for, rather than to sell
what is available.

Capstans have been part of ships equipment for centuries. The modern capstan is motor driven
and can achieve high line pulls and high speeds thanks to powerful motors integrated with
sturdy transmissions. Electric, hydraulic or pneumatic, the choice is yours. We do a wide range
of capstans ranging from flush fitted deck capstans for a clean deck line to the classic console
mounted capstan. Also very popular proved to be our horizontal capstans used in varying roles
from pulling rolling stock on shunting yards in Belgium to moving cable ferrys in deepest Africa.
You want a standard electric capstan? we are happy to supply one. Or rather an exotic capstan
no one can supply? we can help 100 kg line pull we have them, 10 tonne yes, those too.

For bigger, smaller, faster or slower units do contact haacon (request sheet page 22)

| 15 |

Professional Series

Winch options

Limit switch

Counts the number of drum revolutions.

Limits upper and lower stroke.

Slack rope device

Detects slack wire. Stops the winch.

Spooler

Guides wire on to drum, helps to

spool the wire better on the drum.

| 16 |

Grooved drum

Improved spooling.
The rope lasts longer.

Clutch

Manual clutch to release the drum.

On pulling winches only.

Band brake

Extra brake fitted on the drum,

manual or automatic.

Pressure roller

Pushes slack wire to drum, helps to

spool the rope better on the drum.

Drum guard

Covers rotating parts, protects the user.

Emergency crank

Permits moving the load in case of

power blackout.
For all other options please contact haacon

Motors
What motor is the best motor to use for a
winch, and why?

Industriehebetechnik

The choice for the right motor depends

mainly on the available power source.

Stationary applications, most of the time

can obtain power from the main grid,
also on ships the electric power sources
become more and more powerful, so an
electric motor would be the right choice.
Than we have the so called hazardous environments, where explosions might occur,
think of exploitation of natural sources,
mining on and off-shore oil and gas.
Air motors are very common in these fields.
Advantages and disadvantages:
Electric motors
economical and efficient
clean and simple
Energy mostly available

Electric
Wheel

Abstract Protection Class

Mobile applications like earth moving

machines, piling equipment and mobile
cranes normally have a hydraulic power
source, they don't carry high power compressors or generators. For these applications a hydraulic motor is selected.

Fan

Dust proofing (1)

Protection max. . of object
class
that can penetrate
the protection
0
everything
1
under 52,5 mm
2
under 12,5 mm
3
under 2,5 mm
4
under 1 mm
5
semi-dustproof
6
dustproof

Speed control expensive

Explosion proofing expensive
difficult to protect from
extreme environment

Hydraulic motors
small size
Speed control easy
Pneumatic motors

Power pack needed

Pipes and hoses needed

small size
small size
Speed control easy
suitable for harsh environments

Compressor needed
Pipes and hoses needed
noisy
Torque drops with speed

Each winch motor needs a control, after

all motors are machines and they don't
start moving unless they are told to do so
(or to stop for that matter). The manner
to control the winch depends on its task.
Is it a stand alone lifting tool or a part of
a complete automated process, to name
just two extremes. There are no "standard"
controls. You can express exactly what is
needed. This can vary from the cheapest
basic control, to a completely computerized control system. Some control options
are shown on page 18.

Brake

Electric motor

Water proofing (2)

Protection protect against
class
0
1
2
3
4
5
6
7
8

nothing
Tripping from straight top
Tripping from at angle 0 bis15
Spray at max. 60 (rain proof)
Water from all directions no pressure
All directions, low pressure
All directions, medium pressure
Immersion at 1m for 30 min.
Immersion no limit

Hydraulic
Brake valve

Valve

Hydraulic motor

Brake

Air vane motor

Valve

Air vane motor

Air piston motor

Remote valve

Hand valve

Air piston motor

Brake

| 17 |

Professional Series

Controls

Electric

Hydraulic

Pneumatic

P
P
P
Push Button Up/Down/
Emergency

Hydraulic

P
P P Valve
Aluminium

P
P
P

P
P
P

Pendant Control

Pendant Control

Cast Iron Valve

P
P
P
P
P
P

| 18 |

Radio Control

Foot Control

Remote Control

Variable Speed

Function Valves

Pendant Control
For all other options please contact haacon

Industriehebetechnik

75

Pressure
w

0K
16

300

2K
13

25

240

20

so the power you find in the

graph is roughly the installed power.

420

360

75

To overcome these losses

we need to install extra
power. In the power chart
we already accounted for
an average loss,

30

90

15

10

LINE PULL
5

10

15

180

120
Bar

The theoretical value can

easily be calculated, but in
practice we need to install
sufficient power to overcome efficiency losses.
Cable on sheaves, cable
on drum, gearbox, motor
electric or hydraulic and
the supply lines all create
losses.

35

w
K
w
55
K
w
45
K
37 Kw
30
w
K w
22 .5K w
18 K
15 Kw
11 Kw
5
w
7.
5K w
5. 3K
w
2K w
2. .1K
1

P = (V x F) : 6120
P in kW, V in meters/min.,
F in kg (1 kg ~ 10 Newton),
6120 is constant.

Oil Flow

0K
11

Speed (V) and load (F)

combined, can be expressed in power (P in kW)
by a mathematical formula:

300

M/min.

Power is the ability to deliver a certain performance

in a certain time.

225

40

LINE SPEED

Power

150
L/Min

60

20

25

30

Tonne
35

40

PLANETARY WINCH
Example:
27 tonne pull at 16 m/min speed give 90 kW
90 kW at 186 bar give min. 300 l/min

Air winches
Air pressure 7 bar
Air consumsion 21 l/s per kW

Planetary winch total efficiency 80%

Example:
Load (F) 27 Ton, speed (V) 16 meter/min, give 88 kW by calculation. Installed electric motor will
be 90 kW
Hydraulic required, with available 300 liter/min, a pressure of 190 bar is needed. Or; When we
only have 150 liter/min. available oil flow, we need to go to a pressure over 360 bar. Please
check the available pressure and flow in hydraulic applications and make sure it suits the power
chart's requirements.

| 19 |

Professional Series

Duty

For example:

Winch selection

Average load 400 kg, use 70% off the time.

Minimum load 200 kg, use 10% off the time. With
this "load spectrum" you can work out the Spectrum factor Km.

The basic winch-data in this catalogue, are based

on the international FEM classification. Note that
some local regulations might differ from these
standards. This will help you to select the proper
winch for the required application, and to understand the philosophy behind the data in this
catalogue.
Some winches are seldom used, others quite
often and some have to work all day. A basic 500
kg winch, lifting the 500 kg once or twice in its
lifetime, will have an unlimited life, whereas the
same winch working 24 hours a day might not last
for a year.
Linespeed and drumtorque
The linespeed of the winch is an important issue,
because there is a direct link between linespeed
and life-time. Basically the life-time is based on
the drumtorque and total number of drumcycles.
Any linespeed value in the catalogue can be
changed according to customers request. Increasing the linespeed, with the same drumtorque,
reduces the amount of time to reach the total
number of drumcycles, thus reduces the life-time.
Increasing or decreasing the drumtorque by altering linepull or drumdiametre, has an even more
dramatic (exponential) effect on the winches
life-time. (time is considered to be working time,
standing still does not matter) For this reason its
important to know how and how often the winch
will be used, rather than just to select a winch that
according the catalogue "seems" to have the right
capacity. The haacon catalogue roughly guides
you to select a winchtype, with linepull linespeed,
drumtorque and FEM rating.
FEM rating
Once we know;
What has to be lifted, the load in kg or in Newton
(1 kg = 9,81 N.)
Is the load always the same, or does it vary?
If the load changes we need to know the percentage off load in relation to the percentage
in time.

| 20 |

Max load 500 kg, use 20% off the time.

Once we have worked out the average daily use

and load, we can "FEM- rate" the winch. In general the haacon wormgear winches are rated FEM
M3/M4. The planetairy winches are rated FEM
M6/M7. If a lower FEM rating is allowed, because
the winch will be seldom used or the max. load is
seldom lifted, we could select a smaller transmission, or up-rate the winch capacity. Should the
winch be for heavy-duty and work very often, we
need to select a bigger transmission, or de-rate
the winch capacity.

Industriehebetechnik

Life-time

Table 1 - Winch FEM classification

Winch Class
Load spectrum
L1
L2
L3
L4

Effective use
T0
M1
M1
M1
M2

T1
M1
M1
M2
M3

T2
M1
M2
M3
M4

T3
M2
M3
M4
M4

T4
M3
M4
M5
M6

T5
M4
M5
M6
M7

T6
M5
M6
M7
M8

T7
M6
M7
M8
M8

T8
M7
M8
M8
M8

T9
M8
M8
M8
M8

The formula
Km = ((F1/Fmax)3 x (t1/T)) + ((F2/Fmax)3 x (t2/T)) + ((F3/Fmax)3 x (t3/T)) etc.
Example:
Winch max load 2000 kg (20 kN)
Winch life request 1000 hours
Winch use 1 hour/day 10 % time at 1800 kg, 30 % time at 1200 kg, 60% time at 1000 kg
In this example the Km factor (winch use) will be;
Km = ((1800/2000)3 x 0,1) + ((1200/2000)3 x 0,3) + ((1000/2000)3 x 0,6) = 0,21
Km = 0,21 (table 3)
leads to symbol L2
The use and life-expectancy (table 2) leads to symbol T3
The FEM classification (table 1)
leads to symbol M3
The FEM rating for this application is T3-L2 M3

Table 2 - Effective use and lifetime

Symbol
T0
T1
T2
T3
T4
T5
T6
T7
T8
T9

Total effictive use

(lifetime in hours) T

T< 200
200
<T< 400
400
<T< 800
800
<T< 1600
1600 <T< 3200
3200 <T< 6300
6300 <T< 12500
12500 <T< 25000
25000 <T< 50000
50000 <T

Daily use
hours
< 0,12
< 0,25
< 0,5
<1
<2
<4
<8
< 12
< 16
> 16

Table 3 - Spectrum factor

Symbol
L1
L2
L3
L4

Spectrum factor

Km 0,125
0,125 < Km 0,25
0,25 < Km 0,5
0,5 < Km 1

We must be careful not to make selecting winches to difficult.

From experience we learned that very often the people working with the winch, cannot always
give all the details, they simply want the 5 tons winch, running 10 meters/min.
In that case our catalogue at least provides the information about the "real" winch capacity.
The request sheet (page 22) might help you to get as many as possible answers for a proper
selection.
The haacon technical and commercial staff is glad to verify your selection and discuss all possibilities to design and produce your "tailor-made" winch.
Reference ISO- to FEM- Identification
FEM
V0,06
Effective use and lifetime
ISO
T0
FEM
1
Load spectrum
ISO
L1
FEM 1 Dm
Rating
M1
ISO

V0,12
T1
2
L2
1 Cm
M2

V0,25
T2
2
L3
1 Bm
M3

V0,5
T3
3
L4
1 Am
M4

V1
T4

V2
T5

V3
T6

V4
T7

2m
M5

3m
M6

4m
M7

5m
M8

V5
T8

| 21 |

Professional Series

Fax to 0049 (0) 9375- 8486

Industriehebetechnik

via email to hebetechnik@haacon.de

A completable online form is available on:
http://www.haacon.de/media/checklisten/checkliste_
angetr_seilwinden_en.pdf

Application sheet
Company .....................................................

Date ............................................................

Street............................................................ Phone..........................................................
PO Box......................................................... Fax
............................................................
Official in charge........................................... Email...........................................................
Pieces............................
REQUIREMENTS:
Hoisting (vertical)
Pulling (horizontal)
Rope capacity
Line speed
BGV D81 BGV C12
Temperature

............kg
............kg
............m
............m/min
............C

MOTOR:

Electric

400 V - AC 230 V - AC 24 V - DC
Protection IP......... Duty ratio..............

Indoor use

Outdoor use

Hydraulic
Pressure................ bar
Flow rate................l/min.

Pneumatic
Air pressure........... bar
Air capacity............l/s

OPTION:

Limit switch

Slack wire switch

Load limiter

Disengager/clutch (applicable for pulling
winches only)

Pressure roller

Grooved drum

Devided drum

others.......................................................
CONTROLS:

Pendant remote control

Control box with push-buttons

Radio remote control

others.......................................................
PAINTING:

Standard RAL 5010 gentian blue

Special RAL-N.:
Documentation/Type plate
english
german
french

others.......................................................

Application:
.............................................................................................................................................
.............................................................................................................................................
.............................................................................................................................................
.............................................................................................................................................

| 22 |

German Accident Prevention Regulations (BG) for winches, lifting- and pulling equipment

German Accident Prevention Regulations (BG) for event areas, studios and scenes

Application

10

|23 |

haacon hebetechnik gmbh

Josef-Haamann-Str. 6
D-97896 Freudenberg/Main
Tel. + 49 (0) 93 75/84-0
Fax + 49 (0) 93 75/84-86
hebetechnik@haacon.de

haacon France Srl

3 D, rue du Fort
F - 67118 Geispolsheim
Tel. + 33 (0) 3 90 40 30 10
Fax + 33 (0) 3 90 40 30 14
haaconfrance@haacon.com
haacon hebetechnik austria gmbh
Mobil + 43 (0) 664/16 23 91 7
Tel. + 49 (0) 9375/84-321
Fax + 49 (0) 9375/84-86
j.haller@haacon.com
All sales partner adresses are available on
www.haacon.de/en/contact.html

represented by

haacon hebetechnik gmbh edition_en / Copy 500 / 10 2014 Article No. 098 251

Regional Sales