Pearl GTL

Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.920

Purchase Order Number:

2MH127

Tag/Item Number(s):

N/A

Unit(s):

ASU

PCWBS:

LINDE ENGINEERING

Contractor Project No:

Project Rev.: B

Page 2 of 8

5887

QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION

03.09.08

Ready for Construction

AB

EO

AG

RFC

14.07.08

Issued for Company Comments

AB

EO

AG

ICC

23.12.07

Issued for Company Comments

BR

AU/MC

ZG

ICC

15.12.07

Issued for Review

BR

AU/MC

ZG

IFR

02.12.07

Issued for Internal Review

BR

AU/MC

ZG

IIR

Date

Description

GAMA
Rev.

Project
Rev

No.

No.

Prepared Checked Approved

By
By
By

Status

ORIGINATOR

Document Title:

LINDEGINEERING AG

INSPECTION TEST PLAN FOR PIPING FABRICATION

A/G AND U/G
Document No.

Contractor

LOC470
Gama Qatar Co. W. L. L.

GAM

ITP

QAC

GTL

031

Org.

Doc.
Type

Geogr.
Area

Seq.

Code

Disc.
Code

Rev.
No

Project Document Number: T-4.250.920

No

Vendor Code

Rev No: B

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-031

C2 ASU Construction Works

ITP FOR PIPING FABRICATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 03.09.08

REV. E

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Test
Frequency

Item

Activity

1.0

DOCUMENTATION

1.1

Contractor isometric drawings /

Spool drawings

1.2

Approved W.P.S.

1.3

Approved PQRs

1.4

Welder Performance
Qualifications

100%

1.5

Verify calibration of inspection,

measuring and test equipment

100%

2.0

MATERIALS

2.1

Receiving inspection /
Verification of Material

100%

2.2

Storage & Segregation of

Material

100%

T-4.250.920 Rev. B

100%

Reference Document

Acceptance Criteria

Respons
ible
Party

Verifying Documents

T.4.234.542;T.4.250.935;
T.4.250.936

RFC

QCI

RFC

WI

GAM-QCR-QAC-GTL-106

WI

GAM-QCR-QAC-GTL-105

WI

GAM-QCR-QAC-GTL-100
WSD-QC 2
WSD-QC 3

100%

T.4.251.025; T.4.250.938

100%

T.4.251.025; T.4.250.938

DEP 30.10.60.18;ASME SEC

IX;ASME B31.3;
T.13.377.441;T.13.377.433E;

T.4.250.939

T.4.250.915

DEP 30.10.60.18; T.13.377.433E;

T.13.377.441; T.13.377.437E

QCI

Calibration certificate

T.4.250.927;T.4.250.928;

T.13.376.797E; T.13.377.438E

QCI

LINDE MRCR SYSTEM

T.4.250.927;T.4.250.928;
T.4.250.932

T.13.377.454E; T.13.377.438E

QCI

Page 4 of 8

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-031

C2 ASU Construction Works

ITP FOR PIPING FABRICATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 03.09.08

REV. E

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

2.3

Activity

Welding consumable control &

storage procedure

2.4

Cutting /Transfer of heat No.s

2.5

PMI (If applicable)

3.0

WELDING

3.1

Test
Frequency

100%

100%

Reference Document

Acceptance Criteria

Respons
ible
Party

Verifying Documents

WPSs / PQRs; T.4.250.931

ASME SEC II PART C

DEP 30.10.60.18; T.13.377.433E;
T.13.377.437E
T.13.377.441;T.4.096.687

WI

Test certificate 3.1 B

Drawings;T.4.250.928

DEP 30.10.60.18; ASME B 31.3

T.13.377.433E; T.13.376.815E DEP
31.38.01.11; DEP 31.38.01.31;
T.13.376.796E;

QCI

GAM-QCR-QAC-GTL-072

100%

T.4.250.934;T.4.250.938

WI

WSD-QC 4

Welder identification and

performance verification

100%

T.4.250.938;T.4.250.939

WI

WSD-QC 2

3.2

Issue of welding consumable to

welder

100%

WI

GAM-QCR-QAC-GTL-060

3.3

Fit-up and tack welding

100%

3.4

Root pass visual inspection

T-4.250.920 Rev. B

DEP 30.10.60.18; T.13.377.433E ;

T.13.377.441 ASME B 31.3

100%

T.4.250.931: T.4.250.938
T.4.250.938;T.4.250.936
WPSs / PQRs
T.4.250.938;T.4.250.935;
T.4.250.937

DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; DEP 31.38.01.31;
T.13.376.796E; T.13.377.441
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441

WI
GAM-QCR-QAC-GTL-098
WI

Page 5 of 8

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-031

C2 ASU Construction Works

ITP FOR PIPING FABRICATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 03.09.08

REV. E

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

3.5

3.6

Activity

Root pass magnetic check for

Stainless steel materials
Dissimilar joint welding

Test
Frequency

Reference Document

100%

T.4.250.938

Inter pass temp controlling /

cleaning

100%

3.8

Arc strike control and repair

100%

Weld identification and marking

100%

3.10

3.11

Welding, purge log (St-steel),

process parameter monitoring
Visual Inspection of Welds

4.0

POST WELD HEAT TREATMENT

4.1

PWHT

4.2

HARDNESS Test (if required)

T-4.250.920 Rev. B

T.4.250.938
T.4.250.938

Respons
ible
Party

Verifying Documents

WI

GAM-QCR-QAC-GTL-098

WI

GAM-QCR-QAC-GTL-107

DEP 30.10.60.18 T.13.377.433E

100%

3.7

3.9

Acceptance Criteria

DEP 31.38.01.31;ASME B31.3

T.13.376.796E;
DEP 30.10.60.18;ASME B 31.3
T.13.377.433E; T.13.377.441

T.4.250.938;T.4.250.935

WI
WI

GAM-QCR-QAC-GTL-042
GAM-QCR-QAC-GTL-043

WI

GAM-QCR-QAC-GTL-098

100%

T.4.250.938; T.4.250.901
WPSs / PQRs

DEP 30.10.60.18;ASME B31.3

T.13.377.433E; T.13.377.441 DEP
31.38.01.31; T.13.376.796E;

WI

GAM-QCR-QAC-GTL-090

100%

T.4.250.931

DEP 30.10.60.18; ASME B31.3

T.13.377.433E; T.13.377.441

WI

GAM-QCR-QAC-GTL-098

DEP 30.10.60.18;ASME B31.3

T.13.377.433E DEP 31.38.01.31;
T.13.376.796E; T.13.377.441

WI

GAM-QCR-QAC-GTL-083

S/R

S/R

S/R

T.4.250.913;T.4.250.938

WI

WSD-QC 5

100%
100%

Page 6 of 8

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-031

C2 ASU Construction Works

ITP FOR PIPING FABRICATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 03.09.08

REV. E

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

5.0

NON DESTRUCTIVE EXAMINATION

5.1

Radiographic Film Interpretation/

ultrasonic examination

100%

Liquid Penetrant

100%

T.4.250.909;T.4.250.938

Magnetic particle

100%

T.4.250.911;T.4.250.938

100%

T.4.250.933; DEP
30.10.60.18; T.13.377.433E
;T.13.377.441

5.2
5.3

5.4
1.1

FERRITE CHECK

6.0

REPAIR CONTROL

6.1

Repair Authorization

Respons
ible
Party

Verifying Documents

WI

WSD-QC 6
WSD-QC 7

W/R

WI

WSD-QC 9

S/R

S/R

WI

WSD-QC 8

S/R

S/R

3-8 FN

WI

WSD-QC 10

DEP 30.10.60.18; T.13.377.433E

WI

ASME B31.3

WI

Acceptance Criteria

T.4.250.914;T.4.250.938

100%

DEP 31.38.01.31; ASME B31.3

T.13.376.796E;

T.4.250.940
6.2

Removal of defects

100%

6.3

Repair welding

100%

T.4.250.940; T.4.250.901

6.4

PWHT control

100%

T.4.250.913

6.5

Hardness test (if required)

100%

T.4.250.912

T-4.250.920 Rev. B

DEP 30.10.60.18;ASME B31.3

T.13.377.433E;T.13.377.441
DEP 30.10.60.18;ASME B31.3
T.13.377.433E; T.13.377.441 DEP
31.38.01.31; T.13.376.796E;

GAM-QCR-QAC-GTL-097

WI
WI

GAM-QCR-QAC-GTL-083

S/R

S/R

S/R

WI

WSD-QC 5

Page 7 of 8

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-031

C2 ASU Construction Works

ITP FOR PIPING FABRICATION -AG/UG (FSI)

S. GAMA QATAR

X. CONTRACTOR QC

C. COMPANY

DATE: 03.09.08

REV. E

A. THIRD PARTY (TPI)

I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item

Activity

Test
Frequency

Reference Document

Acceptance Criteria

Respons
ible
Party

Verifying Documents

6.6

NDE of repaired weld

100%

T.4.250.940;T.4.250.938

DEP 31.38.01.31;ASME B 31.3

T.13.376.796E;

WI

SAME AS ACTIVITY 5.0

6.7

NDE (TRACERS)

100%

T.4.250.940;T.4.250.938

ASME B 31.3

WI

WSD-QC 11

7.0

FINAL INSPECTION

7.1

Marking of spool, identification

and Material traceability

100%

T.4.250.928;T.4.250.935

T.13.377.437E;T.13.376.797E

QCI

WSD-QC 12

7.2

Dimensional check

100%

QCI

GAM-QCR-QAC-GTL-086

7.3

Reinforcement pad leak test

QCI

GAM-QCR-QAC-GTL-109

S/R

7.4

Orifice flange internal verification

QCI

GAM-QCR-QAC-GTL-095

7.5

Piping internal cleanliness

QCI

GAM-QCR-QAC-GTL-070

7.6

Closure of all openings and

protection of flanges in each
spool

QCI

GAM-QCR-QAC-GTL-086

7.7

Piping spools release for

painting and updating spool
tracking system

DEP 31.38.01.11; T.13.376.815E;

DEP 31.38.01.31; T.13.376.796E

QCI/WI

GAM-QCR-QAC-GTL-086

7.8

Flawless Start-up Initiative (FSI)

- Cleanliness

No external materials inside the pipe

& Internal Cleaning shall be done

Site Eng

Visual

T-4.250.920 Rev. B

100%
100%
100%

100%

T.4.250.935;
Spool Drawings
T.4.250.908
T.4.250.935
T.4.250.930
T.4.250.935

100%

T.4.250.938; T.4.250.935;
WSD; SPOOL DRAWINGS

Internal
Cleaning

T.13.377.360 Rev E
& T.4.096.688

ASME B 31.3;DEP 31.38.01.31;

T.13.376.796E;DEP 31.38.01.11;
T.13.376.815E
DEP 31.38.01.11;ASME B 31.3
T.13.376.815E;
DEP 31.38.01.11;
T.13.376.815E;T.13.375.791E;DEP
61.38.10.10
T.4.096.688;DEP 61.10.08.11
DEP 31.38.01.11;
T.13.376.815E;ASME B 31.3

Page 8 of 8