Professional Documents
Culture Documents
Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.318.609
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Page 2 of 27
5887
21.02.09
AB
EO
AG
CCI
18.02.09
AB
EO
AG
CCI
14.02.09
AB
EO
AG
CCI
10.02.09
AB
EO
AG
ICC
03.02.09
AB
EO
AG
IFR
03.02.09
AB
EO
AG
IIR
Date
Description
GAMA
Rev.
Project
Rev
No.
No.
Status
ORIGINATOR
Document Title:
LINDEGINEERING AG
Document No.
Contractor
LOC470
Gama Qatar Co. W. L. L.
GAM
ITP
QAC
GTL
047
Org.
Doc.
Type
Geogr.
Area
Seq.
Code
Disc.
Code
Rev.
No
No
Vendor Code
Rev No: O
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
Reference Document
1.0
1.1
1.2
Approved W.P.S.
T.4.234.542;T.4.250.935;
T.4.250.936
100%
100%
T.4.251.025; T.4.250.938
T.4.251.025; T.4.250.938
1.3
Approved PQRs
100%
1.4
Welder Performance
Qualifications
100%
1.5
100%
2.0
2.1
Receiving inspection /
Verification of Material
100%
2.2
100%
2.3
2.4
T-4.318.609 Rev. O
100%
100%
Acceptance Criteria
Responsible
Party
Verifying Documents
RFC
QCI
RFC
WI
GAM-QCR-QAC-GTL-106
WI
GAM-QCR-QAC-GTL-105
WI
GAM-QCR-QAC-GTL-100
WSD-QC 2, WSD-QC 3
T.4.250.939
T.4.250.915
QCI
Calibration certificate
T.4.250.927;T.4.250.928;
T.13.376.797E; T.13.377.438E
T.4.096.688
QCI
T.4.250.927;T.4.250.928;
T.4.250.932
T.13.377.454E; T.13.377.438E
QCI
WI
T.4.096.688;DEP 61.10.08.11
QCI
GAM-QCR-QAC-GTL-177
W/R
T.4.250.930
Page 4
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
QCI
WI
WSD-QC 4
W/R
WI
WSD-QC 2
WI
GAM-QCR-QAC-GTL-060
H(*)
2.5
100%
Drawings;T.4.250.928
2.6
100%
T.4.250.934;T.4.250.938
3.0
WELDING (FABRICATION)
3.1
100%
T.4.250.938;T.4.250.939
DEP 30.10.60.18; T.13.377.433E
; T.13.377.441 ASME B 31.3
3.2
100%
3.3
100%
3.4
3.5
100%
T.4.250.931: T.4.250.938
T.4.250.938;T.4.250.936
WPSs / PQRs
T.4.250.938;T.4.250.935;
T.4.250.937
T.4.250.938
100%
3.6
100%
3.7
100%
T.4.250.938
T.4.250.938
WI
WI
WI
WI
GAM-QCR-QAC-GTL-098
T-13.377.441
WI
GAM-QCR-QAC-GTL-098
GAM-QCR-QAC-GTL-043
(*) :Linde shall inspect 100%of fit-up until a confidence maintained and COMPANY approval
T-4.318.609 Rev. O
Page 5
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
3.8
3.9
3.10
Test
Frequency
100%
Reference Document
T.4.250.938;T.4.250.935
Verifying Documents
WI
GAM-QCR-QAC-GTL-098
T.4.250.938; T.4.250.901
WPSs / PQRs
WI
GAM-QCR-QAC-GTL-090
100%
T.4.250.931
WI
GAM-QCR-QAC-GTL-098
WI
WSD-QC 6
WSD-QC 7
W/R
W/R
WI
WSD-QC 9
W/ R
W/R
3-8 FN
WI
WSD-QC 10
W/R
W/R
WI
GAM-QCR-QAC-GTL-097
4.1
100%
Liquid Penetrant
100%
T.4.250.914;T.4.250.938
DEP 31.38.01.31; ASME B31.3
T.13.376.796E;
T.4.250.909;T.4.250.938
T.4.250.933; DEP
30.10.60.18; T.13.377.433E
;T.13.377.441
4.3
1.1
FERRITE CHECK
5.0
5.1
Repair welding
T-4.318.609 Rev. O
Responsible
Party
100%
4.0
4.2
Acceptance Criteria
100%
100%
T.4.250.940; T.4.250.901
Page 6
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
5.2
100%
T.4.250.940;T.4.250.938
WI
W/R
W/R
5.3
NDE (TRACERS)
100%
T.4.250.940;T.4.250.938
ASME B 31.3
WI
WSD-QC 11
6.0
FINAL INSPECTION(FABRICATION)
6.1
100%
T.4.250.928;T.4.250.935
T.13.377.437E;T.13.376.797E
QCI
WSD-QC 12
6.2
100%
T.4.250.908
QCI
GAM-QCR-QAC-GTL-109
W/R
6.3
100%
T.4.250.935
QCI
GAM-QCR-QAC-GTL-095
W/R
6.4
QCI
GAM-QCR-QAC-GTL-086
6.5
QCI/WI
GAM-QCR-QAC-GTL-086
6.6
Site Eng
Visual
7.0
WELDING (INSTALLATION)
7.1
T.4.096.688;DEP 61.10.08.11
QCI
GAM-QCR-QAC-GTL-070
7.2
WI
WSD-QC 2
100%
T.4.250.935
100%
T.4.250.938; T.4.250.935;
WSD; SPOOL DRAWINGS
Internal
Cleaning
T.13.377.360 Rev E
& T.4.096.688
100%
T.4.250.930
100%
T.4.250.938;T.4.250.939
T-4.318.609 Rev. O
Page 7
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
7.3
100%
7.4
100%
Reference Document
T.4.250.931: T.4.250.938
WI
GAM-QCR-QAC-GTL-060
WI
T.4.250.938
WI
7.7
100%
7.8
100%
7.9
7.10
100%
T.4.250.938; T.4.250.901
WPSs / PQRs
7.11
100%
T.4.250.931
8.0
8.1
Flanges Alignment
100%
T.4.250.936
8.2
Torquing of bolts
100%
T.4.250.936
T-4.318.609 Rev. O
T.4.250.938
7.6
100%
Verifying Documents
T.4.250.938;T.4.250.935;
T.4.250.937
100%
Responsible
Party
T.4.250.938;T.4.250.936
WPSs / PQRs
7.5
100%
Acceptance Criteria
T.4.250.938
WI
GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-043
WI
GAM-QCR-QAC-GTL-098
WI
GAM-QCR-QAC-GTL-090
WI
GAM-QCR-QAC-GTL-098
T.13.376.815E; ASME B
31.3;DEP 31.38.01.31;
T.13.376.796E;DEP
61.10.08.11
QCI
GAM-QCR-QAC-GTL-142
DEP 31.38.01.11;
T.13.376.815E
QCI
GAM-QCR-QAC-GTL-041
T.4.250.938;T.4.250.935
DEP 30.10.60.18;ASME B31.3
T.13.377.433E; T.13.377.441
DEP 31.38.01.31; T.13.376.796E;
DEP 30.10.60.18; ASME B31.3
T.13.377.433E; T.13.377.441
Page 8
X. CONTRACTOR QC
DATE: 21.02.2009
C. COMPANY
REV. F
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
Verifying Documents
8.3
100%
T.4.250.936
DEP 31.38.01.11;
T.13.376.815E
QCI
GAM-QCR-QAC-GTL-041
T.4.250.936
QCI
0100-W-DW-1102
As-Built Isometric
As-Built BOM
WSD ISO Supplement
Sheet
T.4.250.908;Test Pack
DEP 31.40.40.38;DEP
61.10.08.11
QCI
Test Package
T.4.250.908;Test Pack
DEP 31.40.40.38;DEP
61.10.08.11
QCI
DEP 31.38.01.11;
T.13.376.815E; ASME B
31.3;DEP 31.38.01.31;
T.13.376.796E
QCI
DEP 61.10.08.11
QCI
Site Eng
I/R
I/R
8.4
8.5
8.6
8.7
Pressure test
8.8
8.9
8.10
Handover of Documentation
Per Test System
T-4.318.609 Rev. O
100%
100%
100%
100%
T.4.250.908
T.4.250.908
100%
T.13.377.360 Rev E,
DEP 31.38.01.11- Gen
100%
T.4.250.908: T.4.251.035
QCI
Page 9
Subcontract Ref.:
Report No.:
Item Description:
Inspection Date:
Item Location /
Area:
Subsystem:
ITP No.:
Mark No./Joint No
Grade
Accepted By
ORGANIZATIONS
DATE
GAM-QCR-QAC-GTL-041
Bolting
Rev. O
Size
NAME
Bolt Tightening
(Torque Value)
Inspectors
Signature
SIGNATURE
Test Report
Liquid Penetrant Examination (PT)
C2 ASU Pearl GTL PROJECT -Qatar
Date :
Report No :
Testing Contractor
Code, Standard
Testing
Data
Evaluation Standard
General
System
Line No.
1)
Sheet No.
Area
Weld
No.
NPS
Thickness
Trade Name
Testing Data
Welder 1
Piping
Welder 2
Contractor
Testing
before/
after PWHT
Penetr.
Time
[min]
Develop.
Time
[min]
no
Date
Defects
Abbreviations
1)
R1 Repair
N new after Rep.
G non pressure
tested weld
Batch
Penetrant
Surface Temperature [C] Cleaner
Developer
Object Data
Test
No.
Doc No:
Testing Consumables
Ilumination [lx]
no
Defects after
grinding
Type.
Length
2)
[mm]
Defect
Location
GAMA REP
Type. Of Defect
2) G = globular
L = in Line
GAM-QCR-QAC-GTL-043 Rev. O
Location of Defect
B = Base Material
3)
T = Transition Area
W = Weld Metal
Position of Defect
4) Distance to
Reference Point in [mm]
Date
3)
Pos.
Comments
a/na
4)
Third Party
Name
Signature
Date
Name
Signature
LINDE REP
_______________________________________
Date
Name
Signature
_______________________________________
Date
Name
Signature
Q A T A R
Subcontract Ref.:
Report No.
Item Description:
Inspection Date:
Subsystem:
ITP No.:
DATE
WELDING
SIZE
ELECTRODES IN MM
AWS CLASS
Accepted By
ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL REP.
GAM-QCR-QAC-GTL-060 Rev. O
ISSUE
QUANTITY
WELDER NO
DATE
NAME
RETURN
SIGNATURE
ELECTRODE
OF WELDER
(WHITE PAINT)
SIGNATURE
SIGNATURE OF
CONSUMABLE
STORE MAN
System Cleanliness
Acceptance Report
Q
Q A
A T
T A
A R
R
GAMA
GAM-QCR-QAC-GTL-070
Isometric No:
(Line No)
REPORT NO:
Inspection
result
Inspection
method
Cleaning
Method
DATE:
Page 1 of 1
Prefabrication
Spool
Cleanliness Class
1110 A05M
Piping
Contractor:
Sheet
Project No:
Date
Signature GAMA
Signature Linde
Erection
Signature PMC
Date
Signature GAMA
Signature Linde
Signature PMC
Rev. 01
Status: 30.11.2006
REPORT NO :
Q A TA R
DATE :
AREA
ISO. NO
SHEET
DWG
NO
NO
REV
MATRL
SPOOL
DIMENSION
TRACEABILITY
WELD
RF PAD
FLANGE
NO
CHECK
CHECK
SUMMARY
TESTING
PROTECTED
MARKING
PIPE ENDS
CLOSED
REMARKS
NOTE: VERIFY SPOOL INTERNAL CLEANLINESS AND ALL OPEN PIPE END & FLANGE SHALL BE COVERED. INSPECTIONS OF ABOVE MENTIONED
SPOOLS ARE FOUND SATISFACTORY AND ITEMS ARE RELEASED FOR PAINTING.
GAMA REP
LINDE REP
Name
Name
Name
Sign
Sign
Sign
Date
Date
Date
GAM-QCR-QAC-GTL-086 Rev. O
REPORT NO:
TEST CODE:
DATE:
ISO NO
WELD
NO
GAS
FLOW
RATE
OXYGEN
LEVEL
GAMA
LINDE
GAMA
NOTES:
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-090 Rev. O
DATE
NAME
SIGNATURE
LINDE
QATAR
Report no:
Date:
Sheet:
AREA : ________________________
____
DESCRIPTION
1.
i)
ii)
iii)
iv)
vi)
vii)
VALUE
ACCEPTED
NOT
ACCEPTED
REMARKS
Horizontal Reading
Vertical Reading
Mean Upstream Diameter
Specified Upstream Diameter
Actual Variation
Specified Maximum Variation
4.
i.)
ii)
N/A
N/A
*The installation of the above orifice meter run has been satisfactorily completed in accordance with the
drawings & specifications.
ORGANIZATIONS
DATE
NAME
SIGNATURE
___________________________________________________________________________________________
GAM-QCR-QAC-GTL-095 Rev. A
DATE:
AREA
LINE NO
DRG NO
SHEET NO
Inspection Class:
Material:
Weld No.
REV
SIZE:
THK.
WPS used
WELDED BY:
PROPOSED
REPAIR METHOD:
WPS:
WELDER:
BACKING GAS:
NDE REQUIRED:
TYPE OF NDE:
_______________
PREPARED BY
APPROVED BY
______________
__________
Name
Signature
Date
______________
_____________
__________
Name
Signature
Date
VT
PT
MT
RT
UT
PAMI
GAMA
LINDE
SHELL
THE ABOVE MENTIONED WELD HAS BEEN SATISFACTORILY REPAIRED AND ACCEPTED
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
GAM-QCR-QAC-GTL-097 Rev. O
NAME
DATE
SIGNATURE
Report No. :
Q A T A R
Date :
SHOP
ISOMETRIC NUMBER
Area
Iso No.
ORGANIZATIONS
Sheet
Weld
Rev.
Sp'l
DATE
GAM-QCR-QAC-GTL-098 Rev. O
Page :
FIELD
Mat'l
Item No.
Heat No.
Piping
No.
Class
NAME
Dia
Sch
Welder
Welder
WPS No.
PWHT
Req'd
NDE
Req'd
Inspection Result
%
Fit-up/Root
SIGNATURE
Final
Remarks
WQT
No.
Name
WPS
No.
Prepared by QA/QC :
Distribute to LINDE :
GAM-QCR-QAC-GTL-100 Rev. O
Welding
Process
Position
Material
Size
Dia.
Test
Date
Result
VT
RT
Bend
Page 1 of 3
Sub Contractor:
Contractor:
Project Name:
Subcontract No:
PQR No:
WPS No.:
Rev:
Rev:
Date:
Date:
Welding Process:
Types (Manual, Automatic, Semi-Auto):
JOINTS DESIGN:(QW-402)
37.5
2.5
1.6 0.8 mm
2
1
3
1mm
BASE METAL(QW-403)
Material Spec.:
Heating Method:
Type or Grade:
Heating Rate:
Soaking Temp:
Soaking Time:
Cooling Rate:
GAS: PERCENTAGE COMPOSITION (QW-408)
Gas(es)
% Comp.
Shielding
FILLER METALS (QW-404)- See Table - Page 2 of 3
Trailing
Backing
Position of Groove:
Position of Fillet:
TECHNIQUE (QW-410)
Method of Heating:
Oscillation:
Minimum Recorded:
Maximum Recorded :
GAM-QCR-QAC-GTL-105 Rev. O
Flow Rate
Page 2 of 3
Sub Contractor:
Contractor:
Project Name:
Subcontract No:
PQR No:
Rev:
Date:
FILLER METALS
Weld
AWS Class
Pass No.
Dia (mm)
SFA
F.No.
Manufacture
A.No.
Trade
Name
Lot No.
Certificate No.
TRAVEL
SPEED
mm / min
Heat Input
KJ / mm
S.No.
FILLER METAL
AWS
CLASS
DIA
Type of Inspection
Visual Inspection
Radiographic Inspection
Ultrasonic Inspection
CURRENT
TYPE AND
POLARITY
Amps
VOLTS
Report No.
Date
Result
Size, (mm)
GAM-QCR-QAC-GTL-105 Rev. O
Area, (mm2)
Tensile
Strength
(N/mm2)
Fracture Location
Page 3 of 3
Sub Contractor:
Contractor:
Project Name:
Subcontract No:
PQR No:
Rev:
Date:
TYPE
Mandrel Diameter
Angel of Bend
(Degrees)
Result
Average
(Joules)
Remarks
8. OTHER TESTS:
S.No.
1
2
3
Type of Inspection
Report No.
Date
Laboratory
Result
Macro Examination
Micro Examination
Hardness Test
OTHER DETAILS:
Weld Finishing:
Number of Welders:
Tack Welding Method:
Tack Welding Parameters:
Welder's Name(s):
Welder ID:
GAM-QCR-QAC-GTL-105 Rev. O
LINDE
Name, Signature & Date
Client :
Contractor :
Project Name:
Company Name :
WPS No:
Rev:
PQR No:
Rev:
Date:
Date:
Welding Process :
Type(s):
JOINTS ( QW - 402)
Joint Design :
1.6
0.8mm
3
2
1
3 1mm
Group No.
To
P-No
Group No.
OR
Specification Type and Grade:
To
To
Groove :
Fillet:
Diameter Range
Groove :
Fillet:
Others:
FILLER METALS(QW - 404)
F No:
Other:
A- No
Other:
Positions Of Groove:
Temperature Range :
Welding Progression:
Time Range:
Position(s) of fillet:
Rate of heating:
Rate of Cooling:
GAMA REP
Prepared By
Checked By
LINDE REP
PAGE 1 of 2
GAM-QCR-QAC-GTL-106 Rev. O
Weld Sequence
WPS No:
Rev . No:
Date:
Shielding Gas(es):
Percent Composition(Mixture):
Shielding gas flow Rate:
Interpass temp :
Method of Heating:
Backing Gas(es):
Trailing shielding gas
composition:
ELECTRICALCHARACTERISTICS(QW - 409)
Current AC or DC
Polarity
Amps Range
Voltage range
Current
Process
Class
Dia mm
Polarity
Amps
Range
Volts Range
Travel Speed
mm/min
Heat Input
KJ/mm (Max.)
Notes :-
GAMA REP
prepared By
Checked by
LINDE REP
PAGE 2 of 2
GAM-QCR-QAC-GTL-106
ISO No
ORGANIZATIONS
Spool
No
DATE
GAMA REP
LINDE REP
QSGTL or its PMC
GAM-QCR-QAC-GTL-109 Rev. O
Acceptance Signature
Pad
Ref
Date of
Test
NAME
Gama
Linde
QSGTL (OR)
PMC
REMARKS
SIGNATURE
Flange Alignment
Flanschausrichtung
Proj. Nr. / Proj No 1110 A05M
Kommission / Code Pearl Qatar
TEST PACKAGE NO
0100-W-QA 1503
Seite / Page 1 von / of 1
1-21P31-003A
Report No
Bericht Nr.
Area
Equipment No
Baufeld
Equipment Nr.
Line No
Nozzle No
Leitungs Nr.
Stutzen Nr.
II
III
IV
II
III
IV
Face Distance
Face Parallelism
Centerline Offset
mm
mm
mm
mm
mm
mm
n/a
Actual Dimensions
Accepted
yes
no
yes
no
yes
no
mm
mm
n/a
yes
no
(*) Max. deviation in 'oclock position' (1 12), from the view towards the equipment
Max. Abweichung in 'Uhrzeiger-Position' (1 12), Blickrichtung zum Equipment
Remarks:
Bemerkungen
ORGANIZATIONS
ACCEPTED BY
GAMA.
LINDE.
GAM-QCR-QAC-GTL-142 Rev. O
NAME
SIGNATURE
DATE
Q
Q
A
A
T
T A
A
R
R
Project No:
1110 A05M
Piping
Contractor:
GAMA
Isometric No
REPORT
NO:
Page 1 of 1
Sheet
Spool
GAMA
Cleanliness Class
Cleaning
Method
LINDE
Inspection
result
Name
Name
Name
Sign
Sign
Sign
Date
Date
Date
GAM-QCR-QAC-GTL-177 Rev. O
DATE: