Professional Documents
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Service Router
7750 SR-12 Installation Guide
93-0019-09-01
93-0019-09-01
Alcatel-Lucent Proprietary
This document contains proprietary information of Alcatel-Lucent and is not to be disclosed
or used except in accordance with applicable agreements.
Copyright 2014 Alcatel-Lucent. All rights reserved.
This document is protected by copyright. Except as specifically permitted herein, no portion of the provided information can be reproduced in any form, or by any means, without
prior written permission from Alcatel-Lucent.
Alcatel, Lucent, Alcatel-Lucent and the Alcatel-Lucent logo are trademarks of Alcatel-Lucent. All other trademarks are the property of their respective owners.
The information presented is subject to change without notice.
Alcatel-Lucent assumes no responsibility for inaccuracies contained herein.
Copyright 2014 Alcatel-Lucent. All rights reserved.
TABLE
OF
CONTENTS
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
7750 SR-12 Overview
Chassis Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7750 SR-12 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SF/CPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input/Output Modules (IOMs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Media Dependent Adapters (MDAs). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Integrated Media Modules (IMMs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Supplies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impedance Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Operating Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7750 SR-12 System Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
21
21
26
26
27
28
28
33
34
34
34
35
36
Site Preparation
Warnings and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Module Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PEM Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Impeller Fan Tray Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MDA and MDA-XP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calculating Maximum Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EPC-Based Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Equipment Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rack Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Standards/Compliance Agency Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38
40
40
40
41
42
43
44
45
53
54
56
57
58
58
58
59
59
60
60
60
61
Page 3
Table of Contents
70
73
74
75
75
78
79
79
80
80
82
Page 4
122
122
123
125
126
127
127
130
130
132
134
Table of Contents
Appendix A: LEDs
DC PEM-3 LED and Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
AC Power Supply Module LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
SF/CPM LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
IOM LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
MDA LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
M1-10GB-HS-XFP-B LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Page 5
Table of Contents
187
190
190
191
192
192
194
197
197
198
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Page 6
LIST
OF
TABLES
Preface
Table 1:
Site Preparation
Table 9:
Table 10:
Table 11:
Table 12:
Table 13:
Table 14:
Table 15:
Table 16:
Table 17:
Table 18:
Table 19:
Table 20:
Table 21:
Table 22:
Table 23:
Table 24:
Table 25:
Table 26:
Table 27:
Page 7
List of Tables
Table 36:
Table 37:
Table 38:
Table 39:
Table 40:
Table 41:
Appendix A: LEDs
Table 46:
Table 47:
Table 48:
Table 49:
Table 50:
Page 8
7750 SR-12
LIST
OF
FIGURES
Site Preparation
Figure 8:
Page 9
List of Figures
Figure 38:
Figure 39:
Figure 40:
Appendix A: LEDs
Figure 50:
Figure 51:
Figure 52:
Figure 53:
Figure 54:
Page 10
Preface
Page 11
Preface
Page 12
Preface
Audience
This guide is intended for network installers and system administrators who are responsible for
installing, configuring, or maintaining networks. This guide assumes you are familiar with
electronic and networking technologies.
Information Symbols
Table 1 describes symbols contained in this guide.
Table 1: Information Symbols
Symbol
Meaning
Description
Danger
This symbol warns that improper handling and installation could result in bodily
injury. An electric shock hazard could exist. Before you begin work on this
equipment, be aware of hazards involving electrical circuitry, networking
environments, and instigate accident prevention procedures.
Caution
This symbol warns that improper handling and installation could result in
equipment damage or loss of data.
Warning
This symbol warns that improper handling may reduce your component or
system performance.
Note
Class 1 laser products are listed in the MDA installation guides. Only approved
Class 1 replaceable laser transceivers should be used with this product.
Page 13
Preface
Technical Support
If you purchased a service agreement for your 7750 SR-12 router and related products from a
distributor or authorized reseller, contact the technical support staff for that distributor or
reseller for assistance. If you purchased an Alcatel-Lucent service agreement, contact technical
assistance at:
http://www.alcatel-lucent.com/wps/portal/support
Report documentation errors, omissions and comments to:
Documentation.feedback@alcatel-lucent.com
Page 14
In This Chapter
This chapter introduces the Alcatel-Lucent 7750 SR-12 router and provides an overview of the
following topics:
Page 15
Chassis Features
Chassis Features
In the 7750 SR-12 chassis, the card slots are vertically oriented. IOM slots are numbered 1 through
10. You can install a maximum of two MDAs on each IOM. You can install MDAs in either MDA
slot 1 (top slot) or MDA slot 2 (bottom slot).
You can install a maximum of two SF/CPMs in the center SF/CPM slots of your 7750 SR-12
chassis, designated as slots A and B. You must install at least one SF/CPM for the router to operate.
The redundant SF/CPM operates in standby mode and takes over system operation if the primary
SF/CPM fails.
The 7750 SR-12 provides access to components from both the front and back sides. The filter tray,
SF/CPMs, IOMs, MDAs, and IMMs are accessed from the front of the chassis. The power entry
modules (PEMs) and cooling trays (impeller trays) are accessible from the chassis rear. Figure 1
and Figure 2 show the front and rear views, respectively.
DC PEMs are horizontally oriented and are accessed through the lower rear of the chassis. The top
slot is number 1 and the bottom slot is number 2. You can connect DC PEMs directly to a DC
power source (Figure 6). Alternatively, you can obtain power by using AC power rectifiers
(Figure 7).
The mounting brackets for the chassis are factory installed to mount in a standard 19-inch wide
rack. Refer to Table 2 for key descriptions of chassis features.
Page 16
1
2
10
10
11
2
1
SR12001C
Page 17
Chassis Features
Key
Page 18
Description
MDA (installed)
Impedance panel
SF/CPM
Air vent
ESD plug
10
11
Figure 2 displays the 7750 SR-12 rear view. Refer to Table 3 for key descriptions.
2
3c
3a
3b
SR12077A
Page 19
Chassis Features
Key
Page 20
Description
Grounding studs
3a
3b
3c
OFF/ON DC switch
PEM-3 LED
DC PEM-3s.
The top slot is referred to as PEM slot 1.
The lower slot is referred to as PEM slot 2.
SF/CPMs on page 21
SF/CPMs
Note: There are three different versions of the SF/CPM module: SFM2, SFM3 and SFM4.
SFM2 is referred to and labeled as SFM-400G for SR-12. But in fact it is capable of 500G
switching capacity.
Note: The SFM3 has improved processing capability with multi-core CPU and increased
memory. The SR-12 uses the SFM3-12 with 500G switching capacity.
Note: The SFM4 enables the SR systems to go to full duplex Terabit capacity (2 Terabit half
duplex) to enable the platform to be fully populated with 100Gb/s linecards.
The SF/CPM(s) control the routing and switching functions for the 7750 SR-12 system. The router
operates with a minimum of one SF/CPM that you must install in either center slot A or B.
The SF/CPM connects directly to the backplane and carries traffic between line cards. The
backplane provides high-speed access to the SF/CPMs, IOMs, and MDAs.
The switch fabric (SF) portion of the SF/CPM receives and directs traffic to the appropriate
destinations according to the routing information.
Each SF/CPM module can accommodate up to three compact flash memory cards that can be used
to copy and store system boot, software images, and configuration files and logs.
Page 21
Chassis Features
Figure 3 displays the front panel faceplate, using Model SFM3 as an example.
10
11
12
13
2
MDA0098
Key
Label/Part
Sub
category
Description
Captive screws
Ejector lever
Ejector levers are used to seat and disengage the connectors to and from
the backplane.
LEDs
BITS
The BITS port is provisioned with an RJ-45 jack and used for the
network clock source.
The link LED on the BITS interface is lit if a clock signal is being
received.
Amber if sync-if-timing is configured and no clock signal is
received.
Green if sync-if-timing is configured and a clock signal is received.
Notes: Make sure to use shielded cable when connecting to the BITS
port.
DTE
Set the switch to DTE when connecting to the serial port of a PC with a
null modem cable. When the switch is set to DTE, the console port is
acting as a data terminal equipment (DTE) serial port.
DCE
Set the switch to DCE when connecting to the serial port of a PC with a
straight-through cable. When the switch is set to DCE, the console port is
acting as a data communications equipment (DCE) serial port.
Page 22
Key
Label/Part
Sub
category
Description
Console
The console port is provisioned with a DB-9 connector and used for initial
system startup, system configuration, and monitoring. The console port, a
Universal Asynchronous Receiver/Transmitter (UART) port, is used for
system configuration and monitoring.
Use an EIA/TIA-232 DCE console cable to connect a terminal to the
console port.
AUX
Alarm
The Alarm port is provisioned as a DB-9 serial port and is used to connect
to external alarm devices that report conditions that trigger red or amber
alarms.
ACO/LT
AUX LED on the CPM (Auxiliary is not supported, and the Laser
ON/OFF and WAN LEDs on IMM/MDA).
This button also turns off all external alarm relay control bits until the
next new alarm condition.
10
Mgmt
Link
Data
11
Page 23
Chassis Features
Key
Label/Part
Sub
category
Description
12
13
Page 24
Page 25
Chassis Features
1
al_0430
Figure 4: M1-10GB-HS-XFP-B
Key
Page 26
Description
Captive screws
Port
Page 27
Chassis Features
Chassis Components
The 7750 SR-12 chassis components are described in the following sections:
Power Supplies
Two slots in the chassis are designated for hot swappable, load-sharing, DC power entry modules
(PEMs). There are two DC PEM types: 100-Amp single-feed PEMs and 175-Amp dual-feed PEM3s. For more information on PEMs, see Installing DC Power Entry Modules (PEMs) on page 88.
Note: DC PEM-3s are required if you have IOM3-XPs, IOM3-XP-Bs or IMMs installed in your
system.
POWER REDUNDANCY
You must install at least one DC PEM or PEM-3 in the 7750 SR-12 chassis. You can install an
additional PEM or PEM-3 for power redundancy.
If you need to convert AC power to usable DC power and you are using 100-Amp single-feed
PEMs, you can install up to two rectifiers in the same AC power shelf that you connect to your
PEM. If you need to convert AC power to usable DC power and you are using 175-Amp dual-feed
PEM-3s, you install four rectifiers in the AC power shelf that you connect to your PEM-3. For
redundant operation, you can install a second AC power shelf. Connect the second power shelf to
the second PEM or PEM-3. This ensures that the second DC PEM has an independent redundant
power source.
Page 28
1
4
1
3
5
2
SR12061A
Page 29
Chassis Features
2
3
4
5
SR12003B
Page 30
Key
Description
Safety cover
AC TO DC RECTIFIERS
AC to DC rectifiers change 200/240V AC power to -48 VDC power. See Figure 7 for an
illustration of an AC to DC rectifier and Table 7 for descriptions of the callouts on the illustration.
Each power shelf can accommodate up to four 2500W AC to DC rectifiers that plug into a
common power backplane in the AC-input power shelf. You must connect each AC power shelf to
a separate PEM installed in the 7750 SR-12 chassis. For redundancy, you must install two PEMs,
each connected to a separate AC to DC rectifier shelf. You must install four rectifiers in each shelf.
Note: If you are using 100-Amp PEMs, your rectifier shelf will be split so that each PEM is
connected to one half of the shelf. If you are using 175-Amp PEM-3s, each PEM-3 connects to
a separate rectifier shelf.
The AC to DC rectifiers in each power shelf provide automatic load-sharing. When a rectifier is
removed, the remaining rectifiers adjust to fulfill the power requirements and maintain
uninterrupted system power.
The rectifiers in the AC power shelf are hot-swappable. You can remove or replace a power
module while the system is operating without affecting system operation. For maximum
redundancy, connect each AC-input power module to a separate AC power source. The power
source (outlet) should be located near the equipment rack and be easily accessible.
The power cord serves as a disconnect device for each rectifier. To remove power to an individual
rectifier, the unit must be disconnected from the connectors.
Page 31
Chassis Features
2
SR12065
Key
Page 32
Description
Power supply LEDs. See AC Power Supply Module LEDs on page 151.
Cooling System
The 7750 SR-12 system is cooled by hot-swappable impeller (fan) trays. All three impeller trays
must always be installed and fully operational while the 7750 SR-12 is powered up. The trays are
accessed from the rear of the chassis and are interchangeable in any tray slot.
The impellers pull air through the system from front-filtered intake vents, across the IOMs and SF/
CPMs, and exhausts the air through rear vents. The impellers spin at high speed during system
initialization and then slow down to normal operating speed when system initialization is
complete.
The 7750 SR-12 cooling system supports two types of impeller fan trays: the Standard Fan Tray
and the Enhanced Fan Tray. The 7750 SR-12 Enhanced Fan Tray offers the following improved
capabilities:
Increased air flow rate from 350 to 1000 cubic feet per minute (CFM).
Increased level of granularity for fan speed (up to 20 speed settings) when used in
conjunction with an SFM3 and software release 8.0R4 and later.
Note: When the chassis uses the 100 Gbps IMM, Enhanced Fan Trays are required.
Note: There are three temperature sensors per IOM and SF/CPM and one temperature
sensor per MDA. The highest temperature from any sensor is reported as the temperature for
that slot. With either the Standard or Enhanced Fan Tray, if the CPM LED is lit amber
(indicating a fan problem), use the show card 1 detail CLI command to monitor the current
temperature and temperature threshold fields. Also, on an Enhanced Fan Tray, if the fan tray
front panel LED is lit red, use the show card 1 detail CLI command to monitor the current
temperature and temperature threshold fields. If the temperature rises quickly and remains
above the temperature threshold, an alarm is generated. Repair or replace the unit
immediately if a failure occurs.
Either (3) Standard Fan Trays or (3) Enhanced Fan Trays, each with two impellers.
There are three fan tray slots in the rear of the 7750 SR-12 chassis. The left slot is designated as fan
tray #1, the middle slot is designated as fan tray #2, and the right slot is designated as fan tray #3.
Page 33
Chassis Features
The cooling system components work together to keep the internal components within the
acceptable temperature range.
For the Standard Impeller Fan Tray, the status indicator LEDs are displayed on the active CPM
front panel, labeled Fan Status. A green LED indicates normal operation. The LED is amber if
there is an impeller failure or unlit if there is no power to a tray or a tray is not installed in the slot.
For the Enhanced Impeller Fan Tray, there are two sets of status indicators. One set is located on
the active CPM front panel. A green LED indicates normal operation. The LED is amber if there is
an impeller failure. It is blinking if a fan tray is not installed in the slot or if the fan temperature is
too high.
The second set is located on the fan tray front panel. A green LED indicated normal operation. The
LED is amber when it is safe to remove the enhanced fan tray from the chassis. The LED is red
when the fan tray is starting up or to indicate a fault in the fan tray. If the LED is unlit there is no
power to the fan tray.
The 7750 SR-12 chassis is shipped with three factory-installed impeller trays. You must replace the
entire tray if an impeller fails.
Air Filter
The air filter prevents large particles, debris, and dust from entering and circulating through the
system. Filters should be inspected monthly and replaced when indications of accumulated dust are
present.The filter is factory installed and field replaceable.
Impedance Panels
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference, and for safety reasons.
Impedance panels include a blank board that enhances airflow and cooling. Impedance panels do
not have board components or connector pins.
Page 34
Component
Minimum
Maximum
Field
Replaceable
DC PEMs
DC PEM-3s
AC rectifiers (PEM-3)2
4 per shelf
4 per shelf
AC rectifiers (PEM)2
4 per shelf
4 per shelf
4 per AC rectifier
4 per AC rectifier
1 per AC shelf
1 per AC shelf
Impeller trays
33
SF/CPM
10
MDAs
2 per IOM
IMMs
10
AC power cables2
Make sure all power cables used on the 7750 SR-12 chassis meet your local safety codes.
Three impeller trays are recommended for normal operation. If an impeller tray failure occurs,
the system can operate with two trays until a replacement is installed as long as the chassis is
located in a temperature controlled area.
Page 35
Prepare the site. For more information, see Site Preparation on page 37.
Step 2
Step 3
Step 4
Step 5
Step 6
If you are converting AC power, install the AC power shelves and AC power rectifiers.
Step 7
verified.
Step 8
Step 9
Page 36
Site Preparation
In This Chapter
This chapter provides information about preparing your site to install a 7750 SR-12 router.
This chapter provides an overview of the following topics:
Page 37
Do not assume that power has been disconnected from a circuit. Be sure to disconnect power
to the equipment rack and external cables before installing or removing the 7750 SR-12
router.
Do not install equipment that appears to be damaged.
Install this unit in a restricted area that is only accessible by authorized service personnel.
Do not stack any other equipment on top of the router. The chassis is not designed to support
weight on top of it.
Page 38
Site Preparation
Notes:
Prepare the equipment rack and site before installing the router. Plan the router placement
near the power sources and network interface connections.
Remove paint and other nonconductive coatings from surfaces between the mounting
hardware and the rack. Clean surfaces with an anti-oxidant before you install your router in
the rack. The path between the chassis and the rack must be of sufficiently low impedance to
facilitate the operation of any circuit overcurrent protection and it must be capable of safely
conducting any fault current likely to be imposed.
The 7750 SR-12 chassis is suitable for connection to a CBN or IBN grounding system.
The 7750 SR-12 is intended to be located in a Central Office.
An empty 7750 SR-12 chassis weighs approximately 124 lbs. (56.37 kg).
Use a hand cart or mechanical lift to lift or move the router.
Always install the heaviest equipment on the bottom of the rack to keep the center of gravity
of the equipment rack as low as possible.
To provide necessary stability, ensure that the equipment rack is bolted to the floor. Ceiling
brackets are useful to provide additional stability.
The equipment rack must be properly grounded.
Install components after the chassis is installed in the rack.
Maintain a clearance of at least 20 inches (50.8 cm) at the front and back of the router to
ensure adequate room for component installation and service.
Maintain a clearance of at least three inches (7.6 cm) on each side to ensure adequate air intake
and exhaust.
Maintain adequate air flow to and from all equipment in the rack, ensuring that nothing
impedes with intake or exhaust air flow.
The 7750 SR-12 router includes factory-installed rack-mounting brackets to install in a
19-inch equipment rack.
If you have one or more IMMs installed in your router, you must install impedance panels in
any slots that do not contain an IOM or IMM.
If you have one or more IMMs installed in your router, you must use PEM-3s.
If you are installing the 12-Port 10GB-SFP+ (IMM12-10GB-SFP+) and/or the 1-Port
100GB-CFP (IMM1-100GB-CFP), you must install Enhanced Fan Trays in your router
Page 39
System Specifications
System Specifications
Chassis Specifications
Table 9: Chassis Specifications
Parameter
Description
Dimensions
Without cable management unit
With cable management unit
Mounting
Environmental Specifications
Table 10: Environmental Specifications
Parameter
Description
Operating:
Temperature
Short term
-5 to 55 C (23 to 131 F)
Maximum altitude
60 m (197 ft.) below sea level and 1800 m (6000 ft.) above sea level at 40C
and between 1800m (6000 ft) and 4000 m (13,000 ft.) above sea level, at
30C.
Relative humidity
5 to 85% (non-condensing)
Short term
5 to 90% (non-condensing)
Page 40
Site Preparation
Description
Low RPMs (3300) with PEMs and Enhanced Fan Trays: 72.07 dBA
High RPMs (6000) with PEMs and Enhanced Fan Trays: 84.51 dBA
Full RPMs (7900) with PEMs and Enhanced Fan Trays: 92.07 dBA
Heat dissipation:
SR-12 with worst case component values
(calculated BTU/hr = Watts x 3.4121
6,019 Joules/sec
20,537 BTU/hr
6,480 Joules/sec
22,110 BTU/hour
4,000 Joules/sec
13,648 BTU/hour
Description
AC power rectifier:
Max. AC shelves
Rectifier weight
Single Weight
Page 41
System Specifications
Electrical
Characteristics
Value
Voltage range
-40 to -72VDC
Current range
90 to 162A
6,480W
Voltage range
-40 to -72VDC
Current range
100 to 56A
4,000W
Page 42
AC
Input
200-240V
50A @ 200V each
DC
Output
42-56V
Site Preparation
Description
14.4 lbs.
Dimensions
14.7 lbs
Dimensions
13.9 lbs
Dimensions
Note: The Reduced-Depth Enhanced Fan Tray is exactly the same as the regular Enhanced
Fan Tray in terms of functionality. The only difference is that the Reduced-Depth Enhanced
Fan Tray does not have a handle on the front plate and is 2.7 in. less deep than the regular
Enhanced Fan Tray.
Page 43
System Specifications
Page 44
Description
Dimensions
Weight
Site Preparation
Chassis Configuration
Watts
75 worst case
SR-12 Chassis
25 worst case
Page 45
System Specifications
Watts
MDAs
Page 46
M1-10GB-XP-XFP (1-port)
48 worst case
M2-10GB-XP-XFP (2-port)
50 worst case
M4-10GB-XP-XFP (4-port)
60 worst case
M10-1GB-XP-SFP (10-port)
40 worst case
M20-1GB-XP-SFP (20-port)
50 worst case
M20-1GB-XP-TX (20-port)
45 worst case
M48-1GB-XP-TX (48-port)
57.5 typical
61 worst casea
ISA-AA
60 worst case
ISA-IPSEC
55 worst case
ISA-VIDEO
55 worst case
M10-1GB-HS-SFP
60 worst case
M1-10GB-HS-XFP
60 worst case
10/100ETH-TX (60-port)
29 worst case
100BASE-FX (20-port)
36 worst case
1GB-SFP (5-port)
20 worst case
1GB-SFP (10-port)
26 worst case
1GB-SFP-B (5-port)
26 worst case
1GB-SFP-B (10-port)
31 worst case
1GB-SFP (20-port)
58 worst case
1GB-TX (20-port)
60 worst case
10GB-LW/LR (1-port)
27 worst case
10GB-EW/ER (1-port)
27 worst case
10GB-ZW/ZR (1-port)
28 worst case
10GB-XFP (1-port)
20 worst case
10GB-XFP (2-port)
40 worst case
M1-10GB-DWDM-TUN
35 worst case
OC-3-SFP (8-port)
30 worst case
OC-3-SFP (16-port)
48 worst case
OC-12-SFP (8-port)
32 worst case
OC-12-SFP (16-port)
50 worst case
OC-12/3-SFP (16-port)
44 worst case
OC-48/STM-16 (2-port)
20 worst case
Site Preparation
Watts
OC-48/STM-16 (4-port)
24 worst case
OC-48/STM-16 (4-port)
23 worst case
OC-192-SR1-SM (1-port)
25 worst case
OC-192-IR2-SM (1-port)
32 worst case
OC-192-LR2-SM (1-port)
35 worst case
21 worst case
27 worst case
60 worst case
44 worst case
40 worst case
29 worst case
44 worst case
40 worst case
23 worst case
65 worst case
OC-12/3-ATM (4-port)
45 worst case
OC-12/3-ATM-B (4-port)
48 worst case
OC-12/3-ATM (16-port)
47 worst case
OC-12/3-ATM-B (16-port)
65 worst case
OC-3-ATM (16-port)
65 worst case
55 worst case
10 worst case
36 worst case
30 worst case
34 worst case
Standby 36
0% Load 37
50% Load 39
100% Load 44
a.The M48-1GB-XP-TX (48-port) MDA-XP is a 2:1 oversubscribed MDA-XP. A 50% line rate
(1000Base-T mode) on all 48 ports indicates full bandwidth (24G) for the MDA slot. A 100% line
rate (1000Base-T mode) on all 48 ports will cause approximately half of the total packets
to be dropped at the MDA preclassifier.
Page 47
System Specifications
Board
Watts
iom-20g
iom-20g-b
IOM2
iom2-20g
IOM3-XP
iom3-xp
IOM3-XP-B
iom3-xp-ba
170 idle
200 zero rate
230 typical
275 worst case
170 idle
200 zero rate
230 typical
275 worst case
IOM3-XP-C
iom3-xp-ca
170 idle
200 zero rate
230 typical
275 worst case
SFM
sfm-12
SFM2
sfm2-12
SFM3-12
sfm3-12
SFM4-12
sfm4-12
IOM
The IMM power consumption values that follow are not in any way complete and comprehensive
lists. New consumption values are added to this guide as they become available. Please check back
to later releases of this guide for new power values and conditions.
The IMM power consumption values provided do not include any optic component power
consumptions. The power ratings for optic components are listed in Table 20, Optics Power
Consumption, on page 50.
Table 18: IMM Power Consumption
Component
Watts
IMMs:
Page 48
100 idle
256 zero rate
345 typical
375 worst case
Site Preparation
Watts
375
235 typical
285 worst case
Watts
290 typical
350 worst case
290 typical
350 worst case
130 idle
335 zero rate
370 typical
425 worst case
125 idle
355 zero rate
380 typical
435 worst case
158 idle
390 zero rate
445 typical
525 worst case
130 idle
335 zero rate
370 typical
425 worst case
112 idle
320 zero rate
345 typical
390 worst case
Page 49
System Specifications
Watts
315 idle
400 zero rate
430 typical
480 worst case
158 idle
400 zero rate
455 typical
535 worst case
158 idle
385 zero rate
420 typical
480 worst case
158 idle
390 zero rate
425 typical
485 worst case
158 idle
390 zero rate
440 typical
520 worst case
319 idle
330 zero rate
370 typical
413 worst case
158 idle
390 zero rate
440 typical
520 worst case
Refer to the appropriate 7x50 SR/ESS Installation Guides for further information on components.
Notes: The Multi-core 12-Port 10GE SFP+, 20-Port 10GE SFP+, 1-Port 100GB CFP, 2-Port
100G IMM and 1-Port 100GE CFP + 10-Port 10GE IMM are only supported with an SFM4
module installed in the same chassis, and is not supported with SFM3 or SFM2.
Table 20: Optics Power Consumption
Component
Page 50
Type
Watts
SFP
1 worst case
SFP+
SFP+
2 worst case
Site Preparation
Type
Watts
XFP
QSFP+
CFP
12 worst case
CFP
19 worst case
CFP
24 worst case
CFP
20 worst case
CFP
26 worst case
Notes: The 100 Gigabit Ethernet LR4 10KM CFP (Part number 3HE04821AB and
3HE04821BA) has a maximum operating temperature of 40C and is not fully compliant to the
maximum NEBS 3 short term operating temperature of 55C.
Description
Description
Page 51
System Specifications
Quantity
Watts
SF/CPM3-12
10
10
Total:
Page 52
Site Preparation
EPC-Based Components
The SR-12 chassis is also used for EPC/LTE deployment. This deployment uses the SR-12
chassis components, as well as a subset of the 7750 SR cards, listed below:
Table 24: SR-12 EPC/LTE Component Power Consumption
Component
Board
Watts
ISM
ISM-MG
410
ISM
ISM-MG (Base)
275
ISM-B
ISM-MG-B (Base)
170 idle
200 zero rate
230 typical
275 worst case
Note: Requires implementation of Enhanced
Fan Trays in the chassis
ISA
ISA-MS
65
SFM3-12
sfm3-12
275
IMM
imm5-10gb-xp-xfp
IMM
imm48-1gb-xp-sfp
375
MDA
M48-1GB-XP-TX (48port)
MDA
M10-1GB-XP-SFP
(10-port)
40
MDA
M20-1GB-XP-SFP
(20-port)
50
MDA
M20-1GB-XP-TX (20port)
45
MDA
M1-10GB-XP-XFP (1port)
48
MDA
M2-10GB-XP-XFP (2port)
50
MDA
M4-10GB-XP-XFP (4port)
60
Page 53
System Specifications
Component Specifications
Table 25: Component Specifications
Parameter
Description
Comments
SFM4:
Dimensions:
Weight:
SFM3-12:
Dimensions:
Weight:
SF/CPM:
Dimensions:
Weight:
MDA:
Dimensions:
Weight:
IMM:
Dimensions:
Weight:
Weight:
17.6
14.4 lbs.
Page 54
Site Preparation
Weight:
Description
17.66 in. H x 5.56 in. W x 10.0
in.D
Comments
Depth with connector/handles
included:
17.6 in. H x 5.5 in. W x 11.8 in. D
14.75 lbs.
Weight:
Note: The Reduced-Depth Enhanced Fan Tray is exactly the same as the regular Enhanced
Fan Tray in terms of functionality. The only difference is that the Reduced-Depth Enhanced
Fan Tray does not have a handle on the front plate and is 2.7 in. less deep than the regular
Enhanced Fan Tray.
Page 55
System Specifications
Follow the equipment rack manufacturers instructions for proper rack installation.
The equipment rack rail mounting holes must align with the mounting holes on the chassis
mounting brackets. The 7750 SR-12 mounting brackets are factory installed for a front mount in a
19-inch rack.
Required tools:
Page 56
#2 Phillips screwdriver
Flathead screwdriver
Site Preparation
20 REAR
REQUIRED FOR MAINTENANCE
3 ALL SIDES
RECOMMENDED FOR AIR FLOW
INTAKE
REAR
3 ALL SIDES
RECOMMENDED O
AIR FLOW INTAKE
3 ALL SIDES
RECOMMENDED O AIR FLOW
INTAKE
FRONT
20 FRONT
REQUIRED FOR MAINTENANCE
3 ALL SIDES
RECOMMENDED FOR AIR FLOW
INTAKE
Page 57
Safety Considerations
Safety Considerations
Placement
Warning:
Install the 7750 SR-12 chassis in standard-sized equipment racks. The 7750 SR-12 is shipped
with the 19-inch rack mounting brackets installed.
Install the 7750 SR-12 chassis in a clean, dry, ventilated, and temperature-controlled rooms.
Verify that the rack is properly bolted and braced and grounded to a grounding electrode.
Install the chassis into the equipment rack before installing components.
Grounding
Warning:
Page 58
Site Preparation
Cabling
Warning:
To comply with the GR-1089-CORE, Issue 06, requirement R4-9 [31] standard for
electromagnetic compatibility and safety, all intra-building ports are specified for use with
shielded and grounded cables at both ends.
The intra-building port(s) of the equipment or sub-assembly is suitable for connection to intrabuilding or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly must not be metallically connected to interfaces that connect to the Outside Plant
(OSP) or its wiring or to equipment in an Isolated Bonding Network (IBN) unless the wiring
passes through an SPCW as defined in GR-295. These interfaces are designed for use as intrabuilding interfaces only (Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 6) and
require isolation from the exposed OSP cabling. The addition of primary protectors is not
sufficient protection in order to connect these interfaces metallically to OSP wiring. For
equipment installed in an IBN, use Mesh-BN, Mesh-IBN, or Chain-IBN. Equipment
rearrangements shall maintain the existing bonding topology.
Bare conductors must be coated with an appropriate antioxidant compound before crimp
connections are made. All unplated connectors, braided strap, and bus bars must be brought to a
bright finish and then coated with an antioxidant before they are connected.
The equipment under test (EUT) is specified for DC-I or DC-C power configurations. In the DCC configuration, the ampacity of the conductor connecting the equipment frame to the BR
conductor shall be equal to or greater than the ampacity of the associated BR conductor. The
battery returns must remain isolated until they reach the main power bus.
Power
Warning:
Only service electrical personnel should perform wiring and cabling to the system.
All power to the equipment rack or cabinet should be disconnected before the installation.
The power cable(s) must be copper and meet your local electric code requirements.
The circuit breaker is not intended to be used as the chassis ON/OFF switch. Disconnect the
power from the power source to remove power.
The 7750 SR-12 router with DC power entry modules should be installed only in restricted
access areas (such as dedicated equipment rooms and electrical closets).
Page 59
Safety Considerations
Fans
The 7750 SR-12 cooling system must have at least 3-inch clearance on the sides of the rack for
proper airflow and at least 20-inches in the front and rear for installation and maintenance access.
At least two impeller trays (fan trays) must be installed before you supply power to the chassis.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
The Enhanced Fan Tray requires at least 3 in. of front and rear clearance for proper air intake and
exhaust for systems installed inside cabinets utilizing doors, including perforated doors.
Air Filter
The air filter tray must always be installed while the 7750 SR-12 is powered up. The air filter is
factory installed.
The filter should be inspected monthly and replaced when indications of accumulated dust are
present.
The filter is factory-installed and is field-replaceable.
Storage
To store unused components and extra field-replaceable parts, re-wrap the components in the
original packaging and keep them in a dry, dust-free temperature controlled environment.
Table 26: Storage Specifications
Parameter
Page 60
Description
Storage temperature
Within 5 to 95 percent.
Site Preparation
Publication
CAN/CSA-C22.2 No 60950-1
ANSI/UL 60950-1
EN 60950-1
EN 60825-1 Safety of laser products
CB certificate
EMC
Title 47 of the CFR, Part 15, Subpart B for a Class A Digital Device
ICES-003 Issue 4, February 7, 2004 Class A
VCCI V-1/07.09, V-2/08/04, V-3/08.04, V-4/07.04 Class A
AS/NZS CISPR22: 2006 Class A
CNS 13438: June 2006
KCC Korea-Emissions & Immunity (in accordance CISPR/KN22)
ETSI EN 300 386 V1.3.3 (2005-04)
EN55022 2006 Class A
EN 55024: EN 55024: 1998 + A1:2001 + A2: 2003
ETSI EN 300 132-2 V2.1.2 (2003-09)
NEBS Level 3
Page 61
Publication
ATT-TP-76200, Issue 11a, November 2, 2007
Verizon Technical Purchasing Requirements VZ.TPR.9305 Issue 1, February
2008
Page 62
Environmental
Main grounding
wire gauge
In This Chapter
This chapter provides information to rack mount a 7750 SR-12 chassis.
This chapter provides information on the following topics:
Page 63
Warning:
The 7750 SR-12 container and various chassis components weigh approximately 200 pounds (90.7
kg.). Do not attempt to lift or move the container without the use of a hand cart, pallet jack, or
forklift.
Maneuver the container as close to the equipment rack as possible.
Use a hand cart or mechanical lift to lift or move the router.
Notes:
Router components such as SF/CPMs, IOMs, MDAs, IMMs, and spares are shipped separately.
The 7750 SR-12 chassis is packaged and protected by a foam cap and base. Do not discard the
packaging container and materials used in shipping. The packing materials should be re-used if it
is necessary to reship the router.
Keep the chassis wrapped in the anti-static packaging until you are ready to install the router.
Keep the arrows on the shipping container pointing up.
Page 64
1
2
DO
NOT
4
STA
CK
5
6
7
SR12040A
Page 65
Page 66
Step 1
The container is secured by packing straps. Loosen and remove the straps to separate the
box top from the bottom. Lift the box top off the pallet.
Step 2
Unfasten the brackets holding the chassis to the packing material. See Key 5 on Figure 9.
Step 3
Step 4
Remove the anti-static bag from the chassis when you are ready to install the chassis into
the rack.
Step 5
There are no handles or hand grips on the 7750 SR-12. Using a mechanical lift, lift the
chassis from the bottom.
Step 6
For instructions on how to rack mount the chassis, see "Rack Mounting the Chassis" on
page 67.
Only trained and qualified personnel should install or replace this chassis and chassis
components.
Caution:
There are no handles or hand grips on the 7750 SR-12. Lift the router from underneath. Do not
lift the router by the internal chassis frame.
When rack mounting the 7750 SR-12 in an equipment rack, do not stack other 7750 SR-12
units or any other equipment directly on top (where the bottom unit is supporting other
devices). Each unit must be secured into the rack with the appropriate mounting apparatus.
The 7750 SR-12 router is designed for front and middle-mount installation into a 19-inch rack.
The rack mounting hardware (including rack bolts) is factory installed to front-mount the chassis
in a 19-inch rack. The screws that are used to attach the rack-mount brackets may be re-used if
moving the brackets to the front mounting position. These screws contain a thread-locking
adhesive and can be re-used approximately 5 times, depending upon the condition of the adhesive.
If the condition of the adhesive is in question, additional thread-locking adhesive can be applied,
at the customers discretion.
Required tools:
The equipment rack is securely installed, anchored, and grounded. Refer to the rack
manufacturers documentation for instructions.
Page 67
SR12005A
Page 68
Key
Description
Equipment rack
With at least two people, or, if necessary, using a hand cart, pallet jack, or forklift, position
the chassis in front of the rack.
Step 2
With one person in front of the rack and one behind the rack, lift the 7750 SR-12 from
the bottom and position it in the rack.
Step 3
Step 4
Page 69
Page 70
4
1
SR12026B
Step 2
The cable management system is shipped with the mid-mount shims attached. Loosen
and remove the screws that attach the shims to the cable management system. Remove
the shims. Save them for future use if necessary.
Step 3
To install the top tray, orient the tray above the card slots so the access door flips upward
to access the pegs. Align the bracket holes with the mounting holes on each side of the
chassis. See Key 1 on Figure 11.
Step 4
Insert a screw into each of the mounting holes on each side of the bracket and tighten. See
Keys 2 and 4 on Figure 11.
Step 5
To install the bottom tray, orient the tray below the card slots so the access door flips
downward to access the pegs. Align the bracket holes with the mounting holes on each
side of the chassis. Insert a screw into each of the mounting holes on each side of the
bracket and tighten. See Key 1 on Figure 11.
Page 71
1
2
10
10
11
2
1
Page 72
3HE00147BAAA (PEM1)
3HE00147CAAA (PEM3)
In the case of a PEM-3 upgrade, the washers and screws for the grounding lugs are part of the
Accessory Kits:
3HE4606AAAA
3HE4608AAAA
Note: When wiring any Alcatel-Lucent 7750 router, the ground connection must always be
made first and disconnected last.
Page 73
Description
Page 74
Step 1
Using a wire-stripping tool, strip the insulation from the wire to 7/16-inches.
Step 2
Slide the open end of the ground lug (accessory box) over the exposed area of the
prepared wire.
Step 3
SR12079B
Page 75
Page 76
Description
Ground receptacles
The ground conductor must be #2 AWG minimum. If input cables are larger than
#2 AWG, use an equivalent size ground cable. Example: If a single 2/0 cable size
is used for input DC power, use the same 2/0 cable size for grounding. Or, if (2) #2
AWG cables are used on inputs, use a single 2/0 size ground cable.
Remove the screws and washers from the ground lugs on the rear side of the chassis, on
the top left-hand side.
Step 2
Bring your grounding surfaces to a bright finish and coat them with an antioxidant before
you make your crimp connections.
Step 3
Using the prepared ground wire, place the ground lug through the two chassis ground
screws.
Step 4
Install locking washers and screws. Use a torque wrench to torque the retaining screws to
40 lbf.-in. Do not over-tighten.
Step 5
Connect the opposite end of the grounding cable to the appropriate grounding point at
your site to ensure adequate chassis ground according to local safety codes.
Page 77
Step 2
Step 3
Use a torque wrench to torque the retaining screw to 40 lbf.-in. Do not over-tighten.
Page 78
Part Number
CHAS-7750 SR-12
3HE00104AA
3HE05106AA
3HE03663AA
IMM12-10GB-XP-SF+
3HE04743AA
IMM48-1GB-SFP
3HE03624AA
IMM5-10GB-XFP
3HE04741AA
IMM8-10GB-XFP
3HE03623AA
7750 SR SFM4-12
3HE05948AA
Warning:
Immediately install the replacement fan tray upon removal of the old fan tray. If a longer
maintenance time is required, power off the system.
Do not mix Standard Fan Trays and Enhanced Fan Trays in the same chassis, except while
performing a fan tray upgrade.
Always keep your fingers away from rotating blades.
Verify that the fan blades have stopped rotating before removing an impeller tray.
Caution:
Do not mix Standard Fan Trays and Enhanced Fan Trays in the same chassis, except while
performing a fan tray upgrade.
Notes:
Page 79
1
SR12025A
Page 80
Description
Captive screws
Step 2
Install the Standard Fan Tray in the right-most slot. Gripping the handle, orient the tray
so the connector is on the top-right rear side. Slide the connector end into the slot until it
is fully seated. Tighten the captive screws.
Step 3
Step 4
Page 81
1
SR12078A
Page 82
Description
Captive screws
Grip the Enhanced Fan Tray and slide the connector end into the slot until it is fully
seated.
Step 2
Secure the tray into place by tightening the captive screws (Figure 16).
Step 3
Verify the Fan Status LED on the front panel of the active CPM. You can also verify by
checking the Fan Status LED on the front plate of the Enhanced Fan Tray (green indicates
normal operation).
Step 4
Step 5
Notes: As part of the initialization and diagnostic startup, the Enhanced Fan Tray ramps to
maximum fan speed for a brief period. Upon successful completion, the Enhanced Fan Tray
slows down to the speed set by the SFM4, SFM3, SFM1/2s.
Note: The Reduced-Depth Enhanced Fan Tray is exactly the same as the regular Enhanced
Fan Tray in terms of functionality. The only difference is that the Reduced-Depth Enhanced
Fan Tray does not have a handle on the front plate and is 2.7 in. less deep than the regular
Enhanced Fan Tray.
Page 83
Page 84
In This Chapter
This chapter provides information about installing DC power entry modules (PEMs) into the 7750
SR-12 router.
Instructions to wire external AC power shelves to DC PEMs are also provided.
This chapter provides information on the following topics:
Page 85
purposes. For this reason, a small amount of voltage (relative to ground) of approximately 3-4 volts
is measured/observed on the (-) return feed, even when the branch circuit and PEM Breaker are
shut off (assuming the second PEM remains powered/on).
If this is a concern during the upgrade process, follow the steps below:
Step 1 Shut the branch breaker/ fuse to the redundant PEM being replaced.
Step 2
Step 3
Pull the PEM out of its slot. This ensures no remaining voltage on the return feed.
Remove the return cable from the PEM that has been pulled out.
By removing the PEM prior to handling the return cable, no voltage remains on the line.
Step 4
Warning:
Page 86
Notes:
The 7750 SR-12 is shipped with two factory-installed DC PEMs. Installation instructions are
provided in the chapter. Removal instructions are provided in "Appendix B: Field Replaceable
Units" on page 159.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
In the event of a power unit failure (DC PEM or AC rectifier or AC power shelf), the entire
power unit must be replaced. There are no field serviceable parts inside the power modules.
Page 87
"Preparing DC-Input Power Wiring for the 100-Amp DC PEM" on page 102
The power wiring for the 100-Amp DC PEM and the 175-Amp DC PEM-3 for the SR-12/ESS-12
chassis are significantly different.
On the 100-Amp DC PEM, both -48VDC and RTN terminals are located on the left side,
with -48VDC above the RTN.
On the 175-Amp PEM-3, the -48VDC and RTNs are separate and on opposite ends of the
PEM. The -48VDC terminal block is located on the left side of the PEM and the RTN
terminal block is on the right side.
When you are upgrading from a 100-Amp DC PEM to a 175-Amp PEM-3, it is important to
connect the RTN power lug to the right side terminal block. Connecting both the existing terminal
lugs to the -48 VDC terminal block can result in arc welding (shorting) the terminal lugs to the
block.
The terminal lug spacing is the same on the 175-Amp PEM-3 and 100-Amp PEM. The terminal
lugs for the PEM will fit on the terminal blocks for the PEM-3.
Page 88
Notes:
If the installer does not pay attention, the existing feeds can be physically connected (-48 VDC
and -48VDC RTN) to the left side terminal block (-48 VDC) of the PEM-3 and short the -48VDC
feed to the -48VDC RTN feed.
The following warning label appears on the PEM-3. Remove the label after the installation.
Follow the installation instructions Installing a 100-Amp DC PEM on page 100 and Installing a
175-Amp DC PEM-3 on page 91 making sure to follow all instructions on the labels and terminal
blocks.
Danger:
A suitable disconnect device must be provided in the DC branch, either a circuit breaker or switch
that can be employed to disconnect power to the system during servicing.
Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit.
On the PEM-3, the RTN and -48 VDC feeds are electrically joined. When power is applied to one
feed, power is also present in the other feed.
Confirm that the DC power source is OFF during installation. The power source should be a
safety extra-low voltage (SELV) source.
The 7750 SR-12 router with DC PEMs should be installed only in restricted access areas (such as
dedicated equipment rooms and electrical closets) in accordance with Articles 110-26 and 110-27
of the most recent National Electrical Code ANSI/NFPA 70.
Page 89
Caution:
Make sure you directly connect the 7750 SR-12 to the DC power supply system earthing
electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC
power supply system earthing electrode is connected.
The DC power supply source must be located within the same premises as this equipment.
There must be no switching or disconnecting devices in the earthed circuit conductor between the
DC source and the point of connection of the earthing electrode conductor.
The 7750 SR-12 PEM-3 has a breaker rating of 175 amps. If the current drawn by your system
reaches or exceeds 175 amps, the breaker trips to protect the system.
Notes:
The remote power source (circuit breaker panel, outlet, etc.) must be easily accessible.
Cables are not provided. In the United States, use a minimum of #4 AWG, high strand count
copper wire. If the 7750 router is located outside the USA, consult local and national electrical
code for proper wire sizing.
For the DC PEM terminal block, lugs are provided. If they are missing or misplaced, use a
Panduit LCC F6-14A copper, standard barrel, 2-hole lug with two 1/4-inch (.635 cm) diameter
holes on a 3/4-inch (1.905 cm) spacing (0.250-20 UNC).
Two PEM slots are located at the bottom rear of the chassis (see "7450 ESS-12 Chassis Rear
View" on page 19). The slots are not labeled but for documentation purposes the top slot is
referred to as slot 1 and the bottom slot is referred to as slot 2. For full redundancy two PEMs
must be installed and each PEM must be attached to an independent power source with a
dedicated circuit breaker.
The 7750 SR-12 requires a minimum of one DC PEM to operate, but two are recommended for
redundancy. When two PEMs are installed, they share the electrical load equally as long as both
PEMs are operational. If one PEM fails, the remaining PEM provides the power the router
requires for normal operation.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
The 7750 SR-12 PEM-3 has a safety rating of 6450 watts. This rating indicates the potential
output the PEM-3 can provide and the safety certification level.
Page 90
2
SR12081A
Description
Slot guide
DC PEM
Page 91
Notes: The 7750 SR-12 PEM-3 deploys a single circuit breaker using two sets of physical
studs for accommodating up to two cables or lugs. These studs are joined by a single input to
the breaker on the PEM-3 unit.
There is a piece of metal under the studs that couples the two feeds. This provides flexibility
for provisioning power and associated cabling. Either one or both sets of studs can be used to
feed the input. The 7750 SR-12 routers have a current rating that supports a range from 90
amps up to 162 amps. You can terminate a single 160-amp circuit into either one or both of the
studs, or terminate dual 80-amp feeds.
If you use dual 80 amp inputs, Alcatel-Lucent recommends that the two circuits and associated
breakers be ganged at the head end in order to ensure that power is present or absent on both
studs simultaneously in all scenarios for the PEM-3. Your actual power consumption in
production will almost always be much lower than the maximum power consumption numbers
published in this manual. Maximum power consumption published for the SR-12 components
are measured under extreme conditions and load in order to provide a basis for planning and
future growth.
To install a 175-Amp DC PEM-3:
Step 1
Step 2
Make sure that the circuit breaker (ON/OFF) on the PEM-3 is in the OFF ( O ) position.
Step 3
Align a PEM-3 with a slot guide. Slide the unit into the slot until the connectors are fully
seated with the receptacle in the rear of the slot.
Step 4
Step 5
Install the redundant PEM-3. Align the PEM-3 with the slot guides. Slide the unit into the
slot until the connectors are fully seated with the receptacle in the rear of the slot.
Step 6
Step 7
If you plan to use DC power to operate the 7750 SR-12, proceed to the following steps to
connect the power cord(s).
If you plan to install AC power rectifiers to operate the 7750 SR-12, proceed to AC-Input
Power Guidelines on page 111.
Page 92
Step 8
Prepare the power cable terminated only with a UL-listed two-hole lug with 1/4-inch (.635
cm) holes on 3/4-inch (1.905 cm) spacing.
Step 9
Connect the VDC and RTN cables from each DC PEM-3 to separate circuit breakers.
The SR/ESS-12 power subsystem is a diode-ord design for redundancy purposes. For this reason,
the presence of a small amount of voltage (relative to ground) of approximately 3V to 4V will be
measured/observed on the (-) return feed even when the branch circuit and PEM Breaker are shut
off (assuming the second PEM remains powered/on). If a customer is concerned about this when
upgrading, perform the following steps:
Step 1
Step 2
Step 3
Pull the PEM out of its slot (this will ensure no remaining voltage on return feed).
Step 4
Remove return cable from the PEM that has been removed.
By removing the PEM prior to handling the return cable, you ensure that no voltage remains on the
line.
Page 93
Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF position.
When wiring the unit, the ground connection must always be made first and disconnected last.
The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
Consult your local and national electrical codes to calculate the appropriate cable sizing.
Page 94
3.11 IN.
1
0.850 IN.
0.750 IN.
3.60 IN.
0.750 IN.
0.850 IN.
SR12054
Figure 18: 175-Amp DC PEM-3 Terminal Block Stud Dimensions and Spacing
0.250
2 Holes
0.750"
SR12030
Page 95
2
1
SR10030
Description
Copper wire
Page 96
Step 1
Using a wire-stripping tool, strip the insulation from the wire to 7/16-inches.
Step 2
Locate the lug in the accessory box. Slide the open end of the lug over the exposed area
of the prepared wire.
Step 3
SR12055
Figure 21: Removing the 175-Amp DC PEM-3 Terminal Block Safety Cover
Figure 22: Wiring the 175-Amp DC PEM-3 Input Power Terminal Block
Page 97
SR12057
Figure 23: 175-Amp DC PEM-3 Input Power Terminal Block Wiring with Safety Cover
Follow these steps to wire the 175-Amp DC PEM-3 input power terminal block:
Page 98
Step 1
Loosen the four cover screws but do not remove the screws. Remove the safety cover from
the DC terminal block.
Step 2
Remove the -VDC and RTN terminal nuts and one washer from each stud.
Step 3
Using the prepared DC cables, connect the RTN positive/return (+) cables to the right side
(RTN) terminals according to local safety codes.
Step 4
Place the washer and nut on each stud and tighten with a torque wrench to 40 lbf.in. Do
not overtighten.
Step 5
Connect the VDC negative (-) cables to the left side (-48V) terminals.
Step 6
Place the washer and nut on each stud and tighten with a torque wrench to 40 lbf.in. Do
not overtighten.
Step 7
Replace the safety cover and secure into place by tightening the captive screws
(Figure 23).
SR12058A
Description
-VDC
RTN
Page 99
2
SR12083A
Page 100
Description
Slot guide
DC PEM
Step 2
Make sure that the circuit breaker (ON/OFF) on the PEM is in the OFF ( O ) position.
Step 3
Align a 100-Amp DC PEM with a slot guide (either the left or right slot). Slide the unit
into the slot until the connectors are fully seated with the receptacle in the rear of the slot.
Step 4
Step 5
Install a redundant 100-Amp DC PEM. Align the PEM with the slot guides. Slide the unit
into the slot until the connectors are fully seated with the receptacle in the rear of the slot.
Step 6
Step 7
If you plan to use DC power to operate the 7750 SR-12, proceed to the following steps to
connect the power cord(s).
If you plan to install AC power rectifiers to operate the 7750 SR-12, proceed to AC-Input
Power Guidelines on page 111.
Step 8
Prepare the power cable terminated only with a UL-listed two-hole lug with 1/4-inch
(.635 cm) holes on 3/4-inch (1.905 cm) spacing.
Step 9
Connect the VDC and RTN cables from each DC PEM to separate circuit breakers.
Page 101
"Preparing the Power Cable for the 100-Amp DC PEM" on page 102
"Input Terminal Block Wiring for the 100-Amp DC PEM" on page 104
Warning:
Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF position.
When wiring the unit, the ground connection must always be made first and disconnected last.
The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
Use a #4 American wire gauge (AWG) for the -48 and RTN power connections.
3.965 IN.
1
0.850 IN.
0.600 IN.
0.740 IN.
1.300 IN.
0.750 IN.
SR12032
Figure 26: 100-Amp DC PEM Terminal Block Stud Dimensions and Spacing
Page 102
0.250
2 Holes
0.750"
SR12030
2
1
SR10030
Description
Copper wire
Using a wire-stripping tool, strip the insulation from the wire to 7/16-inches.
Step 2
Locate the lug in the accessory box. Slide the open end of the lug over the exposed area
of the prepared wire.
Step 3
Page 103
SR12016
Figure 29: Removing the 100-Amp DC PEM Terminal Block Safety Cover
2
SR12017
Figure 30: Wiring the 100-Amp DC PEM Input Power Terminal Block
Page 104
SR12018
Figure 31: 100-Amp DC PEM Input Power Terminal Block Wiring with Safety Cover
Follow these steps to wire the 100-Amp DC PEM input power terminal block:
Step 1
Loosen the three cover screws but do not remove. Remove the safety cover from the DC
terminal block.
Step 2
Remove the -VDC and RTN terminal nuts and one washer from each stud.
Step 3
Using the prepared DC cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 4
Place the washer and nut on the stud and tighten with a torque wrench to 40 lbf.in. Do not
overtighten.
Step 5
Connect the VDC negative (-) cable to the top (-48V) terminal.
Step 6
Place the washer and nut on the stud and tighten with a torque wrench to 40 lbf.in. Do not
overtighten.
Step 7
Replace the safety cover and secure into place by tightening the captive screws
(Figure 31).
Page 105
VDC
OFF
O
ON
I
OFF
O
ON
I
RTN
VDC
RTN
Page 106
Description
-VDC
RTN
Cabling Considerations
The 7750 SR-12 PEM-3 deploys a single circuit breaker using two sets of physical studs for
accommodating up to two cables and lugs. The VDC negative (-) stud pairs are mounted on a
single metal plate and are electrically joined. The return (+) stud pairs are also mounted on a single
metal plate and are electrically joined. This provides flexibility for provisioning power and
associated cabling. Either one or both sets of studs can be used to feed the input.
The 7750 SR-12 routers have a current rating that supports a range from 90 amps up to 162 amps.
Typically you will use 4/0 cable to connect your 7750 SR-12 to the branch circuit. Terminating 4/0
cable directly to the feeds on the PEM-3 is problematic due to the thickness and bend radius
limitations of the cable. Therefore, Alcatel-Lucent recommends one of the following methods to
configure your cables:
Using a Power Distribution Unit (PDU) to Connect Your Power Cables on page 109
Each of the above methods enables you to use 4/0-gauge cable at the branch circuit and #2 AWG
cables to connect to the PEMs.
Make sure to adhere to all local and national safety standards and the warnings described in
General Power Warnings and Notes on page 86 when cabling your power system.
Page 107
4
2
5
SR12084A
You can use H-taps to connect your power cables from the branch circuit to your 7750 SR-12
power system. See Figure 33 and follow these steps to connect your power cables using H-taps:
Step 1
At the branch circuit (key 1), connect your four 4/0 cables (key 2).
Step 2
Step 3
Step 4
Connect each pair of #2 AWG cables (key 4) to the feeds on the PEMs (key 5) as follows:
Connect one pair of #2 AWG cables to the two VDC negative (-) feeds on the top PEM
and one pair of #2 AWG cables to the two VDC negative (-) feeds on the bottom PEM.
Connect one pair of #2 AWG cables to the two return (+) feeds on the top PEM and one
pair of #2 AWG cables to the two return feeds on the bottom PEM.
Page 108
5
SR12085A
Page 109
You can use a PDU to connect your power cables from the branch circuit to your 7750 SR-12
power system. See Figure 34 and follow these steps to connect your power cables using a PDU:
Step 1
At the branch circuit (key 1), connect your four 4/0 cables (key 2).
Step 2
Step 3
On your PDUs power distribution connector panel, there are two feeds that correspond
with each 4/0 cable (key 4). Connect two #2 AWG cables to each set of feeds that
corresponds to one of the 4/0 cables.
Step 4
The connectors on your PDU are grouped into two sets of four. The connectors on the left
side correspond with one PEM and the connectors on the right side correspond with the
other PEM.
Connect each pair of #2 AWG cables to each pair of feeds on the PEMs (key 5) as follows:
Using the cables you have connected to the connectors on the left half of your PDU,
connect one pair of #2 AWG cables to the two VDC negative (-) feeds on the top PEM and
one pair of #2 AWG cables to the two return (+) feeds on the top PEM.
Using the cables you have connected to two of the four connectors on the right half of your
PDU, connect one pair of #2 AWG cables to the two VDC negative (-) feeds on the bottom
PEM and one pair of #2 AWG cables to the two return (+) feeds on the bottom PEM.
175-Amp DC PEM-3
Page 110
AC
Warning:
Before connecting or disconnecting ground or power wires to the AC power shelf and rectifiers,
make sure that power is removed from the AC circuit.
Page 111
Notes:
The remote power source (circuit breaker panel, outlet, etc.) must be easily accessible.
AC power shelves and rectifiers can be ordered from Alcatel-Lucent.
Use the cables supplied with the rectifiers. The AC power cable is non-terminated on the wall AC
power-source end of the cable and must be prepared according to your local safety codes (see
Figure 35 on page 114). Plugs are not provided.
If the 7750 SR-12 router is located in the United States and cables are misplaced or lost, at the
minimum use #4 American wire gauge (AWG) for the -48 and RTN power connections. Consult
your local and national electrical codes to calculate the appropriate cable sizing.
Consult your power engineering personnel to calculate the required amperage of your power
cable. The cable must be able to provide power for a fully loaded 7750 SR-12 system input per
NEC and local safety codes.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
If you intend to use AC power rectifiers to convert AC power, observe the following guidelines:
There are no AC power cord receptacles on the 7750 SR-12 chassis. AC power must be
converted to usable DC input power by connecting an external rectifier to the terminal
studs on the PEM(s).
External AC rectifiers must be able to operate with a nominal utility system voltage of
150V to 240V, or operate with input voltages ranging from 200 to 240 VAC.
The number of AC power shelves and rectifiers depend on your configuration of IOMs and
MDAs, as the cumulative power requirements can vary.
Each AC power shelf is connected directly to a DC PEM. Status is supplied through a DB25 connection from an AC power shelf to a DC PEM.
You must connect a grounding cable to provide a ground connection from the power shelf
to the equipment rack and the 7750 SR-12 router.
For a listing of the electrical specifications for the AC-input power supply, see "Power Module
Specifications" on page 41.
Page 112
Page 113
Warning:
Make sure that power is removed from the AC circuit (power source) before handling power
cables to the AC power shelf, rectifiers, and DC PEMs.
AC power shelf cables are typically shipped non-terminated. Refer to "Preparing the Power
Cable for the 100-Amp DC PEM" on page 102.
4
2
2
5
3
1
6
3
1
6
6
SR12059B
Page 114
4
2
2
1
6
SR12010C
Description
AC power shelf
175-Amp DC PEM-3 configurations use the non-split shelf
100-Amp DC PEM configurations use the split shelf
DC PEM
AC power source
Safety cover
Page 115
Connect the power cables after the DC PEMs, AC power shelves and rectifiers are installed:
Step 1
Prepare the power cables. See Preparing the Power Cable for the 175-Amp DC PEM-3 on
page 94 or Preparing the Power Cable for the 100-Amp DC PEM on page 102.
Step 2
Step 3
Loosen the -VDC and RTN terminal nuts (See Figure 37 for the PEM-3 and Figure 38 for
the PEM).
Step 4
Using the prepared cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 5
Step 6
Connect the VDC cable to the top (-48V) terminal according to local safety codes.
Step 7
Step 8
2
SR12060
VDC
OFF
O
ON
I
RTN
2
SR12019
Page 116
Step 9
Plug the other end of the AC input power cables into the AC power source.
card type, MDA, and port preconfigurations prior to installing the IOMs and MDAs. See
"Installing the SF/CPM" on page 121 for instructions.
Page 117
Monitoring AC Power
Monitoring AC Power
You can attach a power supply monitoring (Y-type) cable from the J10 and J11 connectors on the
rear of the AC power shelf to a DB-25 connector on the DC PEM. The connection provides status
such as AC power supply presence, fault reporting, and over-temperature conditions to the active
CPM and lights the corresponding power supply LEDs on the CPM faceplate.
If you are using an unsplit shelf with four rectifiers, two cables will be required, one for each PEM.
If you are using a split shelf with two rectifiers and one PEM, only one cable is required.
The following are the optically isolated open-collector signals:
Overtemperature Warning (OTW) The unit is overheating. Shutdown is imminent (8second warning).
Power Fail Warning The output of the power unit will fail within five milliseconds.
See "Appendix C: Pinout Assignments" on page 201 for the status cable pin assignments.
Page 118
3
3
1
2
SR12062
Page 119
Monitoring AC Power
3
3
1
2
SR12011C
Description
AC power shelf
Cable connector
DB-25 port
Connect the status cables after the shelves and rectifiers are installed:
Page 120
Step 1
On AC power shelf 1, connect the 12-pin connector of the Y-cable into the J10 port and
the 14-pin connector into the J11 port.
Step 2
Connect the other end of the cable into the DB-25 port on the DC PEM.
Step 3
In This Chapter
This chapter provides information about installing the SF/CPM, router connections, image, and
preconfiguration information.
This chapter provides information on the following topics:
Page 121
Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
Always place router components on an anti-static surface.
Do not power up the 7750 SR-12 until all components are installed and verified.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks do
not have board components or connector pins.
Notes:
General:
SF/CPM modules do not require preconfiguration. Factory default values enable the system to
boot successfully.
The 7750 SR-12 router requires at least one SF/CPM.
Install the SF/CPM before installing any IOMs.
Do not force an IOM into a SF/CPM slot.
Do not force a SF/CPM into an IOM slot.
7750 SR-12:
The SR-12 card slots are vertically oriented.
In the SR-12, SF/CPMs must be installed in the center slots labeled A and B.
IOMs are designed to fit in slots numbered from left to right, 1 through 10.
Page 122
4
1
SR12027B
Page 123
Description
Slot guide
Ejector lever
To install an SF/CPM:
Step 1
Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.
Step 2
Step 3
Step 4
Align the card with the slot guides. Slide inward until the pins engage with the backplane
connectors.
Step 5
Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway and then reinsert it. Shift the
levers to the locked position.
Page 124
Step 6
Step 7
(Optional) Install the redundant SF/CPM in the other center chassis slot.
Step 8
Establish a console connection on the active CPM. See "Console Connection" on page
130.
Notes:
The SF/CPM modules contain three slots for removable compact flash cards. The drives are
named Compact Flash Slot #1 (cf1:), Compact Flash Slot #2 (cf2:), and Compact Flash Slot #3
(cf3:). Configurations and executable images can be stored on flash cards or an FTP file
location.
The flash card containing the bootstrap and boot option files must be installed in Compact
Flash Slot #3 (cf3:) on the SF/CPM.
You must have a console connection. See "Console Connection" on page 130 on the active
CPM.
Page 125
2
3
SR10026A
To secure a compact flash card into slot #3 in the active CPM, follow these steps:
Page 126
Step 1
Step 2
Step 3
Align the compact flash card with the slot guides. Insert the card until it is completely
seated in the slot. Do not force the card into the slot.
Step 4
When the compact flash card is installed in the cf3: slot, the Compact Flash 3 LED on the
active CPM front panel should light green within approximately 30 seconds. If it does not
light or if it turns off, see "Troubleshooting".
Step 2
Press the Reset button on the active CPM or power cycle the router to initiate the boot
process.
Step 3
The system searches cf3: for the boot.ldr file (also known as the bootstrap file).
Step 4
Verify the operational status by checking the Power and Status LEDs on the active CPM
faceplate. If the LEDs on the front panel blink continuously, refer to "Troubleshooting"
on page 127.
Step 5
After verifying the LEDs, proceed with the IOM and MDA installation and
configurations.
You can either preconfigure the IOMs, MDAs, and ports prior to installation or install the
IOMs and MDAs first and then configure the parameters.
To preconfigure IOMs and MDAs, see "Configuring Chassis Slot and IOM Parameters"
on page 136.
TROUBLESHOOTING
If the Compact Flash 3 LED does not light after 30 seconds, the compact flash card is probably
faulty. If the system cannot load or cannot find the boot.ldr file on cf3:, the Compact Flash 3
LED will turn off and the system will check for a manual boot sequence interruption. A manual
boot sequence interruption is performed by connecting a terminal to a console port and hitting any
key when prompted by the display. Unless an unsuccessful system initialization is manually
interrupted, the system will continuously reboot in an attempt to successfully find and load the
boot.ldr file. Load a compact flash card with the appropriate boot.ldr file into the cf3: slot.
When the system finds the boot.ldr file, the system processes the initialization parameters from
the BOF (boot option file). The BOF should be on the same drive as the boot loader file. If the BOF
cannot be found or loaded, then the system prompts for a different image and configuration
location.
When the image is successfully loaded, control is passed from the boot loader file to the image.
The runtime image attempts to locate the configuration file as configured in the BOF. The
configuration file include chassis, IOM, MDA, and port configurations, as well as system, routing,
and service configurations.
Page 127
The following example displays the output when either no flash is present or the boot.ldr file
cannot be found.
...
Alcatel 7750 SR
Build: X-0.0.x.x on Thu Apr 06 21:05:50 2006 by builder
Starting CPU/Switch card
COLD boot on processor #1
CPU Control FPGA version is 0x17
Testing mainboard FPGA chain...
Validating SDRAM from 0x7ff00000 to 0x80000000
Testing SDRAM from 0x02200000 to 0x7ff00000
Testing Compact Flash 1... Slot Empty
Testing Compact Flash 2... Slot Empty
Testing Compact Flash 3... Slot Empty
Peripheral FPGA version is 0x13
Board Serial Number is 'rus4-07'
Chassis Serial Number is '0103010009'
Searching for boot.ldr on local drives:
No disk in cf3
No disk in cf3
No disk in cf3
Error - file boot.ldr not found on any drive
Please insert CF containing boot.ldr. Rebooting in 5 seconds.
Rebooting...
Alcatel
Build: X-0.0.x.x on Thu Apr 06 21:05:50 2006 by builder
Starting CPU/Switch card
It is important that cables connected to the console port on the 7xx0 SR/ESS/MG products are
properly terminated so as to not negatively affect the functioning of the node. Terminal servers
should be properly configured so that unwanted signals from the connected device do not launch.
Noisy lines can be interpreted by the node as key strokes and could interrupt the boot sequence
resulting in an outage. After reboot, the CPM can go into a continuous reboot cycle if the boot
process is interrupted by random characters received on the console port.
To prevent this from happening, terminate all console connections. If a terminal server is
connected to the 7xx0 CPM/CFM then ensure that it is configured to not send unwanted characters
to the CPM/CFM that could interrupt the boot cycle. This could be done by configuring a 'no exec'
or equivalent CLI command on the terminal server.
Page 128
Figure 43 displays the compact flash directory structure and file names.
ROOT
bof.cfg
boot.ldr
config.cfg
TiMOS-m.n.Yz
cpm.tim
iom.tim
TiMOS-m.n.Yz:
m Major release number
n Minor release number
Y: A Alpha release
B Beta release
M Maintenance release
R Released software
z Version number
cpm.tim CPM image file
iom.tim IOM image file
Page 129
Console Connection
To establish a console connection, you will need the following:
See Table 43 for the console configuration parameter values. See Figure 44 for the location
of the console connection.
For pinout information, refer to "Appendix C: Pinout Assignments" on page 201.
Page 130
Value
Baud Rate
115,200
Data Bits
Parity
None
Stop Bits
Flow Control
None
Console Port
SR40028
Connect the terminal to the console port on the SF/CPM (Figure 44) using a serial cable.
If you use a null modem cable to connect to the serial port of a PC, make sure that the
switch beside the console port is set to DTE.
If you use a straight-through cable to connect to the serial port of a PC, make sure that the
switch is set to DCE.
Step 2
Step 3
Establish the connection by pressing the Enter key a few times on your terminal
keyboard.
Step 4
Page 131
Telnet Connection
Access the router after a successful initialization with a Telnet connection from a PC or
workstation connected to the network after the management port (Figure 45) has been configured
using the bof>address command (see below). Telnet access provides the same options for user
and administrator access as those available through the console port.
To configure the 7750 SR-12 for Telnet access, you need to have a device with Telnet software
located on the same network. The SR-12 must have a management IP address. The IP address is
manually configured. Each 7750 SR router is limited to a total of 7 inbound/outbound Telnet or
SSH sessions to guarantee that either inbound or outbound sessions will be available. For
information about configuring router parameters, refer to the 7750 SR OS Router Configuration
Guide. For pinout information, refer to Appendix C: Pinout Assignments on page 201.
MAC addresses are listed on a small label on the chassis, IOM, and MDA. The MAC address also
displays in the show router arp command output.
Mgmt Port
SR40028
The SR-12 must have a management IP address. Configure the IP address manually.
Page 132
RUNNING TELNET
Once the IP parameters are configured, the CLI command line can be accessed with a Telnet
connection. To establish a Telnet connection, run a Telnet program and issue the Telnet command,
followed by the IP address.
The following displays an example of a Telnet login:
C:\>telnet 192.168.1.111
Login: admin
Password: ########
SR12#
Page 133
You must enter the shutdown command before you remove a flash card.
Command
Example
Step 2
Step 3
Step 4
The ejector button for Compact Flash Slot #3 is slightly recessed. Insert a small object
such as a pen tip to press the button. The card will partially pop out of the slot.
Step 5
Step 6
Page 134
You must enter the shutdown command before you remove a flash card.
Command
Example
file>shutdown cflash-id
file>shutdown cflash-id
Step 2
Press the ejector button on compact flash slot #1 or compact flash slot #2. The card will
partially pop out of the slot.
Step 3
In This Chapter
This chapter provides information about installing IOMs, MDAs, and IMMs and contains the
following topics:
Configuring Chassis Slot, IOM, MDA, and IMM Parameters on page 136
Page 135
Page 136
Command
Example
Step 1
card slot-number
card 1
Step 2
card-type card-type
card-type iom-20g
Example
Step 1
mda mda-slot
mda 1
Step 2
mda-type mda-type
mda-type m60-10/100eth-tx
Step 3
exit
exit
mda mda-slot
mda 2
Step 5
mda-type mda-type
mda-type m10-1gb-sfp
Step 6
exit
exit
Example
The following example displays the card slot, card type, MDA slot, and MDA type command
usage:
SR12>config# card 1
SR12>config>card# card-type iom-20g
SR12>config>card# mda 1
SR12>config>card>mda# mda-type m60-10/100eth-tx
SR12>config>card>mda# exit
SR12>config>card# mda 2
SR12>config>card>mda# mda-type m10-1gb-sfp
SR12>config>card>mda# exit
Page 137
Page 138
Warning:
Electrostatic discharge (ESD) damage can occur if IOMs, IMMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an ESD
strap to the grounding plug on the front of the chassis.
Always place router components on an anti-static surface.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks do
not have board components or connector pins.
Notes:
General:
You can configure card, MDA, and port information before you perform component installation.
Do not force an IOM or IMM into an SF/CPM slot.
Do not force a SF/CPM into an IOM slot.
7750 SR-12:
The 7750 SR-12 card slots are vertically oriented.
IOMs and IMMs are designed to fit in slots 1 through 10.
Page 139
SR12020A
Page 140
To install an IOM or IMM, see Figure 46 and perform the following steps:
Step 1
Remove the IOM or IMM from the packaging. Do not touch the printed circuit board and
connector pins.
Step 2
If the Impedance panel is covering the chassis slot, remove the panel by loosening the
panels captive screws.
Step 3
Holding the IOM or IMM by the edges, rotate the ejector levers inward. The ejector levers
must be in this position to release the locking mechanism.
Step 4
Align the IOM or IMM in the slot guide and slide the IOM inward until the connectors
are seated with the backplane.
Step 5
Step 6
Secure the IOM or IMM into place by tightening the captive screws.
Page 141
Installing MDAs
Installing MDAs
Warnings and Notes
Warning:
Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable is
connected. Avoid exposure and do not stare into open apertures.
Always place components on an anti-static surface.
Do not power up a 7750 SR-12 router until all components are installed and verified.
Use only approved small form factor pluggables (SFPs) or XFPs (10-Gigabit small form factor
pluggables) in MDA ports.
Notes:
General:
Ports cannot be provisioned if the MDA is not preprovisioned.
Services cannot be provisioned if ports are not provisioned.
You can install MDAs on an IOM in two ways:
Install MDAs on the IOM and then load the unit into the chassis slot. See Installing an
MDA on an IOM on page 143.
Install MDAs after the IOM is loaded in the chassis slot. See Installing an MDA on a
Chassis-Installed IOM on page 145.
For configuration purposes, MDA slots are numbered 1 (top slot) and 2 (bottom slot).
Page 142
6
5
3
SR40021A
Page 143
Installing MDAs
Key
Description
MDA
Captive screw
MDA ports
Connectors
Threaded receptacle
Slot guides
Page 144
Step 1
Remove your MDA from the packaging and place it on a flat anti-static work surface.
Avoid touching board components and connector pins.
Step 2
Rotate the IOM ejector levers outward (see Figure 47). Align the MDA with the slot
guides and then insert the MDA into the slot.
Step 3
Press the MDA firmly into the slot. Make sure that the connectors are fully seated in the
IOM receptacle. The faceplate of the MDA should be flush with the IOM faceplate.
Step 4
Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.
SR12021A
Description
Threaded receptacle
MDA
Page 145
Installing MDAs
Page 146
Step 1
Install the IOM first. See "Installing IOMs and IMMs" on page 139.
Step 2
Remove the MDA from the packaging. Avoid touching board components and connector
pins.
Step 3
Insert the MDA into the slot. Align the MDA with the slot guides and press firmly into
place. The front face should be flush with the IOM front face.
Step 4
Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.
Step 5
Step 6
2
SR12023B
Step 2
Page 147
Installing MDAs
Page 148
Appendix A: LEDs
In This Chapter
This section describes the 7750 SR-12 power supply, SF/CPM, IOM, and MDA LEDs. For
information about IMM LEDs, see 7x50 SR/ESS IMM Installation Guide.
The following LED descriptions are included:
Page 149
1
SR12070
Label
Description
PWR PRESENT
Page 150
LEDs
3
SR12066
Label
Description
AC OK
DC OK
ALM
Lit or unlit and AC OK LED and DC OK LED are off: .Indicates that proper AC
voltage is not being supplied. Reseat the rectifiers and if problems continue,
replace the rectifiers.
Lit and AC OK is on, DC OK is off, and the DC Fail alarm from the alarm cable is
present: Indicates that a problem might be present with the DC output connections
or a short circuit might exist.
Page 151
SF/CPM LEDs
SF/CPM LEDs
Figure 52 displays the LEDs on the front panel. Table 48 describes the fields and LED states.
1
10
9
SR_ESS7R3_005
Label/Part
Sub
category
Description
Reset
A recessed button used to restart the SF/CPM. Insert a small object such
as a pen tip to press the button.
Status
Power
Timing
Page 152
LEDs
Label/Part
M/S
Reference
Power Supply
Sub
category
Description
Ctl
Ref
1, 2
The Reference LEDs indicate the status and quality of the individual
timing sources.
Green: Qualified and selected as clock reference input.
Green (blinking): Qualified but set as the standby clock reference.
Amber: The reference is enabled (no shutdown) but not qualified.
Unlit: Not in use, not configured.
1,2,3,4
Page 153
SF/CPM LEDs
Label/Part
Fan Status
Sub
category
Description
1,2,3
Compact Flash
1,2,3
Green: Indicates that the flash card is operational and in a read or write
process.
Note: Do not physically remove or attempt to remove the flash card
when the LED is lit green.
Amber (blinking): An error condition exists.
Amber (solid): Indicates that the slot is in an operationally down mode.
This is the only mode to safely remove the flash card.
Unlit: A flash card is not installed in the slot.
10
Alarms
OT
Crit
Maj
Min
Page 154
LEDs
IOM LED
Figure 53 displays the front panel of the IOM3-XP and IOM3-XP-B. The module is shown with no
MDAs installed. Table 49 describes the LED and MDA slots.
2
SR70057
Label/Part
IOM3-XP
IOM3-XP-B
IOM3-XP-C
MDA slots
Description
Purple (IOM3-XP): Indicates the card is on and has not yet passed
diagnostics.
Light Aqua (IOM3-XP-B, IOM3-XP-C): Indicates the card is on and
has not yet passed diagnostics.
Flashing green: Indicates that boot diagnostics have passed.
Green: Indicates that the IOM has completed the boot process.
Page 155
MDA LEDs
MDA LEDs
M1-10GB-HS-XFP-B LEDS
2
5
3
al_0431
Page 156
Key
Label/Part
Description
Pwr
Stat
Laser
Disabled
LEDs
Label/Part
Description
Act
Lnk
Page 157
MDA LEDs
Page 158
In This Chapter
This chapter provides information about field replaceable units (FRUs) in the 7750 SR-12 chassis.
Topics in this chapter include:
Page 159
Alcatel-Lucent recommends inspecting the air filter(s) on a monthly basis. If dirt and dust
accumulation are found, Alcatel-Lucent recommends replacing the air filter as the most optimal
course of corrective action. If desired, customers may also clean the air filter for reuse. If
cleaning the filter of a system in-service, use a spare filter as the initial replacement. Do not run
the system for extended periods of time without a filter installed. The filter is made of a foam
material and dry cleaning by use of a vacuum is recommended. After cleaning, inspect the
filter to insure the filter has not been damaged prior to re-use.
Notes:
The air filter tray is accessible from the front of the chassis.
Page 160
SR12009A
Description
Captive screws
Page 161
Page 162
Step 1
Unpack the replacement fan tray from the protective packaging and place on an anti-static
surface.
Step 2
In the lower front of the chassis, below the lower cable management tray, use a flathead
screwdriver to loosen the captive screws on the filter vent faceplate (Figure 55).
Step 3
Step 4
Release the filter tray from the internal brackets and pull the tray out of the chassis.
SR12008A
Step 2
Step 3
Replace the filter vent faceplate. Use a flathead screwdriver to tighten the captive screws.
Page 163
SF/CPMs
SF/CPMs
Warnings and Notes
Warning:
Do not remove an SF/CPM if a compact flash LED is lit green. If green, a read/write action is in
progress.
Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap connected to the grounding plug on the
front of the chassis. Always place router components on an anti-static surface.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
Notes:
General:
When replacing SF/CPM modules, configuration modifications are not required.
All 7750 routers require at least one SF/CPM.
Do not force an IOM into an SF/CPM slot.
Do not force an SF/CPM into an IOM slot.
When you remove an SF/CPM, always use the ejector levers to make sure that the connector pins
disconnect from the backplane.
Removing an SF/CPM module in a non-redundant system causes the system to shut down. If you
are not immediately installing a replacement SF/CPM module, replace the empty slot with a
blank panel and power off the system until the SF/CPM module is replaced
7750 SR-12:
Accommodates two SF/CPMs, one active and one standby.
The SF/CPMs must be installed in center slots A or B.
Page 164
Removing an SF/CPM
SR12028A
To remove an SF/CPM:
Step 1
If applicable, eject all compact flash cards from their slots. The compact flash LEDs
displayed on the SF/CPM must be either unlit or blinking amber before ejecting the flash
card.
Step 2
Step 3
Step 4
Step 5
Pull the card out of the slot. Place on an anti-static surface or in an anti-static bag.
Page 165
SF/CPMs
Replacing an SF/CPM
NOTE: Each SF/CPM module has two ejector levers which seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and then
rotated outward to lock into place. The ejector levers must remain in the locked position while the
card is installed in the chassis.
SR12027A
Page 166
To install an SF/CPM:
Step 1
Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.
Step 2
Step 3
Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway and then reinsert it. Shift the
levers to the locked position.
Step 4
Secure the card in place by tightening the captive screws. The ejector levers must remain
in the locked position while the card is installed in the chassis.
Step 5
Page 167
Electrostatic discharge (ESD) damage can occur if IOMs, IMMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap connected to the grounding
plug on the front of the chassis. Always place router components on an anti-static surface.
Blank panels and faceplates are required in all empty card and component slots to prevent excess
dust accumulation and to help control airflow and electromagnetic interference.
Notes:
General:
When replacing IOMs, IMMs, MDAs, the card, and port configurations must be shut down.
All 7750 routers require at least one IOM and one MDA.
When you remove an IOM or IMM, always use the ejector levers to make sure that the connector
pins disconnect from the backplane.
Removing an IOM or IMM will not cause the system to shut down. If you are not immediately
installing a replacement IOM or IMM, replace the empty slot with a blank panel.
If you are using IOM3-XP or IOM3-XP-Bs in your system, you must use impedance panels in all
empty slots.
7750 SR-12:
Accommodates a maximum of ten IOMs or IMMs.
Page 168
Example
port port-id
port 1/1/1
Step 2
shutdown
shutdown
Step 3
port port-id
port 1/1/2
Step 4
shutdown
shutdown
Step 5
port port-id
Step 6
shutdown
shutdown
card slot-number
card 1
Step 8
shutdown
shutdown
mda slot-number
mda 1
Step 10 shutdown
shutdown
mda 2
Step 12 shutdown
shutdown
no mda 1
no mda 2
no card 1
Page 169
Example
port port-id
port 1/1/1
Step 2
shutdown
shutdown
Step 3
port port-id
port 1/1/2
Step 4
shutdown
shutdown
Step 5
port port-id
Step 6
shutdown
shutdown
card slot-number
card 1
Step 8
shutdown
shutdown
mda slot-number
mda 1
Step 10 shutdown
shutdown
mda 2
Step 12 shutdown
shutdown
Page 170
mda 1
mda 2
no card 1
Use the following command syntax to reconfigure the card, MDA, and port configurations:
Command
Example
card slot-number
card 1
Step 2
card-type card-type
card-type iom-20g
Step 3
no shutdown
no shutdown
mda slot-number
mda 1
Step 5
mda mda-type
mda-type m1-10gb-lw/r-sm
Step 6
no shutdown
no shutdown
Step 7
mda slot-number
mda 2
Step 8
mda mda-type
mda-type m60-10/100eth-tx
Step 9
no shutdown
no shutdown
Configure port:
Step 10 port port-id
port 1/1/1
Step 11 no shutdown
no shutdown
Page 171
Removing an IOM
To remove an IOM:
Step 1
Step 2
You can either remove each MDA independently before you remove the IOM or remove
the IOM and MDAs as one unit.
To remove the MDAs and IOMs as one unit, loosen the IOM captive screws and rotate the
ejector levers simultaneously inward to disengage the backplane connections. Slide the
IOM out of the slot.
To remove the MDAs from the IOMs first, see Removing an MDA on page 177.
Step 3
If you are not replacing the IOM, install a blank panel in the empty slot, use a flathead
screwdriver to tighten the two captive screws.
If you are replacing the IOM, proceed to the next section, Replacing an IOM or IMM on
page 173.
Page 172
Step 1
Step 2
Use a flathead screwdriver to tighten the 2 captive screws that fasten the panel to the
chassis.
Remove the replacement IOM from the packaging. Do not touch the printed circuit board
and connector pins.
Step 2
Holding the IOM by the edges, rotate the ejector levers inward. The ejector levers must
be in this position to release the locking mechanism.
Step 3
Align the IOM with the slot guide and slide the IOM inward until the connectors are
seated with the backplane.
Step 4
Step 5
Page 173
MDAs
MDAs
Warnings and Notes
Danger:
Only trained and qualified personnel should install or replace this equipment.
Warning:
Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are mishandled.
Always wear an ESD-preventive wrist or ankle strap and always connect an ESD strap to the
grounding plug on the front of the chassis.
Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable is
connected. Avoid exposure and do not stare into open apertures.
Always place components on an anti-static surface.
Do not power up a 7750 SR-12 router until all components are installed and verified.
Use only approved small form factor pluggable fiber optic devices in MDA ports.
Notes:
General:
Ports cannot be provisioned if the MDA is not preprovisioned.
Services cannot be provisioned if ports are not provisioned.
MDAs can be attached to an IOM two ways:
Attach MDAs to the IOM and then load the unit into the chassis slot.
Install MDAs after the IOM is loaded in the chassis slot.
For configuration purposes, MDA slots are number 1 (the left MDA slot) and 2 (the right MDA
slot).
Page 174
Example
port port-id*
port 1/1/1
Step 2
shutdown
shutdown
Step 3
port port-id*
port 1/1/2
Step 4
shutdown
shutdown
Step 5
port port-id*
Step 6
shutdown
shutdown
card slot-number
card 1
Step 8
mda mda-slot
mda 1
Step 9
shutdown
shutdown
Step 10 exit
exit
no mda 1
card 5
card-type iom-20g
Step 14 no shutdown
no shutdown
mda 1
mda m1-10gb
Step 17 no shutdown
no shutdown
Page 175
MDAs
Step 18 exit
Page 176
exit
Removing an MDA
To remove an MDA:
Step 1
Step 2
Step 3
Gently pulling on the captive screws, slide the MDA out of the slot.
Step 4
Step 5
You must either immediately install another MDA into the slot or replace the MDA slot
with a blank cover.
Page 177
MDAs
Replacing an MDA
To replace an MDA:
Page 178
Step 1
Remove the replacement MDA from the packaging and place it on a flat anti-static work
surface. Avoid touching board components and connector pins.
Step 2
Insert the MDA into the MDA slot on the IOM. Align the MDA with the slot guides and
the captive screw with the threaded receptacle.
Step 3
Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.
Step 4
Step 5
Power Modules
This section covers:
Danger:
Only trained and qualified personnel should install or replace this equipment and connect the
power cables.
Even though the power supply modules are hot swappable, for extra safety, you can turn off power
at the power source and disconnect and unplug the power cables before you remove and replace a
power supply module.
You must use power cables which meet local electrical code requirements.
If the PEM-3 LED is lit, DC power is present. Do not touch. Turn off the remote power from both
power sources to the PEM before you remove the safety cover.
Warning:
Page 179
Power Modules
Warning: The SR/ESS-12 power subsystem is based on a diode-ord design for redundancy
purposes. For this reason, a small amount of voltage (relative to ground) of approximately 3-4 volts
is measured/observed on the (-) return feed, even when the branch circuit and PEM Breaker are
shut off (assuming the second PEM remains powered/on).
If this is a concern during the upgrade process, follow the steps below:
Step 1 Shut the branch breaker/ fuse to the redundant PEM being replaced.
Step 2
Step 3
Pull the PEM out of its slot. This ensures no remaining voltage on the return feed.
Remove the return cable from the PEM that has been pulled out.
By removing the PEM prior to handling the return cable, no voltage remains on the line.
Step 4
Notes:
The 7750 SR-12 requires a minimum of one DC PEM to operate, but two are recommended for
redundancy.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
AC power rectifiers can convert AC power from an external AC power source into DC power
that is suitable for the SR-12 router. AC power shelves and rectifiers are available from AlcatelLucent. If AC power is used, at least one AC power shelf with two rectifiers must be used.
In the event of a PEM, AC power rectifier, or AC power shelf failure, the entire individual unit
must be replaced. There are no field serviceable parts inside the components.
Page 180
Removing a DC PEM
If you are operating your 7750 SR-12 with redundant DC PEMs (either PEMs or PEM-3s), you
can remove and replace a single PEM without affecting your systems operation. If you are
operating your 7750 SR-12 with only one DC PEM, the system will shut down when power to the
PEM is removed.
Danger:
If your 7750 SR-12 router is powered by AC power rectifiers, you must remove all cable
connections that attach to the DC PEM you are removing.
If the PEM-3 LED is lit, DC power is present. Do not touch. Turn off the power from the remote
power from both sources to the PEM before you remove the safety cover.
3
2
SR12082A
Page 181
Power Modules
100-Amp DC PEM
2
SR12086A
To remove a DC PEM:
Danger:
If your 7750 SR-12 router is powered by AC power rectifiers, you must remove all cable
connections that attach to the DC PEM you are removing.
If the PEM-3 LED is lit, DC power is present. Do not touch. Turn off the power from the remote
power from both sources to the PEM before you remove the safety cover.
Page 182
Step 1
Step 2
Through the safety cover opening, set the ON/OFF switch on the PEM front panel to the
OFF position.
Step 3
Verify that the appropriate Power Supply LED on the SF/CPM is amber.
Step 4
Step 5
Step 6
Loosen the captive screws and slide the DC PEM out of the slot (Figure 63).
Step 7
If you do not replace the PEM immediately, install a blank panel to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
Page 183
Power Modules
Replacing a DC PEM
175-Amp DC PEM-3
2
SR12082A
Page 184
100-Amp DC PEM
2
SR12083A
To replace a DC PEM:
Step 1
Step 2
Make sure that the circuit breaker (ON/OFF) on the PEM is in the OFF ( O ) position.
Step 3
Align the PEM with the appropriate power slot. Slide the unit into the slot until the
connectors are seated with the receptacle in the rear of the slot.
Step 4
Step 5
Reconnect the VDC and RTN cables that are terminated with a UL-listed 2-hole lug with
1/4-inch (.635 cm) diameter holes on 3/4-inch (1.905 cm) spacing.
Page 185
Power Modules
Step 6
Make sure that the VDC and RTN cables from each power supply is connected to separate
circuit breakers.
Step 7
Replace the safety cover and secure into place by tightening the captive screws.
Step 8
Through the safety cover opening, set the ON/OFF switch on the PEM front panel to the
ON position.
Step 9
The SR/ESS-12 power subsystem is a diode-ord design for redundancy purposes. For this reason,
the presence of a small amount of voltage (relative to ground) of approximately 3V to 4V will be
measured/observed on the (-) return feed even when the branch circuit and PEM Breaker are shut
off (assuming the second PEM remains powered/on). If a customer is concerned about this when
upgrading, perform the following steps:
Step 1
Step 2
Step 3
Pull the PEM out of its slot (this will ensure no remaining voltage on return feed).
Step 4
Remove return cable from the PEM that has been removed.
By removing the PEM prior to handling the return cable, you ensure that no voltage remains on the
line.
Page 186
Page 187
Power Modules
4
2
2
5
3
1
6
3
1
6
Figure 66: Disconnecting Power Cables from an AC Power Shelf (175-Amp DC PEM-3s)
Page 188
4
2
2
1
6
3
1
6
Figure 67: Disconnecting Power Cables from an AC Power Shelf (100-Amp DC PEMs)
Step 2
Through the safety cover opening, set the ON/OFF switch on the appropriate DC PEM
front panel to the OFF position.
Make sure the appropriate Power Supply LED on the active SF/CPM faceplate is unlit.
Step 3
Loosen the captive screws and remove the safety cover covering the DC terminal block
on the PEM.
Disconnect the VDC and RTN cables. Follow the manufacturers instructions if it is
necessary to remove an AC rectifier or power shelf from the rack.
Page 189
Impeller Trays
Impeller Trays
Warnings and Notes
Warning:
There are three fan tray slots in the rear of the 7750 SR-12 chassis. The left slot is designated as
fan tray #1, the middle slot is designated as fan tray #2, and the right slot is designated as fan tray
#3.
Impeller trays are hot-swappable. The 7750 SR-12 chassis will operate safely while you remove
and replace the trays for up to approximately 2 minutes at an ambient temperature of 104 F (35
C).
Immediately replace the tray as soon as a failure is detected.
In the event of a single impeller failure, the entire tray must be replaced.
To remove and replace impeller trays you must have access to the rear of the chassis. You must
have enough room, at least 20-inches, to pull the tray completely out of the slot.
Notes:
The air filter is accessible from the rear of the chassis. Use a flathead screwdriver to
loosen the captive screws.
Notes:
Alcatel-Lucent recommends inspecting the air filter(s) on a monthly basis. If dirt and dust
accumulation are found, Alcatel-Lucent recommends replacing the air filter as the most
optimal course of corrective action. If desired, customers may also clean the air filter for
reuse. If cleaning the filter of a system in-service, use a spare filter as the initial
replacement. Do not run the system for extended periods of time without a filter installed.
The filter is made of a foam material and dry cleaning by use of a vacuum is
recommended. After cleaning, inspect the filter to insure the filter has not been damaged
prior to re-use.
Page 190
Page 191
Impeller Trays
SR12015
Page 192
Unpack the replacement Fan Tray from the protective packaging. Place the replacement
impeller tray on an anti-static surface.
Step 2
Loosen the captive screws on the Standard Fan Tray faceplate (Figure 68).
Step 3
Grip the handle and pull the tray half way out of the chassis.
Step 4
Wait until the fans stop spinning (about 20 seconds) before removing the tray. Remove the
tray completely out of the slot.
Caution:
DO NOT put your fingers or any tool in an impeller tray if the fans are still spinning.
Page 193
Impeller Trays
Page 194
Step 1
Unpack the replacement Fan Tray from the protective packaging. Place the replacement
impeller tray on an anti-static surface.
Step 2
Loosen the captive screws on the Enhanced Fan Tray faceplate (Figure 69).
Step 3
Press and hold down the blue button on the Enhanced Fan Tray faceplate for 3 seconds.
Status LED
Page 195
Impeller Trays
Step 4
Wait for the fans to stop and the fan status LED to turn amber.
Step 5
Grip the fan tray shelf handles located on the top and bottom of the front plate and pull the
tray half way out of the chassis.
Step 6
Notes:
If you do not remove the fan tray within 30 seconds, the fan tray will automatically restart and
resume operation.
As part of the initialization and diagnostic startup, the Enhanced Fan Tray ramps to maximum fan
speed for a brief period. Upon successful completion, the Enhanced Fan Tray slows down to the
speed set by the SFM3 or thermistor for SFM1/2s.
Note: The Reduced-Depth Enhanced Fan Tray is exactly the same as the regular Enhanced
Fan Tray in terms of functionality. The only difference is that the Reduced-Depth Enhanced
Fan Tray does not have a handle on the front plate and is 2.7 in. less deep than the regular
Enhanced Fan Tray.
Caution:
If you do not shutdown by pressing the blue button before removing the fan tray, the
impellers will still be spinning when the unit is removed. The moving impellors would
present an injury risk if the operator inserted a body part inside the assembly when the
impellers are turning.
DO NOT put your fingers or any tool in an impeller tray if the fans are still spinning.
Page 196
1
SR12014
Page 197
Impeller Trays
Grip the replacement Standard Fan Tray and slide the connector end into the slot until it
is fully seated.
Step 2
Secure the tray into place by tightening the captive screws (Figure 71).
Step 3
Verify the fan status LED on the front panel of the active CPM.
Page 198
Grip the replacement Enhanced Fan Tray and slide the connector end into the slot until it
is fully seated.
Step 2
Secure the tray into place by tightening the captive screws (Figure 72).
Step 3
Verify the fan status LED on the front panel of the active CPM.
Page 199
Impeller Trays
Page 200
In This Chapter
This chapter provides information about standard cable pin assignments.
Topics in this chapter include:
Page 201
AUX
CONSOLE
MANAGEMENT
ALARM
DTE/DCE SWITCH
SFM3-12_001
Notes:
The Building Integrated Timing Supply (BITS) port on the SF/CPM front panel is a clock
in a central office that supplies digital signal level 1 (DS1) and/or composite clock timing
references to all synchronous network elements in that office. This port is provisioned with
an RJ-48 connector. An appropriate T1 cable must be used to connect an asynchronous
serial device to this port.
Page 202
Pinout Assignments
The Alarm port is provisioned as a DB-9 serial port and is used to connect to external
alarm devices that report conditions that trigger red or amber alarms. You must provide an
appropriate cable configured according to the your alarm panel.
The Management port is a 10/100 Ethernet port which is a channel to download images
and manage the system. This port is provisioned with an RJ-45 jack on the front panel.
You must provide a CAT5 Ethernet cable to connect to the port.
Page 203
Signal
Direction
Description
RXRING
Input
RXTIP
Input
NC
Not connected
TXRING
Output
TXTIP
Output
NC
Not connected
NC
Not connected
NC
Not connected
Table 53 displays the DB-9 DTE mode Console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DTE.
Table 53: Console Port - DTE Mode - DB-9 Male
Pin
Page 204
Signal
Direction
Description
DCD
Input
RXD
Input
Receive data
TXD
Output
Transmit data
DTR
Output
GND
Signal ground
Signal ground
DSR
Input
RTS
Output
Request to send
CTS
Input
Clear to send
RI
Input
Ring indicator
Pinout Assignments
Table 54 displays the DB-9 DCE mode Console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DCE.
Table 54: Console Port - DCE Mode - DB-9 Male
Pin
Signal
Direction
Description
DCD
Output
RXD
Output
Receive data
TXD
Input
Transmit data
DTR
Input
GND
Signal ground
DSR
Output
RTS
Input
Request to send
CTS
Output
Clear to send
RI
Input
Ring indicator
Figure 55 specifies Alarm port connector pinouts. Examples of critical alarms include a fan failure,
a power supply overtemperature condition, and a power supply failure. The major alarm LED can
illuminate when a power supply is removed. There are no conditions defined for minor alarms.
Signal
Direction
Description
MAJ_COMMON
Output
MAJ_NORM_CLOSED
Output
CRIT_NORM_OPEN
Output
CRIT_COMMON
Output
CRIT_NORM_CLOSED
Output
MIN_NORM_OPEN
Output
MIN_COMMON
Output
MIN_NORM_CLOSED
Output
MAJ_NORM_OPEN
Output
Page 205
Signal
Direction
Description
TX+
Output
TX-
Output
RX+
Input
NC
Not connected
NC
Not connected
RX-
Input
NC
Not connected
NC
Not connected
Table 57 displays the pinouts for the power supply monitoring cable attached from either the J10
and J11 connector on the rear of the AC shelf to female DB-25 connectors on the DC PEMs.
Table 57: AC Status Cable
DB-25 Pin
Page 206
Signal
J10
J11
Signal
NC
GND
PSA_RST_OUT (NC)
PSA_ENB (NC)
GND
NC
NC/FAULT+
J11p9
FAULT+
GND
J11p10
GND
FAULT+/PSA_SPR1
J11p5
PWF2+
10
OTW+
J11p8
OTW+
11
PWF1+/AC_OK
J11p4
PWF1+
12
MM1+
13
GND
14
PSA_SPR2
J10p6
MM1+
J11p6
PWF3+
Pinout Assignments
Signal
15
NC
16
NC
17
NC
18
MM2+
19
GND
20
NC
21
NC
22
NC
23
NC
24
NC
25
NC
J10
J10p13
J11
Signal
MM2+
Page 207
Page 208
INDEX
A
AC power
AC power rectifiers 113
connecting cables to 100 Amp DC PEM 115
connecting cables to 175 Amp DC PEM-3 114
status 118
air filters
removing 161, 162
replacing 163
air flow
description 60
C
cable
ground wire 74
preparing DC cable 94
cable management system
description 34
installing 70
cabling
description 59
compact flash 126
configuring
IOM 136
MDA 137
connections
console 130
Telnet 132
D
DC power
input terminal block wiring 97, 104
lug specs 94, 102
safety cover 97, 104
wiring 102
E
empty slots 34
impedence panels 172
equipment rack
description 56
F
Field Replaceable Unit (FRU)
disconnecting power cables
procedures 189
removing
PEMs
procedures 182, 185
G
grounding 73, 75
description 58
ground connection 73, 75
preparing the ground wire 74
procedure 73
I
IMMs
description 27
installing 139
modifying configuration 169
impedance panels
description 34
installing 172
removing 147
impeller trays
enhanced
removing 194
installing 79
removing and replacing 190
replacing 197
standard
removing 192
initializing the system
compact flash 125
procedure 127
IOMs
configuring 136
Page 209
Index
description 26
installing 139, 141
modifying configuration 169
removing 172
replacing 173
shutting down 169
IOMs and IMMs
replacing 173
DC
ground connection 73
ground wire 74
terminal block wiring (100-Amp DC
PEMs) 104
terminal block wiring (175-Amp DC PEM3) 97
installing 88
overview 28
redundancy 28
removing 179
removing and replacing 179
L
LEDs
AC power supply module 151
M1-10GB-HS-XFP-B 156
SF/CPM 22, 152
status
compact flash 154
fans 154
power supply 153
M
MDAs
changing configuration 175
configuring 137
installing 142
removing 177
replacing 178
R
rack
clearance 57
clearance requirements 57
mounting 67
required tools for installation 56
pin assignments
alarm port 205
BITS port 204
console port (DCE) 205
console port (DTE) 204
management port 206
status cable 206
power consumption
calculation 45
power entry modules
See power supply modules
power requirements 45, 48, 49
power supply modules
AC
disconnecting cables 187
safety considerations
fans 60
filters 60
power 59
SF/CPMs
installing 122
removing 165
replacing 166, 167
specifications
chassis 40
components 54
electrical 42
environmental 40
MDA and MDA-XP 44
power modules 41, 43
Page 210
Index
status
cable connections 118
storing components 60
system specifications 40
chassis 40
environmental 40
power 41
U
unpacking 64
Page 211
Index
Page 212