Professional Documents
Culture Documents
Swivel Joints
Crosses
Manifolds
Extra Heavy
Duty Tees
Pup Joints
Integral
Fittings
Union Swages
Hose Loops
Safety Relief Valves
Union Crossovers
45 Laterals
www.kempervalve.com
Sales: 800-231-2724
Service: 888-533-3722
Kemper Valve & Fittings Corporation is a rapidly growing and leading provider of
oilfield valves, hammer unions, swivel joints, oilfield flowline components, manifolds
and complete rebuild / recertification services. This brochure outlines the products
that are specifically designed and sold to the well servicing segment of the oil industry.
See our companion brochure Oilfield Service and Distribution Products for additional
products that are distributed through leading oilfield supply stores in North America.
INDEX
Plug Valves .................................................................................
Check, Pressure Relief and Rupture Disc Valves .........................
Manifold Trailers and Dual Choke Manifolds ..............................
Union Bulls, Crossovers, Swages and Crosses..............................
Wyes and Chokes ........................................................................
Integral Flow Line Fittings ...........................................................
Integral Manifold Fittings ...........................................................
Pup Joints ...................................................................................
Hose Loops .................................................................................
Swivel Joints - Code Red .............................................................
Swivel Joints - Code Silver ..........................................................
Oilfield Hammer Unions .............................................................
Rebuild / Recertification Services ..............................................
Page 3
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 12
Page 13
Page 14
Page 15
Manufacturing HQ
3001 Darrell Road
Island Lake, IL 60042
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
Canadian Sales
8001 Edgar Industrial Avenue
Red Deer, Alberta T4P 3S2
Local: 403-348-0872
Fax: 403-348-0873
Inquiries: sales@kempervalve.com
www.kempervalve.com
Sales: 800-231-2724
Service: 888-533-3722
The valve is designed with repair in mind for even the harshest applications. Each valve uses a set of replaceable wear
inserts (2). This minimizes body erosion, allowing the valve to be inexpensively repaired with replacement wear items
(Inserts, Plug, and Seals) and for re-use of the costly valve body. Repair Kits, Seal Kits and individual parts are stocked
throughout the Kempers distribution network.
Each valve is serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and
Hydrostatic test reports, is available at any time for no additional cost.
Kemper Low Torque Plug Valves are available in 1, 2, 3 and 3 Heavy Duty. 4 will be available soon. Valve actuation
options Bar Nut, Gear Op, Hydraulic, and Pneumatic. Hydraulic Power units are also available for remote valve
actuation for safety and emergency situations. Consult the factory for availability.
LOW TORQUE
PLUG VALVE
Sales: 800-231-2724
Service: 888-533-3722
Sales: 800-231-2724
Service: 888-533-3722
Kemper Well Service Manifold Trailers dramatically reduce the hookup and breakout labor of any frac job, with time savings
of up to 50% over conventional hook-ups. Manifold Trailers can be chosen from a set of standard models or fabricated to exact
customer specifications. They can be equipped with Kemper Hammer Union Integral or Non-Pressure Seal Flowline, Swivel Joints,
Tees, Laterals, Check Valves, Butterfly Valves and Hammer Unions. All Union End Connections are supplied with blanking caps for
protection of the environment during transit.
NEW - Kemper now offers manifold trailers with Helical Wire Rope Isolators (see picture above right) in an improved mounting
configuration that in conjunction with Kempers exclusive Extra Heavy Duty Union connection, results in a new mounting system
that offers longer life and smoother operation. This is ideal for the vigorous Frac pump wing up connection. Kemper has many
successful field installations both new build and retro-fits. Kemper strongly recommends the use of this system for Manifold
Trailers with extreme service conditions.
Kemper Manifold trailers are available in ratings of 6,000-psi, 10,000-psi and 15,000-psi and have proven to be effective in a
variety of field applications. Trailer lengths include 30, 42 and 53 in 1 and 2 axle configurations. They can have from 3 to 8
pump hook-ups per side, depending on length. Piping is available in 3 and 4 nominal pipe diameters. Components are also
available in the 3 Heavy Duty configuration (recommended).
Every trailer comes with Hose Racks, but many other options are available including Pup Joint Racks, Swivel Joint Racks, Solar
Powered Lights, Cranes and Hydraulic Feet. All these options help you to customize the trailer to your specific needs. Each
component on the trailer is serialized and pressure tested to 1.5 times NSCWP. In addition, after assembly, each trailer is tested
for 30 minutes at NSCWP to insure the integrity of the connections and proper sealing of the components. All supporting
documentation, including MTRs and Hydrostatic test reports, is available at any time for no additional cost.
Dual Choke Manifolds (DCM) are available in 2 Figure 1502,
5 valve and 9 valve configurations. Other Figures and sizes
available consult factory for availability. A variety of manifolds
are offered in many configurations: two (2) Adjustable Chokes,
one (1) Adjustable Choke and one (1) Positive Choke; with or
w/out gage ports, 1 or Adj Choke; 1 or 2 Plug Valves;
other valves. Other non-DCM available: 4 valve both boxed and
unboxed.
Every component used in the DCM, as well as the DCM
assembly itself, are serialized and pressure tested to 1.5 times
NSCWP (2 tests).
All supporting documentation, including MTRs and Hydrostatic
test reports, is avaiable at any time for no
additional cost.
5
Sales: 800-231-2724
Service: 888-533-3722
Kemper Integral Hammer Union Bulls and Crossovers are manufactured to the same stringent
specifications for material, heat treatment and dimensional tolerance as our Kemper
Hammer Unions. Standard lengths and Union Figure number combinations are stocked for
immediate delivery. Custom combinations or lengths can be delivered to order with minimal lead times.
Kemper Integral Hammer Union Swages can replace couplings or nipples in oilfield service,
stimulation and test systems where Hammer Union pipe connector modularity is
essential. Standard API thread types and Union Figure Number combinations are stocked for
immediate delivery. Custom combinations can be delivered to order with minimal lead times.
NOTE: Kemper Hammer Union Crossovers and Swages with Male Union Ends are
sold with the Hammer Lug Nut and / or Segmented Rings at no extra charge.
Sales: 800-231-2724
Service: 888-533-3722
POSITIVE
CHOKE
ADJUSTABLE
CHOKE
Kemper Adjustable and Positive Choke Systems are field tested and provide control in Fracturing and Flowback
applications up to 15,000-psi CWP. Both chokes are offered with 2 industry standard Male and Female End connections,
have a Standard Service Rating of 15,000-psi NSCWP and are suitable for many types of manifold applications.
For the Adjustable Choke, a simple clockwise turn of the hand wheel increases fluid flow restriction/pressure while a
counterclockwise turn decreases fluid flow restriction/pressure. The Adjustable Chokes hand wheel is rotated until the desired
system pressure is reached and can be verified from gages directly installed in the T of the Adjustable Choke. Finding the equivalent
bean size at this point is as easy as directly reading (in 64ths) the value from the indicator hub on the stem at the top of the bonnet.
Note: The Adjustable Choke is not to be used as a shut off valve.
The Adjustable Choke contains a bonnet assembly that can easily be removed while the choke is still installed. This
allows the replacement of a worn seat or stem with minimal effort.
Note: This should only be done after system pressure has been relieved otherwise serious injury can result.
The Positive Choke maintains a constant flow restriction based on the installed seat size (or more commonly called the
bean). If a different restriction is desired, the bean must be changed out by removing the chokes bull plug, unscrewing the
undesired bean, screwing in the desired bean and then reinstalling the bull plug. This same procedure applies to replacing
a worn out bean. As is true for the Adjustable Choke, all this can be done to the Positive Choke with the choke still installed
provided the system pressure has been relieved.
Note: Gages are installed in the bull plug of the choke. As a result, the gage port may easily be changed from one type or size to another by just
changing the inexpensive bull plug instead of replacing the more costly choke T.
Chokes are serialized and pressure tested to 1.5 times NSCWP. All supporting documentation, including MTRs and
Hydrostatic test reports, is available at any time for no additional cost.
Both Kemper Adjustable and Positive Chokes are available in 2 connections. 3 is possible consult factory. Fully-lined
carbon seats/beans; Gage ports available in NPT or Autoclave. Complete chokes and repair parts are stocked throughout
Kempers distribution network. Adjustable Choke 1 & seats. Positive Choke various bean sizes available in 64th increments.
7
Sales: 800-231-2724
Service: 888-533-3722
SIZE
6.38
6.38
12.75
6.38
6.38
12.75
6.38
6.38
12.75
8.00
8.00
16.00
8.25
8.25
16.50
9.09
9.09
18.18
1002
1502
A
B
Forged alloy steel body precision machined with integral 1, 1, 2, 3 or 4 Figure 1502 Kemper
hammer union ends available for standard service (15,000-psi CWP) or sour gas service (10,000-psi CWP).
Also available in Figure 602 or 1002 union connections. Both Tees and Ells are supplied with seals and
detachable hammer lug nuts. Cushion Ells can be ordered for flowback service from the factory. All
supporting documentation, including MTRs and Hydrostatic test reports, is available at any time for no additional cost.
Sales: 800-231-2724
Service: 888-533-3722
All supporting documentation, including MTRs and Hydrostatic test reports, is available at any time for no additional cost.
EXTRA HEAVY DUTY CONNECTION (EHD) Kemper has engineered an exclusive large bore connection that can easily be used on
both integral manifold Tees, Laterals and Plug Valves. The 3 1502 EHD can stand up to the forces derived from the frac pump inlet
that normally overstresses standard 3 1502 connections used in 4 trailer mounted manifolds. The added strength of the 3 1502
EHD is a direct result of the 75% increase in critical wall thickness along with the extended thread length of the Hammer Lug Nut
connection. The Extra Heavy Duty connection will outperform the standard 3 1502 connection AND is strongly recommended
for truck manifold applications. The EHD is available in both standard and sour gas service but ONLY in 3 1502 connections.
Note: When connecting the EHD connection to a 3 Code Red Swivel Joint, an EHD no. 8 pc Swivel Component must be
used to mate with the EHD Lateral, Tee, or Plug Valve. Plug Valves and other fittings are available with EHD connections to
allow direct connection and increased strength to all trailer mounted connections attached to the frac pump. See page 5
with the heading Manifold Trailers and Dual Choke Manifolds for recommended frac pump hookups.
Sales: 800-231-2724
Service: 888-533-3722
PUP JOINTS
Kemper Non-Pressure Seal Pup Joints are available in 1, 1, 2, 3 and 4 nominal sizes. All supporting
documentation, including MTRs and Hydrostatic test reports, is available at any time for no additional cost.
Standard lengths range from 1 foot up to 20 feet at CWPs of 6,000-psi (Code Silver), 10,000-psi (Code Black) and
15,000-psi (Code Red).
Non-standard lengths in any quantity are available with minimal lead time for custom requirements. Please consult
the factory for details.
Kemper Integral Pup Joints feature an entirely one piece, seamless upset-forged construction and are utilized when
welded or threaded connections are cause for concern. They are available in 2, 3 and 4 15,000-psi (Code Red) in
lengths up to 10 feet. These Pups can be used with the complete range of high pressure and abrasive oilfield fluids.
10
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
23.0
31.5
40.0
48.5
57.5
65.5
82.5
99.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
41.5
57.5
73.5
89.5
105.5
121.5
153.5
185.5
1.0
2.0
3.0
4.0
5.0
6.0
8.0
10.0
Wt.
Ibs.
74
115
156
196
234
287
360
440
Sales: 800-231-2724
Service: 888-533-3722
Extra High Pressure Cementing/Circulating Hose Loops, Figure 1502 & 1002, in 2 and 3 sizes.
For test lines, fracturing, acidizing, cementing and well servicing up to 15,000-psi CWP.
Our Extra Leverage Hose Loop features an extended (No. 7) piece to accomplish breaking,
positioning and making the swivel connection with less effort than standard hose loops.
Hose Loops can be custom ordered in non-standard lengths with minimal lead time for custom requirements.
Manufactured to the highest quality standards in the industry.
Optimal combination of core strength and case hardness without sacrificing ductility.
All supporting documentation, including MTRs and Hydrostatic test reports, is available at any time for
no additional cost.
Maintenance, rebuild and recertification is available through our Service locations.
SIZE
A1
A2
A3
57
60
72
10.69
57
60
N/A
16.38
11
Sales: 800-231-2724
Service: 888-533-3722
1 1502
1 1502
2 1502
4 1502
4 1002
3 1502
Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1, 1, 2, 3 and 4 sizes.
For test lines, fracturing, acidizing, cementing and well servicing up to 15,000-psi CWP.
Swivel Joints can be custom configured in any style for quick delivery.
Manufactured to the highest quality standards in the industry.
Optimal combination of core strength and case hardness without sacrificing ductility.
All supporting documentation, including MTRs and Hydrostatic test reports, is available at any time for no additional cost.
Maintenance, rebuild and recertification are available through our Service facilities.
Style 100
MxM
Style 10
MxF
Style 50
MxF
12
Style 100
MxF
Style 20
MxF
Style 60
MxM
Note: All Male Union Ends are supplied with Detachable Hammer Lug Nuts.
Style 30
MxF
Style 10
MxM
Style 80
MxF
Sales: 800-231-2724
Service: 888-533-3722
High Pressure Swivel Joints - 6,000-psi CWP (Cold Working Pressure) in , 1, 1, 1 and 2 LPT sizes.
For test lines, fracturing, acidizing, cementing and well servicing up to 6,000-psi CWP.
Swivel Joints can be custom configured in any style for quick delivery.
All supporting documentation, including MTRs and Hydrostatic test reports, is available at any time for no additional cost.
Hose Loops factory built to customer specification and certified for service.
Maintenance, rebuild and recertification is available through our Service facilities.
Style 10
Style 30
Style 20
3 Swivels, 2 Elbows
1 Swivel, 1 Elbow
1 Swivel
Style 40
Style 60
Style 50
1 Swivel, 2 Elbows
2 Swivels, 1 Elbow
2 Swivels, 2 Elbows
Style 80
3 Swivels, 3 Elbows
Style 70
2 Swivels, 3 Elbows
13
Sales: 800-231-2724
Service: 888-533-3722
Figure 100
Figure 200
Figure 600
Figure
Number
Figure 1002
H2S
Service (3)
CWP
Test
1000
1500
101
1000
1500
200
2000
3000
201
2000
3000
206
2000
3000
207
2000
3000
211
2000
3000
300
2000
3000
400
4000
6000
4000
6000
402
4000
6000
4000
6000
600
6000
9000
Figure G
6000
9000
6000
9000
602
6000
9000
6000
9000
1002
10000
15000
7500
12000
1003
7500
12000
5000
7500
1502
15000
22500
10000
15000
2002
20000
30000
15000
22500
100
2202
14
Standard
Service
Color Code
(Subs - Nut)
Figure 300
CWP
Figure 400
Figure 1502
Nominal Pipe Size (Inches)
1-1/4
1-1/2
Test
2-1/2
10
12
Sales: 800-231-2724
Service: 888-533-3722
15
Manufacturing HQ
3001 Darrell Road
Island Lake, IL 60042
Local: 847-526-2166
Toll Free: 800-323-1659
Fax: 847-526-2241
Canadian Sales
8001 Edgar Industrial Avenue
Red Deer, Alberta T4P 3S2
Local: 403-348-0872
Fax: 403-348-0873
Inquiries: sales@kempervalve.com
www.kempervalve.com