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Department of Agricultural Engineering, Agricultural College, Acharya N.G. Ranga Agricultural University, Naira 532 185, Andhra Pradesh, India
Department of Agricultural and Food Engineering, Indian Institute of Technology, Kharagpur 721 302, West Bengal, India
a r t i c l e
i n f o
Article history:
Received 26 March 2008
Received in revised form 13 July 2008
Accepted 24 July 2008
Available online 5 August 2008
Keywords:
Jaggery
Sugarcane
Palmyra-palm
Date-palm
Palm juice
a b s t r a c t
The process of making jaggery from three natural juices by boiling could be divided into three zones: rise
in temperature to boiling (Zone I), slow rise in both boiling temperature and total soluble solids (TSS)
(Zone II) followed by rapid rise in boiling temperature with concomitant increase in viscosity and TSS
(Zone III). The juice samples in Zone III exhibited changes in boiling temperature, viscosity and TSS from
105 to 121 C, 4.5 to 988 mPa s and 54.6 to 81.9 (% w/w) for sugarcane (Saccharum ofcinarum); from 104
to120 C, 41.6 to 559 mPa s and 46 to 81 (% w/w) for palmyra-palm (Borassus abellifer L.); and from 103
to 121 C, 22.9 to 417 mPa s and 51 to 81 (% w/w) for date-palm (Phoenix sylvestris L.). Colour change
DE
was rapid in Zone III. Difference in colour among these jaggery samples might be attributed
D % w=w
to amount of reducing sugars present initially and respective changes in properties during juice
concentration.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
Jaggery, a sugar rich food product is produced all over the world
under different names, such as Gur (India), Desi (Pakistan), Panela
(Mexico and South America), Jaggery (Burma and African countries), Hakuru (Sri Lanka), Htanyet (Myanmar), Panocha (Philippines), Rapadura (Brazil), and Naam Taan Oi (Thailand) (Thakur,
1999). It is consumed directly or used for preparation of sweet confectionery items and ayurvedic/traditional medicines (Pattnayak
and Misra, 2004), and it may have a role to reduce the chance of
lung cancer (Sahu and Paul, 1998). Jaggery is prepared traditionally
by concentrating sugarcane juice (Saccharum ofcinarum) in open
atmosphere boiling. In addition, sap collected from palm trees such
as palmyra-palm (Borassus abellifer L.), coconut palm (Cocos nucifera L.), wild date-palm (Phoenix sylvestris L.) and sago palm (Caryota urens L.) are also used for preparation of jaggery (Pattnayak
and Misra, 2004). The sap or juice collected from these trees contains around 1012% total sugars; mainly comprised of sucrose,
less amount of reducing sugars, and other minerals and vitamins
(Dalibard,1999). All these jaggery products have their own characteristic taste and aroma and their production is seasonal. India produces about 6 million tonnes of jaggery annually, which accounts
70% of the total production in the world; 6570% of the total jaggery is from sugarcane, the remaining 30% is from palms (Kamble,
2003).
* Corresponding author. Tel.: +91 3222 283112; fax: +91 3222 282244/255303.
E-mail address: skd@agfe.iitkgp.ernet.in (S.K. Das).
0260-8774/$ - see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.jfoodeng.2008.07.024
560
Nomenclature
a*
a
b*
C
Cp
Ecb
DE
k
L*
q
Juice Extraction by
Crushing or Tapping
Juice
Filtration
r
T0 and T
t0 and t
Tb
TSS
X
a
c
q
gr
Final concentration or
End point is examined by
a skilled person
About fty ve (55) litres of juice (sap) was collected from several palmyra-palm trees at Kharar village (87190 E, 22250 N), East
Midnapur District, West Bengal, India with initial total soluble solid content of 16 (% w/w). It was rst ltered through a ne muslin
cloth and boiling was carried out in an open shallow aluminum
pan. A mild bleaching agent at the rate of 5 g/50 l juice was added
intermittently during boiling for clarication of juice. Boiling of
juice continued in a regulated manner for more than 2 h till the
syrup attained total soluble solids around 81 (% w/w). At that time,
temperature rose to about 120 C.
2.3. Preparation of date-palm jaggery
Solid jaggery
in different shapes
Storage
Fig.1. Process ow chart for solid jaggery preparation.
About sixty (60) litres of juice was collected from different datepalm trees at Kharar village, East Midnapur District, West Bengal,
India with initial total soluble solid content of 12.9 (% w/w). Boiling
of juice for jaggery preparation was almost similar to that of palmyra-palm. However, no claricant was added during boiling of
juice. Boiling of juice continued more than 2 h till the syrup attained total soluble solids concentration of 81 (% w/w), with corresponding end point temperature around 120 C.
Parameters
Sugarcane juice
Palmyra-palm juice
Date-palm juice
pH
Total sugar
Reduced sugar
Protein
Minerals as ash
Calcium
Phosphorous
Potassium
Iron
Vitamin C
5.5
14
0.6
0.55
0.91
0.25
Trace
0.50
0.16
0.0046
6.8
10.93
0.96
0.35
0.54
Trace
0.14
Trace
0.4
0.013
6.0
11.50
0.85
0.40
0.46
Trace
0.11
Trace
0.35
0.0092
All the three juice samples were analyzed (AOAC, 1998) for total
sugars, reducing sugars and other minerals present. Table 1 provides the composition of the three juice samples.
2.5. Measurement of temperature and TSS of juice during
concentration
For each of the processes, temperature of the boiling juice was
measured periodically at an interval of 5 min using thermocouples
(copper- constantan) coupled to a digital temperature indicator
(50 to 200 C) with resolution of 0.1 C. Measurement of temperatures of the boiling juice was taken at three locations in the boiling pan and their average value was taken. Samples were collected
at regular interval to determine the TSS (% w/w) using three portable refractometers (Models 032, 2862 and 5892 Brix, Erma
Optical Works Ltd., Tokyo, Japan) having resolution 0.1 Brix (%
w/w) for each.
2.6. Measurement of physical and thermo-physical properties of the
collected juice samples
2.6.1. Density
Density of sugarcane, palmyra-palm and date-palm juice and
syrup at different total soluble solids were determined at 25 C,
by weighing the juice contained in a 25 ml pycnometer (Constenla
et al., 1989). For all these measurements, three replicates per sample were made and their respective average was taken.
2.6.2. Viscosity
A Brookeld Viscometer (Model DV-1, Brookeld Engineering
Laboratories, MA, USA) was used to determine the viscosity of
the collected juice samples at 25 C using UL adopter as well as
specic spindles.
2.6.3. Colour
Colour change was initially judged by visual examination of
juice collected in clear test tubes at different interval of time. In
addition to this, a high-resolution digital camera (Model G1, Canon
Digital Lab, Singapore, Malaysia) was used to measure colour by
capturing the colour image of the juice sample as per the method
described in the literature (Len et al., 2006). The colour images
were then analyzed qualitatively and quantitatively using Adobe
Photoshop (Yam and Papadakis, 2004).
The lightness, a, and b in the Histogram Window (Adobe Photoshop) are not standard colour values. However, they were converted to CIE L*, a*, b* values using the following equations (Yam
and Papadakis, 2004):
Lightness
100
255
240a
a
120
255
1
2
The colour difference between two samples was estimated (Siddiqui and Nazzal, 2007) using the following equation:
DE
L
240b
120
255
561
q
DL2 Da 2 Db 2
T T0
2
r
lnt c ln
4p k
4a
q
where q is heat produced per unit length per unit time (W m1); k is
thermal conductivity of the medium (W m1 K1); a is thermal diffusivity (m2 s1); t is time (s); c is Eulers constant; and r is radial
distance (m) from the probe.
The diffusivity was obtained from the intersection of the
regression line (Eq. (5)) with the t-axis (DT = 0). Thus analy tically
lnt0
c ln
r2
;
4a
T T 0 DT 0
Taking the value of t0 [from the intercept of DT versus ln(t)] and nite r, the diffusivity was calculated.
2.6.4.2. Measurement system. The line heat source thermal property
analyzer (Model KD2, Decagon Devices Inc., WA, USA) consisted of
a 0.9 mm diameter, 60 mm length stainless steel needle, with a line
heat source element and a temperature sensor. A micro-controller
regulated the power to the heating element and measured the
probe temperature. The thermal conductivity and diffusivity of
the test sample were computed from its own in-built software
on the basis of the theory described above. The least count of this
instrument was 0.02 W m1 K1 for thermal conductivity and that
for diffusivity it was 0.1 106 m2 s1 with the corresponding
accuracy of 5% and 10%. The instrument was initially calibrated
against distilled water and castor oil as per the procedure described by the manufacturer. Both values were compared with
the corresponding reported data. The instrument took about
2 min to attain a stabilized value. Each of these measurements
was replicated thrice and average values were taken.
The specic heat (Cp) of the juice sample was estimated from
the measured values of thermal conductivity (k), diffusivity (a)
and density (q) of the same sample (Sweat, 1986) using the following equation:
Cp
qa
90
80
120
70
100
40
30
40
20
20
10
Zone-I
0
0
Fig. 2ac shows the timetemperature prole and corresponding change of total soluble solids (TSS) for three juice samples.
All these temperature proles and change in solids concentration
were noted to contain three distinct zones. The temperature of
the juice varied more rapidly in Zone I till it attained the boiling
temperature followed by elevation of boiling point very slowly
(Zone II) arising from corresponding increase in TSS in the juice.
Rapid increase in solids concentration and boiling temperature occurred in Zone III. This fast increase in TSS in this zone is due to rapid evaporation of juice at elevated temperature (higher boiling
point) with lesser volume and depth of juice in the boiling pan.
For making quality jaggery from these juice samples, controls of
parameters corresponding to Zone III are most critical. Nevertheless, many other changes also occurred in the latter part of Zone
II. Table 2 gives a range of values of boiling temperatures and
TSS for Zones II and III.
3.2. Change in boiling temperature with the change in TSS
Fig. 3 shows boiling point rise (DTb) of different juice samples at
different concentration TSS (comprising of Zones II and III). All the
juice samples showed a sharp increase in boiling point after attaining a particular zone of concentration of sugar; exactly similar to
the trend reported for pure sucrose solution (Junk and Pancoast,
1973) as shown in Fig. 3. However, it may be noted that at any corresponding concentration value (x-axis), all these juice samples
had higher boiling point rise than that of pure sucrose solution.
This might be possibly due to presence of other low molecular
weight soluble substances in the juice samples (Table 1) that gives
higher boiling point rise (Junk and Pancoast, 1973). With the progress of evaporation, the concentration of reducing sugars increases which accounts further rise in boiling point of the juice
samples in comparison to that of pure sucrose solution. The boiling
point rise versus TSS for all these juice samples showed exponential trends
DT SGJ 0:2209e0:0557C
r 0:969
0:0558C
r 0:971
10
DT DPJ 0:4754e0:0469C
r 0:965
11
DT PPJ 0:3433e
Zone-II
20
40
Zone-III
0
60 80 100 120 140 160 180 200
140
90
120
80
70
100
60
80
50
60
40
30
40
20
20
10
Zone-III
Zone-II
Zone-I
0
0
20
40
60
80
100
120
140
90
140
80
120
50
60
where Ypre,i,i and Yexp,i are the observed and predicted values and N
is the number of data.
60
Temperature,C
80
#
N
100 X
Y pre;i Y exp;i
MRPD
N i1
Y exp;i
140
"
70
100
60
80
50
60
40
30
40
20
20
10
Zone-I
0
0
20
Zone-III
Zone-II
40
60
80
562
0
100 120 140 160 180
Table 2
Range of boiling temperatures and TSS concentration for Zones II and III for three
different juice samples
Sample
name
Sugarcane
juice
Palmyrapalm
Date-palm
Zone II
Boiling
temperature
(C)
100.5104
101103
100102
Zone III
TSS
concentration
(% w/w)
Boiling
temperature
(C)
TSS
concentration
(% w/w)
21.254.5
105121
16.845
104120
4681
103121
5181
1450
54.681.9
563
35
90
SGJ
30
PPJ
DPJ
Sucrose
25
Expon. (Sucrose)
Expon. (SGJ)
Expon. (DPJ)
20
100
Expon. (PPJ)
15
L
a
b
70
60
50
40
b
More yellow
30
20
a
10
0
10
Poly (L)
Poly (a )
Poly (b)
More Dark
80
More red
-10
10
b
0
30
40
50
60
70
80
90
100
20
30
40
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
-5
50
60
70
80
90
L
a
b
Poly (L)
Poly (a)
Poly (b)
More dark
More yellow
More red
10
10
20
20
65
60
55
50
45
40
35
30
25
20
15
10
5
0
-5
30
40
50
60
70
80
90
70
80
90
More dark
L
a
b
Poly (L)
Poly (a)
Poly (b)
More yellow
More red
10
20
30
40
50
60
Fig. 6 shows changes in apparent viscosity of three juice samples with increasing TSS concentration at shear rate of 122.3 s1.
All of them showed a similar trend, i.e., viscosity remained almost
564
12
1400
Sugarcane juice
Palmyra-palm juice
Date-palm juice
Linear regression
Sugarcane juice
10
1350
Palmyra-palm juice
Density (kgm-3)
E / (%w/w)
Date-palm juice
1300
1250
1200
1150
1100
1050
1000
10
0
10
20
30
40
50
60
70
80
20
30
40
50
60
70
80
90
90
10000
-1 -1
0.60
Sugarcane juice
Palmyra palm juice
Viscosity (mPa s)
1000
Date-palm juice
Sucrose
100
10
Sugarcane juice
Palmyra-palm juice
Date-palm juice
Linear regression
0.55
0.50
0.45
0.40
0.35
0.30
10
1
20.0
40.0
60.0
80.0
20
100.0
invariant in the Zone I, slow increase in mid Zone II and rapid variation in the tail end of Zones II and III. Similar variation in viscosity
of sucrose solution has been reported by Junk and Pancoast (1973)
as shown in the same gure. At any corresponding value of TSS
concentration (>60 (% w/w)), the viscosity of date-palm juice was
higher followed by sugarcane and palmyra-palm juice in this order.
The higher levels of viscosity of these juice samples might be
attributed to different high molecular weight organic compounds
present in these juice. The nature of sugars in these juice samples
might have some contribution for high viscosity (Junk and Pancoast, 1973).
Table 3
Estimated model parameters a and Ecb for three juice samples at 25 C (Chirife and
Buera, 1997)
Parameter
Sugarcane juice
Palmyra-palm juice
Date-palm juice
a
Ecb
Correlation coefcient
MRPD
1.308
35.841
0.998
0.576
1.458
34.045
0.986
0.352
1.077
50.425
0.995
1.016
30
40
50
60
70
80
90
4.2
4.0
0.0
Sugarcane juice
Palmyra-palm juice
Date-palm juice
Linear regression
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
10
20
30
40
50
60
70
80
90
565
Density
Thermal conductivity
Specic heat
Linear
equation (12)
MaxwellEucken
model
Linear
equation (13)
Summation
model
Linear
equation (14)
0.011
4.813
10.258
4.897
0.229
0.664
0.061
Palmyra-palm juice
MRPD
0.183
0.215
7.301
6.816
1.652
2.881
2.544
3.129
Date-palm juice
MRPD
0.901
0.622
4.583
9.202
4.579
0.517
1.850
2.583
It is apparent from the above result that, the increase in viscosity (5060 mPa s) of the juice samples was rapid and became critical when the TSS concentration exceeded 60 (% w/w). Thus,
monitoring of viscosity change (5060 mPa s) of the juice could
be employed to identify the critical end point of the process.
Chirife and Buera (1997) have reported a simple exponential
model (gr a expEcb X) for predicting the viscosity of sugar and
oligosaccharide solutions; where a and Ecb are the model constants
and X is the mole fraction of sugar in the solution. The experimental data of three juice samples were found to t well with this
exponential model (MRPD < 10%; correlation coefcient 0.995
0.998). The model parameters, estimated for three juice samples,
are shown in Table 3.
3.5. Change in density, thermal conductivity and specic heat of juice
during concentration
Variation of density, thermal conductivity and specic heat of
different juice samples at different levels of concentration are
shown in Figs. 79. The density increases from 1023 to 1445;
1072 to 1359 and 1051 to 1413 kg m3 for sugarcane, palmyrapalm and date-palm juice, respectively, when the corresponding
TSS concentration levels varied from respective initial level to nal
level around 81 (% w/w). Both thermal conductivity and specic
heat of juice samples decreased with the increase in solid concentration (or decrease in water fraction). Thermal conductivity values
decreased from 0.59 to 0.35; 0.54 to 0.35 and 0.587 to
0.26 W m1 K1 for sugarcane, palmyra-palm and date-palm juice,
respectively, while the variation in concentration was from 7.6 to
81.9; 16 to 81 and 10.4 to 81 (% w/w) in that order. Corresponding
variation in specic heat of juice samples were from 3.97 to 2.42;
3.87 to 2.57 and 3.88 to 1.99 kJ kg1 K1. The increasing trend for
density and decreasing trend for thermal conductivity and specic
heats have been observed for many fruit juices and liquid foods
(Ramos and Ibarz, 1998; Cepeda and Villaran, 1999; Zainal et al.,
2000; Riedel, 1949; Gratao et al., 2005).
It may be noted that all the properties of three juice samples followed a linear trend with the concentration of solid. Eqs. (12)(14)
give generalized expressions for each of these properties
k 0:603 3:3 10 C
r 0:989
r 0:983
12
13
14
566
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