Professional Documents
Culture Documents
&~0?~~.
Table of Contents
PREFACE:
Choosing Plywood ----- ---------- ----------- ---- --
Working with Plywood................................................................
Plywood Construction Joints......................................................
Plywood Fasteners... .....................................................................
Gluing ................................. ...........................................................
Assembling ............................... ...... .. .................................. ...........
Insta lling ........................................................................................
Drawer Construction............................................... .....................
Shelf H an ging..... ...........................................................................
Cabinet Backs..... .............. .............................. ........... ....................
1
2
3
4
5
6
6
7
8
9
9
10
10
11
12
OUTDOOR LIVING:
S torage S h elter ..............................................................................
Outdoor Serving W agon ..............................................................
Carport & Patio Shelter ............................... .. .............................
Ga rden Potting B ench ......... .................... .....................................
Plywood P atio Table............................... .....................................
Shadow-Box Screen................................. .....................................
B asket W eave F en ce ............... .....................................................
Camp Kitchen ................. .......................................................
15
18
20
23
24
26
27
28
49
50
52
54
56
58
60
62
FURNITURE:
Student's Desk with S torage ......................................................
Corner S tud y Area ........... ....................................................... ......
Planter T able ................................................. .................................
P ortable Bar ..................................................................................
Bar Cabinet. .................. ............................................ .....................
B ook & M agazine T able .................................... ..........................
Coffee T able with Storage ......................... .. ...............................
T elephone B ench ..........................................................................
Buffet Storage Chest... .................... ...... .......................................
R ecord Player-Radio Cabinet ..... ...............................................
Ward robe S torage Chest. .............................................................
65
66
68
69
70
72
73
74
75
76
78
81
82
84
85
86
87
88
89
90
91
92
93
94
95
Choosing Plywood
,.-.- .... ,
/1J1:1Ji4\I
TESTED QUALITY
\ lll'\\'OIIIJ/
,..__,...,
Plywood is manufactured from an odd number of laminated veneers in which the grain of each ply is at right
angles to the adjacent one. This cross lamination distributes woods along the grain strength in both directions
and provides a split-proof, puncture-proof material particularly suited to the needs of the home craftsman.
Exterior Type
IEXT-DFPAA-A I
EXTERIOR TYPE
Interior Type
., IINT-DFPA A-A I
Specialty Panels
Exterior type, sanded or unsanded, shiplapped
edges with parallel grooves 1.4" deep, 'Ia" wide .
Grooves 2" or 4" o.c. Available in 8' and 10'
lengths and MD Overlay. Use for siding, gab le
ends. fences, interior paneling.
INTERIOR TYPE
J INT-DFPAJ
Textured paneling, for accent walls, built-ins, cab inet facings . An effect of depth and dimension can
be accomplished with the use of brushed, em
bossed or striated faced panels .
Exterior-type Medium Density Overlaid plywood with
a smooth, fused, resin-fiber overlay. Especially
good surface for painting. Exterior siding, soffits,
kitchen cabinets, signs .
.,I INT-DFPAN-N I
.,I INT-DFPAN-AJ
.,I.. :MARINE-EXT-DFPA.J I
Waterproof panel with special solid core construction made especially for marine use . Available also
in overlay grades. Especially good for boat hulls.
8. DADO JOINTS, quickly made with a power saw, produce neat shelves. Use a dado blade (shimmed out) to
produce these grooves in a single cut.
Plywood Fasteners
10. NAIL SIZE is determined primarily by the thickness
of the plywood you're using. Used with glue, all nails
shown here will produce strong joints. For%" plywood,
6d casing nails or 6d finish nails. For %", 6d or 8d finish
nails. For l/z", 4d or 6d. For %", 3d or 4d. For %", use %"
or 1" brads, 3d finish nails, or (for backs where there is
no objection to heads showing) 1" blue lath nails. Substitute casing for finish nails wherever you want a heavier
nail.
11. PRE-DRILLING is occasionally called for in careful
work where nails must be very close to an edge. As indicated here, drill bit should be slightly smaller diameter
than the nail to be used.
12. SPACE NAILS about 6" apart for most work. Closer
spacing is necessary only with thin plywood where there
may be slight buckling between nails. Nails and glue
work together to produce a strong, durable joint.
13. FLAT-HEAD WOOD SCREWS are useful where nails
will not provide adequate holding power. Glue should
also be used if possible. Sizes shown here are minimums;
use longer screws when work permits. This list gives
plywood thickness, diameter and length of smallest
screws recommended, and size of hole to drill: %" plywood No.8, 1%", 5/32" hole;%" plywood, No.8 1%", 5/32"
hole; l/z" plywood, No.6, 1%", Vs" hole;%" plywood, No.6,
1", 1/s" hole;%" plywood, No. 4,%", 7/64" hole.
... ~
-
--
----
--
>
Gluing
16. Choose your glue from the chart below. Before applying it, make sure of a good fit by testing the joint (below).
For lasting strength, both pieces should make contact at
all points.
TYPE OF GLUE
DESCRIPTION
REDOMMENDED
USE
PRECAUTIONARY
USE
HOW TO USE IT
WHITE GLUE
(POLYVINYL
ACETATE RES IN)
HIDE GLUE
CASEIN GLUE
PLASTICRES IN
GLUE (UREA)
Comes as powder to be
mixed with water and
used within 4 hours.
Light colored. Very
strong if joint fits well.
RESORCINOL
(WATERPROOF)
GLUE
Expense~
trouble to
mix ana dark color
make it unsuited to
jobs where waterproof
glue is not required.
Assembling
Installing
Drawer Construction
27. TWO TYPES OF GUIDES, both calling for use of power tools, are shown in these two photographs. As shown at
left, the drawer side has been plowed before assembly to
fit over a strip glued to the side of the cabinet. Procedure
is reversed for the version at right. Here the cabinet side
has been dadoed before assembly. A matching strip is
glued to the side of the drawer. Even heavy drawers slide
easily on guides like these if waxed or lubricated with
paraffin after finishing.
Shelf Hanging
34. The neatest and strongest way to hang a shelf is by
making a dado joint or using metal shelf supports. A dado
(shown on page 3) requires power tools and does not
permit changing shelf height.
Here are inexpensive shelf supports that plug into blind
holes%" deep drilled in the plywood sides of the cabinet.
Drill additional holes to permit moving shelves when
desired. Another device is the use of slotted metal shelf
strips into which shelf supports may be plugged at any
height. For a better fit, set shelf strips flush in a dado cut,
or cut out shelves around shelf strips.
Cabinet Backs
Sliding Doors
Edge Treatment
44. These photographs show three ways to finish plywood
edges. You can achieve handsome, solid results by cutting a V groove and inserting a matching wood strip, but
this method is comparatively difficult.
45. Thin strips of real wood edge-banding (lower left) now
are available, already coated with pressure sensitive
adhesive. Simply peel off backing paper and apply to
plywood edges according to the manufacturer's recommendations. The photograph shows one edge already
covered with strip of Douglas fir to match plywood.
Laminated plastic surfacing materials may be applied to edges of tables with same contact cement used in
applying to table tops. As shown at lower right, apply to
edges first, then to counter or table top . A thicker, more
massive effect can be secured by nailing a 1" or 1%" strip
all around underneath edge.
To fill end grain on plywood edges that are to be painted,
several varieties of wood putty are available ; either powdered, to be mixed with water, or prepared, ready for use.
Plaster spackling also works well. Sand smooth when
thoroughly dry and then finish .
46.
10
Door Hardware
51. SURFACE HINGES are quickly mounted. They require no mortising, add an ornamental touch and come in
many styles. A pair of H or H-L hinges will do for most
doors; for larger doors or to add rigidty to smaller ones,
use a pair of H-L plus one H (as shown here) or use three
of the H type. Tee or strap hinges help prevent sag in
large doors. On tall doors, one or two added hinges between those at top and bottom help to minimize warping.
52. OVERLAPPING (lipped) doors are neatly hung with
semi-concealed hinges. They are excellent for plywood
since screws go into flat grain. These have lfz" inset, are
made for doors of%" plywood rabbeted to leave 14" lip.
Such hinges are made in many styles and finishes, semiconcealed or full-surface.
53. CONCEALED PIN HINGES give a neat modern appearance to flush doors. They mount directly onto the
cabinet side. Construction is simplified, because no face
frame is necessary. Only the pivot is visible from the front
when the door is closed. Use a pair for small doors, three
(called "a pair and one-half') for larger doors.
54. SEMI-CONCEALED loose-pin hinges like these offer
the same appearance when door is closed as ordinary
butt hinges, since only the barrel shows. They're much
better, though, for flush plywood doors because screws go
into flat plywood grain. A variation called a chest hinge
may be used in the same way.
55. TWO METAL BRACKETS fasten to the top of each
door with a pair of screws. Nylon wheels with ball bearings roll in a double-lipped track that is fastened to the
door frame with screws-. (single-lipped track is also made,
for single doors.) Installation is simple, with no mortising
required.
57. ROLLING DOORS for closets and large storage units
may have rollers mounted at either top or bottom. Topmount hardware, shown in these three pictures, usually
is smoother in operation, particularly when the door is
tall and narrow.
56. DOOR BOTTOM is kept in line by a simple T guide for
each door. Two strips of 14" quarter-round molding, with
14" space between, will form slot if power tools al-e not
available for making the slot.
11
12
SPECIAL EFFECTS
Stippled or Textured Finish
This finish may be used along with taping to completely hide joints in plywood paneling. Since the
stipple texture paints are usually of latex type, the
plywood must be primed with an oil-base primer.
The stipple is then applied as recommended.
Multicolor Spatter Finish
Spatter finish is usually a lacquer, blending two or
more colors of uniform fleck size. When applied by
spray equipment, the colors remain separate and
distinct, creating an unusual decorative effect. The
finish can be applied lightly over a colored background, or fully over a primer, and works well with
"Vee joints" in plywood panels.
Duo-Tone Finish
The many unusual plywood surface patterns available are tailormade for distinctive two-tone finishes.
Texture 1-11, embossed, brushed and striated panels,
all can be finished in this manner, using enamels
or water soluble paints. Duo-tones are achieved by
letting the first coat dry, then following with a second
coat applied with a hard roller. Or, the second coat
can be lightly applied, then rubbed off the high spots.
MARINE USES
On plywood boats very satisfactory paint finishes
are obtained by using highgrade marine primers,
undercoats and finish coats. Seat edges and prime
plywood well. For proper adhesion be sure all paint
coats are completely compatible. Finishes which
retain some flexibility give best results. Semi-gloss
finishes usually perform better than high-gloss.
Many of the new plastic-based paints and varnishes
give promise of longer surface life with little or no
maintenance. Reinforced plastics (fiber glass) are
also used over plywood in boat construction. It is
particularly important to follow the manufacturer's
instructions closely with these techniques.
EXTERIOR FINISHES
Conventional oil base paints or the newer alkyd resin
and latex paints may be used. Non-chalking paints
may be used to provide bright colors and a wearresistant surface. When water-based paints (latex)
are used, an oil-base primer should be applied to
improve bonding and minimize grain rise.
APPLICATION OF FINISH
(Specify by brush, spray, or roller)
Exterior Plywood - Painted
First Coat: Exterior primer or aluminum paint formulated for wood, as recommended by manufacturer
of finish coat. (May be tinted.)
Second Coat: Lead and oil; or multiple pigments;
or alkyd resin; or acrylic or polyvinyl acetate latex;
color as selected.
EXTERIOR STAIN
Clear finishes on plywood exposed outdoors have
been found to be unsatisfactory. However, pigmented
penetrating stains are much more durable. They
penetrate and color the wood, tone the train pattern
but leave little or no surface film. The popular
opaque stains can also be used. These are more highly pigmented so they very nearly hide the grain pattern, produce uniform color and leave a thin "breather-type" coating on the surface. Opaque stains are
recommended for Texture 1-11 and other textured
surface plywood panels. Stains are extremely easy
to apply.
13
OUTDOOR LIVING
14
Storage Shelter
This storage unit was designed to conveniently store all
your patio and garden equipment and many other items
used for outdoor work and recreation. If you are presently
storing such items in your basement or garage, you can
build this unit and reclaim that valuable storage space.
The use of completely waterproof Exterior-DFPA-plywood
makes this a substantial and permanent home improvement which will last as long as your house. Construction
is simple since it was architecturally designed exp ressly
for week-end carpenters.
EASY STEP-BY-STEP INSTRUCTIONS:
,., ,.
12'-0"
l ' o
J'. o"
I' 0"
l ' O"
NOTCH PL YWOOO
FOR 2" 2" POSTS
I
15
at 6" o.c. at panel edges and 12" o.c. at intermediate bearings. 9. Apply mineral surfaced roll roofing using a cement
recommended by the manufacturer to provide a watertight bond between laps of roll roofing. Install 1" x 2"
fascia at roof edges being sure to install a%" x %"plywood
filler between end beams and fascia. 10. Cut doors to
size, each from a 4'-0" x 8'-0" sheet of%" Exterior plywood.
Use the waste to make door shelves and frames . Apply
%" plywood fascias to shelves as shown. Install end and
center jambs using fir or pine stock. Include 1" x 2"
filler on center jamb. Hang doors using a 1% pair ofThinges for each door. Now fasten 1" x 2" on edge 1%"
o.c. across 2" x 3" supports for bench. 11. Plywood waste
from rear partitions can be used for the front and rear
skirt board. For 18" and 24" width shelves, use the waste
from roof, floor panels and center partition. Install metal
standards for adjustable shelves as shown on the drawings. 12. Your storage unit deserves a first class paint
job. Use top quality paint. Three-coat paint finishes are
the best protection for wood out-of-doors. Prime surfaces
with an undercoater and follow with two coats of exterior
house paint. Use a heavy bodied stain or shake paint on
the Texture One-Eleven ends and sash and trim enamel
for colorful accents. Install corrosive-resistant door
pulls and safety hasps to complete your unit.
6' 0"
ROLL ROOFING WITH
MINERAL SURFACE
DHAIL A
1"2" FASCIA
4' EXT. A C
PLYWOOD DOORS
l\" EXT. AC PLYWOOD
DOOR FRAME & SHELVES
6
CONC. PAD
S ECTION A - A
2' lOy,-
2' 10'/t"
SCALE:
2' IOo''
1f 4 "
FRONT ELEVATION
I ' 0"
2' 10'/t"
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STORAGE DOORS
16
INSIDE VIEW
SCALE'
'/1'
I ' 0"
SECTION B-B
(REAR SIMILAR)
2' 0"
TEXTURE ONE-B.EVEN
PlYWOOD (41"- 21
TOP
0~
CONC. PAD\.
SCAlE:
END ELEVATION
4 .-. 1'- o
SCAlE:
4= 1'- 0"
17
"te
2
HOLES FOR
GLASSES (CHECK SIZE )
5/8" ROUND
WROUGHT -IRON
HANDLE
G
E
18
2X4
13" LONG
PARTS SCHEDULE
CODE
NO. REQ'D.
PART IDENTIFICATION
SIZE
A
B
leg
Flap
Top she lf
10" X 40"
17'/4" X 22"
I 0" X 22'12"
22V2 11 X 223.4"
22'/2" X 26"
16 '12" X 22'12"
22'/2" X 3 Jl/4"
17 '14"x25"
16'/2" X 22 112"
11 3/4 " X 22 112"
16'/2" X 21"
2" X 4" X 13"
1" X 2" X 20"
to fit wheels
6" diameter
o/o" round
22" long
For Jj4" plywood
D
E
E
G
H
I
J
K
1 Ea.
2 Ea.
1 Ea.
2 Ea.
1 Ea .
2 Pes .
2 Pr.
2 Ea .
Bottom of compartment
lower she lf
Door at rear
Top of unit
Side of comportment
Door at front
Front face
Divid er in compartment
Axle block
Pull-out support
Steel axle
Rubber tire whee ls
Wrought iron handl e
P-iano hinges
Cabinet hinges
Bu ll e t catches
MISCEllANEOUS: 6d finish nails (galvanized) Staples, screws and was hen as required Chain support
for door Metal furniture glides Waterproof glue Finishing materia ls.
BULLET
CATCH)
DOOR
FLAP
""'"--
3" AN
FRONT
REAR
(
STAPLE AXLE
10 2X4
METAL
FURNITURE
GLIDE
SLOT)
-~
IX2 HARDWOOD
PULL-OUT SUPPO~ I
\"SHELF
,..
I~
SECTION 8
24"
.I
DFPA-AC
19
wall footings. First stake out the corners and intersections of post footings with rear wall and edge of slab in
front. Check for square by measuring diagonally across
from corner to corner. When dimensions are the same
on each diagonal, the building is in square. Now dig a
2-foot wide trench to a depth below local frost line for
the foundation wall along the rear and right side. Dig
2-foot square holes at each post footing location. Now
set batter boards approximately 2 feet out from corners
and the intersection of the post line with rear wall and
front edge of slab. Stretch strings to locate outside face
of foundation wall and post line. Check for square again
by taping the diagonals to corners where strings intersect. 2. Stake 2x6's on edge for footings along the rear
and right side. Build wall forms for foundation to the
required height with 2x4's and plywood or shiplap. Set
outside form panels on top edge of 2x6 footing forms and
nail into position with inside face lined up with batter
board strings. Set inside form panels so that forms are
6" apart. Install one row of form ties about half way up
from top of footing and nail wood bracing on 2x4's across
the top where required . Install wood spreaders between
forms as needed. Build bottomless boxes for post footings
from 2x6 scrap lumber. Assemble 6" x 6" plinth forms
from scrap shiplap and nail to 2x4's fastened across post
footing forms. Pour concrete into forms and then insert
zo ' o"
o"
o"
4 10
11
4 1 0 11
1
i
4 1 0 11
I
@
ATTACHED TO REAR
( ACCIUUOt.lfltOH I SlllT~...ufT )
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20
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6 11 PLINTH ON
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6 11 fOUNDATION WALL ON
11
11
X 12
CONT. rTG,
~ ~ S-1/2
~- _ _ _ ___,_ - - - - L - - - L - - - - - - - - - - - - - _.l__.J
FRONT ELEVATION
LEFT ELEVATION
R O OF DETAILS
21
. . . . . &AI,. . . . . . ...
fll II ILU' UC
... , .
111 1 "
REAR ELEVATION
RIGHT ELEVATION
All Plywood Exterior DFPAAC and AA
22
WALL~
FACE OF
- f---- \=::==t
...,
1-----
rCORNER,...-
BLOCKS
Ul
'!I!
'llN
PIX BLOCKS
4
TD SUIT
tl-
(ASTER
i 1\
i"ii2:0
(lJ)
SECTION @
~~~OO~M
THRU BINS
IN HlNk
FACE OF WALL~
r-:
DETAIL I.
PARTS SCHEDULE
NAIL 2' -i
TO WALL
V1t
CODE
B
..,..
i(
f:.:.
'-1
SHELVES
SECTION
<(
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II)
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THRU
I
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ll
lmrnmrrmr
4'-0"
X 8' -0"
lj.," X
4' -0"
8'-0"
lj., " X
4' -0"
c
D
E
F
G
H
I
J
K
l
M
N
NO. REQ'D
2
2
2
4
2
8
1
2
3
1
1
3
1
2
8 Eo.
3 Sets
4 Eo.
4 Eo .
4 Eo.
2 Eo.
8 lin. Ft.
?lin. Ft.
10 lin . Ft.
8 lin. Ft.
PART IDENTIFICATION
SIZE
23- 15{16"
23-15{16"
X
X
3 1 1/4"
3 1 1/4 "
Door
Bin Front
225/a 11 x 31 Vs"
203/e" x 31 Va"
Bin Back
Bin Sides
211/e" x 225/a"
4" X 4"
4" X 19V2"
4" X 421/2"
223/4" X 35 1/4"
22 3/4" X 31 1/4"
223/.s" X 46 V2 11
Bin Bottom
Caster Blocks
8" X 96"
X 96"
Upper Shelf
Counter Top *
Inside Shelf
Base
Base
Center and End Standards
E~d Standard
Bottom
231/2"
223,4"
X 461/2"
2" Diam. Wheel
28" long
Plate Casters
2" X 4"
1" X 2"
2" X 2"
lf-4" X 3/-4"
ledger
Stop
Corner Blocks -
Hardwood Edging
"
lj.," X
DETAIL 3. DETAIL 4
DETAIL 2.
r. 2'
OJ
EN
DOOR
23
0
All Plywood Exterior DFPA-AC
24
PERSPECTIVE VIEW
MATERIALS LIST
PLYWOOD:
1 panel %" x 4'-0" x 6'-0" EXTERIOR - DFPA-A-C
1 panel %" x 4'0" x 8'-0" EXTERIOR - DFPA-A-C
CODE
NO . REQ'D
PART SIZE
USE
A
B
1
2
2
2
2
2
27" X 66"
10" X 66"
10" X 40V>"
3" X 42"
3" X 22 V>"
28V>" X 48"
Top
c
D
E
F
Seats
Seat Supports
Table Frame
Table Frome
Table Ends
lj
-+-----~- "'1f"""====-=i=:~~-- :Y4' x 3" x 22 1/,"
3"
42" FR AME
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. 11/,0-
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SIDE VIEW
66"
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SEAT SUPPORT
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'0
TOP
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- - --- -
--- -- ~1------------'----.f-
TOP VIEW
!SHOW IN G TOP, SEATS AND FR AM IN G!
'!.''X
4'-0" X 6'-0"
25
Shadow-Box Screen
Ideal for the garden enthusiast. Here, panels with 2" x
4" posts and 2" x 4" top and bottom rails are given added
interest by the use of 1" x 2" pieces applied in a pattern.
Effective with or without the use of potted plants ceramics, or other decorative elements.
'
~~,.
I If PO IT
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WITH
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D
FIG. A
I I
FIG. B
CENTER.----<""
LINE
Ll N E 3/16" """"--l---:!lll
EACH SIDE
OF CENTER.
PLAN
VIEW
Ill
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111
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MATERIALS LIST
FIG. C
MITRE JOINT
LU!\fBER:
SIZE
USE
Posts
Divider Posts
26
11
II
II
II
II
v.. EICT.
PLY WOOD
II
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E.X T. DOUGLA!i
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prfR Pl-YWOOD
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:
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DIV>D eD/~ s,
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ENLARGED
PLAN~ SCALE
lYe"=
~HEETS
1' -0 11
TEMPORARY BATTEN
TO HOLD PLYWOOD AT
NAILING POINT
....... lll',
27
Camp Kitchen
Your camping trips can become a real pleasure with
this outdoor kitchen. There's lots of storage space for
all your dishes and utensils and an abundance of additional space for all the food-stuffs you'll need to take
along. Tables and legs conveniently knock down for
efficient storage in your station wagon. Built with plywood, the unit is light and rugged. Set-up time is reduced
to a minimum - requiring very little fuss for meal preparation. This leaves more time for your favorite outdoor
activites .
EASY STEP-BY-STEP INSTRUCTIONS
with glue and finish nails. Similarly apply 1" x 1" frames
to edges along both sides of ends "G", leaving frames
%" short of top and bottom. Fasten ends in place and
after cutting, install 1" x 3"s and the 1" x 2" along the
top edge. 4.. Apply 1" x 1" framing to shelf "H" and install
at height shown, with divider "L" in place. Now apply the
back and fasten with glue and finish nails. 5. Install
dividers "K" and "J" and then fasten face panel "E" in
place. Glue and nail the bottom strip "F" in position and
apply surface hinges for the door. Install cabinet lid
with a pair of surface hinges on the 1" x 2" along the back.
6. Drill holes for keyholes in the tables at positions
shown large enough for heads of carriage bolts. Now cut
a slot at each hole with a keyhole saw and at one side
near the corner - just a shade larger than the shoulder
of the bolt. Also, locate and drill holes for carriage
bolts through table tops and 1" x 3" frames. Locate .and
drill holes for rope handles. 7. After cutting 2" x 2" legs
to length, drill a hole at one end 41/z" deep to receive a
carriage bolt. Drill another liz" diameter hole in the side
to receive the nuts. Twisting the legs after inserting into
slots will tighten the carriage bolts to hold legs in place
while tables are set up . 8. Fill nail holes and plywood
2'
C
ARRIAG
/ )E.BOLTS
....... ........
~:
~ KEYHOLE
I
,,,I/
EXPLODED VIEW
28
MATERIALS LIST
PLYWOOD:
1 panel %" x 4'-0" x 4'-0" EXTERIOR 1 panel%" x 4'-0" x 8'-0" EXTERIOR CODE
DFPA A-C
DFPA o A-C
NO . REQ'D
PART SIZE
15 3/.s"
USE
44"
13'/., " X 28"
32" X 32"
26V2" X 32"
14" X 32"
3Vo" x 32"
13V.." X 26V2"
131_.4 " X 311/.J"
1
1
1
1
1
1
2
2
1
J
K
2
1
12o/a" X 13'/.,"
12o/a" X 13o/a"
11%" X 131/4"
c
D
E
F
Cooking Table
Cabinet lid
Eating Table
Back
Front Face
face Strip
Ends
Bottom & Shelf
Door
Dividers
Divider
Divider
91,4" X 32"
SIZE
ITEM
1.4
11
USE
Cabinet
Cabine t
Cabinet
Tables
Lid
Framing
Framing
Framing
Legs
Offset Hinges
Surfac~ Hinges
Door
Door
Turn Buttons
Carriage Bolts
& W ing Nuts
Carriage Bolts
& Nuts
2"
1/4" x 5"
Tables
legs
)2"
F--75jl---~:l
32"
28 "
15 JI4'
I
I
;.,
-I
;., I
'
~=
CA BINET
_1_1
I
I
TL
EATIN G TABLE
COOK IN G
TABLE
2"1
ls;-
~~
1", ] " /
I?
1-4"
r - - - - 14"
14"-
~
'fo" EXT- DFPA A-C
KEYI-iO LE
:::,.
r'\.\KfVHOLE
-5 "1~
i2"~
28 "
Q--:r
l ""x 2 FRAME
@ BOTTOM ONL V \
lL 1------l b"'----+~--lb""--~-1
SECTION A-A
PLAN VIEW
32"
0
G
=
'
-~
- -
-=.:-~
'
-..,.
L~~'====~ ~
~1
PLAN AT B-B
~
.:.. ~
>==
'
c=:
I~
~
~
~a",~~
29
30
with a coping saw, and drill them on centers for the axle
bolt. Paint them dull black, then screw tin can lids on
each wheel for decoration. 5. To assemble the garage,
nail through the back panel along the centerline into
the edge of the center divider "D." Then fit ends and top .
The top is surfaced with plastic laminate material
cemented to the plywood with contact adhesive. Fit hard. wood molding strips to cover plywood and laminate
edges as shown in the detail. 6. Fill all nail holes with
wood-paste filler and sand carefully with 3/0 sandpaper
before painting. After priming both trucks and garage
with enamel undercoat, paint them contrasting background colors. Lay out and paint lines for the truck front
designs shown in the photo. Making a simple stencil
with masking tape simplifies painting the grill designs.
r..
........1
tNA'
i ""
PHOTOGRAPH
t
FRONT
...
...
...
-, .~I.DH~
.,-
..
2.1-rJ4"'
..
PARTS SCHEDULE
. ..
CODE
..
A
B
..
..
.
SECTION
SIDE
WHEEUI
1 Jl X.)[
.. ..
.. ..
t--
--
CEHTUt
FRONT ELEVATION
CE"""
DfVIOEA
@-
,..,.,..
t-114'
(""
...
)-1-
WASH ERS
..
{_
...
WHEEL DETAIL
_C_ -ELS
]il' Jl
. ..
" "
. " . ..
3/4" X .t'.Q" X 4'0 "
G
H
NO . REQ'D.
I
I
2
1
8
8
2
2
8
10 Lin . fl .
12 lin . Ft.
8 Ea .
1 Pc .
SIZE
24" X 48"
23 V>" X 47"
23 V>" X 24"
21 '14" X 23V>"
9" X 23"
19 3/ 4 " X 11 V>"
18 \4 " X 193,1,"
3" X 19 3/.1 "
6" Diameter
2"
2"
V2" X 3/4"
4" Diam e ter
24"
48"
PART IDENTIFICATION
Top of Unit
Bock of Unit
Side
Ce nt e r Divider
Cart Fender
Carl Side
Cart Bottom
Cart Bump e r
Wh ee ls
Cart Framing
Hardwood Edging
31
Playhouse-Winter Storage
Youngsters won't want to wander if they have this attractive house tc play in; they'll keep themselves occupied
for hours. An;1azingly sturdy, it is easy to knock down and
move. With panels added to the window openings, it
provides ample winter storage for garden tools, lawn
furniture and bulky summer sports equipment.
Construction is simplified by the prefabricated panel
sub-assemblies that make this playhouse so easy to erect.
Fabricate all sections completely with nails and waterproof glue before assembling. Framing members may
be pre-drilled for the bolts and wing nuts before fabricating, or may be drilled with the completed panels
erected to insure matching hole locations.
32
PARTS SCHEDULE
CODE
A
B
2
1
2
2
D
E
f
G
H
K
4
32 Lin . ft.
122 Lin . ft .
50 lin . ft.
30 lin. ft.
4 Eo . & 2 Eo .
40 Eo.
2 Pes.
1 Pc .
PART IDENTIFICATION
SIZE
3,4 11 X J'. ] l/2 " X 6 '-9 "
V2" X 4'-0 " X 4' -0 "
2'-0" X 2' -5"
2'-0" X 7'-0"
1-10%"x2'-5"
7 '/4 " X 7'-0"
3.1.," X 2'-1 'l'e" X 3'- ] "
3/4" X 4'-Q" X 6 '- Q"
1' -103/o"x 1'- 1"
15fa" x 1'- 10 3/a"
2" x 4" Stock
2" x 2" Stock
tf2" x 1" Stock
lfl" x 2'12" Stock
Floor
Side
Front Pan e l
Re ar Pan e l
Rea r Pan e l
Be am Support
Door
Roo f
lou ver Do or
Ca sing
Bose and Beams
Framing
Stop s
l o uve rs
Hing es
Wing Nuts a nd Bo lt s
Cl e ar Plastic Shee ts
Canvas Strip
7'-lt/z"
J:
2'-S \'4'
-E--
~~
:j
;z- :~ v.
DO
'o
"'
1'-1,"
'o
~
:9...
"I'
f--
-:
FRONT
ELEVATION
SIDE
ELEVATION
REAR
ELEVATION
2"X2" FRAME
LOUVER DETAIL
33
Portable Sandbox
Check the features of this cleverly-designed sandbox.
It has an adjustable canvas sunshade, which when lowered doubles as a cover to keep out night-prowling cats
and dogs. And it has large covered compartments at either end, which help keep the toddlers' toys out from underfoot. Framed with husky lumber and paneled with completely waterproof Exterior-DFPA plywood, this box
will last for years. You can build it yourself, at low cost,
in a few evenings.
EASY STEP-BY-STEP INSTRUCTIONS:
You'll have no trouble building this easy-to-assemble
plywood sandbox for your youngsters if you take the job
a step at a time. The exploded view at the right shows how
the box goes together. The elevation drawings give overall dimensions. Dimensions for the arms' to support the
canvas sunshade are shown in Detail A, which you'll
see immediately under the cutting diagrams . 1. It's perhaps easiest to pre-cut the plywood parts before beginning actual construction. First lay out two panels of
%"-thick Exterior-type plywood as shown in the cutting
diagrams. Use a straight-edge and large steel carpenter's
square, remembering to allow for saw kerfs between
adjacent parts. Saw out the pieces and true cut edges
with a sandpaper block. 2. Assemble the framework for
the box from 2x4 and 2x2 lumber as shown in the draw-
1!1." HOLES ON
4' CENTERS
---WIRE
SCREEN BOTTOM
FOR TOY STORAGE
I"X2" FRAME
NOTE :
SANO BOX COVER IS TO BE PLACED
ON SAND BOX AT NIGHT FOR AN IMAL
PROTECT ION IN DAYTIME, COVER IS RAISED
AND ADJUSTED TO ANGLE OF SUN .
34
PARTS SCHEDULE
CODE
NO. REQ'D.
A
6
2
2
2
1
PART IDENTIFICATION
SIZE
9V4''
Side
End
72"
9\4" X 461,4"
11Va" x 47%"
43" X 46"
Door
Bottom
61/a" x 41 V2"
61/a" x 48"
7%"x6Va"
23/a" x 2311; "
2
2
2
4
2
H
J
K
6 Eo.
2 Eo.
2 Eo.
8 Sq. Ft.
12 lin. Ft.
46 lin. Ft.
48 lin. Ft.
12 lin . Ft.
4 lin. Ft.
Canopy Arm
Strop Hing es
Carriage Bolts
6"
3/e" Round
V" Mesh
2" X 4"
2" X 2"
)"X
Framing, legs
Framing
Canopy and Toy Storage Frame
2"
2" X 3"
48"Wide
Canopy Support
Canopy Canvas
MISCELLANEOUS : 4d and 6d Ftntsh Nails (Galvanized) Waterproof Glue and Finishing Materials.
NOTE: All exposed hardware should be galvanized.
~SEE
6 '- o"
4'- 3 Y4"
r 10 3js"
IIAII
DETAIL
J
10 3/s"
:i~l
~
IL+' ------~3~'-3'-7"
TI~I~-"--------~
---::-J'Jil
l?' l
~----~-------~~
_l
END
,.--,
J
J
J
J
:if
-
E F F
H
t--'._
..........
tY
DETAIL "A"
ELEVATION
-LT~
1
A
-~--
.."
G G
r-- '--
....... h1r7 ,
All Plywood Exterior DFPA-AC
35
Jungle House
Think of all the enjoyment your youngsters can have with
this ingenious jungle house. They'll keep themselves occupied
for hours. This attractive structure was designed to satisfy
that desire every youngster has to jump and climb. Watch
them shoot imaginary jungle animals from the raised platform or the roof. Use of waterproof exterior plywood panels
makes this playhouse amazingly sturdy. With the panels
painted in a bright combination of colors, this unit. can be
an attractive addition to your yard.
1 - - - - - - - - - - 76'/8' - ---:-;-:-;cc----------t
1%"
2'/s"
46'/,"----ti-"1-o/8'-=-=====
,3_,'/!-llf
i~
,::;,.
11
lo/s"
23/8'
Lj
FOUR BEAMS FROM I " x 4"
2"r. 4"
2" r. 2"
~
./
RIGHT END
FRONT SIDE
NOTCH END PANELS
ON TOP '%'' 2l/8'
FOR BEAMS
ROOF PLAN
DECK:
28-1 x2's OR
lj," EXT- AC- PLYWOOD
FLOOR PLAN
36
REAR SIDE
L E FT END
MATERIALS LIST
PLYWOOD
2 panels 'h"x4'-0"x8' -0" EXT-AC Ro of, Floor & 4 Wall Panels
I panel 'h"x4' -0"x4'-0" EXT-AC 2 Wall Panels
LUMBER
NO .
SIZE
CUT LENGTH
2"x2"6'-0" long
(2@ 64 '/a"
(2@ 62'/o"
(I@ 50'/a''
8 pes.
(6@ 94"
(4@ 23-3/ 16"
(2@ 48"
I pc.
'2"x4"2'-0" long
l"x4"7'-0" long
l"x2"6'-0" long
l"x2"7'-0" long
l"x2"8'-0" long
5 pes.
4 pes.
2 pes.
2 pes .
8
'lCS ,
5 pes.
ITEM
USE
Center Posts
Center Posts
Door Post
I@ 23-3/ 16"
Ends
Right of Door
Opening
Corner Posts
House & Deck
Stiffeners
At Plastic Panel
Cross Members Center@ Roof
& Floor
Top Stiffener
At Plastic Panel
4@ 76%"
Beams
2@ 67'/ "
Beams
Deck
2@ 76%"
Top !\ails
Deckin'J
Ladder Rungs
Deck
To Deck
(28@ 24"
(3@ 27 1/4'
MISCELLANEOUS
Flat plastic, plexiglass or fiberglass cloth panel-24"x48"
6d & IOd galvanized box nails as required
7 doz . I" No . 6 R.H. zinc plated wood screws
2 pes . l/4"xiV2"xiO'' steel anchor straps
2 ea. 5/ 16"x2" galvanized b o lts with washers
2 - 60 lb. bags of dry pre -mixed concrete
Waterproof glue and finishing materials
CUTTING DIAGRAMS
\
CUT PANELS
48" X 48"
CUT PANELS
23-3/lb"x 48"
\
I"x 2" DECKING
OR lj," EXT - AC
PLYWOOD
EXT - DFPA-AC
- - + - - --
-!1--CUT PANELS
23-3/16"x 48"
CONSTRUCTION DETAIL
FOOTING
DETAIL
37
Train-Game Table
More' than adequate space is provided on this table for
the boy with his first train set. He can leave his train
equipment in place on the table which will provide support for a tournament size top at the correct height for
table tennis. Simplicity in design is achieved with easyto-use, low cost, fir plywood.
EAST STEP-BY-STEP INSTRUCTIONS:
No rabbeted or dadoed joints are required which makes
construction possible without the use of power tools.
Easy-to-follow directions show clearly how to complete
every step of construction, from start to finish . 1. Use a
straight-edge to lay out the parts on plywood panels as
shown on the parts schedule. 2. Saw out these parts,
then smooth cut edges with 1/0 sandpaper wrapped
around a block. Cut bottom of saw horse legs at angle
shown in drawings and then saw legs and cross pieces
to length. 3. Use patented metal brackets to assemble
saw horses. Fasten first bracket to cross piece 3%" from
end with a screw into bottom edge. Use a 2" x 4" to space
the second bracket and drive into position. Remove
2" x 4"and fasten second bracket in the same manner.
Fit legs snugly into brackets, making sure that both legs
are even. Then put bolts and nails in place. Repeat for
remaining legs. 4. Assembly of train table is next. Using
6d finish nails and glue, fasten ends and then the sides
to the bottom with a %-inch projection as shown in drawings. 5. Ease edges with a block plane and then sand with
1/0 paper. Fill nail holes and exposed plywood edges
with spackle or wood paste. 6. Prime all wood surfaces
with enamel undercoat and follow with two coats semigloss enamel. For table tennis, the U. S. Table Tennis
Association suggests that the top be dark green in color
and finished in a thin, non-reflecting surface. Application of a coat of sanding sealer, followed by a flat green
pigmented lacquer is recommended. Thoroughly seal
plywood edges and give one or more coats of sanding
sealer to underside of top.
A
_j
BRACKETS
1"14 FIR
SE DETAIL A
SECT ION
(!!;)
DETAIL
NOTES :
C C
==~------~~~
"
SECTION
3Y"
B -
PARTS SCHEDULE
v:
''-" OR
PLYWOOD IS AVAILABLE IN
5'- o x 9'- o PANELS WHICH IS
REGULATION SIZE FOR TABLE TENN I S
A- A
TOP ,
CODE
NO. REQ'D.
A
8
22 lin. Ft.
4 Sets
SIZE
37". 85"
5%". 37"
5Va" x 86"
60". 108"
1" . 4"
PART IDENTIFICATION
Bottom
Ends
Sides
Tabl e Tennis Top (optional)
38
F=====l - t
1211
i s~"
DETAIL
_.___
..
eo">."F-
2-4 "
-'-
+-
DOOR BOLT
7"
_.___
t-
F=====l -t
7'
i=
18"
F== ~r!'
10 '
+--,..
1===== --ty,. l
__!_
INTERIOR ELEVATION
SECTION
-- - -
DETAIL 2
DOOR ELEVATION
PARTS SCHEDULE
CODE
NO. REQ'D
SIZE
5
5
17"x84 "
13 "x22Y2"
3 "x20Y, "
3\l.i"x78 "
24"x80Y2"
17"x23\l.i "
17"x22Y2"
3Y,"x22Y,"
E
F
G
H
K
l
PART IDENTIFICATION
Side
Shelves
Door Shelves
Door Side Frame
Door
Top
CUTTING
Bottom Shelf
Base
DIAGRAMS
Back
Door Shelf Facia
ALL PLYWOOD
4 Pin Hinges and 1 Daor Boll; 2Y2 Lin . Ft. Y2" Qtr. Rd. Nailing
Strip.
Miscellaneaus-;- 4d and 6d Finish Nails and Glue
Clips and Hooks as required
0"
39
grain with wood filler, smooth up the entire unit with 3/0
sandpaper. 7. Prime the cabinet with enamel undercoat.
Sand lightly, then give it at least two coats .of top-grade
semi-gloss enamel. Installing the door bolt and the lining as
required finishes the job.
14---1-24''-------.~~I
~24"
v'
,r,-
,.
2~"
-t
eo!z
84"
II "
"
___l
j__
;t:!~
1\-J ------.H'
-+~
'--
_j
4~/.
-+"
lo"
-t.
_l
40
2.'
---------
&
j_
2"
r.-
-----------
-r.k---
I
I
.!.
---
3'1i
INTERIOR ELEVATibN-
SECTION
DOOR ELEVATION
HUNTING-FISHING CABINET
If you own hunting and fishing equipment you will appreciate having a cabinet like this in which to keep your gear.
The gun rack can be locked to prevent children and adults
too, from tampering with your guns. Fishing tackle can be
stored in an organized manner so that anything you need
will be easy to find and ready to use.
CUTTING DIAGRAMS
CODE
A
B
D
E
F
G
H
I
J
K
L
M
N
0
p
Pt ,
Q
R
l iillllllll
A
,A
T
X
rc-
NO.
REQ'D
2
I
3
2
I
I
2
3
I
I
I
2
4
2
4
I
I
2
I
I
2
I
I Ea.
I Ea .
I Ea.
I Ea.
I Pc.
4 Ea.
SIZE
17~' X 84"
12" X 221/,"
121/, " X 22 1/,"
41/," X 11'/4 '
24" x 801/,"
17" X 23'/.:'
31/4' X 77 1/4'
3" X 201/,"
Jl/4' X 22"
31/," X 22 1/,"
23 1/4' X 801/s'
3" X II "
3.," X 12 1/8 '
10 1/4' X 121/8'
2" X 3'/,''
7" X 201/,"
3" X 61/4'
2" X 201/,"
9" X 22 1/,"
41/4' x 22'/,"
2'/s" & 2.," x 22'h"
16lj.," X 221/,"
',(,"
Side
Drawer She ll
Shell
Drawer Fronts
Door
Top
Door Frame
Door Shelf
Door Top Shell
Base
Back
Drawer Back
Drawer Side
Drawer Bottom
Dividers
Door Shel f Facia
Door Shell Divid er
Door Shelf Facia
Gun Stock Rack
Barrel Rack
Gun Shelf Face
Botlom She lf
Hinge For Barrel Rack
Lock For Barrel Rack
Drawer Lock
9"
1/4'
22 1/,"
20 1/,"
Door Bolt
Rubber or Felt Lining
Pin Hinges
56" Cork Backing
finishing materials
22. 1/z''
l0Ck10M 0
! 0 0
o I t~
BARREL RACK
\
HINGE
DRAWER LOCK
COR~HING[
DETAIL I
g
DETAIL 2
DOOR
BOLT
IVES
NO. 41
SERIES
y~
DETAIL 3
41
CODE
A
B
D
E
F
G
H
I
J
K
l
M
N
0
SIZE
NO. REQ'D
17x9o
13xss
24x86\11
2
1
1
2
1
1
1
1
4
1
1
1
1
1
3
3'A'x78~'
9x13
17x23\4
16'Axnv,
3\f,x22\f,
3x2Qlf,
3'A"x20Vt'
2'x3"
1A"x12~'
23\4x86\l,
7x20Y,
3"x20Vt'
PART IDENTIFICATION
Side
Standard
Door
Door Side Frame
Shelf
Top
Bottom Shelf
Base
Door Shelf
Top Door Tool Shelf
Drop Bar Catch
Drop Bar
Bock
Door Shelf Facio
Door Shelf Facia
'
-- -
DETAIL I
lt-G~
T'
~~-
L 11------'''H
3
78~
.- 11-----11
io"
31l"
INTERIOR ELEVATION
SECTION
DOOR ELEVATION
CUTTING DIAGRAMS
ALL PLYWOOD INTERIOR A-D
N
DETAIL 2
Tool Cabinet-Workbench
Every home shop needs a small workbench. This easy-tobuild version can't be beat for rigidity because it is braced in all directions with panels of plywood. A cabinetmaker's vise can be mounted on either front corner of
the solid double-thick plywood work surface. The tool
cabinet, with hooks and shelves for safe, convenient
tool storage, mounts on the wall behind the bench.
TOOL
SHELF
PLAN
rf,
)t:
c c or r [
,.:" I
I
BOTH
~\ 'I!
1 1,' 1 '
il'
ENOS
1 ~
PARTS SCHEDULE
CODE
NO. REQ'D
D
E
)14"
PL VWOOD
F
G
H
I
2
1
2
SIZE
34V2" X 58'12"
4 3/4 11 X 60"
4%" X 34V>"
4" X 34V2"
4" X 34V2"
2HI.t" X 60"
19 3/o" x 48"
21" X 25%"
22" X 44'/4"
PART IDENTIFICATION
43
To build this unit, cut and assemble the framing members first. They should be nailed and glued in place.
When the glue is completely set, insert the plywood sides
and separator panels. Use panel thicknesses specified:
Thicker panels inc r ease the weight substantially; thinner
panels won't provide enough stiffness. 2. Tool fastening
systems will vary with the individual. Since few makes
of tools are identical in size, the best method is to trace
around each piece - this also provides a graphic method
for replacing tools later on. 3. Next, use one of the several
1.
,, 4'B'
"I
~*'~ ')>'
1
~
1:
~E=_=l=J,=
. s}B=. ~~w _j~~~-SECTION E-E
COMf!ARTMENT !
COMPARTMENT 3
f OA M RUBBER
!i'.BOLT Wl'f'H
c:.p
.CRaW Hli.AD
li X,..ND 'THII'V_ _ _
. LOTT.O
HOL
-:::,.. -
IN & 10 .
U MNF\.
6L.OT SIDE.
MEMSER
LATCH
44
D ~TAIL.
WEB HANOI.. E
PART SIZE
14lin. ft.
3 lin . ft.
2
1
2
4
USE
16-%" X 29-V2"
Cover
17-3/.t" X 30"
16-Va" x 30"
Back
Back
1X 6
1X 3
3/.t- 27 Long
Piano Hinge
Latch
3 16" X 1"
l-V2"x 1-3/o"
]"X 12"
Catches
Stove Bolts, Washers & Nu ts
Hinges
Web Handles
MISCELLANEOUS: <td finish nails & screws as required. Waterproof glu e and finishing material.
Top & bottom of compartment 3 to be ripped from this materiaL All others Ia be ripped from I x 6.
PART SIZE
17-3,4" X 30"
* 81in. ft .
1" X 6"
3/4" - 27" long
3/16" X 1"
1
4
2
2
1" X 12"
USE
Backs
MISCELLANEOUS : 4d finish nail s & screws as required. Wate rproof glue and finishing materials .
Frome of both compartme nh Ia be ripped from this material.
HINOii S!Oii
CANVAS
STRAP
BROOM CLIP
WOOD LATCH
WOOD BRACKET
I.
COMPARTMaNT
SECTION C-C
SLOT SIDE
MEMBER
COMPARTMaNT
METAL. L BRACE
? IVEB.
WEB HANDLE
CATCH
COMPARTMENT 2
COMPARTMENT I
45
Photo-Projector Cabinet
Protection for films, slides and equipment replaces
possible damage and loss when this projector cabinet
is put into use. Also, it turns disorder and confusion that so often handicap home film showings - into convenience and a smooth performance.
is clearly shown in detail at bottom of facing page. Assemble sliding panel "F" and cabinet top. Finish as recommended. Attach casters and hardware fittings .
I.
DETAIL
ORAWCL\
~\:II)
DETAIL 2.
ORAWr1 11\
-~
DETAIL 3.
DETAIL 4
SIDE
'
BOT
46
BRADS
@ 2"
PARTS SCHEDULE
CODE
SIZE
A
B
1
1
2
2
2
2
1
2
2
5
9
25V4" X 32"
25'/.1" X 32"
14 112" X 25V4"
14 V2" X 30V2"
16" X 16"
14 V:z" X 30V2"
13%" X 14V2"
3" X 14 V2"
2'12" x 13 3/a"
2V2" X 12 V2"
8" X 8"
14 V2" X 14 V2"
3" X 12"
3" X 14 V2"
D
E
F
G
H
I
J
K
l
M
N
5 lin. Ft.
2V2 lin . Ft.
1 Ea.
4V2 lin . Ft.
2 Ea .
1 Only
4 Ea.
2 Ea .
1 Ea .
2 Pr.
PART IDENTIFICATION
3f4" X 3f4"
2" X 3"
2" x 2" x3/4 "
1" X 1"
]"X 9"
No. 1697
Fron t of Unit
Back of Uni t
Side of Un il
Bottom a nd Shelf
Proj ec tor Top and lid
Fixed and Sliding Standard
Drawe r Bottom
Dra we r Side
Dra wer Front and Back
Drawe r Di vid e rs
Skirt Board
Skirt Board
Dra we r Guides
Coster Bloc ks
FRONT ELEVATION
SIDE ELEVATION
18"
"
"
3 /4",.3/4"
....
DRAWER
GUIDES
SECTION
SECTION
SECTION C
47
48
Entry Closet
If your home lacks a suitable entry closet or you simply
need more storage space for bulky coats and hats, here
is the answer to your problem. Th'is spacious full length
closet is of modern design yet fits in with any decorating
style. Build it with versatile plywood in a few hours
spare time.
EASY STEP-BY-STEP INSTRUCTIONS:
1. Cut plywood pieces to size . 2. Nail and glue sides "A"
to top "D" and bottom "E." Install divider "C." Use white
glue that comes in plastic squeeze bottle. 3. Trim lap from
Texture 1-11 panels. Fit and nail Exterior-DFPA-Texture 1-11 back panel in place. 4. To assemble doors nail
1" x 2" stiffeners around edges of each door and down
center. Keep stiffener 2" from hinged side edge. 1" from
other edges. 5. Nail l/t" backs "F" to 1" x 2" door stiffenet:s.
6. Nail 2" x 2" framing and mitred 1" x 2" edging around
bench top. Attach to legs. 7. Finish to suit. Install hardware and assemble.
114" PLYWOOD
BACKING
'}
1~2'' Bl:K-BRACING
3 PIN HI
T 1-11 DOORS
AND BACK
DETAIL NO. I
II
12"
END
SIDE ELEVATION -
SIDE ELEVATION
I DOORS
REMDVEDI
I; ~
..
EDGE
TI- ll
2>2
DETAIL NO. 2
PARTS SCHEDULE
PART IDENTIFICAT ION
i
'I
;!.
1'1'
f
:.o.,lll
t!
iliii
llii:l
'"' l
2 Pes .
1 Pc.
1 Pc .
50 Lin. Ft. 1" x 2" Door Stiffeners and Bench Edging ; 28 lin . Ft. 2" x 2"
Bench Framing ; 23,1.$ lin . Ft. Jl/e" Diameter Hardwood Rod; 4 lin . Ft. 2" x 12"
Bench l egs; 20 ' Lin . Ft. Adj . Metal Standard; 6 Pin Hing es; 2 Door Pull s;
4 Doo r Catches.
MISCEllANEOUS : 8d Common and 6d Finish Nail s a nd Glue .
49
s;e lOP
fs"stD~
,,FTqj
/A
~ I
ON[
I
--....._3 DRAWER UNIT
RABBET UPPER
EDGE & INCREASE
DEPTH TO 43A!"fOR
TOP DRAWER
FRONT ONLY(V,)
__.., _. . -. . . _'- J
lf'ts
I
DRAWER UNIT.
MAKE THREE
NOTE:
TOP & BOTTOM F'IXED SHELVES ARE GLUED AND
NAILED BETWEEN 2'1.2" STANDARDS AS SHOWN.
50
c
D
E
F
G
H
l
M
N
0
p
Q
R
PART IDENTIFICATION
NO. REQ' D.
Back Panel
22%" X 78 V2"
11 7,/o " x 80 Vo"
11 7,/o" x 15 5h "
11 V2"x 21'.4 "
11 7,/o" x 19%"
6" X 11 V2"
23/.t " x 7 Va"
5
2
10
2
8
2
3
6
6
3
3
1
3
1
2
2
2
10
2
2
Sid e Panel
Magazine Unit Partitions
Bar & Desk Sh e lf
Bar & De sk Side
Des k Partition
D es k Drawe r Back
V4"
23/4 " X 11
3'/o" x 11 7,/o"
3 5/o" x 20 V "
1 F/o" x 2 1%"
3'h " x 11 112"
3" X 9"
9" X 11 V2"
11 7,/o" x 48 13/16"
1 J7/o" x 72 13/16"
11 Yo"x 21 %"
11 'l'o " x 21 % "
11 V2" x 21 %"
1 J7/o" x 21 % "
1 J7/ o" x 21'/o"
4" X 22 3/o"
4 3;i," X 223/o"
19%" X 22 3h"
10'l'o "x ll V "
9" X 11 V4 "
T- 1-11 16/2 - 8'-0"
2" X 2"- 8'0"
3/s" x l/2"
u
v
V1
w
X
y
7 Pa ne ls
96lin . Ft.
8 lin . Ft .
12 lin . Ft.
4 lin . Ft.
2 Ea .
2 Pr.
4 Ea .
Des k She lf
Desk Drawer Front
De sk Part ition
Top & Bottom Sh e lf
Top & Bottom Sh e lf
Top & Bottom Mag . Unit
Adjustable She lf
Top - Bar & Desk
Bottom - Bar & De sk
Top & Bottom-Storag e Unit
Front - Drawe r Unit
Front - To p Drawe r Unit
Doors- Bar & Des k Unit
Sliding Doo n
Des k Dra w er Bottom
3/s" x 3,4"
%"x 1"
10" long
MI SCEllANEOU S: 1" & )1,4" No.6 R.H. screws 4d fini sh nod s a nd g lu e f m1 sh1ng mol e nals as re quire d .
20 18.___..j!
5
~_:f2,:t2Zr:.
I
I
STORAGE UNIT.
D
8
MAKE
TWO
cjc cfc
c
1/t "
Jl
4' 0"
II
8' 0"
'h''
1ft"
II
4'-0"
7' 0"
[III]
~
Sjf '
J1
4' 0"
4'0"
y,
-v
~I
w
Jji'
II
I
4' 0"
1111
w
Jl
6"0' '
~
~
lj-4"
II
2' 0"
4' 0"
51
Built-in Bar
An evening of entertaining usually starts with a round-up
of all the bar supplies. Not so when you have this spacious built-in bar. Everything handily located in one
place including bulky bottles ... and there's room left
over for glasses of all shapes and sizes.
EASY STEP-BY-STEP INSTRUCTIONS:
1. Cut parts to size. Back Bar 2. Rabbet sides "A" %"
deep for back panel "U". Check for fit. 3. To sides join
bottom shelf "B", facing strip "0", divider "Q", bottom
"P" of light trough and partition "C". Be careful to keep
structure square. Glue and nail all joints. 4. Fit and nail
brushed plywood back "U" in place. 5. Nail and glue
brushed plywood to backs of Texture 1-11 doors. 6. Intermediate shelves may be nailed in position or installed
with adjustable shelf supports after finishing. Front Bar
7. Notch partitions "F" and 'K" to allow for 1" x 4" bracing.
8. Because working space is limited, assemble partitions
"F" and 'K" with fixed top "M" shelves "H" .. I, "J"
bottom "G" and hinged side "E'" before exp~sed' sid~
"E" is installed . 9. Install Texture 1-11 front, hinged top
and casters. 10. Move Back Bar into position against wall.
Attach doors and hinged front bar after finishing .
DETAIL OF
TOP OF CABINET
SECTION 8-B
-t-
"'>'
t'
CDOOR
SWUNG BACK
(_. FACE OF
WALL
DOOR SHOWN
REMOVED
USE TWO
WASHINGTON
NO. 1004
HINGES
.-/
I
I
\3 "SOSS"} HINGES]
-~------- ~
I
I
I
FACE OF BAR
_ _ ___.l
A...AN d="-LONER
PORTION ( OPEN l
FACE OF
WALL
SWIVEL-CASTERS UNDER
~~- PROVIDE
DOOR-
STOP TO STEADY
FRONT BAR
WHEN OPEN
HINGE DETAIL
52
PARTS SCHEDU LE
CODE
A.
B
D
E
F
G
H
I
J
K
L
M
N
0
p
Q
R
s
T
2
1
1
1
2
2
1
1
1
1
1
2
2
2
1
1
1
4
2
2
57/e" x
5 7/a " x
12" x
46 1/2 " X
16" X
31 V"x
u
v
NO . REQ'D
CODE
PART IDENTIFICATION
SIZE
791/2"
1,4" X 1"
3 V2 Lin. Ft.
3 V2 Lin . Ft.
1 Pc .
1 Only
2 Pes.
11 V2 Lin . Ft.
3 Ea .
6 Ea .
2 Ea .
3 Ea .
1 Ea .
Draw er Fron t
PART IDENTIFICATION
SIZE
4 7 1J4 "
1"
4"
Bracing
5 V2" x 45 3/a"
40 -Wa tt- 36" Long
12" X 421/4 "
For
314"
Edge
"Sas s"
For 3/4" Pl ywo od
Obscure Glass
Flu o rescent Tub e
As Re quire d
143/a"
12"
13Va"
80"
38 3/4"
38 % "
Door Backing
Door Backing
CEILING
'
<r
-- -1--- ~~ 1
12''
12
SU RFACE ON
~r
F~R """:.~~ fJ
4
1
DRILL
HOLE
..
80"
--f--J-LU-LLI..IIJ,.I..lJUUU.1J..Ll.IIJI
METAL
' :::,
EDGE
HINGES
16
11
FRONT OF BAR
TE XTURE 1-11
42"
J ~FLOOR~~~__j
FRONT ( CLDSED)
FOR TRAIS
4 1-1/4 "
1, - - - -- -- - ---;-
4"
11
4I-V4"
-~=:~~fJ1:=rqi4~:
:
DE
;;:;;r ...,
~
~
CF DOORS
Gl. l.
NAIL
8AQ(
D/ MI"
SECTlON A-A
00011IIIV8H0 PU
I'IIDHT ~ DOOR-
e/ e"
"'
1---
1----
1---
Apply to bac k of
T- 1- 11 Doo rs
r
1--1---
rr- J('
J
11r
,Y,." x4'-0"x8'-0"
p
I
RR
:y,."x4' -O"xB'-0"
:Y4"x4'-0"x4'-0"
'12"x4'-0"x4'-0"
-h "x4'-0"x8'-0"
53
r'-
cJ
'
- l\.
I
I
'
I
I
--
I
I
I
@")
"
...
..
.. . .
. .
~
I
I
~~
. .
. .
.
'
'
I
. .
..
I
.
r::::::
0
0
--
_,(
....
54
-l..
-'
<4" PLYWOOD
SLIDING DOORS
<
PARTS SCHEDULE
CODE
A
B
c
D
E
F
G
H
PART IDENTIFICATION
NO . REQ'D .
SIZE
2
2
2
1
1
4
I "Va" x 76"
13" X 76"
13" X 13Y4"
11%"x 12'12"
12" X 76"
12-13/16" X 18- 13/16"
12'12" X 74Y2"
12" X 18"
See Drawing
2" X 2"
1" X 1"
1" X 3"
2
9
10Y2 lin Ft.
10V2 lin. Ft.
13 lin. Ft.
20 lin. Ft.
1 Pc.
16lin. Ft.
8 Ea.
1 Ea.
Shell
Top and Bottom
End
Standard
Shell Back
Sliding Doors
Back of Unit
Shelf Back
Bracket
Back Stop
Blocking for Bracket
Cabinet Support
Magazine Support
Wood Stanchion
MISCELLANEOUS : 4d and 6d ftnish nails and brad$ glue and finishing mol e na Is.
12"x 18"x
1/4" PLY.
c
c ~
~
c ~
B
B
t==
g
E
A
lj.," X
4'-0"
8'-0"
13"
8"
SECTION
2x3
F
F
E
/4'
4'-0"
8'-0"
55
Storage Divider
This two-faced room divider will solve many storage problems. The front face has a handy drop-leaf desk, space for
TV, Hi-Fi equipment and records; also, storage drawers
which may be reached from both sides. The rear face has
cupboards for china or glassware.
with top, bottom and ends using 6d finish nails and glue.
Check the unit for square while assembling. 4 . Place %"
plywood spacers into position in bottom of record compartment. Slip record partitions into place using a little glue
along top and bottom edges. Install panels "H" and "I" into
positions shown using glue and 6d finish nails. 5. Next
assemble filing box of desk compartment after necessary
rabbets and dadoes are made. Rabbet and dado drawer
fronts, sides and backs, and then assemble desk drawers as
shown. Apply drawer guides to two top drawers only. 6:
Now make necessary rabbet and dado cuts on large drawer
fronts, sides and backs. Assemble and then apply slides to
the sides of each drawer. Next position guides in compartment (1) so drawers will slide without binding. 7 . Large
sliding doors may be omitted if desired or installed at a
later time. This can be accomplished by fastening wood
strips of size indicated along top face and bottom edge of
divider. Install track, door hangers, divider strip and door
fascias as shown in the detail. 8. After filling nail holes
and plywood edges with wood filler, sand your divider
smooth and finish it to match the room decor. A three-coat
job is best- undercoat followed with two coats of semigloss enamel. Sand lightly between coats. 9. Now fasten
caning in place with painted lh" quarter round. Drill holes
in large sliding doors to set finger pulls flush with surface.
Slip both large and small sliding doors into place to complete the unit.
TWO,
sy,H.e- '14"
)1 REO.I
NOTE:
THERE ARE FO UR SLIDING DOORS
EAC H V1 H
H " S'- 61fJ" ON THE
FRONT AND ON THE REAR. THESE
ARE NOT SHOWN ON THE FRONT AND
SLIDING DO ORS -
re~~e~:; s- 6h"
WOOD STRIP
DIVIDER
BR ASS BRACKET
FOR DE SK
FRONT
)1 REO.I
------';~
56
MATERIALS LIST
PLYWOOD
4
I
I
I
I
I
4
'4"x
Panels
4'0" 8'0" INTERIOR AA
Panel '.4" x 4'0" x 6'0" INTERIOR A A
Panel 1/2" x 4'0" x 4'0" INTERIOR AD
Panel lla" x 2'0" x 4'0" INTERIOR AD
Panel '14' x 4'0" x 4'0" INTERIOR A A
panel If" x 4'0" x 8'0" INTERIOR AD
Panels 'h" x 4'0" x 6'CY' IN TERIOR A A
CODE
R~8;D
A
B
2
2
II
I
3
8
I
I
I
I
3
I
2
I
I
8
6
3
I
7
D'
E
F
G
H
H'
I
K
L
M
N
Q
R
u
v
w
X
y
PART SIZE
6
4
3
4
2
4
8
US E
18" x 95',4''
4'/a" x 95'1"
18" x 72"
18" x 23',1"
17'/4' x 231,4"
18" x 661/1"
6"
x 23 1/a"
Drawer Front
171/2" x 231/.,.''
10l),n x
IR'l4' x..23 114 "
9',4'' x 23'14 "
21jz" x 10%"
711o" x 71/,"
7'1" x 181/,"
7'10 " x 8"
7lo" x 81/,"
Partition
Panel
Desk Front
Panel
Drawer Front
Side Dhk
Top & Bottom Desk
Partition Desk
Side Desk
23V"
6"
3'11 "
x 17"
Drawer Side
2/," x 6lo"
2" X IOih,
7'1o" x 8"
x 18" (Approx. )
14" x 18"
Drawer Side
Drawer Back
Partition Desk
Bottom Record Storage
Partitions Record Storage
17" x 215/4"
61ft" x toi}2"
13" x 17'/a" Hi9h
13" x 11'/4 " Hogh
I%" x 96"
24" x 66'/,"
Drawer Bottom
Drawer Bottom
Small Sliding Doors
Small Sliding Doors
Door Fascia
Slidihg Doors
'~14' X~;" X
8 prs .
As required
2
16
As required
'.4" Round
ITEM
Quarter Round
Slides
Guides
Slides
Support
Support
Metal Truck
USE
Caning
Drawers
Drawers
Drawers
Slidin g Doors
Sliding Doors
Sliding Doors
(Small)
Hangers & Track Sliding Doors
(Large)
Lid Support
Desk Front
Sliding Doors
Finger Pulls
MISCELLANEOUS
B B
Finishing materials.
lj 4" -4' o
F
APPLY DR AWER G UIDES TO
TWO TOP DRAWERS ONLY
a. 0"
INT. AO
f-
li
TYPICAL JOINTS
fF
f-
lmnmmmn
{4 RE9.1
1.-
111111111111 1111111111111\m:
f.. " 4' 0" 8' 0"
INTERIOR -
A A
H'
SPEAKER
PANEL
- - 2DOORS:
11 ~. ,. ,,.
HIGH
.--- 4DOORS:
lj,. " n. 17Y1 HI GH
v.H
.
'/ 4 "
57
! 4-o"
PERSPECTIVE 1
NOTE :
PERSPECTIVE 2
FINGoEr.l GlliP,
~4'HOLE
l"x
...... ~
,. , 2'
BEVELED
2"
DOOR STOP
~PLYWOOD
BEVELED
PLYWOOD
NOTCH PLYWOOD
DETAIL "A"
58
DETAIL "B"
DETAIL "C"
ALTERNATE
HANDLES
MATERIALS LIST
PLYWOOD:
GRADE
WHERE USED
/4"
Pa rtitions, doors,
front, sides, fl oo r,
she lv es, drawe r
fr o nts a nd backs,
d es k front
V2"
Interior DFPA A D
4'x4'x
~~~
Interior DFPA AD
Dra we r bottoms
NO .
SIZE
7 Pane ls
4'
8'
X 3
2 Pan e ls
4'
8'
1 Pi ece
LUMBER:
USE
QUANTITY
SIZE
1V..s" diam e te r
Cloth es pol e
3ft.
] "X
2"
12 ft.
3/<1 "
x 1 Ve"
12ft.
Dra we r guides
44ft.
She lf cl eats
] "X ] "
Q UANTITY
WHERE USED
Cabine t h in ges
Friction catc hes
Pulls
Meta l chains
Adjustab l e standard
12 pairs
10 ea ch
10 each
Doors
Doo rs
Doors
Drop shelf
She lves
2 eac h
18ft.
MI SCEllANEO US: 4d, 6d ,nd 8d finish nails a nd g lu e F.H. sc rews as required Fini shing ma terials ,
c
ADJ UST AS ~
B ljEI.~
STAND... RDS
PERSPECTIVE 3
D~.t.WE~a !I
~~QUAI'ITE~
D~AWE~A
~OUND '\.
s''e"
AI.TE ~NAT E
SMALl.
D~AWER
( 'l. I'IEGJ.)
DRAWER DETAILS
59
Linen Closet
Here's a linen closet with a new concept in design. Everything needed to be stored was first listed; then measurements carefully taken. Space was allotted and arranged
for ease of handling, quick access and maximum storage.
The result was a truly practical unit which will fit into
an existing closet or can be built-in for a new home.
The closet has three separate sections, each independently accessible; the center section is at eye level and
easy-to-reach for most used items, the top section for
less used , out-of-season storage and the bottom section
for current large bedding and basic bathroom supplies.
EASY STEP-BY -STEP INSTRUCTIONS:
It was found that a closet 36" wide, 24" deep and 8'-6"
and cut 12" from the height of the top set of folding doors .
3. It's best to build the closet in place. However, if you
wish to build it in a shop allow enough clearance at the
top for installation of the whole unit. Block between
ceiling and top of closet and cover joint at ceiling with a
moulding. The closet is designed with rabbeted joints
at the top only. No dadoes are used for shelves or standards which simplifies construction for the amateur. If
dadoes ~re desired, adjust sizes of standards and fixed
shelves. 4. Using 6d finish nails and glue, assemble top,
sides, %" fixed plywood shelf and stiffeners . Fasten
standards in locations shown. 5. Install metal sliding
shelf guides as indicated . Fasten side panels for plastic
drawers and adjustable shelf standards. 6. Cement marbleized panels to doors and install beadand cove moulding around edge with brads and glue. 7. Hang doors, then
fill nail holes and plywood edge grain with wood filler .
Sand unit smooth and apply decorative "Con-tact" to
all interior surfaces as shown in photos. A three -coat
paint job on remaining surfaces is recommended . Use an
undercoater followed with two coats of semi -gloss
enamel. 8. Install magnetic catches, shelf and door pulls.
<
f tWSH
1/
1~
..!===""
I~
WIJ~
Cill~-~-~~
J,
~MAGNETIC
r~ ~
CA TCH
f--- 1l"---+jf'-'-
<
j_
;r-
+==
"- y,"
PUll-Of
LOADER
~ --f:.-Jt''':jf.-'''1>"-
L
c
.~
r,
1-...H. .
'>-
~ M.o..d~ntC CATCH
y
~
1) " ~
l
11 1/t- -
/. l,0--,!!:-
_,- --
v.-
. - PULL-OU T SHEJrS ~
v.-
>,~ELV!~E~
PULL-OU I
PUllOUJJLOAOER
y~M.GJE~IC CATCH
I
ADJUS TAil E
SHELVES~~~-
PLASTIC DRAWE RS
INT.
OfPA AD
I
6"1 7 1/ B"r22 1/ 16"
PLASTIC DRAWER
l\"
t - -nv.------f h
"'l>-
(OOORS
~mT
5HOWUJ
EXPLODED VIEW
USE EXT DFPA AC (1 " THICK )7.PLY
FOR DOORS AND INTERIOR DFPA AD
FOR TOP, SIDES AND SHELVES (SPLYJ
IN THICKNESSES INDICATED
Copyriqht 1958, Th Conde' N11t Publiu liont, Inc.
60
<
A0
MATERIALS LIST
PLYWOOD:
Panels 3,4" x 4'-0" x 8'-0" INTERIOR-DFPA AD
Panel%" x 4'-0" x 3'-0" INTERIOR-DFPA AD
Panel V2" x 4'-0" x 8'-0" INTERIOR-DFPA AD
Panel'12" x 4'-0" x 2'-0" INTERIOR-DFPA AD
Panel 2" x 4'-0" x 8'-0" EXTERIOR-DFPA AC
2
1
1
1
1
CODE
NO . REQ'D.
D
E
2
1
5
1
1
1
1
1
0
p
Q
4
4
Sides
Top
Fixed Shelf
Stiffener
Stiffener
Pull-out Shelves
Standard
Pull-out Shelf & loaders
Pull-out Shelf
Side Extensions
Pull-out Shelf
Pull- ou t Shelves
Fixed Shelf
Adjustable Shelves
Standard
Standard
23Yo" x 90'
233/4" X 36"
23'l'a" x 34V2"
10" X 34V2"
4" X 34V2"
63h 11 x21"
17 V" X 36"
123/4'' X 21"
7V4" X 21"
115/s" x 237/a"
S3/4 11 x21"
11'/4 " X 21"
237/a" x 34 V2"
11" X 17 V.."
6 V2"x 12"
9V2" X 21"
ll V2"x 17 ~"
18" X 34V2"
12"x34V2"
14 5/a" x 21 "
11'/a" x 21"
9" X 18"
18" X 365/a"
9" X 25"
9" x 38 5/a"
G
H
I
J
K
l
M
USE
PART SIZE
Bottom
Fixed Shelf
Fixed Shelf
Standards
Standards
Standard
Doors
Folding Doors
Folding Doors
f="Y'~
I
~~':::r r-,~
n ~, ~
"""HCE>UNG
il.
~
~.,._
~~
diam.
1 V2" X 1 V2"
Washington lin e No.' 1140
Washington line No. 5170
Knape & Yogi No. 233
Paul Associates
as se lected
Doors
Doors
Magnetic Catch
Sliding Shelf Guide
Adj. Shelf Standards
Brass Door Pulls
Brass Shelf Pulls
Shelves
Shelves
Doors
Shelves
t, fULl-OUT
oul-ofle&lon bedding
tummer-weighl bfan~ e l1, coverle iJ
--=
LOADER
,.1_ ,,._
I~
.L
~"
fLASTU OR
:PlASTERBOARD
WALL SURFACE
OR OPHON.A.L
;, ~ IN l DfPA
A-D 8.A.CK
bethroom
cur ta ins
shower
cud ains
<4bethmah
ice bag,
hulingpad
) balhrugs
llllllllllllllll
IIIIII
121inen
to wal1
'----
IIIII
~~
~~S~l~G ~E:_F":_u~:k
"
fl 11--"J
'L{'
~;,o~:SOfPAfC '
w-j,,
,,,,
:Y. ~.
"
~~i~~!~DARQS
'inleelonblen\ah
r----- 7/,FOLDING./
AlUMINUM
STEP LADDER
HUNG ON DOOR
SECTION
r---
"A~A "
pillow I
H bulbs
6cluning
tiuuu
/ ' pillow I
l6hand soep
/ aulomal\bljn~et
24toil lfiuuo
..
lL-~~~~dl
f!IIlil
24toilttinue
DIAGRAMATIC Si<:ETCH.
FOR STORAGE ARRANGEMENT
~
r
[Jll
mm~111
24 beth 1oap
flllllliW
G
F
II
r-- )(
. "4'-0"8'-0"
'h"4'-0"8'-0"
lf."r-4'-0"8'-0'"
JNO SCALEJ
Interior DFPA-AD
8
bath
lowoiJ
looder
f\-;.lt~l-;"edJ
l .o ~
."4'-0" l '-0"
:1,1
~~
l61hea h
II II
r---
r---
16
L)
.l
8
bath
lowel l
A
hand
to wels
If I
20
pillow
cues
lit'
linger
lowell
dolh1
If"'
,.
20
w a~h
~~ ~ PULl-OUT lOADER
)llill
jumbo-sin jan,
bottle s, cream s,
bath talh, drugl
loode{
~ <
:y. -
3/a"
r----'--'-
SCAlf:
USE
Moulding
Hard wood Dowel
MISCELLANEOUS: I Only 5/16" x 4'-0" x 5'-4" marbe lize d panel. 6 ea . "Strata panel " No. C-622 plaitic
drawers with side panel i. ' 10 ydi. Interior lining -"Calico" pottern -"Con-Tact" 18" wide. 6d finish
naili, bradi and icrewi a s required . Glue, contact cement and fini shing materials .
FINISH FlJI.
ITEM
SIZE
lf2" X 9/16"
I IT
IIIII II IWIII
t
I
5/16"4'.0"5'""'"
Exterior DFPA-AC
61
plane off rear edges along tops and front edges along
bottoms. Another method of forming guides for sliding
doors is shown in alternate detail C. Be sure to reduce
door heights to 8%-inches and 8%-inches if this detail is
used . 4. Assemble sides, top, bottom and main shelves
first, with 6d finish nails and glue and then position and
fasten cosmetic shelf. Use 4d finish nails and glue when
applying back. Drill holes for %-inch finger pulls in sliding doors. 5. Sliding doors should be installed as follows,
if alternate detail C is used. Assemble cabinet as noted
above and then apply quarter round and If.! x lf.!-inch
guides to undersides of main shelves and cabinet top
first. Follow with application of inside quarter round
only to topside of main shelves and cabinet bottom. The
remaining guides are used for installation of doors after
painting. 6. Ease and sand all edges with 1/0 paper. After
filling nail holes and exposed plywood edges, prepare
for finishing by sanding with 3/0 paper. 7. Paint or finish
cabinet as desired but follow given recommendations
closely. Before placing sliding doors in position, seal
edges thoroughly and finish both faces alike. Install
finger pulls.
r-
..
~
@
48
,,
9"
'4' PLYWOOD
~ t
_j
Y4"PLYWOOO
,/
@
---
9"
_j
?Y4"
~INOEQ 'o
PULLS
_j
f
@
IY'4''
~ tt %" -
~11 5/s" -
,__
I~+._c_.J_
24" - - - - - 1
I=RONT VI EW
./"" _..--- /
_./
---------------./'"
VI EW 01= CABIN ET
PUUEO APAQT TO SWOW A SSEMBLY
PARTS Wl1"14 SAM IO NUMBERS ARE IDENTICAL AND CAN BE CUT IN MULTI PLE.
SLI OINO DOORS THAT ARE SAME SIZE CAN BE DD.ILLED !=QQ. ~INGER PULLS
IN MULTIPLE.
Al l Plywood lnlerior DFPA-AD
8.1"
PARTS SCHEDULE
CODE
PART IDENTIFICATION
SIZE
Cabinet Top
23 V4"
7-o/a" x 231.4 11
2
9 5/16" x l JS/s"
6
3
89/l6"x lJS/s"
4
4
73/a" x 23V4"
4
5
4" X 22V2"
l
6
7 Sfo" X 48"
7
2
23V>" X 47V2"
l
8
10 eo.
3/4" round
LUMBER (if alt e rnat e door detail is used)
40 lin . Ft. V4" quarter-rou nd
20 lin . Ft. V4" x V4"
7Sfo"
I
I
Cabin e t Bottom
51 id i ng Doors
Sliding Doors
Main Shelves
Cosmetic Shelf
Side Pan e ls
Cabinet Bock
Fing er Pulls
Hard wood Door Guides
Hard wood Doo r Guides
V4"
PLYWOOD
Y4" PLYWOOD
(DTOP PIECE
I
.---+--75/6"--1
~J..}4"
9~1~
~woooT
@ BOTTOM
PI&CE
!~"
..- --------,r ~
-~
<@
DQILL ~OLES
TO RECEIVE
3/4" 1=-INOER
~ .. ~
PULLS
11 "8
DOORS
(TWO SIZES)
~
@MAIN St-CELVES
(cuT 1=0@)
SECTION
TWQOUGW CC
~ >=,,.,
LEI=T SlOG
12161-lT SID!;,
(CUTTWO)
63
FURNITURE
64
,,
..
II
...
II
lL
LO
I .......
.,._.
l'i-"""'"'J
-c__........OftAM.RS DETAILED SO
,..
Jl
f'l'lOOT ELEVATION
SIDE ELEY.IITION
--
L[~F0DE
OF RIOI<T
..........
......
" '\
=~
....
810
DETAIL I.
CR .
DETAIL 2.
DETAIL 3.
\
PARTS SCHEDULE
CODE
A
B
i>
E
F
G
H
I
J
K
'5/ 8"
IRON
NO. REQ'D
1
2
32"
16"x 22"
7lf2 11 X JQl/2 11
2
2
2
1
1
3
1
1
2
4
5\4" X 15\4"
43fa" X 133/4"
43/a"x 133/4"
51/2" X 143J4"
15 V2" X 30V2"
7'12" x 14~a"
9lin. Ft.
1 Only
1 Pc.
1 Only
PART IDENTIFICATION
SIZE
17 3~" X
]1/:z" X 151/4
11
22" X 3Q112"
133/4" X 133/4"
43/a" X 15V4"
3A"
3/4"
Desk lid
Side
Top
Drawer Front
Bottom Shelf
Shelf
Vertical Divider
Back of Unit
Drawer Bottom
Drawer Side
Drawer Supports
32" long
As Required
Chain or lid-Support
See Drawings
65
The whole desk can be cut from a sing!~ panel of 2'' plywood. It might be wise to ask your lumber dealer to make
the initial cuts to have plywood in smaller pieces to facilitate handling for final cutting. 1. Carefully lay out the plywood panel for cutting as indicated in the cutting diagram. Remember to allow for saw kerfs between parts.
2. Cut plywood parts to size as indicated. Drill 1" diameter holes at inside corners so you will be able to make
those turns with a keyhole saw on desk top and bottom.
Return to clean up at the corners with a hand saw after
pieces are separated. 3. Note that pieces for the backs
and all the dividers are cut to 4" height; all drawer sides,
backs and fronts slightly less for proper clearance. No
length is given for these pieces since exact positioning
DIMENSIONS O F TO P
& BOTTO M - IDENTICAL
PERSPECTI V E VIEW
66
MATERIALS LIST
PLYWOOD:
1 Panel 1/2 10 x 4'-0 " x8'-0 " Interior DFPA A-A Plywo od
1 Pi ece Vo" x 2'-0" x 4'-0" Te mp e re d Hardboard (dra we r bottoms)
bJ I' ..
0
NO.
SIZE
ITEM
USE
28lin . ft .
4 ea .
I pc.
l/ 2" X 5/o"
Facing Strip s
Wood Pull s
Edg e Facing
H ea vy Goug e
Des k Top
linol e um
Wall Cle at
Desk Support
J'.
9lin . ft.
1" diam .
J '.Q" X 6'-9 "
I"
2"
Drawers
MISCELLANEOUS: 6d fini sh nails and I " brads as re quired . 2" No. 10 F.H. wood screws
a s re quire d . Glue, linol e um paste and fini shing mate ri a ls.
VAR IES
'A.
/'
~I'---
;..
I\
==:?'
...--- DIVIDER - - - -
z
G
<
WAl l UN E
BACK_....--
<!>
LI NE O F BACK
~~
TOP___.-
jv
-;..
-;;---..
1/
...
UNOLEU M
--
::l
<
>
BACK-'
"
SIDE __.
I--- SIDE
-~
=/
FRO NT
BOTIOM "'-.._
r---r-
-::
1'--~
SECTION AT DIVIDER
r--~n---------~
...
""'
r-
f. IS " '
t-n -.
1"'---FRONI
BACK --.
OllWLI
Film
OUWlllAOtS
,
""
-'
.:._
~\ """"c
F
....
I "'
~
.,..... , I I .,...... I .......
ou
SHOl l lo\0{
I ...,_,
.. .
OIAWU~S
MA.I.liHS()(C\11
lOt+&lACII
.,
I"HOU TO
..
""""' H
I ...,_ , I ,...,,,
I
I
I
I
~""1t
/
; . H
H~R DIBOA
L RO BOTIOM
~~~~=f.'''
01-IACX
- ,
All Plywood Interior DFPA-AA or AD
67
Planter Table
A variety of uses may be found for this attractive planter
table. It can serve as a desk for your home office in your
den or attic; as a vanity table in your bedroom or just a
place to set your household plants in the living room.
This table may be constructed having the back fastened
to the wall with only two legs supporting the front; or it
may be built as a free-standing-unit with four legs.
EASY STEP-BY-STEP INSTRUCTIONS:
Only one standard size panel of plywood is required to
build this table complete with drawers. Use these easyto-follow instructions as an aid to construction. 1. Lay out
the parts on a panel of plywood as shown on the cutting
diagram. Use a large steel carpenters square to assure
accuracy. Be certain to allow for saw kerfs between parts.
2. Now cut out all the parts with a table saw. A hand saw
may be used if cutting is done accurately to assure
straight and square edges. For proper clearance, cut
drawer fronts, sides and back about 1/16" short of the 4inch height. After cutting, smooth up edges with a coarse
sanding block. 3. Nail and glue ends, partitions and back
in place to the bottom as shown. For a better finishing
job, paint the inside surfaces of the open shelves before
fastening the top in place. No paint is necessary on the
inside surfaces of drawer compartments. 4. Drawers
may be constructed with dadoed fronts or assembled with
LEGS: '/.." ALUM . PIPE WITH SCREWIN FLANGE- 25" OVER-ALL HEIGHT
ATTACH LEGS 3" IN FROM FRONT OR
BACK & 9" IN FROM END A S REQUIRED
FOR 2 O R 4 LEG TABLE.
...___
"
'---.
----..___
:y.'' PLYWOOD BOTTOM
PLYWOOD
'---.
DRAWER BACK -----'---.
------ '---
----..___
'/.." PLYWOOD
DRAWER SIDE
'/4'x ';..''
GUIDE
""
'
PERSPECTIVE VIEW
\
MATERIALS LIST
PLYWOOD:
1 panel 3,4" x 4'-0" x B'-0 " lnl erio r-DFPA A:A or lnterior-
DFPA-AD .
C-tOSS UCIJOH
"'
NO .
SIZE
12 1in . f t.
B lin. ft.
61in . ft .
2 or 4 e a .
ITEM
USE
l AC(
y,,, , ~
V"x% "
3f.t" X 2"
3/.t" diom .
Fir, Pin e
Hard wood
Fir or Pine
Wood Pulls
Drawer Cle at s
Dra wer Guid es
Wall Fastening C le at
Drawe r Pulls
F.H . Wood Screws, Finish Nail s, G lue ond Fin is hmg ma te ri a ls a s re quired.
f o r 2 le gged unit o nly, with b oc k fas tene d to wall .
68
DRAWER DETAILS
Portable Bar
The perfect host will find this portable bar the answer
to shifting entertainment areas. It's ideal for patio, party
room, living room, family room or wherever family and
friends gather.
EASY STEP-BY-STEP INSTRUCTIONS:
1. Have a metal forming shop bend, weld and drill the
::SO"
DRilL
H.A4'
;,_
HQLES
L_
LEG
====~J=~
SLIDING! ixlals
0
0
0
Fl.OP-oowN DOOR
-FRAME~
FRONT EL
II
WELD
J.
PARTS SCHEDULE
CODE
,. ,,. "'"'""'
NO. REQ'D.
A
B
18"
PART IDENTIFICATION
23"
17 3/4" X 28V2 11
15V.." X 2BV2"
7V4" X 28V2"
5Ve" x 28V2"
S' x 137/o"
7"x 14 1/4"
221/4" X 291/.J"
13- 13/16" X 14'AJ"
D
F
G
H
J
DETAIL NO.2
SIZE
2'12 lin.
2V> lin .
2V2 lin .
2V> l in.
1 Eo.
2 Eo.
1 Only
1''
1"
Ft.
Ft.
Ft.
Ft.
1"
2"
Side
Work Shelf
Bottom
Drop-Down Door
Top
Shelf
Standard
Bock
Sliding Doors
Door Stop
Hardwood Door Track
Fibre Door Track
Piano Hinge
S/a"
Diameter
Door Ca tch
lid Support
Wrought Iron leg Frome
MISCELLANEOUS : 4d and 6d Fini~h Neils and Glue 1 Vs No. 8 R.H . Screws a' req uired .
All Plywood Interi or - DFPA AD.
69
Bar Cabinet
Where's the fun in entertaining, for the host who spends
the evening in the kitchen? Why not a bar cabinet in the
living room? This one holds all the decanters, glasses,
trays and gadgets needed. Just bring in the ice, slide open
the halves of the plastic-s urfaced bar top -- they slide
sideways on drawer hardware, becoming sideboards -and you're ready to serve.
TOP HALVES
SLIDE S IOEWA~
DETAIL !
fltil
'-:p
lr
-, , '
'
'
\
I
I
-----------_-_]
\'
\\
SECTION B
1~. HARDWOOD EDGING
PLASTIC
WROUGHT- IRON
LEG FRAME
DETAIL I
A ll Plywood Interior DFPA-AD
70
DRAWER SLIDE
PARTS SCHEDULE
CODE
NO. REQ'D.
PART IDENTIFICATION
SIZE
221f2"
15 %" x4 0 V>"
16 3/s"x4 1V4"
16 3/s" X 23V4"
1 1'/e" x 14'1e"
11'.4" x 14 '1e"
D
E
F
G
H
40V2"
Front of Unit
Sliding Top
Bottom
Side
She lf
Shelf
Shelf
14'l'a" x 16 Vo"
1
1
3
6
10 lin . Ft.
24 lin . Ft.
12 lin . Ft.
1 Only
4 Eo.
2 Eo.
5 Eo.
1 Sht.
Standard
147,/a" x 20 'l'o"
12V.."x 14 %"
221/2 11 X 40V2"
Standard
Back of Unit
Cut to Fit
Cut to Fit
Cut to Fit
Dra we r Bottoms
1/4"x3.4"
1" X 2"
3fa" x 3h"
V2" Diam .
16"
Drawer Bac ks
Dra we r Sides
Framing
Drawer Gu id es
Wrough t Iron From e
Drawe r Slides
Friction Catch es
Dra we r Pull s
Plas tic laminat e
42"
MISCElLANEOUS: 4d and Fini sh No ds and Glue 1 No. E.R.H. Screws Chain Supp ort on Door For Trays.
GLASSES
G
9"
Z4
I~"
II
BOTTLES
~II PLY.
12"
SHELF
SIDE ELEV
SECTION A
lx2 FRAME
~"DR.
/4'
1'-0"
4' -0"
:}'e"x~
, lj, " X
1' -0"
4'-0"
l"lllllllllil''lll"l";lu 111111111
lf.o" X 4'-0" X 8'-0"
lf.o" X
3'-0"
X 4'-0"
il
71
48"
312"
SIDE ELEVATION
END ELEVATION ,
...........
"!!!
-~
:t
16"
312"
I
I
_-t-
---
........ ........
~
....:::;,
01//
II......II
DRILL HDI.ES TO
RECEIVE LEGS
--
--
PLAN OF TOP
HOLES FOR
I" NO.8 R.H.
~::REWS
PARTS SCHEDULE
CODE
NO. REQ'D .
c
D
2 Sels
2 Ea.
c
D
SIZE
16"
A
B
44 3.4"
16" X 32 "
7 1/ 4"X 14"
B1h" X 16"
V2" Diom.
PARTIDENTIFICA TION
Bottom Shelf
Top Shelf
Divider
End
Wrought Iron Legs
Leg Plates
MISCELLANEOUS: 6d fini sh nails and glue . 1" No, 8 r.h. screws as required Finishing
mate rial s.
72
I
I
SIDE ELEVATION
--I
FASTEN FRAME
TO TAIII..E WITH
BOTTOM
TWO- INCH
TEXTURE - ON E -ELEVEN
PLYWOOD
END ELEVATION
CODE
SIDE
NO . REQ'D .
A
B
c
D
6 Pes.
SIDE
8 lin . Fl.
2 Ea.
2 Pr.
MISCELLANEOUS : 6d
SIZE
21 'f.." X 24"
18 3/.s" X 43 V2 11
8" X 24"
6 V2" X 18 %"
7 V4" x 16 3/e"
1" X 2"
5/o" Diameter
For 3f4" Plywood
Fini ~ h
End
Di vider
Sides (T 1- 11)
Na i l i ng Strip
l e g Fram e s
Hing e s
Telephone Bench
Because so much modern furniture derives its cleanlined good looks from its simple design, a crafty do-ityourselfer can easily build his own. This smart telephone
bench, for example, is simply a pair of hardwood edged
plywood panels screwed to a welded wrought iron frame .
Any welding shop will custom-make the frame for you for
a few dollars, and you can take the job from there.
EASY STEP-BY-STEP INSTRUCTIONS:
SlOE ELEVATION
16"
16.
r=1
END
3/A"ol
l~~
V. G . FIR~
EDGE DETAIL
P ARTS SCHEDULE
CODE
16" X 16"
16"x 60"
A
B
PART IDENTIFICATION
16lin. Ft.
1 Only
3/4 " X
1'/2"
Top Shelf
Seat
Edging
Wrought Iron Frome
MISCELLANEOUS: 6d finish Nails and Glu e 1 Ve" No. 9 R.H. Screws as requ1re d
Finishing Materials .
JA" X
74
1'4"
8'0 11
'50"
-~!~ lll~r:.
7~:
I
u
t
SECTION
TOWARD
LOOKING
BACK
CODE
~"4'0''4'0"
2
4
2
G
H
%"4'-0"xB'IY'
D
E
F
c c
L L
NO. REQ'D .
12
8
4
.
.
D
1
/"2'0''2'6"
J
K
l
M
N
2
1
PART IDENTIFICATION
227/e" x 28 3/e"
227/e" x 14 1/e"
3" X 263/4"
3"x l 2'1e"
2 11Ja" x 281/:z"
3" x 20'l'e"
3-9/16" X 22%"
3- 1/16" X 22%"
1V:z" X 223/4"
23 3/4" X 30"
23%" x 21 1/e"
4" X 283fe"
4" x 141/s"
Bock-Sma ll Drawers
Back- Buffel
Side - l arge & Smal l Drawers
Guide - l arge Drawers
Guide-S ma ll Drawers
Bottom Guide- Small Drawers
Top - Buffet
Side-Buffet
Front -large Drawers
Front - Sma ll Drawers
Guide Ha nger-Sma ll Drawers
MISCElLANEOUS: Rubber Crutch Tip$ 4d, 6d and Od finish nods glue and f1ms htng
materia ls.
75
PIANO HINGES OR
PLYWOOD HINGES
h============~.~
CUT-OUT PANEL FOR CHANGER
USING TEMPLATE F~~NISHED BY
EQU IPM ENT MANUFACTURER.
76
DFPA-AD
SECTION A-A
PARTS SCHEDUI;E
CODE
NO. REQ'D .
PART IDENTIFICATION
SIZE
A
B
16" X 18"
123/.o" X 36"
1H4 " x 14 V2"
11" X 14V2"
5 V2" X 14V2"
D
E
Lid
Side
End
Ve rtical Divider
Vertical Divider
Control Panel
F
*X
G
H
3 '.4"
14 V:2"
Bottom- Record Storage
Record Changer Support
14V2"
14 V2"
lh" Diame ter
X
1 Only
2
4
MISCELLANEOUS: 6d fin ish nails and glue ScreYls, wire and sta pl es as required finishing mote riah .
Dimens ions vary - see dra wings .
I:
10"
12"
B
16"
END
I I
21"
7-1/2"
14
7-1/2"
SIDE ELEVATION
36"
VERIFY
PANEL
AMPLIFIER
RADIO
RECORD
CHANGER
a
20"
30"
3"
SECTION B-B
77
Al l Plywood In terior -
78
DFPA-AD
PARTS SCHEDULE
CODE
SIZE
A
B
1
10
E
F
12
6
2
1
1
6
H
I
J
K
l
M
NO. REQ'D.
6
12 lin. Ft.
2lin . Ft.
1 Pr.
Standard
Top
Side
Bose
Dra wer Guides
Dra we r Guid es
Dra we r Side
Dra wer Backs
Dra wer Guid es
Back
Door
Drawer Front
Bottom
Drawer Bottom
Stops
1" Diamet er
Fir Pol e
.
Semi-Concealed Hnges
1--- - - - - --
48"- - - 2 4"
r - 24"
"'!"
"I
+--
-l
~t-.y~'.z"
~J -r
.
Jb:J:,
_l_ v.~
FINGER PULL
\ ~-
40"
43'i'
SEMI- CONCEALED
-r
5 '~
'' _l__
l . - - - 22"
HINGt'p
5'l(.
~~
_l_ J..:
L-----------~~~3. L
END ELEVATION
FRONT ELEVATION
3 :.-~
JJ
24/l
24
BOTTOM
~
c-
r-----
'
5'
_l_
SECTION
A.
--.-:-
.!.
L-
__1_,
1=:19,,
22'
23~..- ---~
I
I
""
-'
SECTION
'\.1" POLE
80
....'" .
54' MAX
~ TOP
">'" END
ALTERNATE TOP
CORNER DETAIL
ALTERNATE DOOR
TOP DETAIL
TRACK
OPTIONAL ADJUSTABLE
SHELF' DETAIL
81
Sewing Cabinet
Every woman will love the "Finger-Tip" storage incorporated into the door of this sewing cabinet. All the little
items which often become lost can be stored in full view
within easy reach. Wood dowels on a sloped plywood
surface hold spools of thread. Lipped shelving hold
scissors, patterns, material and many other things. The
sewing machine while in use rests in a well flush with
' the counter top for easier sewing. A shelf for storage of
the machine is provided inside.
EASY STEP-BY-STEP INSTRUCTIONS:
To simplify construction, lay out the work in steps as
indicated in these easy-to-follow instructions: 1. Use a
straightedge to lay out the plywood panels as shown in
the cutting diagrams and parts schedule. Be sure to
allow for saw kerfs. 2. Cut plywood parts to exact size
with a table saw. In determining size of the cutout in subtop, allow at least %-inch clearance for the base of the
sewing machine on three sides with adequate clearance
at the power end for electrical connection. Locate cutout
6 inches from front edge and approximately 12 inches
from right end . To provide rabbet for flush removable
cover, make cutout 2 inch larger in counter top. Cut a
hole in bottom "D" to allow for entry of electrical cord
and in back "0" for wall plug. All cutouts can be made by
drilling holes at corners and removing material with a
-;,~
~
I
I
I
I
HI
I
I
I
I
I
I
'-::)
82
counter edging. 7. Finish as desired, but follow ma nufacturer's directions. Install door pull and fr iction catch.
PARTS SCHEDULE
REQ 'D. NO.
CODE
A
B
24" X 41 1/2"
23 1/2" X 40"
28" X 40"
I
1
1
1
2
2
2
1
5
D
E
F
G
H
J
K
l
M
N
0
p
Q
SIZE
Door
A s Requir.~ed
BotlomofWe ll
As Required
Cover
8" x 16"
4V2" X 8"
24" X 291/4 "
23 1/2" X 36"
5" X 171/4"
5" X 35"
5" X 231f2"
She lf
5" )( 223/4"
2914" X 40"
15" x 36"
10"x 17 '14"
3/16" Dia .
V2 11 X 1114"
1" X 2"
2" X 2"
5/4" X 2"
14 " X 4"
1',4"
5 l in. Fl .
12 lin. Ft.
14 lin. Ft .
1V2 lin . Ft .
6 lin. Ft.
4
1 Ea .
1'12 Pr.
1 Ea .
1 Ea .
Top
Sub-Top
l V2"
Bracket
Side
Shelf Back
Shelf
Shelf
Divider
Divider
Back
Fac e Frame
Ra ck
Dowe l
leg
Blocking
Bolt & Nut
Swivel-Ca ster
Semi- Conc ealed Hinges
Friction Catch
Door Pu ll
LANIHAT!O IUfiii'ACINO
HAftDWOOO
41 111 "
roor:/'-..........JL-;:,.
CA5T1Ut
SECTION
FRONT
ELEVATION
-- - - - - - - - - - - - - - ,
I
I
I
I
I
I
I
I
I
I
u
H
<{
I I
:Y,"
4'0"
ID
X 8'0"
lf.." X
K
K
K
4'0"
X 4'x0"
lf4'
X 4'0" X 4'0"
K
K
El
PLAN
MM
83
Serving Center
You can adapt this plan to fit nearly any space. It makes
either an island or peninsula type counter and serving
center. With the companion hanging cabinet, you have an
attractive kitchen-dining room divider. The revolving
shelf makes "dead" space usable.
EASY STEP-BY-STEP INSTRUCTIONS:
1. Measure your space and adjust any controlling dimen-
ELEVATION
ALTERNATE DRAWER
GU IDE DETAIL
84
DETAIL
FLOOR
'/e" HOLES
I"
O. C .
85
TOP
PIN
HINGE
OUT
"/
fj-
CENTER
PIN HINGE
86
END
STOP DETAIL
---rl----
2!>Y~ ---~~~~~
- - --- ,...
.-""""'...;;;::::,...__
_...._....-
PIN
HINGE
LINE"
NO 1031
NOTE
CUT FACES AND DOORS OUT
OF 1 PIECE OF PLYWOOD
DETAIL
DADO B OTT OM AND
SIDES INTO FACE
ALTERNATE DRAWER
GU IDE DETAIL
A ll Plywood Interior DFPA-AD
88
TOP
BACK CORNER
Z4" MIN
T
TOP
rN
HINGE
30"
'!It"
DOOR~
OPTIONAL ADJUSTABLE
SHELF DETAIL
89
fruit-Vegetable Storage
This cabinet may be combined with others or built as a
single unit. Locate vegetable storage near the sink work
center, to facilitate cleaning. A single door neatly conceals three metal vegetable bins.
EASY STEP-BY-STEP INSTRUCTIONS
Convenient, ventilated bins in this cabinet are easy to
clean. They also make it easy to build, since they come
complete with drawer guides mounted on the framework, ready to slip into place. 1. Layout all structural
panels and dimension stock for the cabinet to size and
cut as shown on the material list. If natural finish is
planned, face strips, drawer front and door should be
cut from one piece of plywood so the grain pattern will
match over the entire cabinet front. Allow for saw kerfs
between each piece in laying out your plywood. 2. Sand
the edges of all pieces and fit mating parts together to
check dimensions before assembly. 3. All joints should
be glued and nailed . Fasten the cabinet bottom to base
and ledger strips first, using 6d or 8d finish nails. 4. Glue
and nail side panels to the bottom, base and ledger
pieces next. Then install the .!" back panel in the rabbeted edges of the sides. 5. After checking carefully for
fit in position, glue and nail the frames and guides for
drawer and sliding cutting board. 6. Move cabinet assembly into place and level base if floor is uneven. 7. Cut
drawer parts to size, dado as required, check in place
for fit and assemble with glue and 4d finish nails. 8. Hang
door and install face strips as shown in details. 9. After
finishing natural or in color as recommended by the .
paint manufacturer, install the vegetable bins, laminated
cutting block and handles. Be sure to seal all plywood
edges thoroughly and apply equal coats of finish to
both inside and ouside faces of door.
DRAWER
'14"
'!14'
--
DIVIDER
PLYWOOD
11..- HARDWOOD
KN IF'E RACK
STORAGE
22" HIGH
.... -...
DOWELS
-4'
DRAWER
ALTERNATE
GUIDE
90
DR.
DETAIL
PIN HINGE
BOARD
1Y~ FRAME
SIDE
DRAWER
AND
TOP DETAIL
VARIABLE
bb'
E SHELF
CENTER
PIN HINGE
LINE "
NO. 1031
''SHELVE~
y_.. BACK
~B OTTOM
.Y'DOOR -
/IDJUSTABLE
STANDARD
SHELF
_
.Y" BASE
'I< SIDE
All Plywood lnlerior DFPA-AD
91
Sink Cabinet
Convenience was designed into this sink cabinet. Shelves
for smaller cans and boxes of cleaners but plenty of room
for larger boxes of detergents. The hideaway garbage
container and disappearing towel rack complete this
arrangement. Also easy to build with plywood .
EASY STEP-BY-STEP INSTRUCTIONS:
1. Adjust any variable dimensions to fit your space and
the size of the sink you are installing. 2. Cut all structural
panels and frames. Use only plywood made with 100%
waterproof glue (EXT-DFPA). Sand edges and fit together.
3. Start your assembly with the base pieces and bottom
panel. Then install ends, back and intermediate panels,
frames and counter top. Glue all joints and nail with 6d
or 8d finishing nails. Level cabinet if necessary to compensate for an uneven floor. 4. Apply counter surfacing
material, band edges, install sink and accessories. Cut
doors, fit in place and finish cabinet as recommended
. . . making certain all door edges are carefully primed
and both faces finished alike.
DISAPPEAR ING
UNDER- SHElf' 114
NOTE
SHELF' OPTIONAL
LOCATE TO CLEAR TRAP
AND GAR&AGE CONTA INER
P IN
92
AUTOMATIC
POP-UP
GARBAGE
CONTAINER
BROOM
VARIAB E
CLIPS
l>lo"
CENTER
PIN
HINGES
93
--
IN
BOTTOM
PIN HINGE
All Plywood Exterior DFPA-AC
94
_4 &" MAX
/o TOTAL CABINET
WIDTH
r--
Z.4" MIN
---.
-
.-
't4" DOOR
~+>
l\'.,. TOP)
SID
>;4 SHELF/1
Y4" BACK /
TOP
J(
PIN HINGE
"
""
30"
PIN HINGE
---.
J
::.:::::::::
'Y4"
BOTTOM )
II~
ADJUSTABLE SHELF' . - - - .
STANDARD
FLUSH OR SURFACE
MOUNTED
ADJUSTABLE
SHELF DETAIL
BOTTOM
PIN HINGE
95
SI Z E
12'/, pane ls
lj4"
10
pan e l s
/a"
pane ls
pan e l s
lfl "
4'
8'
4'
8'
3f4" X
41
8'
4'
81
GRADE
USE
EXT- DFPA
A- C
EXT -DFPA
A -A
EXT-DFPA
A -C
EXT-DFPA
A -C
Roof pan el s
Wa ll panels
Storag e cabine t
doors and backs
Storage cabine t top,
e nds, partitions
Medium de nsity ove rlaid pl ywood (on e or both face s} may be substituted for any EXTOFPA pane ls w ith ex pose d "A" face ve nee rs to provide superior point bo se and give
ma x imum prote ction in any kind of weather .
LU MBER
QUANTIT Y
SIZE
USE
20 pes.
11 pes .
Beams
Posts
Plates
Plates , cabinet door
headers and framing
Patio screens
6 pes .
16 pes .
4 pes .
(Cedar)
5 pes .
8 pes .
15 pes .
12 pes .
1 pc .
4 pes .
NOTE : Use Do ug las Fir " Construct ion " g rade or equivalent for beam s, posts , plates and
othe r misce llan e ous framing.
Additional lumbe r and p lywood for formwo rk not incl ud e d.
HARD WARE
ITEM
SI ZE
USE
Me tal strop s
Shee t metal strop s
Jo ist anchor s
log screws
Mach ine bolts ,
wash ers and nuts
Fast pin z in c- coate d
butt hin ges
Safe ty ha sps
Aluminum plyclips
1/a"
lf2"
An chor straps
Post and beam ties
Beam to plate tie s
Post anchors
Post ancho rs
QUANTITY
21
15
10
22
10
eo .
eo .
ea .
eo .
eo .
6 pr.
3 e o,
40 ea .
2" X 16"
24 ga .- 2" x 1 0''
Standard
lj, " X 3"
Jlh"
4 1h "
X
JY,"
2'12 11
For lf~," ply .
Cabinet doors
Cabine t doors
Roof pane ls
M I SCELLANEO US
Na il s an d other fa stenings .
Appro ximate ly 7% lin. ft . of 2V2 " downspout with bose p late and nipp le.
80 lin. ft . of 24 go uge galvanized grov e l stop,
4" drain til e a nd grove l for dryw a ll.
Concre te re inforcing bars, poin t, stain and misce llan eous finishing mate rials as required .
From poge 20
96
~~