Professional Documents
Culture Documents
STEERING AXLE
GC/GLC030VX, GC/GLC035VX, GC/GLC040SVX [C809];
GLP/GDP16VX, GLP/GDP18VX, GLP/GDP20SVX (GP/GLP/
GDP030VX, GP/GLP/GDP035VX, GP/GLP/GDP040SVX) [C810];
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) [A910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875]; GLC40,
45, 55VX; GLC55SVX (GC/GLC080, 100, 120VX; GC/GLC080,
100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) [E818, F818];
GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6;
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110,
120VX) [F813, G813, H813, J813]; GLC/GDC60VX, GLC/GDC70VX
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) [C879, D879, E879,
F879]; GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) [C878, D878, E878]; GLP/GDP80VX,
GLP/GDP80VX9,GLP/GDP90VX (GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) [A909, B909]
SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the product.
Updated technical service information may be available from your local authorized Yale dealer. Service Manuals
provide general guidelines for maintenance and service and are intended for use by trained and experienced technicians. Failure to properly maintain equipment or to follow instructions contained in the Service Manual could result in
damage to the products, personal injury, property damage or death.
When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the load being
lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the weight of the load.
Do not lift heavy parts by hand, use a lifting mechanism.
Wear safety glasses.
DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK ON BLOCKS
in the Operating Manual or the Periodic Maintenance section.
Keep the unit clean and the working area clean and orderly.
Use the correct tools for the job.
Keep the tools clean and in good condition.
Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications
of the original equipment manufacturer.
Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to remove parts.
Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit needs repairs.
Be sure to follow the WARNING and CAUTION notes in the instructions.
Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable. Be sure to
follow the necessary safety precautions when handling these fuels and when working on these fuel systems.
Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area. Make sure
the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange background.
The CAUTION symbol and word are on yellow background.
Steering Axle
Table of Contents
TABLE OF CONTENTS
General................................................................................................................................................................
Steering Axle Assembly Repair ...........................................................................................................................
Remove ...........................................................................................................................................................
Disassemble....................................................................................................................................................
Clean...............................................................................................................................................................
Inspect.............................................................................................................................................................
Assemble ........................................................................................................................................................
Install...............................................................................................................................................................
Spindles, Bearings, and Tie Rods Repair............................................................................................................
Spindles and Bearings ....................................................................................................................................
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(E818, F818), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813), GLC/GDC60VX,
GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879),
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878), GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP170VX36,
GLP/GDP190VX) (A909, B909)..................................................................................................................
Remove ..................................................................................................................................................
Disassemble ...........................................................................................................................................
Clean ......................................................................................................................................................
Inspect ....................................................................................................................................................
Assemble................................................................................................................................................
Install ......................................................................................................................................................
Spindles and Bearings ....................................................................................................................................
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GC/GLC030-035VX, GC/GLC040SVX
(C809) and GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) (C810) ...................................................................................................................
Remove and Disassemble......................................................................................................................
Assemble and Install ..............................................................................................................................
Tie Rods..........................................................................................................................................................
GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910), and GLC40, 45, 55VX; GLC55SVX;
(GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS)
(E818, F818) ...............................................................................................................................................
Remove ..................................................................................................................................................
Install ......................................................................................................................................................
Tie Rods..........................................................................................................................................................
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) (B875), GC/GLC030-035VX, GC/GLC040SVX
(C809), GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX)
(C810), GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813), GLC/GDC60VX,
GLC/GDC70VX, (GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879),
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878),
and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX (GLP/GDP170VX, GLP/GDP170VX36,
GLP/GDP190VX) (A909, B909)..................................................................................................................
Remove ..................................................................................................................................................
Install ......................................................................................................................................................
Steering Cylinder Repair .....................................................................................................................................
Remove and Disassemble ..............................................................................................................................
Clean and Inspect ...........................................................................................................................................
Assemble and Install .......................................................................................................................................
1
3
3
4
12
12
12
18
20
20
20
20
22
23
23
23
24
27
27
27
28
28
28
28
29
30
30
30
36
36
36
37
37
Table of Contents
Steering Axle
ii
38
General
General
This section has the description and repair procedures
for the steering axle.
The steering axle assembly includes an axle frame,
steering cylinder, and two spindle and hub assemblies.
See Figure 1. The steering axle is articulated and is
connected to the frame by center pivot mounts. The
center pivot mounts permit the steering axle to move in
the frame mount when the lift truck travels over rough
surfaces.
General
1.
2.
3.
4.
5.
6.
7.
8.
AXLE FRAME
MOUNT
BRACKET
STEERING CYLINDER
TIE ROD
SPINDLE
MOUNT
HUB ASSEMBLIES
When the piston reaches the end of the stroke, a relief valve in the steering circuit controls the oil pressure.
The tie rods that connect the spindle arms to the cylinder are not adjustable.
Each spindle turns on two tapered roller bearings in
mounts in the axle frame. The preload on the bearings
is controlled by shims at the lower bearing cap.
DISASSEMBLE
1. Remove ring seal, shims, flange, stub shaft and
bushing from steering axle assembly for lift truck
models below.
See Figure 8 for lift truck models
GLP/GDP60VX,
GLP/GDP70VX
(GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878)
GLP/GDP80VX,
GLP/GDP80VX9,
GLP/GDP90VX
(GLP/GDP170VX,
GLP/GDP170VX36, GLP/GDP190VX) (A909,
B909)
2. Put axle on blocks so the wheels just touch the floor.
Remove hub cap. Remove cotter pin, washer, and
castle nut. Remove bearing cone and discard cotter pin.
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
See Figure 3 for lift truck model
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
See Figure 4 for lift truck models
GC/GLC030-035VX, GC/GLC040SVX (C809)
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810)
See Figure 5 for lift truck model
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX; GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
See Figure 6 for lift truck models
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
See Figure 7 for lift truck models
GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879,
E879, F879)
See Figure 8 for lift truck models
GLP/GDP60VX,
GLP/GDP70VX
(GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878)
GLP/GDP80VX,
GLP/GDP80VX9,
GLP/GDP90VX
(GLP/GDP170VX,
GLP/GDP170VX36, GLP/GDP190VX) (A909,
B909)
1.
2.
3.
4.
5.
6.
7.
8.
9.
MOUNT
STEER AXLE ASSEMBLY
MOUNT
PLATE
WASHER
LOCK NUT
CAPSCREW
STEERING CYLINDER ROD
LUBRICATION FITTING
10.
11.
12.
13.
14.
15.
16.
17.
18.
COTTER PIN
OIL SEAL
WEAR RING
BEARING CONE
BEARING CUP
WASHER
CASTLE NUT
HUB CAP
STEERING CYLINDER
Figure 2. Spindle to Tie Rod Assembly for Lift Truck Models GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
MOUNT
STEERING AXLE ASSEMBLY
MOUNT
BRACKET
NUT
WASHER
WASHER
CAPSCREW
STEERING CYLINDER ROD
LUBRICATION FITTING
OIL SEAL
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
WEAR RING
BEARING CONE
BEARING CUP
HUB
BEARING CUP
BEARING CONE
CASTLE NUT
HUB CAP
COTTER PIN
STEERING CYLINDER
Figure 3. Spindle to Tie Rod Assembly for Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
MOUNT
STEER AXLE ASSEMBLY
MOUNT
PLATE
CAPSCREW
STEERING CYLINDER ROD
LUBRICATION FITTING
OIL SEAL
9.
10.
11.
12.
13.
14.
15.
16.
BEARING
HUB
BEARING
WASHER
CASTLE NUT
HUB CAP
COTTER PIN
STEERING CYLINDER
Figure 4. Spindle to Tie Rod Assembly for Lift Truck Models GC/GLC030-035VX, GC/GLC040SVX (C809)
and GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810)
1.
2.
3.
4.
5.
6.
7.
8.
9.
HUB CAP
CASTLE NUT
COTTER PIN
WASHER
BEARING CONE (OUTER)
BEARING CUP (OUTER)
BEARING CUP (INNER)
BEARING CONE (INNER)
WEAR RING
10.
11.
12.
13.
14.
15.
16.
17.
18.
OIL SEAL
STEERING CYLINDER ROD
STEERING CYLINDER
PADS
MOUNT
CAPSCREW
WASHER
PLATE
NUTS
Figure 5. Spindle to Tie Rod Assembly for Lift Truck Models GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX; GC/GLC120VXPRS) (E818, F818)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
HUB CAP
CASTLE NUT
COTTER PIN
WASHER
BEARING CONE
BEARING CUP
HUB
WEAR RING
OIL SEAL
LUBE FITTING
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
MOUNT
STEERING AXLE ASSEMBLY
MOUNT
CAPSCREW
WASHER
NUT
STEERING CYLINDER ROD
SPINDLE (LEFT SIDE SHOWN)
TIE ROD
STEERING CYLINDER
Figure 6. Spindle to Tie Rod Assembly for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813)
1.
2.
3.
4.
5.
6.
7.
8.
9.
HUB CAP
COTTER PIN
CASTLE NUT
WASHER
BEARING CONE (OUTER)
BEARING CUP (OUTER)
BEARING CONE (INNER)
BEARING CUP (INNER)
SEAL
10.
11.
12.
13.
14.
15.
16.
17.
WEAR RING
PAD
MOUNT
PLATE
CAPSCREW
LUBE FITTING
STEERING CYLINDER ROD
STEERING CYLINDER
Figure 7. Spindle to Tie Rod Assembly for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX,
(GC/GLC/GDC135VX, GC/GLC/GDC155VX) (C879, D879, E879, F879)
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
COTTER PIN
HUB CAP
CASTLE NUT
WASHER
HUB
BEARING CUP (OUTER)
BEARING CONE (OUTER)
BEARING CUP (INNER)
BEARING CONE (INNER)
WEAR RING
OIL SEAL
SPINDLE
LUBE FITTING
Figure 8. Spindle to Tie Rod Assembly for Lift Truck Models GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX) (C878, D878, E878) and GLP/GDP80VX, GLP/GDP80VX9,
GLP/GDP90VX (GLP/GDP170VX, GLP/GDP170VX36, GLP/GDP190VX) (A909, B909)
11
CLEAN
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the solvent manufacturers
recommended safety procedures.
WARNING
Compressed air is used for cleaning or drying purposes, or for clearing restrictions. Wear protective
clothing (goggles/shield, gloves, etc.) to avoid injury to personnel.
1. Clean bearings by placing them in a wire basket
and immersing in a container of fresh solvent. Agitate the bearings in the solvent to remove all traces
of old lubricant.
2. After cleaning the bearings, dry them with clean
compressed air. Take care to prevent spinning the
bearings when using a compressed air jet.
3. Immediately wrap bearings in a lint-free cloth to protect them from dust and other foreign matter.
INSPECT
1. Inspect for loose, burned, missing, cracked or damaged hardware.
2. Inspect all parts for dents, holes, bends, burrs, rust,
corrosion or marred finish.
NOTE: If the spindle, bearings or tie rods need to be repaired, go to Spindles, Bearings, and Tie Rods Repair.
ASSEMBLE
NOTE: For specified lubricant to use, refer to one of the
following sections:
Periodic Maintenance 8000 YRM 1150 for lift truck
models
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910
GLP/GDP20-35VX
(GP/GLP/GDP040-070VX)
(B875)
Periodic Maintenance 8000 YRM 1207 for lift truck
models
GC/GLC030-035VX, GC/GLC040SVX (C809)
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810)
12
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
CAUTION
DO NOT damage the seals during installation.
2. Carefully slide wheel onto spindle. Install outer
bearing cone and install washer.
1.
2.
3.
4.
5.
6.
7.
8.
WASHER
COTTER PIN
HUB CAP
CASTLE NUT
OUTER BEARING CUP AND CONE
INNER BEARING CUP AND CONE
WEAR RING
OIL SEAL
13
1.
2.
3.
4.
5.
SPINDLE
HUB CAP
COTTER PIN
CASTLE NUT
BEARING CONE
6.
7.
8.
9.
10.
BEARING CUP
BEARING CONE
BEARING CUP
OIL SEAL
WEAR RING
14
1.
2.
3.
4.
HUB
OIL SEAL
BEARING
BEARING
5.
6.
7.
8.
WASHER
CASTLE NUT
COTTER PIN
HUB CAP
1.
2.
3.
4.
BEARING
BEARING
CASTLE NUT
COTTER PIN
5. WASHER
6. HUB CAP
7. OIL SEAL
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
WEAR RING
BEARING CONE (INNER)
BEARING CUP (INNER)
BEARING CONE (OUTER)
BEARING CUP (OUTER)
HUB CAP
COTTER PIN
CASTLE NUT
WASHER
OIL SEAL
15
OIL SLEEVE
OUTER BEARING CUP AND CONE
HUB
INNER BEARING CUP AND CONE
CASTLE NUT
COTTER PIN
HUB CAP
WASHER
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
16
HUB ASSEMBLY
HUB CAP
COTTER PIN
CASTLE NUT
WASHER
OUTER BEARING CUP AND CONE
INNER BEARING CUP AND CONE
SEAL
b. GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875) - Tighten the castle nut to 200 Nm
(147.5 lbf ft) while rotating the wheel in both directions to properly seat the bearings. Loosen
the castle nut until wheel turns freely with no
end play. Tighten nut to 15 Nm (133 lbf in).
c. GC/GLC030-035VX, GC/GLC040SVX (C809)
- Tighten the castle nut to 200 Nm (147.5 lbf ft)
while rotating the wheel in both directions to
properly seat the bearings. Loosen the castle
nut until wheel turns freely with no end play.
Tighten nut to 12 Nm (106 lbf in).
d. GLP/GDP16-18VX, GLP/GDP20SVX (GP/
GLP/GDP030-035VX, GP/GLP/GDP040SVX)
(C810) - Tighten the castle nut to 200 Nm
(147.5 lbf ft) while rotating the wheel in both directions to properly seat the bearings. Loosen
the castle nut until wheel turns freely with no
end play. Tighten nut to 12 Nm (106 lbf in).
17
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/
GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813, H813, J813) - Tighten castle nut to 200
to 220 Nm (148 to 162 lbf ft) while rotating
the wheel in both directions to properly seat
the bearings. Loosen the castle nut until wheel
turns freely with no end play. Tighten castle
nut to 35 to 40 Nm (26 to 30 lbf ft).
4. Install new cotter pin in castle nut. If cotter pin cannot be installed, tighten castle nut to the first alignment position where the cotter pin can be installed.
5. Install hub cap.
6. Repeat Step 1 through Step 5 for other wheel.
18
INSTALL
1. Install rubber mounts and top mount(s) on axle.
Verify face of rubber mount with the part number
is away from the axle. Verify part number will be
right side up after axle assembly is installed.
See Figure 2 for lift truck model
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
See Figure 3 for lift truck model
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875)
See Figure 4 for lift truck models
GC/GLC030-035VX, GC/GLC040SVX (C809)
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810)
See Figure 5 for lift truck model
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX; GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
See Figure 6 for lift truck models
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
GDP080, 090, 100, 110, 120VX) (F813, G813,
H813, J813)
See Figure 7 for lift truck models
GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879,
E879, F879)
2. Apply lubricant that is approved for use with rubber
to rubber mount. The lubricant is used to ease assembly of the mount into frame and brackets.
a. GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910) - tighten four
bracket bolts and nuts to 90 Nm (66.4 lbf ft).
b. GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875) - tighten four bracket bolts and nuts to
88 Nm (65 lbf ft).
f.
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/
GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813, H813, J813) - tighten four bracket bolts
and nuts to 90 Nm (66 lbf ft).
GLP/GDP80VX,
GLP/GDP80VX9,
GLP/GDP90VX
(GLP/GDP170VX,
GLP/GDP170VX36,
GLP/GDP190VX)
(A909) - apply thread lock and washers and
tighten four capscrews to 270 Nm (199 lbf ft).
19
WARNING
PUTTING THE LIFT TRUCK ON BLOCKS
The lift truck must be put on blocks for some
types of maintenance and repair. The removal
of the mast, drive axle, battery, or counterweight
assemblies will cause large changes in the center
of gravity. When the lift truck is put on blocks, put
additional blocks in the following positions:
20
1.
2.
3.
4.
CLAMP
DUST COVER
CLAMP
SNAP RING
Figure 17. Tie Rod for Lift Truck Models and GLC20-35VX (GC/GLC040-070VX, GC/GLC055SVX) (A910)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080, 100, 120VX; GC/GLC080, 100VXBCS; GC/GLC120SVX;
GC/GLC120VXPRS) (E818, F818)
21
4. Remove two snap rings from the pin holding the tie
rod to steering cylinder rod and remove pin.
CAUTION
DO NOT hit the threads or the nut of the tie rod.
NOTE: Rod end may be attached to spindle arm by one
of two methods, castle nut and cotter pin or by snap ring,
washer and pin.
5. Remove the cotter pin and castle nut. Discard cotter pin. Use a puller to remove the tie rod end from
the spindle arm.
See Figure 19 for lift truck model
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
See Figure 20 for lift truck model
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX;
GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
6. Remove snap rings, washers and pin. Remove tie
rod end from spindle arm.
See Figure 21 or Figure 26 for lift truck models
GLP/GDP40VX5/VX6;
GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX (GP/GLP/
22
Disassemble
1. Remove the grease cap from the spindle. Remove
the capscrews from the bearing cap. Remove the
bearing cap and shims. If necessary, remove the
bearing cup from the bearing cap as shown in Figure 18, for the following lift truck models:
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX; GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879,
E879, F879)
GLP/GDP60VX,
GLP/GDP70VX
(GP/GLP/
GDP135VX,
GP/GLP/GDP155VX)
(C878,
D878, E878) and GLP/GDP80VX, GLP/
GDP80VX9, GLP/GDP90VX (GLP/GDP170VX,
GLP/GDP170VX36, GLP/GDP190VX) (A909,
B909)
2. Tilt the spindle and lift the spindle from the axle. If
necessary, remove the bearing and seals from the
spindle. If necessary, remove the wear sleeve and
bearing cup from the axle frame.
Clean
WARNING
Cleaning solvents can be flammable and toxic and
can cause skin irritation. When using cleaning
solvents, always follow the solvent manufacturers
recommended safety procedures.
WARNING
Compressed air is used for cleaning or drying purposes, or for clearing restrictions. Wear protective
clothing (goggles/shield, gloves, etc.) to avoid injury to personnel.
1. Clean bearings by placing them in a wire basket
and immersing in a container of fresh solvent. Agitate the bearings in the solvent to remove all traces
of old lubricant.
2. After cleaning the bearings, dry them with clean
compressed air. Take care to prevent spinning the
bearings when using a compressed air jet.
3. Immediately wrap bearings in a lint-free cloth to protect them from dust and other foreign matter.
Inspect
1. Inspect for loose, missing, cracked, burned or damaged hardware.
2. Inspect all parts for dents, holes, bends, burrs, rust,
corrosion, or marred finish.
Assemble
1. Install new seals on the spindle. Lubricate the seals
with grease. If necessary, press new bearing cones
on the spindle.
2. Lubricate the bearings with wheel bearing grease.
Verify the bearings are filled with grease. If necessary, press the new bearing cups into the steering
axle frame and bearing cap. Install the wear sleeve
in the steering axle frame.
3. Install the spindle in the steering axle. Install the
bearing cap without the O-rings.
See Figure 19 for lift truck model
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
23
Install
NOTE: Tie rod end may be attached to spindle arm by
one of two methods, castle nut and cotter pin or with
snap rings, washers and pins.
1. Install the tie rod to the spindle arm and steering
cylinder.
If removed, tighten the castle nut to 163 Nm
(120 lbf ft) for lift truck models
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
If removed, tighten the castle nut to 175 Nm
(129 lbf ft) for lift truck models
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX; GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
2. Tighten the castle nut until the new cotter pin can
be installed.
3. Install tie rod end to spindle arm and steering cylinder with pins, seals and snap rings.
1. PRY BAR
2. BEARING CUP
3. BEARING CAP
4. O-RING
GLP/GDP80VX,
GLP/GDP80VX9,
GLP/GDP90VX
(GLP/GDP170VX,
GLP/GDP170VX36,
GLP/GDP190VX)
(A909, B909) - tighten capscrews to 47 Nm
(35 lbf ft).
24
GREASE CAP
BEARING ASSEMBLY
WEAR SLEEVE
SEAL
SPINDLE
OIL SEAL
BEARING CONE
BEARING CUP
WASHER
CASTLE NUT
COTTER PIN
HUB CAP
O-RING
SHIMS (AS REQUIRED)
CAPSCREW AND LOCKWASHER ASSEMBLY
LUBRICATION FITTING
BEARING CAP
TIE ROD
CASTLE NUT
COTTER PIN
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
HUB CAP
WASHER
BEARING CONE (OUTER)
BEARING CUP (OUTER)
BEARING CONE (INNER)
BEARING CUP (INNER)
WEAR SLEEVE
OIL SEAL
CAPSCREW
LUBE FITTING
CAP ASSEMBLY
SHIM
BEARING CUP
BEARING CONE
SEAL
O-RING
CAP
CASTLE NUT
COTTER PIN
TIE ROD
25
HUB CAP
CASTLE NUT
COTTER PIN
WASHER
BEARING CONE
BEARING CUP
HUB
WEAR SLEEVE
OIL SEAL
SPINDLE
LUBE FITTING
CAP
TIE ROD
SEAL
O-RING
SHIM
CAP ASSEMBLY
LOCKWASHER
CAPSCREW
26
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
PLUG
BEARING CONE (UPPER)
BEARING CUP (UPPER)
WEAR SLEEVE
OIL SEAL
PIN
SNAP RING
SPHERICAL BEARING
TIE ROD
BEARING CONE (LOWER)
O-RING
BEARING CUP (LOWER)
SHIM
BEARING CAP
CAPSCREW
LUBE FITTING
HUB CAP
CASTLE NUT
COTTER PIN
WASHER
BEARING CONE (OUTER)
BEARING CUP (OUTER
BEARING CONE (INNER)
BEARING CUP (INNER)
WARNING
PUTTING THE LIFT TRUCK ON BLOCKS
SNAP RING
PIN
SEAL
TIE ROD
SEAL
BEARING CONE (LOWER)
O-RING
BEARING CUP (LOWER)
SEAL
SHIM
BEARING CAP
CAPSCREW
LUBE FITTING
OIL SEAL
WEAR SLEEVE
BEARING CONE (INNER)
BEARING CUP (INNER)
BEARING CONE (OUTER)
BEARING CUP (OUTER)
HUB
COTTER PIN
WASHER
CASTLE NUT
HUB CAP
SEAL
WEAR SLEEVE
BEARING CUP (UPPER)
BEARING CONE (UPPER)
PLUG
27
GC/GLC120SVX; GC/GLC120VXPRS)
(E818, F818)
Remove
WARNING
NOTE: If the bearing cone is being replaced, the bearing cup must be replaced.
c. If necessary, remove the bearing cup.
6. Repeat the procedure for the other spindle and tie
rod.
TIE RODS
GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910), and GLC40,
45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
28
CAUTION
DO NOT hit the threads or the nut of the tie rod.
3. Remove the cotter pin and castle nut. Discard cotter pin. Use a puller to remove the tie rod end from
the spindle arm. To loosen the tie rod end, place
a hammer behind the arm to hold the arm. Hit the
spindle arm with another large hammer.
See Figure 19 for lift truck models
GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910)
See Figure 20 for lift truck models
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100,
120VX; GC/GLC080,
100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818)
Install
1. Install the tie rod to the spindle arm. Install the
castle nut.
a. GLC20-35VX
(GC/GLC040-070VX,
GC/GLC055SVX) (A910) - tighten castle
nut to 163 Nm (120 lbf ft).
b. GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818) - tighten castle nut to 175 Nm (129 lbf ft)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
PIN
O-RING
SPACER
SEAL
BEARING CONE
BEARING CUP
SLEEVE
OIL SEAL
CASTLE NUT
COTTER PIN
HUB CAP
WASHER
BEARING (OUTER)
BEARING (INNER)
OIL SEAL
SPINDLE
KINGPIN
SNAP RING
WASHER
TIE ROD
PIN
29
Remove
WARNING
TIE RODS
GLP/GDP20-35VX
(GP/GLP/GDP040-070VX) (B875),
GC/GLC030-035VX, GC/GLC040SVX
(C809), GLP/GDP16-18VX,
GLP/GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) (C810),
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813), GLC/GDC60VX,
GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879,
F879), GLP/GDP60VX, GLP/GDP70VX
(GP/GLP/GDP135VX, GP/GLP/GDP155VX)
(C878, D878, E878), and GLP/GDP80VX,
GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP170VX36,
GLP/GDP190VX) (A909, B909)
30
31
32
4. TIE ROD
5. PIN
6. SPINDLE
Figure 25. Tie Rod for Lift Truck Models GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875), GC/GLC030-035VX, GC/GLC040SVX (C809) and GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-035VX, GP/GLP/GDP040SVX) (C810)
33
Figure 26. Tie Rod Assembly for Lift Truck Models GLP/GDP40VX5/VX6; GLP/GDP45SVX5, GLP/GDP45VX6;
GLP/GDP50-55VX (GP/GLP/GDP080, 090, 100, 110, 120VX) (F813, G813, H813, J813)
34
1. SNAP RING
2. PIN
3. STEERING CYLINDER ROD
4. SEAL
5. TIE ROD ASSEMBLY
6. SPINDLE (LEFT SIDE SHOWN)
Figure 27. Tie Rod Assembly for Lift Truck Models GLC/GDC60VX, GLC/GDC70VX (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879, F879); GLP/GDP60VX, GLP/GDP70VX (GP/GLP/GDP135VX,
GP/GLP/GDP155VX) (C878, D878, E878); and GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP170VX36, GLP/GDP190VX) (A909, B909)
35
Install
1. Place the tie rod and washers in position in the spindle and steering cylinder rod.
GLP/GDP60VX,
GLP/GDP70VX
(GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878)
GLP/GDP80VX,
GLP/GDP80VX9,
GLP/GDP90VX
(GLP/GDP170VX,
GLP/GDP175VX36, GLP/GDP190VX) (A909,
B909)
3. Align holes and place lubricated pin into the steering cylinder rod and tie rod. Install the two snap
rings on top and bottom of pin.
36
ROD
WIPER
END CAP
O-RING
BACKUP RING
SHELL
2. Lubricate O-rings, seals, and wipers with O-ring lubricant and carefully install one end cap on cylinder
rod.
3. Carefully slide cylinder rod into shell and end onto
into shell. Keep cylinder rod aligned in center of
shell during installation so the parts are not damaged. Install other end cap into shell. Put caps on
hydraulic fittings of end caps.
4. Hold end caps and install cylinder on axle frame
using capscrews. Tighten capscrews to 225 Nm
(166 lbf ft).
5. Install tie rods. See section Spindles, Bearings, and
Tie Rods Repair, Tie Rods.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
PISTON SEAL
ROD SEAL
O-RING
HYDRAULIC LINE PORT
GUIDE RING
37
Torque Specifications
Torque Specifications
Axle Mounting Bolts and Nuts
GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
90 Nm (66.4 lbf ft)
GLP/GDP20-35VX (GP/GLP/GDP040070VX) (B875)
88 Nm (65 lbf ft)
GC/GLC030-035VX, GC/GLC040SVX (C809) and
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810)
41 to 49 Nm (30 to 36 lbf ft)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818),
F818 215 Nm (159 lbf ft)
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX)
(F813, G813, H813, J813) 90 Nm (66.4 lbf ft)
GLP/GDP40VX5/VX6; GLC/GDC60VX,
GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879, F879)
250 to 275 Nm (184 to 203 lbf ft)
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878) 270 Nm (199 lbf ft)
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909) 270 Nm (199 lbf ft)
Hub Nut (Initial)
GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
68 Nm (50 lbf ft)
38
GLP/GDP20-35VX (GP/GLP/GDP040-070VX)
(B875), GC/GLC030-035VX, GC/GLC040SVX
(C809), and GLP/GDP16-18VX, GLP/
GDP20SVX (GP/GLP/GDP030-035VX,
GP/GLP/GDP040SVX) (C810)
200 Nm (147.5 lbf ft)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818) 203 Nm (150 lbf ft)
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813, H813, J813) 200 to 220 Nm (148 to 162 lbf ft)
GLP/GDP40VX5/VX6; GLC/GDC60VX,
GLC/GDC70VX, (GC/GLC/GDC135VX,
GC/GLC/GDC155VX) (C879, D879, E879,
F879) 203 Nm (150 lbf ft)
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878) 203 Nm (150 lbf ft)
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909) 203 Nm (150 lbf ft)
Hub Nut (Final)
GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
3 Nm (27 lbf in)
GLP/GDP20-35VX (GP/GLP/GDP040070VX) (B875)
15 Nm (133 lbf ft)
GC/GLC030-035VX, GC/GLC040SVX (C809) and
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/
GDP030-035VX, GP/GLP/GDP040SVX) (C810)
12 Nm (106 lbf in)
Torque Specifications
GLP/GDP40VX5/VX6; GLP/GDP45SVX5,
GLP/GDP45VX6; GLP/GDP50-55VX
(GP/GLP/GDP080, 090, 100, 110, 120VX) (F813,
G813, H813, J813) 45 to 50 Nm (33 to 37 lbf ft)
GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879, D879,
E879, F879) 52 Nm (38 lbf ft)
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878,
D878, E878) 47 Nm (35 lbf ft)
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909) 47 Nm (35 lbf ft)
Tie Rod Nut
GLC20-35VX (GC/GLC040-070VX,
GC/GLC055SVX) (A910)
163 Nm (120 lbf ft)
GLC40, 45, 55VX; GLC55SVX; (GC/GLC080,
100, 120VX; GC/GLC080, 100VXBCS;
GC/GLC120SVX; GC/GLC120VXPRS) (E818,
F818) 175 Nm (129 lbf ft)
Steer Cylinder Mounting Bolts
GLC/GDC60VX, GLC/GDC70VX, (GC/GLC/
GDC135VX, GC/GLC/GDC155VX) (C879,
D879, E879, F879)
225 Nm (166 lbf ft)
GLP/GDP60VX, GLP/GDP70VX (GP/GLP/
GDP135VX, GP/GLP/GDP155VX) (C878, D878,
E878) 225 Nm (166 lbf ft)
GLP/GDP80VX, GLP/GDP80VX9, GLP/GDP90VX
(GLP/GDP170VX, GLP/GDP175VX36,
GLP/GDP190VX) (A909, B909) 225 Nm (166 lbf ft)
39
NOTES
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
____________________________________________________________
40