Professional Documents
Culture Documents
Institute of Materials Science and Engineering, University of Kaiserslautern, Gottlieb-Daimler-Str., 67663 Kaiserslautern, Germany
b
Swiss Federal Laboratories for Materials Testing and Research (EMPA), Duebendorf, Switzerland
Received 27 April 2005; accepted 15 August 2005
Available online 6 September 2005
Abstract
In this investigation, the cyclic deformation behaviour of the binary titanium alloys Ti-6Al-4V and Ti-6Al-7Nb was characterized in
axial stress-controlled constant amplitude and load increase tests as well as in rotating bending tests. The inuence of different clinically
relevant surface treatments (polishing, corundum grit blasting, thermal and anodic oxidizing) on the fatigue behaviour was investigated.
All tests were realized in oxygen-saturated Ringers solution. The cyclic deformation behaviour was characterized by mechanical
hysteresis measurements. In addition, the change of the free corrosion potential and the corrosion current during testing in simulated
physiological media indicated surface damages such as slip bands, intrusions and extrusions or nally microcracks. Microstructural
changes on the specimen surfaces were examined by scanning electron microscopy (SEM).
r 2005 Elsevier Ltd. All rights reserved.
Keywords: Titanium alloys; Surface modication; Titanium oxide; Surface roughness; Corrosion fatigue
1. Introduction
The fatigue strength, the low specic weight and the
corrosion resistance of titanium alloys are important
properties for their use as aerospace materials as well as
for medical applications as implant materials. In comparison with other metals, titanium alloys exhibit an
advantageous combination of excellent biocompatibility
and high mechanical properties, which qualies them as
materials for load-bearing implants. Their excellent biocompatibility is assumed to be due to the formation of a
dense and stable TiO2 layer, which rebuilds spontaneously
after being damaged, even in solutions with low oxygen
contents [14]. In order to improve the bioadhesion and the
Corresponding author. Tel.: +49 631 205 2411; fax: +49 631 205 2137.
ARTICLE IN PRESS
C. Leinenbach, D. Eifler / Biomaterials 27 (2006) 12001208
Al
Fe
V/Nb
Ti-6Al-4V (C)
Ti-6Al-4V (E)
Ti-6Al-7Nb (C)
Ti-6Al-7Nb (E)
0.012
0.02
0.01
0.01
0.005
0.01
0.008
0.004
5.88
6.04
5.85
6.03
0.11
0.105
0.185
0.175
0.12
0.18
0.125
0.13
3.97/
4.02/
/6.90
/7.17
0.0019
0.0047
0.003
0.0022
Table 2
Monotonic properties of the investigated Ti-6Al-4V and Ti-6Al-7Nb
alloys
Alloy
Rp0.2 (MPa)
Rm (MPa)
A5 (%)
Ti-6Al-4V (C)
Ti-6Al-4V (E)
Ti-6Al-7Nb (C)
Ti-6Al-7Nb (E)
880
865
875
882
960
1020
967
1070
18.5
15
16.5
16.6
1201
3. Results
3.1. Surface conditions
3.1.1. Corundum grit blasted specimens
The SEM micrograph in Fig. 2(a) shows the coarse
surface structure of a grit-blasted specimen. Due to their
ARTICLE IN PRESS
C. Leinenbach, D. Eifler / Biomaterials 27 (2006) 12001208
1202
Table 3
Surface residual stresses and mean roughness values (pol: polished, cgb: corundum grit blasted, ao: anodically oxidized, to: thermally oxidized)
Ra (mm)
sres (MPa)
Ti-6Al-4V pol
Ti-6Al-4V cgb
Ti-6Al-7Nb pol
Ti-6Al-7Nb ao
Ti-6Al-7Nb to
0.040
406 (734)
5.210
160 (726)
0.040
390 (755)
0.065
287 (720)
0.121
+95 (732)
Table 4
Testing parameters
Test type
Testing parameters
Medium
Constant amplitude
test
N max 2 106
Oxygen-saturated
Ringers solution
Rotating bending
tests
f 5 Hz
sa;min 300 MPa
Dsa 25 MPa in
DN 103
DN step 2 104
f 5 Hz
N max 2 106
Oxygen-saturated
Ringers solution
Oxygen-saturated
Ringers solution
f 10 Hz
Fig. 1. Schematic drawing of the experimental setup for axial fatigue tests.
ARTICLE IN PRESS
C. Leinenbach, D. Eifler / Biomaterials 27 (2006) 12001208
1203
Fig. 3. SEM micrographs of thermally (a) and anodically oxidized (b) Ti6Al-7Nb (C).
ARTICLE IN PRESS
1204
Fig. 6. S,N-curves for polished and grit blasted Ti-6Al-4V in oxygensaturated Ringers solution, (a) axial loading, (b) rotating bending.
Fig. 7. S,N-curves for polished, thermally and anodically oxidized Ti-6Al7Nb in oxygen-saturated Ringers solution, (a) axial loading, (b) rotating
bending.
ARTICLE IN PRESS
C. Leinenbach, D. Eifler / Biomaterials 27 (2006) 12001208
at a stress amplitude of 700 MPa. The corundum gritblasted specimen failed at 600 MPa without any change of
the plastic strain amplitude. A similar behaviour was
observed for thermally oxidized Ti-6Al-7Nb, which failed
at a stress amplitude of 500 MPa, whereas the anodically
oxidized specimen showed pronounced cyclic softening at
stress amplitudes of more than 700 MPa.
In addition to the mechanical hysteresis measurements
the changes of the free corrosion potential as well as the
corrosion current were measured. While hysteresis measurements are generally used for the characterization of the
degree of damage in the bulk material, fatigue-induced
surface damages can be detected more precisely with these
electrochemical techniques. The tests were started after
passivation of the implant material in Ringers solution in
the load-free state. Surface deformations such as slip
bands, intrusions and extrusions or microcracks lead to an
oxide lm rupture and a local loss of passivity. As a
consequence, the free corrosion potential is shifted towards
more negative values. Since the working electrode is
connected to the undamaged counter electrode, the
potential difference between the two electrodes induces a
1205
Fig. 10. Change of the corrosion potential and corrosion current versus
the cycle number in a load increase test of grit-blasted Ti-6Al-4V (C) in
Ringers solution.
ARTICLE IN PRESS
1206
Fig. 12. Change of the corrosion potential and corrosion current versus
the cycle number in a load-increase test of anodically and thermally
oxidized Ti-6Al-7Nb (C) in Ringers solution.
ARTICLE IN PRESS
C. Leinenbach, D. Eifler / Biomaterials 27 (2006) 12001208
1207
Fig. 13. SEM-characteristic surface damages on Ti-6Al-7Nb, z loading direction; (a) ao, axial, sa 700 MPa, N 2300, (b) ao, rot. bend., sa 740 MPa
N 1:85 105 , (c) to, axial, sa 700 MPa, N 500, (d) to, rot. bend., sa 720 MPa, N 3:2 104 .
ARTICLE IN PRESS
1208
[11] Lutjering G. Inuence of processing on microstructure and mechanical properties of (a+b) titanium alloys. Mater Sci Eng A
1998;243:3245.
[12] Niinomi M, Akahori T, Fukunaga K, Eylon D. Fatigue crack
initiation and fatigue life prediction of Ti-6Al-4V ELI. In: Boyer RR,
Eylon D, Lutjering G, editors. Fatigue Behaviour of Titanium Alloys.
Warrendale (PA): The Minerals, Metals & Materials Society; 1999.
p. 30714.
[13] Leinenbach C, Fleck C, Eier D. The cyclic deformation behaviour
and fatigue induced surface damage of the implant alloy TiAl6Nb7 in
simulated physiological media. Int J Fatigue 2004;26:85764.
[14] Leinenbach C, Eier D. Characterization of the cyclic deformation
behaviour and fatigue crack initiation on titanium in physiological
media by electrochemical techniques. Z Metallkd 2004;95(6):53541.
[15] Legat A, Dolecek V. Corrosion monitoring system based on
measurement and analysis of electrochemical noise. Corrosion
1995;51(4):295300.
[16] Hickling J, Taylor DF, Andresen PL. Use of electrochemical noise to
detect stress corrosion crack initiation in simulated BWR environments. Mater Corros 1998;49:6518.
[17] Matsch S, Bohni H. Localized corrosion and electrochemical noise
analysis. Mater Corros 2001;52:4308.
[18] Li YF, Farrington GC, Laird C. Cyclic responseelectrochemical
Interaction in mono and polycrystalline AISI 316L stainless steel in
H2SO4 solution, part IIII. Acta Metall Mater 1993;41:693737.
[19] Li YF, Laird C. Development of the electrochemical fatigue sensor.
In: Lutjering G, Nowack H, editors. Fatigue 96: proceedings of the
[20]
[21]
[22]
[23]
[24]
[25]
[26]
[27]