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ABSTRACT
This paper investigates the stator and the rotor vibration characteristics of turbo-generator
under the air gap eccentricity fault. Firstly the air gap magnetic flux density of the fault is
deduced, and the formula of the magnetic pull per unit area acting on the stator and the
unbalanced magnetic pulls of x-axis and y-axis acting on the rotor are respectively gotten. Then
the static eccentricity, the dynamic eccentricity and the mixed eccentricity are respectively
studied to analyze the stator and the rotor vibration characteristics. Finally experiments are
done on a SDF-9 non-salient fault simulating generator to verify the theoretical results. The
investigation results of this paper will be beneficial to the air gap eccentricity fault diagnosis of
turbo-generator.
Keywords: turbo-generator; air-gap eccentricity; vibration characteristics; stator; rotor.
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
161
NOMENCLATURE
f
y
b
d
L
m0
Subscripts
s
denotes static eccentricity or
stator
d
denotes dynamic eccentricity
r
denotes mechanical rotation or
rotor
m
denotes mechanical parameter
a
denotes average parameter
c
denotes composite parameter
0
denotes constant parameter
X
denotes components in X
direction
Y
denotes components in Y
direction
1. INTRODUCTION
Air gap eccentricity is one of the main mechanical faults, which could exist in almost every
generator. This fault can cause the magnetic pull per unit area acting on the stator and the
unbalanced magnetic pull (UMP) acting on the rotor, which can deteriorate the bearing
working condition, increase the stator and rotor vibration, and deform the stator core and
damage the winding insulation. Thus, investigation of the UMP characteristics and the
vibration characteristics of the stator and the rotor will be beneficial to the air gap eccentricity
fault diagnosis of turbo-generator.
The UMP on the rotor caused by the air gap eccentricity was studied by many authors [115],
among these papers, most of them are about motors [14]. For turbo-generator, the diagnosis,
causes, and preventive maintenance for the air gap eccentricity fault were investigated firstly by
L. T. Rosenberg [5]. Then the simulation and modeling of this fault were presented [6,7]. The
finite element method and the modified winding function method have been used as powerful
tools to calculate the electrical parameters and the magnetic fields [8]. Meanwhile, the UMP on
the rotor caused by the air gap eccentricity fault and the radial vibration characteristics were
studied [914]. Besides the radial vibration, the axial vibration also exists [15].
The current researches have presented important findings and they are the basis of the on-line
and the off-line detecting the air gap eccentricity fault. However, these researchers have paid
attention to the rotor vibration characteristics caused by the UMP, and the stator vibration
characteristics are rarely studied. Actually, the stator vibration characteristics have large
quantity of fault information, and they can also be used to diagnose generator faults and
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
162
sometimes may even be more effective. Based on these researches, this paper intends to study
the magnetic pull per unit area acting on the stator and the UMP acting on the rotor, and then
investigate the vibration characteristics of the stator and the rotor caused by the air gap
eccentricity fault.
2. AIR GAP MAGNETIC FLUX DENSITY UNDER NORMAL CONDITION AND AIR
GAP ECCENTRICITY FAULT
Under normal condition without air gap eccentricity, and assuming that the air gap magnetic
flux distribution is symmetrical, the air gap magnetic permeance per unit area can be expressed
as
L~
m0
g
The air gap magnetomotive forces under normal condition are shown in Fig. 1, where Fr is
the main magnetomotive force, Fs is the magnetomotive force produced by the armature
reaction, and Fc is the composite magnetomotive force. The phasors indicated by a dot in Fig. 1
are time vectors, while the phasors indicated by a bar are space vectors. Considering the effect
of the air gap location on the magnetomotive force, a mechanical angle written as am is used,
and the air gap magnetomotive forces can be expressed as
p
f am ,t~Fs cos vt{am {y{ zFr cosvt{am ~Fc cosvt{am {b
2
where: v52pf, v is the electrical angular frequency, f is the electrical frequency, and am is an
angle used to indicate the circumferential location of the air gap. Then Fc and b can be
calculated as
q
8
2
>
< Fc ~ Fs2 cos2 yzFr {Fs siny
>
: b~arctg
Fs cosy
Fr {Fs siny
According to Eqs. (1) and (2), the magnetic flux density under normal condition can be
expressed as
163
m0
g
When the air gap eccentricity fault happens, the air gap length g is not constant because of
the air gap eccentricity, and the magnetic permeance will be changed while the magnetomotive
forces will keep stable. For convenience, the coordinate system shown in Fig. 2 is adopted. The
line through the minimum air gap of the static eccentricity is defined as the x-axis. Meanwhile, it
is also defined as the original point of the angle am. The air gap length can be expressed as
gam ,t~ga {ds cosam {dd cosvr t{am ~ga 1{drs cosam {drd cosvr t{am
where ga is the average air gap length which generally equals to g, ds is the static eccentricity
length, dd is the dynamic eccentricity length, drs5ds/ga is the value of the relatively static
eccentricity, drd5dd/ga is the value of the relatively dynamic eccentricity, and vr52pfr, vr is the
mechanical angular frequency, fr is the mechanical frequency. For turbo-generator, vr equals to
the electrical angular frequency v. In the following text, all angular frequency is written as v,
and fr is written as f.
The magnetic permeance per unit area can be expanded by power series, and the higher
harmonic components can be ignored because of their tiny values. Then the magnetic
permeance per unit area is
m0
m0
~
gam ,t ga 1{drs cosam zdrd cosvr t{am
"
#
drs cosam zdrd cosvr t{am 2
z
~L0 1zdrs cosam zdrd cosvt{am z
2!
Lam ,t~
where L0 is the constant component of the air gap magnetic permeance, Ls5L0drs is the
component caused by the static eccentricity, and Ld5L0drd is the component caused by the
dynamic eccentricity.
According to Eqs. (2) and (6), the magnetic flux density under the air gap eccentricity fault
can be expressed as
164
Bam ,t~f am ,tLam ,t~Fc cosvt{am {bL0 zLs cosam zLd cosvt{am
Fc 2 L0 2
1zcos2vt{2am {2b
~
4m0
Table 1. Amplitude of the magnetic pull per unit area on stator under normal condition.
Components
Amplitude formula
Constant
Pulsating (2f)
Fc2L02/4m0
Fc2L02/4m0
y, If , and g
y, If , and g
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
165
10
11
As seen in Eq. (11), there are constant components and pulsating components of 2f, and the
amplitudes of the magnetic pull per unit area on stator and the essentially influential factors are
shown in Table 2. The constant components do not cause the stator vibration, while the
pulsating components cause the stator vibration at 2f.
Table 2. Amplitude of the magnetic pull per unit area on stator under static eccentricity fault.
Components
Amplitude formula
Constant
pulsating (2f)
Fc2(2L02+Ls2+4L0Lscosam+Ls2cos2am)/8m0
Fc2 (2Ls2+2L02+4L0Ls)/8m0
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166
12
Comparing Eq. (10) with Eq. (12), it is obvious that the amplitude of the magnetic pull of 2f
under the static eccentricity fault is larger than that under normal condition, and the stator
vibration at 2f under the static eccentricity fault will be obviously larger than that under normal
condition. As indicated in Eq. (3), the internal power-angle y affects FC and b. FC determines
the amplitude of the stator vibration while b and am only affect the vibration amplitude when
the excitation begins, more details are shown in Table 2, where the exciting current If affects FC,
ga determines L0, and ds determines Ls.
As seen in Eq. (13), there are constant components and pulsating components of f, 2f, 3f and
4f, and the amplitudes of the magnetic pull per unit area on stator and the essentially influential
factors are shown in Table 3. The constant components do not cause the stator vibration, while
the pulsating components cause the stator vibration at f, 2f, 3f and 4f. Moreover, comparing the
magnetic pull amplitudes in Table 3 with those in Table 1, it is obvious that the amplitude of
each frequency under the dynamic eccentricity fault is larger than that under normal condition,
and the vibration amplitude of the stator will increase as the dynamic eccentricity increases. The
angle b influenced by y affects the amplitude of the constant components. Besides, b and am
determines the initial vibration amplitude when the excitation begins.
Table 3. Amplitude of the magnetic pull per unit area on stator under dynamic eccentricity fault.
Amplitude formula
Components
Constant
pulsating
f
2f
3f
4f,
Fc2(2L02+Ld2+0.5Ld2cosb)/8m0
Fc2(6L0Ld)/8m0
Fc2(2L02+2Ld2)/8m0
Fc2(2L0Ld)/8m0
Fc2(0.5Ld2)/8m0
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
If,
If,
If,
If,
If,
ga
ga
ga
ga
ga
and
and
and
and
and
dd
dd
dd
dd
dd
167
14
where F is the composite UMP, FX and FY are respectively its components in x-axis and y-axis.
Table 4. Amplitude of the magnetic pull per unit area on stator under mixed eccentricity fault.
Components
Constant
pulsating
f
2f
3f
4f
Amplitude formula
Fc2(2L02+Ls2+Ld2+4L0Lscosam
+Ls2cos2am +0.5Ld2cosb)/8m0
Fc2(6L0Ld +6LsLd)/8m0
2
Fc (2L02+2Ld2+2Ls2+4L0Ls)/8m0
Fc2(2L0Ld+2LsLd)/8m0
Fc2(0.5Ld2)/8m0
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
168
According to Eqs. (8) and (14), the UMP under normal condition can be gained, which is
F5FX5FY50. Thus, the rotor does not vibrate in theory. However, the situation will be
different if the air gap eccentricity fault happens.
According to Eqs. (9) and (14), The UMP under the air gap eccentricity fault can be derived
as
8
LRFC2 p
>
>
>
F
~
2L0 Ls z2L0 Ld cosvtzL0 Ld cosvt{2bzL0 Ls cos2vt{2b
X
>
>
4m0
>
>
>
>
<
LRFC2 p
FY ~
2L0 Ld sinvtzL0 Ld sinvt{2bzL0 Ls sin2vt{2b
15
4m0
>
>
s
>
>
>
2
>
LRF
pL
5Ls 2 z5Ld 2 z4Ld 2 cos2bz10Ld Ls cosvt
>
C
0
>
F
~
>
:
4m0
z8Ld Ls cosvt{2bz4Ls 2 cos2vt{2b
Based on Eq. (15), the further analysis of the rotor vibration characteristics under the air gap
eccentricity fault is given as follows.
8
2
F
~LRF
p2L
L
zL
L
cos
2vt{2b
4m0
>
X
0
s
0
s
C
<
2
FY ~LRFC pL0 Ls sin2vt{2b 4m0
>
p
:
F ~ 5z4 cos2vt{2bLRFC 2 pL0 Ls 4m0
16
As seen in Eq. (16), the UMP consists of constant components and pulsating components of
2f, and the amplitudes of UMP and the essentially influential factors are shown in Table 5. The
constant components do not cause the rotor vibration, while the pulsating components cause
the rotor vibration at 2f. Obviously, the rotor vibration amplitude will also increase as the static
eccentricity increases. The internal power-angle y affects FC and b so that the UMP no matter
at the beginning of the excitation or on the running process will be influenced.
Since the air gap eccentricity direction under this fault is stationary, the UMP also keeps a
constant direction. Therefore, the eccentricity direction can be reflected by the UMP direction.
Moreover, the static eccentricity causes can be further deduced, as shown in Fig. 3. It is easy to find
that the UMP direction is along the line that through the minimum air gap of the static eccentricity.
Table 5. Amplitude of the UMP on rotor under static eccentricity fault.
Amplitude formula
Components
FX
FY
F
constant
pulsating (2f)
constant
pulsating (2f)
constant
pulsating (2f)
LRFc2p(2L0Ls)/4m0
LRFc2pL0Ls/4m0
0
2
LRF pL L /4m
p c 2 0 s 0
5LRFc pL0Ls/4m0
2 LRFc2pL0Ls/4m0
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
y, If, ga,
y, If, ga,
y, If, ga,
y, If, ga,
y, If, ga,
and ds
and ds
and ds
and ds
and ds
169
Fig. 3. Static eccentricity causes reflected by the direction of the UMP, (a) Bearing offset, (b)
Deformation of stator core.
Both bearing offset and stator core deformation are probable to cause this appearance. The UMP
direction is the same as the bearing offset direction and the stator core deforming direction. Besides,
a composite force composed of the UMP and the rotors gravity is produced, which also pulls the
rotor from a constant direction and worsens the bearing load condition. As the rotor rotates, the
composite force will act on the rotors different circumferential positions.
8
2
>
< FX ~LRFC p2L0 Ld cosvtzL0 Ld cosvt{2b
4m0
FY ~LRFC2 p2L0 Ld sin vtzL0 Ld sinvt{2b 4m0
>
p
:
F ~ 5z4 cos2bLRFC 2 L0 Ld 4m0
17
As seen in Eq. (17), the values of FX and FY will change as the rotor rotates while the value of
the composite UMP will keep the same. However, since it is dynamic eccentricity, the
eccentricity location of the air-gap and the composite UMPs direction will change as the rotor
rotates. Thus, the dynamic eccentricity will cause the rotor vibration at f. The internal powerangle y affects FC and b, so that the UMP no matter at the beginning of the excitation or on the
Components
FX
FY
F
Amplitude formula
constant
pulsating (f)
constant
pulsating (f)
constant
pulsating (f)
Essentially influential
factors
p
5{4 cos2bLRFC 2 L0 Ld 4m0
0
p
5{4 cos2bLRFC 2 L0 Ld 4m0
0
p
5z4 cos2bLRFC 2 L0 Ld 4m0
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
Fig. 4. Dynamic eccentricity causes reflected by the direction of the UMP, (a) Deflection of rotor
roundness, (b) Flexure deformation of rotor.
whole running process will be influenced. More details are shown in Table 6, where the
amplitude formulas of FX and FY are gained through the vectorial resultant method.
Although the direction of the UMP changes as the rotor rotates, it acts on a certain
circumferential position of the rotor. The changing direction of the UMP reflects the dynamic
eccentricity direction, and the dynamic eccentricity causes can be further deduced, as shown in
Fig. 4. Since the UMP has the same direction as the dynamic eccentricity, rotor flexure
deformation will be caused or worsened due to the continuous pull action. Moreover, rubimpact accident may even be caused after a long period.
Components
Amplitude formula
FX constant
pulsating
LRFc2p(2L0Ls)/4m0
p
5{4 cos2b|LRFC 2 L0 Ld 4m0
LRFc2pL0Ls/4m0
q
2
2
2
2
5Ls z5Ld z4Ld cos2b|LRFc pL0 4m0
p
3 2Ld Ls |LRFC 2 pL0 4m0
2 LRFc2pL0Ls/4m0
FY constant
pulsating
F
f
2f
f
2f
constant
pulsating
f
2f
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
Fig. 5. SDF-9 non-salient fault simulating generator, (a) General outlook, (b) Method to set static
eccentricity.
Since the mixed eccentricity is composed of the static eccentricity and the dynamic
eccentricity, the UMP can be also treated as a composite force composed of two component
forces. One component force that has a constant direction is caused by the static eccentricity,
and the other one whose direction will change as the rotor rotates is caused by the dynamic
eccentricity. The directions of the two component forces can also reflect the static eccentricity
direction and the dynamic eccentricity direction. And the eccentricity causes shown in Fig. 3
and Fig. 4 can be also deduced. The effect of the UMP under mixed eccentricity fault equals to
the superposition of the static one and the dynamic one.
6. EXPERIMENT VERIFICATION
6.1 Experiment Equipment and Method
The experiment is based on a SDF-9 non-salient pole fault simulating generator, as shown in
Fig. 5(a). The stator winding is two-layer and pitch-shortening, and the corresponding
parameters are:
172
Fig. 7. Stator vibration spectrum under normal condition and static eccentricity fault, (a) Normal
condition, (b) 25% static eccentricity, (c) 50% static eccentricity.
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173
Fig. 8. Rotor vibration spectrum under normal condition and static eccentricity fault. (a) Normal
condition, (b) 25% static eccentricity, (c) 50% static eccentricity.
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174
ACKNOWLEDGMENTS
This work is supported by Natural Science Foundation of Hebei province(E2011502024) and
the Fundamental Research Funds for the Central Universities (09MG30).
Transactions of the Canadian Society for Mechanical Engineering, Vol. 35, No. 2, 2011
175
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