Professional Documents
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EXERCISES
Implementation of EOQ; JIT
8. Pullman carries a part that is popular in the manufacture of automatic sprayers. Demand for
this part is 4,000 units per year; order costs amount to $30 per order, and holding costs total
$1.50 per unit. Pullman currently places four orders per year with its suppliers.
Management is considering the implementation of an economic order quantity model in an
effort to better manage its inventories.
Required:
A. Compute Pullman's economic order quantity.
B. Compute total annual inventory costs if Pullman follows the EOQ policy.
C. How much will the company save by adopting the EOQ model?
D. Briefly explain the philosophical difference between the EOQ model and the just-in-time
model. Which of the two models will likely result in lower holding costs for the firm?
Why?
LO: 1, 2 Type: RC, A
Answer:
A. The EOQ can be figured by taking the square root of: (2 x annual requirement x cost per
order) annual holding cost per unit. The square root of (2 x 4,000 x $30) $1.50, or
160,000, is 400.
B. The ordering cost is based on 10 orders (4,000 units 400 units) x $30, and totals $300;
the holding cost is computed on Pullmans average inventory of 200 units (400 2) and
amounts to $300 (200 x $1.50). Thus, costs at the EOQ total $600 ($300 + $300).
C. Pullman is currently ordering four times each year, resulting in order costs of $120 ($30 x
4). Each order is for 1,000 units (4,000 4), which gives rise to an average inventory of
500 units (1,000 2) and holding costs of $750 (500 x $1.50). Total costs are $870 ($120
+ $750), and the EOQ produces a $270 savings for the firm ($870 - $600).
D. The EOQ model assumes that some inventory is necessary for business operations, and
the goal is to optimize the order quantity to produce a situation where ordering costs equal
holding costs. In contrast, under JIT, holding inventory in a warehouse is deemed to be
inefficient and wasteful. Thus, inventory should be minimized and even eliminated, if
possible.
Inventory under a JIT system is typically lower and, thus, holding costs are lower with this
approach.
Appendix III
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