Attachment A

ORIGIN 1

Design Code: AD 2000-MERKBLATT

1. DESIGN CONDITIONS
Material:

Allowable Stress @ Temp

Component

Material

Shell

Kesselblech I

Kd.shell 163 MPa

Head

Kesselblech I

Kd.head 163 MPa

Ring

St. 37.11

Kring 168 MPa

Nozzle

St. 35.29

Knz 198 MPa

Reiforcing pad

BS 151 1501 Gr. B

Kr.pad 169 MPa

Design conditions:
p A 4 bar

Design Pressure of Chamber A

p B 0.49 bar

Design Pressure of Chamber B

TD 160C

Design Temperature

mm
DA 2200 mm

Vessel Chamber A Outside Diameter

mm
DB 2300 mm

Vessel Chamber B Outside Diameter

mm
RA 2200 mm

Head Chamber A Radius

mm
RB 2300 mm

Head Chamber B Radius

v 1

Joint Efficiency

v cyl 0.7

Joint Efficiency for cylindrical sections

Sf 1.5

Safety Factor (Given)

c1 1.5

Corrosion allowance

c2 0

Mechanical allowance

Calculations to AD 2000-Merkblatt

2.1

Chamber A

2.1.1 Required Thickness for Cylindrical Shell (Chamber A)

[AD 2000-Merkblatt B1]
Se_A 9.8
Sreqd.shell_A

mm Measured thickness of shell Chamber A

DA p A

Kd.shell
20
vcyl p A
Sf

c1 c2

(3)

Sreqd.shell_A 7.269 mm
CalculatedThickness_check_Shell A

"Thickness OK" if Sreqd.shell_A Se_A

"Reduce corrosion allowance" otherwise

CalculatedThickness_check_Shell A "Thickness OK"

2.1.2

Required Thickness of Klopperform Head (Chamber A)

[AD 2000-Merkblatt B3]

2.1.2.1 Required Thickness for Left Side Klopperform Head for

Chamber A
Design factor from Figure A.2 (AD 2000 B3 Anex 1)

A 3.7
Sreqd.head_A

DA p A A

Kd.head
v
Sf

( 15)

c1 c2

40

Sreqd.head_A 8.991 mm

Se.head_A 9.4

mm

Measured thickness
2

CalculatedThickness_check_Sreqd.head_A

"Thickness OK" if Sreqd.head_A Se.head_A

"Reduce corrosion allowance" otherwise

CalculatedThickness_check_Sreqd.head_A "Thickness OK"

Se.head_A c1 c2
DA

3.591 10

Ratio_check_Toris_HeadA

Ratio to applicable to Torispherical ends

"Ratio OK" if 0.001

Se.head_A c1 c2
DA

0.1

"Change dia. or Thickness" otherwise

Ratio_check_Toris_HeadA "Ratio OK"

2.2

Chamber B

2.2.1 Required Thickness for Cylindrical Shell (Chamber B)

[AD 2000-Merkblatt B1]
Se_B 10.2
Sreqd.shell_B

Measured shell thickness of Chamber B

mm
DB p B

Kd.shell
20
v cyl pB
Sf

c1 c2

Sreqd.shell_B 2.241 mm

CalculatedThickness_check_Shell B

"Thickness OK" if Sreqd.shell_B Se_B

"Reduce corrosion allowance" otherwise

CalculatedThickness_check_Shell B "Thickness OK"

2.2.2

Required Thickness of Klopperform Head (Chamber B)

[AD 2000-Merkblatt B3]
Design factor from Figure A.2 (AD 2000 B3 Anex 1)

B 3.5
Sreqd.head_B

DB p B B

Kd.head

c1 c2

( 15)

40

v
Sf

Sreqd.head_B 2.407 mm

Se.head_B 9 mm

( Assumed)

CalculatedThickness_check_Shead.reqd_B

"Thickness OK" if Sreqd.head_B Se.head_B

"Reduce corrosion allowance" otherwise

CalculatedThickness_check_Shead.reqd_B "Thickness OK"

Se.head_B c1 c2
DB

3.261 10

Ratio_check_Toris_HeadB

Ratio to applicable to Torispherical ends

"Ratio OK" if 0.001

Se.head_B c1 c2
DB

0.1

"Change dia. or Thickness" otherwise

Ratio_check_Toris_HeadB "Ratio OK"

2.3

Chamber A and B

2.3.1 Required Thickness for Right Side Klopperform Head for

Chamber A and B
AB 3.7
Sreqd.head_AB

Design factor from Figure A.2 (AD 2000 B3 Anex 1)

DA p A A

Kd.head
40
v
Sf

c1 c2

Sreqd.head_AB 8.991mm

Se.head_AB 9 mm

CalculatedThickness_check_Shead.reqd_AB

Assumed thickness
Corrosion on both sides

"Thickness OK" if Sreqd.head_AB Se.head_AB

"Reduce corrosion allowance" otherwise

CalculatedThickness_check_Shead.reqd_AB "Thickness OK"

Se.head_AB c1 c2
DA

3.409 10

Ratio_check_Toris_HeadAB

Ratio to applicable to Torispherical ends

"Ratio OK" if 0.001

Se.head_AB c1 c2
DA

0.1

"Change dia. or Thickness" otherwise

Ratio_check_Toris_HeadAB "Ratio OK"
4

2.3.2 Required Thickness for Klopperform Head for

Chamber A and B due to External Pressure.
Sf.ext 2.4

Minimum proposed safety factor (B3 #4.3)

RA 2200 mm

Radius of Head for Chamber A

2.3.2.1 Elastic Buckling for Klopperform Head for Chamber A

and B due to External Pressure.
E 194432 MPa

Modulus of Elasticity @ Temperature

Factor of safety

0.002

SfA.ext 3

Se.head_AB c1 c2
RA

SfA.ext 3.587
2
SfA.ext 3.587
E Se.head_AB c1 c2
p B 3.66

RA
SfA.ext

Conditions for elastic inward buckling

2
Se.head_AB c1 c2
Inwardbuckling_check "Thickness OK" if p B 3.66

RA
SfA.ext

"Use thicker head material" otherwise

Inwardbuckling_check "Thickness OK"

2.3.2.2 Required thickness for Klopperform Head for

Chamber A and B due to External Pressure.
Shead.ext_A

DA p B A

Kd.head
40
v
SfA.ext

Shead.ext_A 5.194

2c1 c2

mm

CalculatedThickness_EXTcheck_SphHead_AB

"Thickness OK" if Shead.ext_A Se.head_AB

"Reduce corrosion allowance" otherwise

CalculatedThickness_EXTcheck_SphHead_AB "Thickness OK"

2..3.2.3 Required Thickness for Circular flat end plate

between Chamber A and Chamber B (B5 #6.5)
D1 2280 mm

Inside diameter of Chamber B

d i DA

Outside diameter of Chamber A

Sflat.end_act 20

Thickness of ring as per drawing

Sring 3S

C.2 =4

Sring 3S

C.2 =4.5

C2 4

Design factor from Table 2

Sflat.end C2 D1 d i
Sflat.end 8.193

p B Sf
10 Kring

c1 c2

mm

CalculatedThickness_check_Sflat.end

"Thickness OK" if Sflat.end Sflat.end_act

"Use thicker end plate" otherwise

CalculatedThickness_check_Sflat.end "Thickness OK"

2.4

Nozzle Calculation in Chamber A

[AD 2000-Merkblatt B1]

2.4.1 Nozzle I NW 500 Calculation
SA Se_A
sS_NI 10.5 mm
Ratio

sS_NI
DA

Ratio_check

Wall thickness of Nozzle I from drawing

Nozzle / Shell Ratio to check for AD 2000 Scope

"Ratio OK" if Ratio 0.8

"Out of AD 2000 Scope" otherwise

Ratio_check "Ratio OK"

Di_A DA 2 Se_A c1
6

Width of thickness required around opening for reinforcement (b)

Di_A Se_A c1 c2 Se_A c1 c2

b A

b A 134.874

mm

DI 521 mm
SI_A

Outside diameter of Nozzle I

DI p A

Kd.shell
20
v pA
Sf

c1 c2

(3)

SI_A 2.457 mm
SA_I SI_A c1 c2

Required thickness of Nozzle I

d i_I DI 2 sS_NI 2 c1 c2

Inside diameter of Nozzle I

Dr.pad 610 mm

Outside diameter of reinforcing pad

d r.pad 540

Inside diameter of reinforcing pad

mm

tr.pad 10 mm

Thickness of reinforcing pad

Length of thickness required in nozzle for reinforcment (l.s)

ls_I 1.25

di_I sS_NI c1 c2 sS_NI c1 c2

ls_I 84.853 mm
Ap

Di_A

b A Se_A c1

Ap 4.522 10

d i_I

d i_I
ls_I
2
2

mm

A0 b A Se_A c1 c2 Se_A c1 c2
3

A0 1.188 10 mm

A1 ls_I sS_NI c1
2

A1 763.675
A2

mm

Dr.pad dr.pad

tr.pad

A2 350

mm

A A0 A1 A2
3

A 2.302 10

mm

PD p A

Internal pressure of Chamber A

Use formulae (1) #B9 if allowable stress value of reinforcing pad is greater than
allowable stress value of shell.
1 Kd.shell

10 A
Sf
2
PD Ap

LB.area_Noz.I
PB.area_Noz.I

(1)

PD Ap

10 A
2

Load bearing cross sectional area of Nozzle I

Kd.shell

Pressure bearing area of Nozzle I

Sf

Equilibrium_check_NozI_A

"Reinforcement OK" if LB.area_Noz.I PB.area_Noz.I

"Add or Enlarge reinforcing pad" otherwise

Equilibrium_check_NozI_A "Reinforcement OK"

2.4.2 Nozzle II NW 100 Calculation

DII 108 mm

Outside diameter of Nozzle II

sS_NII 4.10 mm
SII_A

Measured thickness

DII p A

Kd.shell
20
v pA
Sf

c1 c2
(3)

SII_A 1.698
SA_II sS_NII c1 c2

Required thickness of Nozzle I

d i_II DII 2 sS_NII 2 c1 c2Inside diameter of Nozzle I

Width of thickness required around opening for reinforcement (b)
b A

Di_A Se_A c1 c2 Se_A c1 c2

b A 134.874
Length of thickness required in nozzle for reinforcment (l.s)

di_II sS_NII c1 c2 sS_NII c1 c2

ls_II 1.25
ls_II 20.693
Ap.II

Di_A

b A sS_NII c1

d i_II

d i_II

ls_II

2
2

Ap.II 2.073 10

A0.II b A Se_A c1 c2 Se_A c1 c2

3

A0.II 1.188 10

A1.II ls_I sS_NII c1

A1.II 220.617
A2.II

Dr.pad d r.pad

tr.pad

A2.II 350
A.II A0.II A1.II A2.II
A.II 1.759 10

PD p A

Internal pressure of Chamber A

Use formulae (1) #B9 if allowable stress value of reinforcing pad is greater than
allowable stress value of shell.
1 Kd.shell

10 A
Sf
2
PD Ap

LB.area_Noz.II
PB.area_Noz.II

PD Ap

10 A
2

(1)

Load bearing cross sectional area of Nozzle I

Kd.shell
Sf

Equilibrium_check_NozII

Pressure bearing area of Nozzle I

"Reinforcement OK" if LB.area_Noz.I PB.area_Noz.I
"Add or Enlarge reinforcing pad" otherwise

Equilibrium_check_NozII "Reinforcement OK"

Note: No other nozzles needs to be checked for reinforcement in Chamber A

2.5 Nozzle Calculation in Chamber B

[AD 2000-Merkblatt B1]
2.5.1

Nozzle I NW 500 Calculation

DI 521 mm

Outside diameter of Nozzle I

Di_B DB 2 Se_B c1

Inside diameter of Chamber B

Se_B 10.2

Measured wall thickness

sS_NIB 11 mm

Wall thickness of Nozzle I from drawing

Ratio

sS_NIB

Nozzle / Shell Ratio to check for AD 2000 Scope

DB

Ratio_check

"Ratio OK" if Ratio 0.8

"Out of AD 2000 Scope" otherwise

Ratio_check "Ratio OK"

Width of thickness required around opening for reinforcement (b)
b B

Di_B Se_B c1 c2 Se_B c1 c2

b B 141.189 mm
Length of thickness required in nozzle for reinforcment (l.s)
ls_IB 1.25

di_I Se_B c1 c2 Se_B c1 c2

ls_IB 83.402
SI_B

mm
DI p B

Kd.shell
20
v pA
Sf

c1 c2

(3)

SI_B 1.617 mm

Ap_B

Di_B

b A Se_B c1
5

d i_I

d i_I

ls_IB
2
2

Ap_B 4.719 10 mm

A0_B b B Se_B c1 c2 Se_B c1 c2

10

32

A0_B 1.304 10
mm

A1_B ls_I sS_NI c1

2

A1_B 763.675 mm
A2 350

mm

SA_IB SI_B c1 c2

Required thickness of Nozzle I

d i_IB DI 2 sS_NIB 2 c1 c2

Inside diameter of Nozzle I

PD_B p B

Internal pressure of Chamber A

Use formulae (1) #B9 if allowable stress value of reinforcing pad is greater than
allowable stress value of shell.
PD_B Ap_B

1 Kd.shell

10 A_B
Sf
2

LB.area_Noz.I_B
PB.area_Noz.I_B

(1)

PD_B Ap

10 A
2

Kd.shell

Pressure bearing area of Nozzle I

Sf

Equilibrium_check_Noz_B

Load bearing cross sectional area of Nozzle I

"Reinforcement OK" if LB.area_Noz.I_B PB.area_Noz.I_B

"Add or Enlarge reinforcing pad" otherwise

Equilibrium_check_Noz_B "Reinforcement OK"

2.5.2

Nozzle VI NW 200 Calculation

Se.head_B 9 mm
DVI 216 mm

Outside diameter of Nozzle I

Ri_B RB c1

Radius of head for Chamber B

SVI_B

DVI p B

Kd.shell
v pB
Sf

c1 c2

(3)

20

SVI_B 1.549

mm

sS_VI 5.7 mm

Measured thickness
11

SA_VI SVI_B c1 c2

Required thickness of Nozzle VI

d i_VI DVI 2 sS_VI c1 c2

Inside diameter of Nozzle VI

b B_VI

Ri_B sS_VI c1 c2 sS_VI c1 c2

b B_VI 98.407

mm

Length of thickness required in nozzle for reinforcment (l.s)

ls_VI 1.25
ls_VI 36.75

di_VI sS_VI c1 c2 sS_VI c1 c2

mm
2

Ap_Bh

Ri_B

DVI

b B_VI 2

2 Ri_B
9

d i_VI
2

ls_VI

Ap_Bh 1.166 10

mm

A0_Bh b B_VI sS_VI c1 c2 sS_VI c1 c2

2

A0_Bh 430.949 mm

A1_Bh ls_VI sS_VI c1 c2

2

A1_Bh 154.35 mm
2

A2_Bh 0 mm

A_Bh A0 A1 A2
A_Bh 2.302 10

mm

Internal pressure of Chamber B

PD_B p B

Use formulae (1) #B9 if allowable stress value of reinforcing pad is greater than
allowable stress value of shell.
PD_B Ap_Bh

1 Kd.shell

10 A_Bh
Sf
2

LB.area_Noz.VI_B

PD_B Ap

10 A
2

Use if allowable stress value of pad

is equal or graeter than value of
head

(1)

Load bearing cross sectional area of Nozzle VII

12

PB.area_Noz.VI_B

Kd.shell
Sf

Equilibrium_check_Bhead

Pressure bearing area of Nozzle VI

"Reinforcement OK" if LB.area_Noz.VI_B PB.area_Noz.VI_B

"Add or Enlarge reinforcing pad" otherwise

Equilibrium_check_Bhead "Reinforcement OK"

Note : From the above results no other nozzles in Chamber "B" will require
reinforcement.

13