Aula 14 - Analise MSG-3 Zonal

MSG-3 ZONAL
PURPOSE
The Zonal Analysis occurs after the Systems & Powerplant, L/HIRF and
Structural analyses are concluded. The Zonal Analysis completes the other
analyses.
CONCEPT: Comprises visual inspections, designed per zones, to check
for general conditions and safety of several systems components and
structural items located in the related zones.
OBJECTIVE: Evaluate some specific items, such as duct lines, wiring,
other structures, etc which can contribute to a possible failure.
RESULT: Results in a series of general visual inspections (GVI)
requirements and, IF NECESSARY, detailed inspections requirements
(DET) or GVI stand alone.
The information contained herein is property of Embraer and shall not be copied or used without Embraers written consent
GVI
ZONAL TASK TYPE

LOOK FOR OBVIOUS DAMAGE
MADE WITHIN TOUCHING DISTANCE
GVI ST
MADE UNDER NORMALLY AVAILABLE LIGHTING CONDITIONS
GVI NOT PERFORMED AS PART OF A ZONAL INSPECTION
FOR A DEDICATED ASSEMBLY OR COMPONENT
DET
AN INTENSIVE EXAMINATION OF A SPECIFIC ITEM

LIGHTING IS NORMALLY SUPPLEMENTED
MAGNIFYING LENSES ARE USED
ELABORATED ACCESS
ZONAL ANALYSIS FLOWCHART

START
IDENTIFY AIRCRAFT ZONES and

ITEM OF ANALYSIS
LIST DETAILS OF ZONE
PERFORM STANDARD ZONAL ANALYSIS
ZONE
CONTAINS
WIRING
YES
PERFORM ENHANCED ZONAL ANALYSIS
NO
NO FURTHER ACTION

START

ITEM OF ANALYSIS
ZONE
CONTAINS
WIRING
YES
NO
NO FURTHER ACTION
AIRCRAFT ZONING
ITEM OF ANALYSIS
UNIFORM SOURCE OF
DAMAGE
EACH ZONE IS COVERED
BY JUST ONE ITEM OF
ANALYSIS

START

ITEM OF ANALYSIS
ZONE
CONTAINS
WIRING
YES
NO
NO FURTHER ACTION
ZONAL ANALYSIS INPUTS
Aircraft Zoning
Zonal Safety and

Maintainability
Assessment
Systems & Structures

Installed
Zone Activity
Access Doors and

Panels
Transferred Tasks from

Systems & Power
Plant, Structural and
L/HIRF analysis
Zonal Analysis
ZONAL ANALYSIS INPUTS

Zone identification number(s)
Zone side (external/internal), including the references
Zone title
Zone boundaries
Zone illustration
Installed Equipment and Structures
Access illustrations
L/HIRF protection features
Wire bundle installation
Possible combustible materials in zone
Operational activity, also including summary of Systems & Powerplant,
Structure and L/HIRF tasks with the respective intervals, in the zone
Remarks

START

ITEM OF ANALYSIS
ZONE
CONTAINS
WIRING
YES
NO
NO FURTHER ACTION
CONTENTS
Overview of the MSG-3 Zonal Analysis

Standard Zonal Analysis Procedures
Enhanced Zonal Analysis Procedures
MSG-3 Zonal Analysis Example
STANDARD ZONAL ANALYSIS
DENSITY: the density rating indicates the degree of clustering in

the zone.
IMPORTANCE: this is a measure of how important the various

components in the zone are to the safety and/or economical
operation of the aircraft.
EXPOSURE: this is a measurement of the degree to which the
zone is subjected to temperature extremes, vibration, atmospheric
exposure, and the possibility of accidental damage to systems or
structure.
STANDARD ZONAL ANALYSIS - DENSITY

Pylon, Inlet Cowl, Fan Cowl and Aft Core
Cowl, Thrust Reverser and Engine
Bottom rear area of Cargo Compartment, CFI

bottom, CFII bottom
VERY LOW
LOW
CF II Bottom - Main Landing Gear Wheel Well Side
HIGH
STANDARD ZONAL ANALYSIS - IMPORTANCE

FWD Fus. Front Area FWD Partition and
Floor area
LOW
RAT Compartment
Wing Main Box from YA 1380 to 10241
MODERATE
HIGH
STANDARD ZONAL ANALYSIS - EXPOSURE

Wing Stub
Fwd Fuselage near door including

Galley and Toilet areas
Nose Landing Gear, Nose Landing Gear

Doors and Nose Landing Gear Bay
VERY LOW
HIGH
HIGH
STANDARD ZONAL ANALYSIS INTERVAL SELECTION
PROPOSED INTERVAL OF ZONAL TASK: 12,000FH

STANDARD ZONAL ANALYSIS TASK CONSOLIDATION
To be a candidate for the zonal program, these are the requirements that
must be fulfilled:
System & Powerplant
Structures
L/HIRF
Type: GVI and

CAT: 6,7 or 9 and
Interval: > 6,000 FH*
Type: GVI and

CSD = AD and
It is not an ALI and
Interval:> 6,000 FC*
Type : GVI and

Interval:> 6,000 FH*
All candidate tasks for the zonal program are analyzed by the Zonal
Working Group in order to define if the zonal program can cover these
tasks or if these tasks will be kept in the related program.
TASK CONSOLIDATION - EXAMPLE

Example 1
Candidate tasks
Systems &
Powerplant WG
GVI 18,000 FH
ZWG
acceptance
YES
GVI 18,000 FH
Final Result
Structural WG
GVI 6,000 FC
ZONAL STD GVI

12,000 FH
YES
GVI 6,000 FC ~
7,980 FH
GVI 12,000 FH
GVI 6,000 FH
TASK CONSOLIDATION - EXAMPLE

Example 2
ZWG
acceptance
Final Result
Candidate tasks
Systems &
Powerplant WG
GVI 18,000 FH
Structural WG
GVI 6,000 FC
YES
NO
GVI 18,000 FH
Remain in the Structural

Program
ZONAL STD GVI

12,000 FH
GVI 12,000 FH
GVI 12,000 FH

START

ITEM OF ANALYSIS
ZONEZONE
CONTAINS
CONTAINS
WIRING
WIRING
YES
NO
NO FURTHER ACTION

START

ITEM OF ANALYSIS
ZONEZONE
CONTAINS
CONTAINS
WIRING
WIRING
YES
NO
NO FURTHER ACTION
CONTENTS
Overview of the MSG-3 Zonal Analysis

Standard Zonal Analysis Procedures
Enhanced Zonal Analysis Procedures
MSG-3 Zonal Analysis Example
EWIS DEFINITION
An EWIS is (per new 25.1701(a))

Any wire, wiring device, or combination of these, including
termination devices, installed in any area of the airplane for
the purpose of transmitting electrical energy between two or
more intended termination points....
EWIS is not (25.1701(b))

Electrical equipment or avionics qualified to acceptable
environmental conditions and testing procedures.
Portable electrical devices not part of airplane's type design.

Fiber optics.
EWIS OBJECTIVE
Revises the EZAP to include specific approach for wiring
inspection. This new requirement is based on FAA AC 25-27, which

was implemented on December, 10th 2007. The European Authority
required similar analysis.
The new rule addresses the concern about the lack of proper wiring
inspections, helping the improvement of the Instructions for Continued

Airworthiness (ICA) for wiring systems.
General Visual Inspection, Detailed Inspections or other tasks to
minimize the presence of combustible materials.
EXAMPLES
ENHANCED ZONAL ANALYSIS PROCEDURES

SELECTION OF WIRING INSPECTION LEVEL AND INTERVAL
INSPECTION LEVEL DEFINITION

Zone Size Based on comparing all the zones in the aircraft: small,
medium or large.
Zone Density Degree of cluster in the zone: low, medium or high.
Potential effects of fire in the Zone Potential for loss of multiple
functions and the resulting effect on continued safe operation of the
airplane: low, medium or high.
INSPECTION LEVEL DEFINITION
PROPOSED TASKS:
ZONAL GVI + STAND ALONE GVI AND/OR DET OF SOME WIRING

SELECTION OF WIRING INSPECTION LEVEL AND INTERVAL
INTERVAL DEFINITION
Hostility of Environment: Passive, moderate or severe.

Likelihood of Accidental Damage: Passive, moderate or severe.

INTERVAL DEFINITION
PROPOSED INTERVAL
EZAP CONSOLIDATION
Candidate tasks
ZONAL STD
GVI 12,000 FH
Final
Result
EZAP
GVI 18,000 FH
EZAP
DET 18,000 FH
SFAR 88 / 25.981
GVI STA 6,000 FH
ZONAL STD
GVI 12,000 FH
EZAP
DET 18,000 FH
SFAR 88 / 25.981
GVI STA 6,000 FH
ZONAL STD
GVI 12,000 FH
ZONAL SECTION
EZAP
DET 18,000 FH
SYS SECTION
ATA 20
SFAR 88 / 25.981
GVI STA 6,000 FH
SYS SECTION
ATA 28

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MSG-3 ZONAL

ZONAL TASK TYPE

MADE UNDER NORMALLY AVAILABLE LIGHTING CONDITIONS

GVI NOT PERFORMED AS PART OF A ZONAL INSPECTION

FOR A DEDICATED ASSEMBLY OR COMPONENT

AN INTENSIVE EXAMINATION OF A SPECIFIC ITEM

ZONAL ANALYSIS FLOWCHART

IDENTIFY AIRCRAFT ZONES and

LIST DETAILS OF ZONE

PERFORM STANDARD ZONAL ANALYSIS

PERFORM ENHANCED ZONAL ANALYSIS

ZONAL ANALYSIS FLOWCHART

IDENTIFY AIRCRAFT ZONES and

LIST DETAILS OF ZONE

PERFORM STANDARD ZONAL ANALYSIS

PERFORM ENHANCED ZONAL ANALYSIS

ZONAL ANALYSIS FLOWCHART

IDENTIFY AIRCRAFT ZONES and

LIST DETAILS OF ZONE

PERFORM STANDARD ZONAL ANALYSIS

PERFORM ENHANCED ZONAL ANALYSIS

ZONAL ANALYSIS INPUTS

Zonal Safety and

Systems & Structures

Access Doors and

Transferred Tasks from

ZONAL ANALYSIS INPUTS

ZONAL ANALYSIS FLOWCHART

IDENTIFY AIRCRAFT ZONES and

LIST DETAILS OF ZONE

PERFORM STANDARD ZONAL ANALYSIS

PERFORM ENHANCED ZONAL ANALYSIS

Overview of the MSG-3 Zonal Analysis

STANDARD ZONAL ANALYSIS

DENSITY: the density rating indicates the degree of clustering in

IMPORTANCE: this is a measure of how important the various

STANDARD ZONAL ANALYSIS - DENSITY

Bottom rear area of Cargo Compartment, CFI

CF II Bottom - Main Landing Gear Wheel Well Side

STANDARD ZONAL ANALYSIS - IMPORTANCE

Wing Main Box from YA 1380 to 10241

STANDARD ZONAL ANALYSIS - EXPOSURE

Fwd Fuselage near door including

Nose Landing Gear, Nose Landing Gear

STANDARD ZONAL ANALYSIS INTERVAL SELECTION

PROPOSED INTERVAL OF ZONAL TASK: 12,000FH

STANDARD ZONAL ANALYSIS TASK CONSOLIDATION

Type: GVI and

Type: GVI and

Type : GVI and

TASK CONSOLIDATION - EXAMPLE

ZONAL STD GVI

TASK CONSOLIDATION - EXAMPLE

Remain in the Structural

ZONAL STD GVI

ZONAL ANALYSIS FLOWCHART

IDENTIFY AIRCRAFT ZONES and

LIST DETAILS OF ZONE

PERFORM STANDARD ZONAL ANALYSIS

PERFORM ENHANCED ZONAL ANALYSIS

ZONAL ANALYSIS FLOWCHART

IDENTIFY AIRCRAFT ZONES and

LIST DETAILS OF ZONE

PERFORM STANDARD ZONAL ANALYSIS