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INSPECTION AND TEST PLAN

FOR
CONTROL VALVES
6-81-2031 Rev. 3
Page 1 of 6
cprOd
iViuur atrtaTur z1)79-1
FOR
CONTROL VALVES
20.09.13
Revised and Reissued
MJ
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22.03.12
MJ
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AKC
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09.12.02
Issued for implementation
RG
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GRR
Rev.
No.
Date
Purpose
Prepared
by
Checked
by

Page 3337 of 3574
Standards Committee Standards Bureau

Convenor
Chairman
Approved by

FOR
CONTROL VALVES
ENGINEERS
INDIA LIMITED
ei
OgZ1T
f615tes
iire71 ,ecnre ,ros.)
(A Govt of India Undertaking)
Abbreviations
AS
BASEEFA
BIS
CCE or CCOE
CEIL
CIMFR
CE
DFT
DT
DP or DPT
ERTL
FCRI
FM
FLP
HART
HV
ITP
IP
IC
IR
IEC
JEC
LPT
Alloy Steel
British Approval Service for Electrical Equipment in Flammable
Atmospheres
Bureau of Indian Standards
Chief Controller of Explosives
Certification Engineers International Limited
Central Institute of Mining & Fuel Research
Carbon Equivalent
Dry Film Thickness
Destructive Testing
Dye Penetrate Testing
Electronics Regional Test Laboratory
Fluid Control Research Institute
Factory Mutual
Flame Proof
Highway Addressable Remote Transducer
High Voltage
Inspection and Test Plan
Ingress Protection
Inspection Certification
Insulation Resistance
International Electro technical Commission
Japanese Electro technical Committee
Liquid Penetrate Testing
MRT
MPT/MT
MTC
MOC
NPSH
NDT
NEMA
PO
PESO
PQR
PR
PMI
PTB
QC
RT
SS
TC
TPI or TPIA
UT
UL
VDR
WPS
WPQ
XLPE
6-81-2031 Rev. 3
Page 2 of 6
Mechanical Run Test

Magnetic Particle Testing
Material Test Certificates
Material of Construction
Net Positive Suction Head
Non Destructive Testing
National Electrical Manufacturers Association
Purchase Order
Petroleum Explosive Safety Organization
Procedure Qualification Record
Purchase Requisition
Positive Material Identification
Physikalisch-Technische Bundesanstalt
Quality Control
Radiography Testing
Stainless Steel
Test Certificate
Third Party Inspection Agency
Ultrasonic Testing
Under writer Laboratories
Vendor Data Requirement
Welding Procedure Specification
Welders Performance Qualification
Cross Linked Poly Ethylene
Inspection Standards Committee

Convenor : Mr. S C Gupta
Members:
Mr. R.K. Singh
Mr.Neeraj Mathur
Mr. Mayank Jain
Mr. Rajeev Kumar

Mr. T Kamalakannan
Mr. Himangshu Pal

Mr. Deepak Gupta (Project)

Page 3338 of 3574
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FOR
CONTROL VALVES
ENGINEERS
INDIA LIMITED
IA Govt of India UndellakIng)
6-81-2031 Rev. 3
Page 3 of 6
1.0 SCOPE
This Inspection and Test Plan covers the minimum inspection and testing requirements for Control valve.
2.0 REFERENCE DOCUMENTS
PO/PR / Standards referred there in /Job specifications / Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS
SL
NO.
STAGE/ ACTIVITY
1.0
Procedures
1.1
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Incoming Material like
Forgings & casting for body/
bonnet, wetted parts like
plug, Seat, cage, Stem.
2.1
3.0
3.1
CHARACTERISTICS
-Welding procedure Qualification for welds,
overlays as applicable
QUANTUM
OF CHECK
-100%
Stellited & Hardened Trim

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-WPS
PQR
WPQ
SUB
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Regulators etc.
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SCOPE OF INSPECTION
RECORD
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Lab Certificates
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Page 3339 of 3574
L31
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INDIA LIMITED
(A Govt of India Undertaking)
STAGE/ ACTIVITY

FOR
CONTROL VALVES
CHARACTERISTICS
6-81-2031 Rev. 3
Page 4 of 6
SCOPE OF INSPECTION
QUANTUM
OF CHECK
RECORD
100%
100%
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SUPPLIER
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RW
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Heat Treatment (PWHT) ( If Dye Penetration test.
specified)
Post Weld Heat Treatment of welds,
Visual / Dimensional check
Hydrostatic test.
Helium leak test ( if specified).
Check for valve characteristics like stroke,
Linearity & Hysteresis, etc.
Functional tests including :
i) Seat leakage test, lift characteristics.
ii) Test on smart positioners.
iii) Control valve dynamic response and
response time verification.(If specified)
iv) Test on Accessories.
Final Inspection on
Interoperability test for Field bus positioners.
assembled Valve
Pneumatic test on actuator on representative
samples.
Type test for valves in cryogenic service.(if
specified)
Partial stroke test / valve signature
capability of smart and field bus transmitters
to accept multimeters and check for
configuration,
calibration,
diagnostics
through Hand Held terminal.

Page 3340 of 3574
ENGINEERS
INDIA LIMITED
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1.171 21,1Tre 0,1 JVCASO
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(A Govt of India Undertakngi
STAGE/ ACTIVITY
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5.1
Packing
6.0
Documentation and IC
6.1
6.2

FOR
CONTROL VALVES
CHARACTERISTICS
QUANTUM
OF CHECK
6-81-2031 Rev. 3
Page 5 of 6
SCOPE OF INSPECTION
RECORD
SUB
SUPPLIER
SUPPLIER
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Approval
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Type Test
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Certificate from testing agency like

BASEEFA, FM, PTB, CIMFR etc. for
accessories like solenoid valves, FP
converters, Limit switches etc. for use in
specified hazardous area.
BIS approval
for explosion
proof
construction
of
above
accessories
manufactured indigenously.
Statutory
approval
certificates
for
instruments from CCOE/PESO for use in
specified hazardous area.
Degree of protection certificate (IP) for
instrument housing.
Fire Safe Certification as applicable.
Prototype for
each model
Cleaning for oxygen and chlorine services.

Suitable protection to prevent entry of
foreign material.
Lubrication for valves, which require
external lubrication.
100%
Test Records
Review of Internal Test Reports, MTC

Issuance of Inspection Certificate
100%
/ Supplier Test
Records / IC
100%
Final data folder

/Completeness
certificate

etc as per VDR / PR

Page 3341 of 3574
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ENGINEERS
INDIA LIMITED
IA Govt of Incha Unclettakng)

FOR
CONTROL VALVES
6-81-2031 Rev. 3
Page 6 of 6
Legends: H- Hold (Do not proceed without approval, R- Review, RW-Random witness (As specified or 10 % - Samples must include min 1 No of
each type), W- Witness (Give due notice, work may proceed after scheduled date).
NOTES :1. This document describes the generic test requirements. Any additional test or inspection scope if specified in contract documents shall also be applicable. (Unless
otherwise agreed upon).
2. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

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Copyright EIL All rightsreserved

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Page 3307 of 3574

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Page 3309 of 3574

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Page 3310 of 3574

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Page 3311 of 3574

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PO/PR / Standardsreferredtherein /Job specifications / Approved documents.

Page 3315 of 3574

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Material Identification,Chemical and Mechanical

INSPECTION AND TEST REQUIREMENTS

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Page 3316 of 3574

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