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(v4.

03)

ArcelorMittal Composite Bridge Predesign


Preliminary design software for composite bridges

PRELIMINARY DESIGN NOTE

Company : Universitatea Tehnica Cluj-Napoca


User name : Pop Paul
Project name : Structuri compuse otel-beton
Project reference :
Comment :
Date : 01.02.2015

Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

All the preliminary design notes done by our company and/or by any other subsidiaries of the ARCELORMITTAL group of
our choice are based on the information received from the Customer. These preliminary design notes are given for guidance
only. As such, they do not commit our company and/or any other subsidiary of the ARCELORMITTAL group to the
achievement of a result expected by the Customer and/or any third person. These preliminary design notes cannot replace
all the preliminary design notes which shall be done by an external engineering office chosen by the Customer. Our
company and/or any other subsidiary of the ARCELORMITTAL group cannot be held liable for any loss or damage, directly or
indirectly sustained as a result of the use of the preliminary design notes done by our company and\or by any other
subsidiaries of the ARCELORMITTAL group, whatever the origin of the damage.

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Date : 01.02.2015

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

DATA
ROAD BRIDGE - Conventional beam and slab superstructure
Eurocodes EN
Span length 1 = 24.000 m

3 spans

Span length 2 = 29.000 m


Span length 3 = 24.000 m
Slab dimensions
Width = 10.000 m

Thickness = 30.0 cm

Haunch = 15.0 cm
5 beam lines (Distance to left-hand edge of deck slab)
Line 1 : 1.500 m
Centre distance = 1.750 m
Line 2 : 3.250 m
Centre distance = 1.750 m
Line 3 : 5.000 m
Centre distance = 1.750 m
Line 4 : 6.750 m
Centre distance = 1.750 m
Line 5 : 8.500 m
Shear studs : 19x175
Reinforcement ratio = 3.0 %
Top layer : 70 %

Distance to top of slab = 4.0 cm

Bottom layer : 30 %

Distance between bottom of slab = 4.0 cm

Propping :

No propping of main beams during deck slab concreting.

Overhang :

Overhang formwork suspended from the two outermost beams only.


An equivalent superimposed dead load is taken into account in the calculation of the slab weight

Reinforcing steel

fy = 500.00 N/mm

Structural steel S355 (WITH reduction of yield strength with thickness)


3

Density = 7850 kg/m


Concrete Class C35/45

Density = 2650 kg/m

-6

Shrinkage strain = 200.10


Temperature difference between slab and beams = 10 C
Material properties used in calculations
Yield strength of the steel of girders
Yield strength of the reinforcing steel

fy = 345.0 MPa
fy = 500.0 MPa

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Date : 01.02.2015

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Modulus of elasticity
Limit compressive strenght of concrete

Ecm = 34077 MPa


fck = 35 MPa

Steel sections
span 1

Left-hand edge beam

HE 1000 M

Intermediate beams

HE 1000 M

Right-hand edge beam

HE 1000 M

Left-hand edge beam

HE 1000 M

span 2

Intermediate beams

HE 1000 M

Right-hand edge beam

HE 1000 M

Left-hand edge beam

HE 1000 M

Intermediate beams

HE 1000 M

Right-hand edge beam

HE 1000 M

span 3

Cracked regions
Support lines

LH side (m)

RH side (m)

C0

P1

3.600 (15 %)

4.350 (15 %)

P2

4.350 (15 %)

3.600 (15 %)

C3

Footways and restraint systems


LH footway width: 1.500 m
RH footway, width: 1.500 m
LH restraint system, distance to LH edge of deck slab 1.500 m
RH restraint system, distance to RH edge of deck slab 1.500 m
Bridge class : 1
Superimposed dead loads of deck surfacing or ballast, footways or maintenance walkways etc - SDL1
3

Footways

Thickness = 20.0 cm
LH footway width = 1.50 m
RH footway width = 1.50 m

Density = 2000.0 kg/m

Waterproofing

Thickness = 3.0 cm

Density = 2400.0 kg/m

Surfacing

Thickness = 8.0 cm

Density = 2400.0 kg/m

Parapets

left-hand side
right-hand side

x = 0.10 m
x = 0.10 m

q = 1.00 kN/m
q = 1.00 kN/m

Restraint system

left-hand side
right-hand side

x = 1.50 m
x = 1.50 m

q = 1.00 kN/m
q = 1.00 kN/m

3
3

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :
2

Distributed load = 5.00 kN/m

Live loads on footways


Left-hand footway

Width of loaded area = 1.50 m

Distance to slab edge = 0.00 m

Right-hand footway

Width of loaded area = 1.50 m

Distance to slab edge = 0.00 m

Definition of truck load models


Abnormal load :

None

Fatigue load model :

Load model on both edge lanes


Mean gross weight of truck : 600. kN
Number of trucks : 2.00 millions per year and slow lane
Service life (years) : 100

Support height ajustments and settlements


Height adjustments

Settlements

Support line No. 0

0 mm

0 mm

Support line No. 1

0 mm

0 mm

Support line No. 2

0 mm

0 mm

Support line No. 3

0 mm

0 mm

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Assumptions for calculation and checks


Calculation coefficients
Diaphragms

Coefficient for inertia = 0.10


Coefficient for mass = 0.10

Slab elements

Coefficient for inertia - longitudinal = 1.00


Coefficient for inertia - transverse = 1.00

Serviceability Limit States


Deflection due to live loads limited to 1/ 500 of span length
Partial safety factor for the structural steel
Partial safety factor for shear resistance of studs

M,ser = 1.00
v = 1.25

Ultimate Limit States


Partial safety factors :
for sections resistance
for buckling resistance
for slab concrete strength
for shear resistance of studs

M0 = 1.00
M1 = 1.10
c = 1.50
M = 1.15

Fatigue Limit States


Ff = 1.00

Partial safety factors for fatigue loading


Top flange :
Partial safety factor for fatigue strength
Detail category

Mf = 1.15
80 MPa

Bottom flange :
Partial safety factor for fatigue strength
Detail category

Mf = 1.15
160 MPa

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Date : 01.02.2015

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Weighting factors for SDL1 :

Increase

Reduction

Waterproofing

1.20

0.80

Surfacing

1.40

0.80

Footways

1.00

1.00

Adjustment factors applied to load model 1 (UDL + TS) :


Q1

Qi (i>1)

q1

qi(i>1)

qr

Class 1

1.0

1.0

1.0

1.0

1.0

Class 2

1.0

1.0

1.0

1.0

1.0

Class 3

1.0

1.0

1.0

1.0

1.0

The class of the bridge is : Class 1


Partial factors for loads - Combination factors :
Partial factors for loads (ULS) :
G = 1.35
Q = 1.35
Q = 1.50
P = 1.00
G,set = 1.20
S = 1.00

Permanent loads
Traffic loads
Other variable loads
Height adjustments
Settlements
Shrinkage
Combination factors :
0

'1

gr1a TS

0.75

0.75

0.00

0.80

gr1a UDL

0.40

0.40

0.00

0.80

gr5

0.00

0.00

0.00

1.00

TK

0.60

0.60

0.50

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

LIST OF LOAD CASES


No.

Symbol

Name of load case

PP

Self-weight

SS

SDL1

15.54

SS+

Increased SDL1

15.54

SS-

Reduced SDL1

15.54

EQ

SDL2

15.54

TH+

Simpl. temp. load +DTC

15.72

TH-

Simpl. temp. load -DTC

15.72

RE

Concrete shrinkage

15.72

Modular ratio
-

Eigenmode

6.16

10

UDL

Load model 1 UDL

6.16

11

TS

Load model 1 TS

6.16

12

TR

Load on footways

6.16

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

LIST OF ULS COMBINATIONS


ULS combinations
1

10

11

12

PP

SS+

SS-

EQ

TH+

TH-

RE

UDL

TS

TR

1.35

1.35

1.35

1.35

0.81

1.35

1.35

1.35

0.81

0.54

1.01

0.32

0.54

1.01

0.32

0.54

1.01

0.32

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.35

1.50

1.35
1.35

1.35

1.35

1.35

1.35
1.35

1.50
1.50

0.54

1.01

0.32

1.35

1.00

1.35

1.35

0.81

1.35

1.00

1.35

1.35

0.81

1.00

0.54

1.01

0.32

1.00

0.54

1.01

0.32

1.00

0.54

1.01

0.32

1.00

0.54

1.01

0.32

1.35

1.35

1.35

10

1.35

1.35

1.35

11

1.35

1.35

1.35

12

1.35

1.35

1.35

1.50

1.50
1.50
1.50
1.50

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

LIST OF SLS COMBINATIONS


Characteristics SLS combinations
1

10

11

12

PP

SS+

SS-

EQ

TH+

TH-

RE

UDL

TS

TR

1.00

1.00

0.60

1.00

1.00

0.60

1.00

0.60

1.00

1.00

0.60

0.60

1.00

1.00

0.60

0.60

1.00

1.00

0.60

0.40

0.75

0.24

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

10

1.00

11

1.00

12

1.00

13

1.00

14

1.00

15

1.00

16

1.00

1.00
1.00

1.00
1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00

1.00
1.00

1.00

1.00

1.00

0.40

0.75

0.24

1.00

1.00

0.40

0.75

0.24

1.00

1.00

0.40

0.75

0.24

1.00

0.60

1.00

1.00

1.00

0.60

1.00

0.60

1.00

1.00

1.00

0.60

0.60

1.00

1.00

1.00

0.60

0.60

1.00
1.00

1.00
1.00
1.00
1.00

1.00

1.00

1.00

1.00

0.60

1.00

1.00

1.00

0.40

0.75

0.24

1.00

1.00

1.00

0.40

0.75

0.24

1.00

1.00

1.00

0.40

0.75

0.24

1.00

1.00

1.00

0.40

0.75

0.24

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Frequent SLS combinations


1

10

11

12

PP

SS+

SS-

EQ

TH+

TH-

RE

UDL

TS

TR

17

1.00

1.00

1.00

0.50

0.40

0.75

0.24

18

1.00

1.00

0.50

19

1.00

20

1.00

21

1.00

22

1.00

23

1.00

24

1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.40

0.75

0.24

1.00

0.50

0.40

0.75

0.24

1.00

0.50

0.40

0.75

0.24

1.00

0.50

1.00

0.40

0.75

0.24

1.00

0.50

1.00

0.40

0.75

0.24

1.00

0.50

1.00

0.40

0.75

0.24

1.00

0.50

1.00

0.40

0.75

0.24

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Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Quasi-permanent SLS combinations


1

10

11

12

PP

SS+

SS-

EQ

TH+

TH-

RE

UDL

TS

TR

25

1.00

1.00

1.00

0.50

26

1.00

1.00

27

1.00

1.00

1.00

28

1.00

1.00

1.00

29

1.00

1.00

1.00

30

1.00

1.00

1.00

31

1.00

1.00

1.00

32

1.00

1.00

1.00

1.00

0.50
0.50
0.50
0.50

1.00
0.50

0.50

1.00
1.00

0.50

1.00

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Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Infrequent SLS combinations


1

10

11

12

PP

SS+

SS-

EQ

TH+

TH-

RE

UDL

TS

TR

33

1.00

1.00

1.00

0.60

0.80

0.80

0.48

34

1.00

1.00

0.60

35

1.00

36

1.00

37

1.00

38

1.00

39

1.00

40

1.00

1.00
1.00
1.00
1.00
1.00
1.00
1.00

0.80

0.80

0.48

1.00

0.60

0.80

0.80

0.48

1.00

0.60

0.80

0.80

0.48

1.00

0.60

1.00

0.80

0.80

0.48

1.00

0.60

1.00

0.80

0.80

0.48

1.00

0.60

1.00

0.80

0.80

0.48

1.00

0.60

1.00

0.80

0.80

0.48

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

ESTIMATED QUANTITIES
Structural steel sections :
Steel grade : S355
Lengths (m)
Position

Span

Number

Profile

Nominal

On/Under

Sum

Weight (t)

Pre-camber (cm)

HE 1000 M

24.00

0.20

24.20

42.195

4.3

HE 1000 M

29.00

0.00

29.00

50.562

3.9

HE 1000 M

24.00

0.20

24.20

42.195

4.3

134.951

Shear connectors :
Position

Span

Number

Weight (t)

997

0.428

1233

0.529

1000

0.429
1.386

Slab concrete :
2

Surface of slab : 770.00 m

Volume (m3)

Position

Span

77.4

93.6

77.4
248.4

NB :
- The indicated beam lengths and pre-cambers correspond to span lengths.
Supply specifications may differ, depending on the position of any splices.
Constraints associated with fabrication, finishing, transport, and handling are to be checked on a case-by-case basis.
- The quantities indicated for beams do not include stiffeners, bearing plates, diaphragms, end plates, etc.
These items are to be added in accordance with the features of the structure.
- The number of shear connectors given includes a flat 30% increase over the theoretical quantity
to take account of fabrication practice.

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

Mass on slab :

Waterproofing (t)

Surfacing (t)

Footways (t)

Subtotal (t)

Span 1

12.096

32.256

28.800

73.152

Span 2

14.616

38.976

34.800

88.392

Span 3

12.096

32.256

28.800

73.152

TOTAL

38.808

103.488

92.400

234.696

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Universitatea Tehnica Cluj-Napoca


Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

NUMBER OF CONNECTORS
19x175 : d = 19.0 mm - h = 175.0 mm
Row 1

Row 2

Row 3

Row 4

Row 5

254

165

159

165

254

997

0.428

315

204

195

204

315

1233

0.529

254

164

164

164

254

1000

0.429

3230

1.386

span

NB :

Total

Weight (t)

- The number of shear connectors given includes a flat 30% increase over the theoretical quantity
to take account of fabrication practice.

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Project name : Structuri compuse otel-beton
ArcelorMittal Composite Bridge Predesign
(v4.03)

Project reference :
Comment :

SUMMARY OF RESULTS
Summary for bridge
Criterion : LTBuckling (Ultimate Limit State)
Max. ratio = 0.91

< 1.00

SATISFACTORY

Combination No.7
Beam line No.5 - Cross-section No.27 : Position = 24.00 m (intermediate support)
_________________________________
Summary for span No. 1
Criterion : LTBuckling (Ultimate Limit State)
Max. ratio = 0.83

< 1.00

SATISFACTORY

Combination No.7
Beam line No.1 - Cross-section No.27 : Position = 24.00 m (intermediate support)
Summary for span No. 2
Criterion : LTBuckling (Ultimate Limit State)
Max. ratio = 0.91

< 1.00

SATISFACTORY

Combination No.7
Beam line No.5 - Cross-section No.27 : Position = 24.00 m (intermediate support)
Summary for span No. 3
Criterion : LTBuckling (Ultimate Limit State)
Max. ratio = 0.83

< 1.00

SATISFACTORY

Combination No.7
Beam line No.1 - Cross-section No.59 : Position = 53.00 m (intermediate support)

Checking minimum reinforcement criterion


Reference : EN 1994-2:2005 7.4.2
Slab reinforcement ratio : 3.00 %
The criterion is satisfied for all design cross-sections, for 20 mm diameter bars.

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