Ks Modular System Outdoor

KS...
z series substations
Transformer substations in concrete
enclosures operated from the outside
1000 kVA
800 kVA
630 kVA
ABB
Table of contents
1.
2.
3.
Subject of the paper ...................................................................................................................... 4

Application of the substation........................................................................................................ 4
Technical specifications ............................................................................................................... 4
3.1. Substation building .................................................................................................................. 5
3.1.1. KS 19-28 z substation building specifications: ............................................................... 6
3.1.4. Building supplementary data: ........................................................................................... 7
3.2. Equipment arrangement........................................................................................................... 8
3.3. Substation technical specifications .......................................................................................... 8
3.3.1. Standards: ......................................................................................................................... 9
3.4. Medium-voltage switchgears .................................................................................................. 9
3.5. Low-voltage switchboard ........................................................................................................ 9
3.6. Transformers.......................................................................................................................... 10
3.7. Medium-voltage and low-voltage cable connections ............................................................ 10
3.8. Substation earthing ................................................................................................................ 10
4. Substation assembly and foundation .......................................................................................... 11
4.1. Substation foundation trench and installation of the substation ............................................ 11
5. Environmental protection ........................................................................................................... 11
6. Warranty ..................................................................................................................................... 12
7. Documentation acceptance ......................................................................................................... 12
8. Ordering a substation.................................................................................................................. 12
9. Substation transportation and hand-over .................................................................................... 12
10. Single-transformer substations
(fig. 08.1 and 08.2) ............................ 27-28
11. Substation with medium-voltage side measurement (fig. 09.1 and 09.2) .............................29-30
12. Two-transformer substations
(fig. 10.1 and 10.2) ...............................31-32
List of figures
Fig. 01.
Fig. 02.
Fig. 03.
Fig. 04.
Fig. 05.
Fig. 06.
Exterior styles
Equipment placement
Equipment placement
Transformer installation
Cable bushings
KS...z joinery
1. Subject of the paper

The subject of the paper is transformer substations operated from the outside, housed in reinforced concrete
enclosures:
KS 19-28 z substation
KS 25-36 z substation (special version)
two-transformer substations
....................... with
....................... with
....................... with
.......................... with
transformer of up to 630 kVA

The substation is made as a complete, self-contained power device. It comprises a transformer, mediumvoltage switchgear and low-voltage switchboard, a measurement circuit on the medium-voltage or low-voltage
sides, cables and associated equipment; its a ready-to-use product to be placed directly in the desired location.
KS
substation designation
number of substation buildings

type of KS in the set-up
KS
Compact transformer substation
substation building dimensions (dm)

z operated from the outside
2. Application of the substation

The KS...z type transformer substations are designed for providing electrical power supply to public and
industrial customers from medium-voltage networks of up 20 kV, and low-voltage networks of 400/230 V in
TN-C systems.
3. Technical specifications
The substation, depending on the building type, is designed for the following equipment:
Building KS 19-28 z ( page 13)
medium-voltage switchgear: .....................
low-voltage RNTw type switchboard.......
transformer ..............................................
with SF6 insulation - SafeRing or SafePlus

up to 4 bays
1250 A
up to 630 kVA
Building KS 22-30 z ( page 14)

low-voltage RNTw type switchboard......
transformer................................................

up to 5 bays
1250 A
up to 630 kVA
Building KS 25-36 z ( page 15, 16)


up to 5 bays
low-voltage RNTw type switchboard........ 1250 A (1600 A)
transformer.................................................. up to 1000 kVA
3.1. Substation building

The KS...z substation buildings are made of concrete using permanent moulds (walls and base are made of B35 type
concrete, roof is made of B45 type concrete walls are 10 cm thick).
Die-cast concrete building

(deformations and cracking of the building in the construction, transportation and operation processes
are eliminated)
Substation concrete components:

building, base and roof
The supporting constructions as well as fixing and transporting fittings are metallically joined with building
reinforcement.
All metal components of the building are hot-zinc-coated.
Substation doors and ventilation grates are made of aluminium sheets and sections (or tinned steel), and painted
with polyester powder paints ( fig. 06). Ventilation doors are standard equipped with insect screens. The
door frame of the transformer room is equipped with protection railing hooks (for the upper voltage connector
transformer type), and with hooks for safety nets (for the transformers with traditional ceramic insulators).
The building roof is made of B45 type concrete ( page 18), and is fitted with threaded transportation sockets
(with PVC plugs the plugs and lifting slings for roof removal are delivered with the substation as standard).
Equipment can be installed inside the substation after removal of the roof.
The transport fittings are approved for permissible loads.
The building contain medium-voltage, low-voltage, and transformer compartments.
The medium-voltage switchgear and low-voltage switchboards are accessed after opening service doors,
separate for the medium- and low-voltage sections. The transformer is accessed after opening the transformer
room ventilation door.
The medium-voltage and low-voltage cables are passed into the building base through type P50 (P70) ( fig.
05) cable bushings or HD cable bushings.
The KS 19-28 z contains 9 type P50 (p70) cable bushings as standard for the dry medium-voltage cables,
and the low-voltage cables are run directly from the ground.
In the KS 22-30 z buildings and KS 25-36 z buildings, the medium-voltage cables, and the low-voltage cables
are run through the P70 cable bushings.
The substation building internal walls and roof are painted with white waterproof acrylic paints; the walls, base
floor and substation building floor are multi-layer painted with sealing paints. The external walls structural
plaster finish and the roof are painted with sealing paints according to the RAL colour palette.
The base trim and the roof are painted from the outside with sealing paints in the substation door colour.
The standard substation external finish is shown in fig. 01.
The buildings can be set-up in groups
(if e.g. two-transformer substations are required page 17)
3.1.1. KS 19-28 z substation building specifications ( page 13):

width:
substation building .......................................................................... 1900 mm
substation roof ................................................................................ 2050 mm
length:
substation building..........................................................................
substation roof................................................................................
height above the ground.............................................................................
base foundation depth.................................................................................
total building height...................................................................................
substation building weight (without equipment)............................................
equipped substation weight (without transformer) .......................................
substation weight with the transformer (up to 630 kVA) .............................
building area...............................................................................................
2800 mm
2950 mm
1740 mm
650 mm
2390 mm
6500 kg
7500 kg
9500 kg
5.35 m2
3.1.2. KS 22-30 z substation building specifications ( page 14):

external width
at base
at roof
external length
at base
at roof
............................................................................... 3000 mm
.............................................................................. 3150 mm
................................................................................ 2200 mm
............................................................................... 2350 mm
height above the ground............................................................................ 1800 mm

base foundation depth...................................................................................... 700 mm
total height................................................................................................. 3320 mm
substation building weight......................................................................... 8000 kg
equipped substation weight (without transformer)............................................. 9500 kg
substation weight with the transformer (up to 1000 kVA) ............................ 12300 kg
building area................................................................................................
6.6 m2
3.1.3. KS 25-36 z substation building specifications ( pages 15,16):
width:
substation building........................................................................
substation roof..............................................................................
3600 mm
3750 mm
length:
substation building........................................................................
substation roof..............................................................................
height above the ground...........................................................................
base foundation depth (including surface) ..................................................
total building height.................................................................................
substation building weight.......................................................................
equipped substation weight (without transformer)............................................
substation weight with the transformer (up to 1000 kVA) ..........................
building area.............................................................................................
2500 mm
2650 mm
1800 mm
700 mm
3320 mm
10500 kg
12000 kg
14800 kg
9 m2
3.1.4 Building supplementary data:

protection degree
..............................................................................
enclosure impact strength........................................................................
roof load strength
............................................................................
enclosure class
..............................................................................
fire resistance...........................................................................................
fire resistance of walls and ceilings........................................................
substation fire load (depending on the amount of oil in the transformer housing
and size of the substation building) e.g.:
19-28 z substation with 630 kVA transformer..........................................
the minimum distance from other objects (depending on the type
IP 43
20 J
2500 N/m2
10
B
120 min
3660 MJ/ m2
2890 MJ/ m2
2165 MJ/ m2
10 to 15 m *)
of the neighbouring buildings)

* distances can be reduced:
by 50% if the neighbouring building wall has a 60 min fire resistance, and there is only one door of at least 30 min fire
resistance;
by further 25% if the neighbouring building is equipped with fixed, automatic fire extinguishing system.
The transformer substation can be located adjacent to a building, with a solid wall (no openings) towards the
building, if the distance to the window and door openings is more than 1.1 m, and the horizontal and vertical
distances from rooms with permanent presence of people is higher than 2.8 m.
3.2. Equipment arrangement

The devices installed inside the building are operated from the outside. The medium-voltage switchgears and
low-voltage switchboards are located in the medium-voltage and low-voltage compartments on two opposite
sides of the building, divided by the transformer room. The switchgears and switchboards are accessed after
opening service doors, and the transformer room is accessed through the ventilation door ( figs 02 and 03).
The concrete moulding production process allows for individual location of doors,
division walls (or their removal), and special equipment holes.
3.3. Substation technical specifications

The KS...z series transformer substations are type-tested at the Electrical Power Institute in Warsaw.
transformer substation type:
KS 19-28 z
KS 22-30 z
KS 25-36 z
(up to 630 kVA)

(up to 630 kVA)
(up to 630 kVA)
KS 25-36 z
(1000 kVA)
certificate no.550
certificate no.569
certificate no.569
attestation no. 021/2002
certificate no.596
Scope of substation testing:
general requirements regarding construction and functionality,

mechanical strength of the building against impacts and loads,
protection degree, heat increase inside the station building,
electric strength of insulation,
fault current load, main circuit and earthing connections
inspection and evaluation of internal arc fault effects.
General substation data:

substation rated power
....................................................... 630 kVA (1000 kVA)
rated frequency
....................................................... 50 Hz
number of phases
...................................................................... 3
Medium-voltage side data:
rated voltage
..................................................................
17.5kV or 24 kV
insulation rated level

....................................................... 125 kV / 50 kV
busbar rated continuous current
................................ 630 A (400 A)
line bay
.......................................................... 630 A (400 A)
transformer bay
.......................................................... 200 A
peak withstanded rated current:
busbar
................................................................... 31.5 kA
line bay and earthing switch ........................................... 31.5 kA
short-term withstanded rated current:
busbar
................................................................... 12.5 kA
line bay and earthing switch ........................................... 12.5 kA
rated fault duration ..................................................................... 1 sec.
Low-voltage side data:
rated voltage ...............................................................................
insulation rated level ...................................................................
busbar rated continuous current
............................................
main switch disconnector (circuit breaker) ..................................
feeder bay
................................................................................
peak withstanded rated current
............................................
short-term withstanded rated current
................................
rated fault duration ...................................................................
400 V
660 V
990 A (1440 A)
1250 A (1600 A)
400 A (630 A)
40 kA
16 kA
0.5 sec
Transformer data:
transformer type
..................................................................
transformer power ...................................................................

upper-voltage connection ..........................................................
sealed, oil cooled

(or dry, resin type)
up to 630 kVA (1000 kVA)
connector-type
(or insulators with terminal lug)
3.3.1. Standards:
EN 61330 : Prefabricated transformer high-voltage/low-voltage stations
EN 60298 : 2000 AC switchgears in metal enclosures for voltages above 1 kV.
IEC 439-1+AC : 1994 Low-voltage switchgear and controlgear. Requirements for fully and partially
tested sets.
IEC 1641 : 1996 Technical Report. Enclosed low-voltage switchgear and controlgear assemblies. Guide
for testing under conditions of arcing due to internal fault.
IEC 529 (1989) Protection provided by enclosures (IP code).
3.4.
Medium-voltage switchgears ( page 19, and the SafeRing and SafePlus catalogue)
3.5.
Low-voltage switchboard
( pages 20-22)
3.6.
Transformers
( page 23, and the: Distribution transformers catalogue)
The transformer inside the substation building is standing on shock absorbing cushions, and fixed to the hooks
provided in the buildings transformer room. ( fig. 04).
The transformer is connected with the medium-voltage switchgear using three single-phase cables 1 x 50 (70)
mm2, in cross-linked polyethylene insulation for up to 20 kV voltage (one per phase). The cables from the
medium-voltage switchgear side are terminated with elbow jack heads e.g. type EASW 20/250 (type and kind of
head on the medium-voltage switchgear side is defined in the switchgear assembly and operation documentation).
3.7. Medium-voltage and low-voltage cable connections ( page 24)

The cables for transformers with connectors are terminated on the upper-voltage side with alternatively: elbow
jack heads e.g. type EASW 20/250 or straight jack heads e.g. EASG 20/250.
For the transformers with insulators, the cables on upper-voltage side are terminated with indoor heads e.g.
type TI 24.
The low-voltage cables of the RNTw switchboard are terminated with traditional KU 240 type cable terminals,
and connected on the transformer side using e.g. PFISTERER type terminals or KU 240 type cable terminals.
The transformer lower-voltage side terminals can be insulated with insulating covers.
3.8. Substation earthing ( page 25)

The electric shock protection of the transformer substation is made with safety earthing. The low-voltage
service earthings as well as the medium-voltage and low-voltage safety earthings are all connected to common
earth.
Safety earthing:
The substation equipment and structures are connected to the earthing busbar with the 1 x 50 mm2 cable in
(yellow and green insulation). The earthing busbar is connected through the measurement contact (1 page 25)
with external substation earthing (flat section 200mm2). The building reinforcement is used as a common, metallic
connection of all the substation structure components.
RNTw switchboard service earthing:
The PEN terminal of the RNTw switchgear is connected through the measurement contact (3) with the
substation external earthing.
Transformer service earthing:
The transformer neutral point is connected through the measurement contact (2) with the substation external
earthing. The measurement contact (2) is connected to the transformer neutral point using the LgY 1 x 50 mm2
cable blue insulation (1 x 120 mm2 or zinc-coated flat-section 25 x 4 mm2 acc. to the directives of Power Distribution
Administration).
To facilitate substation earthing installation, flat-section FeZn 50 x 4 segments are provided to connect the earthing points no. 1, 2,
and 3 with the circumferential earthing.
10
4. Substation assembly and foundation ( page 26)

The substation has been designed to be transportable to the construction site using traditional transportation
means (weights of buildings are given in the substation building specifications page 6). A special lifting sling or a
traverse is delivered with the substation for the setting up purposes (we can guarantee assistance in proper substation
installation).
The substation installation site must guarantee a driveway and a manoeuvre field for
a crane and truck carrying the substation.
health and safety regulations must be observed at all times
the substations must be set up by cranes with lifting capacity of more than 50%
higher than the substation weight
use only the lifting slings and traverses designed for the KS... substations
4.1. Substation foundation trench and installation of the substation

The substation should be placed in a foundation trench filled with water draining sub-crust breakstone or
gravel of 0 16 25 mm granularity. In case of embankment grounds (unstable) a 15 cm thick concrete
foundation slab should be made (B15 concrete with 12 mm wire reinforcement in 15 x 15 cm mesh), dimensions as
given on page 26.
Because of cable runs, the oversizing of the concrete foundation slab should be avoided (an oversized concrete slab
can limit cable runs to the bushings).
The depth of the substation foundation trench can be obtained as the total depth of the trench plus surface
thickness, as given in the infrastructure design.
KS 19-28 z ................................... total of 650 mm
KS 22-30 z ................................... total of 700 mm
KS 25-36 z ................................... total of 700 mm
After setting up the substation, the transportation holes should be secured with PVC plugs (supplied with the
substation).
5. Environmental protection
The KS...z substations do not create any ecological threat. Buildings, doors, and all associated structures are
made of environmentally friendly materials. The building base contains a leak-proof oil pit that prevents the
transformer oil permeation into soil, and ground waters through the building base.
We guarantee assistance in scrapping of accidentally damaged equipment.
(e.g.. switchgears with SF6 gas).
11
6. Warranty
The manufacturer gives a limited warranty for transformer substations, equipped as ordered, for a period of
minimum 24 months excluding other vendors equipment, which is covered by a 12-month warranty.
The manufacturer accepts no liability for damages and faults resulting from incorrect operation and usage, lack
of maintenance or improperly performed engineering works.
We guarantee assistance in choosing and commissioning of the substation, training of personnel, delivery of
spares and consumables.
7. Documentation acceptance
The KS... series transformer substations are accompanied by type
documentation
During the preparation of the transformer substation documentation, apart from the legal and formal steps
related to substation architecture and location, the following should be done:
substation electrical diagram co-ordination and design, based on technical conditions issued by the relevant
Power Distribution Company
co-ordination with the Power Distribution Administration the way and type of electric power measurements,
and design of the measuring circuit (if applicable)
design of the external distribution networks
design of the substation earthing, using natural earthings, based on soil resistivity measurements
planning of the substation assembly procedure, with regard to transportation conditions
8.
Ordering a substation
When ordering a substation, the following should be defined:
type of substation (building)
operating voltage of the medium-voltage side
type and number of bays in the medium-voltage switchgear
configuration of the RNTw low-voltage switchboard
additional equipment of the RNTw low-voltage switchboard
transformer type, rated power, and voltages of the lower and upper-voltage sides
types of cables supplying power in the medium-voltage line bays
transformer cable connections (connectors and insulators)
substation exterior colour and contents of the warning labels ( page 18)
9. Substation transportation and hand-over

We deliver the substation with our own transportation means, and provide lifting slings and traverses to unload
and set-up the substation. Location preparation and the crane to unload the substation are provided by the
client.
We guarantee assistance in setting-up of the station
12
KS 19-28 z substation building

General specifications
KS 19-28 z
building width
building length
building height above ground
depth of building foundation
Protection degree
building weight less equipment
630 kVA
1900 mm
2800 mm
1700 mm
650 mm
IP 43
~6500 kg
supplementary building dimensions
fig.s 02 and 03
Materials
building
roof
joinery
reinforced concrete (B35)

aluminium (or aluzinc)
the building walls are finished with structural plasters in the ordered
colour (standard sand RAL 1015)
operated from the outside
the building roof is covered with sealing paints (standard brown

RAL 8016 or ash RAL 7032)
joinery is painted with powder paints in the roof colour
equipment installation after roof removal
1900
ventilation door
exhaust grate
6
7
sealed cable bushings

temporary cable inlet
medium-voltage compartment
low-voltage compartment
2
8
2800
service door
1700
building roof
10
5
650
substation building
2350
6
1
10 transformer room
building wall thickness is 100 mm
13

KS 22-30 z
630 kVA
building width
building length
protection degree
3000 mm
2200 mm
1800 mm
700mm
IP 43
8000 kg
Materials
building
roof
joinery

operated from the inside

2200
ventilation door
exhaust grate
sealed cable bushings
transformer room
1350
service door
3000
1800
building roof
5
700
substation building
2550
6
1
800
8
375
14

KS 25-36 z
1000 kVA
3600 mm
2500 mm
1800 mm
700 mm
IP 43
10500 kg
building width
building length
protection degree
Materials
building
roof
joinery


2500
substation building
cable bushings
transformer room
2000
exhaust grate
3600
ventilation door
9
1800
service door
5
700
building roof
2550
7
2
6
1
800
375
15
KS 25-36 z
lants
ower p
p
l
il
m
d
for win
1250 kVA
building width
building length
protection degree
3600 mm
2500 mm
1800 mm
700 mm
IP 43
11000 kg
Materials
building
joinery
reinforced concrete

2500
4
2000
3600
2550
1800
substation building
building roof
service door
ventilation door
exhaust grate
700
5
6
1
800
cable bushings
medium-voltage and low-voltage compartment
transformer room
16
Set of two KS substation buildings

operated from the outside
2 KS 22-30 z
2 KS 25-36 z
500
breakstone
2 KS 19-28 z
The set of two buildings allow to create a two-transformer substations.

Construction of such substation with typical buildings significantly facilitates
the substation set-up and allows free choice of architecture.
Division of substation weights e.g. two-transformer substations, allows use
of traditional transportation means (especially in difficult locations).
17
Building roofs KS...z
building roofs :
KS 19-28 z
KS 22-30 z
KS 25-36 z
and
2 x KS 19-28 z
2 x KS 22-30 z
2 x KS 25-36 z
2
Flat, double slope, reinforced
concrete, 5% pitch
Flat, single slope, reinforced

concrete, 2.5% pitch
Outside operated substation roofs:
1
2
single or double slope reinforced concrete slab, covered with

sealing paints on outside in the joinery colour
the roof is fitted with threaded transportation sockets
(plugged with PVC plugs the plugs and lifting slings for roof removal
are supplied with the substation)
made for the substations standing adjacent

to buildings or for 2 KS... z substations.
standard KS... z substation roof
Drainpipes and decorative roofs are provided for the KS... z type substations
External designations of the KS... z substations
company logo
substation type
substation number
warning label with inscriptions:

1. DO NOT TOUCH
2. ELECTRICAL DEVICE
3. DANGER
ground level
MV/LV TRANSFORMER
MV/LV TRANSFORMER
18
ventilation door 1
ventilation door 2
MV SWITCHGEAR
LV SWITCHGEAR
MV switchgear service door

LV switchboard service door
Medium voltage switchgear

in SF6 insulation
B
As standard, the substation is designed for SF6 insulated

switchgear, SafeRing or SafePlus type.
:
The MV switchgear transformer bays are equipped with a circuit breaker or a fuse. In the switchgear equipped
with the isolation switch (200 A), the transformer is protected by a combination of a high-power isolation switch, and highvoltage HRC fuse links type CEF. The isolation switch rated current in the transformer bay is limited by the fuse link rated
current (see table below).
Detailed information on switchgear design and operation is given in installation and operation documentation of
the MV switchgears.
Note: the UniSwitch, SafePlus and traditional, air insulated switchgears allow
free choice of configuration of medium-voltage side bays
Phase order
Each bay in the MV switchgear (SF ) is standard equipped with neon lamp voltage indicators, and with test sockets for
setting phase of the medium-voltage cables (in each phase).
Phasing devices are fitted on clients request.
6
MV switchgears in SF6 insulation

type
rated voltage
SafeRing
SafePlus
17.5 and 24 kV
17.5 and 24 kV
transformer bay:
- with fuse
- without fuse
2
number of bays
(mm)
696 1021 1346
696 1021 1346 1671
(mm)
750
750
(mm)
1345
1345
- application of different switchgear requires consultation
table of fuse MV links selection in MV switchgear transformer bays

upper voltage
15 kV
transformer power
fuse
transformer power
fuse
100 kVA
10 A
100 kVA
10 A
160 kVA
16 A
160 kVA
16 A
250 kVA
25 A
250 kVA
16 A
400 kVA
25 A
400 kVA
25 A
630 kVA
40A
630 kVA
40 A
1000 kVA
63 A
1000 kVA
50 A
upper voltage
20 kV
Note: overcurrent CT settings (for the MV switchgear with circuit breaker)

acc. to directives given in the MV switchgear documentation.
19
RNTz switchboards
allows hanging on the substation bearing structure

incomer from above, feeder from below
module design: 6, 10, 12 feeder bays gr. 2 (3)
ready to add:
- control/measurement system PK
- measurement/counter system PR (current transformers)
Cu 60 x 10
(Cu 80 x 10)
Example
Internal load
Compensation
16 A
D01
Cu 40 x 10
(Cu 60 x 10)
RNTz - for outside operated substations
RB-00
16 A
D01
220 V/16 A
SOCOMEC Sirco 1250 A (1600 A)
RNT switchboard specifications:
PV
D01
V
PK measurement
1250 A (1600 A)
rated feeder current
160 / 400 / 630 A
D01
standard colour
Cu 50 x 10
(Cu 80 x 10)
RBL-2
IP 20
L
RBL-2
40 kA
protection degree
RBL-2
peak rated current
10
RBL-2
16 kA
RBL-2
1 second withstanded rated current
L1, L2, L3 400/230 V, 50 Hz
Stand-by
660 V
Stand-by
insulation rated voltage
PR measurement
RBL-2
230 / 400 V
RBL-2
rated voltage
RAL 7032
Cu 40 x 10
(Cu 60 x 10)
PEN
additional equipment RNTz
RNTz - 10
RNTz - 12
V
A
600
20
V
A
1000
1380
RNTz - 6
1200
280
RBL-2
rated continuous current
RNTz switchboards
continue.
Example:
Busbars
The RNTz switchboard busbars (10 feeder bays)

1 incomer:
2 feeder:
L1, L2, L3 - busbar Cu 60x10 (Cu 80 x 10)*

- busbar Cu 40x10 (Cu 60 x 10)*
PEN
busbars as standard are fitted for busbar
current transformers installation)
with SOCOMEC Sirco 1250 A (1600 A) insulating switch
L1
L2
L3
PEN
L1, L2, L3 - busbar Cu 50x10 (Cu 80 x 10)*

- busbar Cu 40x10 (Cu 60 x 10)*
PEN
*( ) execution for - 1600 A
przekadniki
pomiarw PK (PR)
SOCOMEC
1250 A
przekadniki
baterii kondensatorw
L1
L2
2
L3
PEN
Connections with the transformer

RNTz incomer options:
5
1250 A OETL insulating switch

1250 A fuse insulating switch
1250 A circuit breaker
without main circuit breaker
RNTz feeder options:

SLBM gr. 2 (3) insulating switch
XLBM gr. 2 (3) insulating switch
... connection using a traditional cable terminal
The RNTz switchboard with network-generator or automatic

stand-by switching incomer supply, requires a customised design.
21
RNTz switchboards
continue.
PR, PK - measurements
PR and PK systems measurement boards
The RNT switchboards allow addition of the following

measurement systems:
PR energy counter measurement
PK control measurement
The TT type measurement boards are adapted to install directly

on the wall or in measurement cabinets.
The TT-2 and TT-3 boards are fitted only with typical 3-phase
counter boards.
The TP-2 and TP-3 boards are fitted additionally with the terminal strip,
voltage protection, control lamps etc.
TT-2 and TT-3 in OTT-2 (OTT-3) housing
TT-3
TT-2
WILK
WILK
WILK
WILK
WILK
WILK
650
500
450
650
550
TP-2
TP-2 and TP-3 in OTP-2 (OTP-3) housing
TP-3
WILK
WILK
WILK
750
WILK
WILK
850
700
zegar
zegar
zegar
zegar
Selection of current transformers for the measurement systems

Transformer power
100 kVA
160 kVA
250 kVA
400 kVA
630 kVA
Internal load and additional equipment
All RNT switchboards are equipped with internal load system:

service outlet, and station lighting circuit.
The RNT switchboards allow installation of a transformer idle
run capacitor.
Current transformer ratio

200 A / 5 A
300 A / 5 A
400 A / 5 A
600 A / 5 A
1000 A / 5 A
Transformer power
100 kVA
160 kVA
250 kVA
400 kVA
630 kVA
Capacitor power *
2 (2.5) kVAr
2.5 (3) kVAr
3 (5) kVAr
5 (7.5) kVAr
7.5 (10) kVAr
* - acc. to the transformer operation recommendations
22
Transformers
Oil type
manufacturer
ABB
power
(kVA)
160
250
400
630
1000
(mm)
950
990
1085
1180
1890
(mm)
780
720
900
1020
1105
(mm)
1230
1340
1445
1570
2040
Transformer medium voltage switchgear and low-voltage

switchboard connection (see page 10)
The KS... type substation permit installation of dry type transformers:

cast wil technology transformers
RESIBLOC technology transformers
23
Medium-voltage and low-voltage

cable connections
Transformer medium-voltage switchgear connections
single wire cables YHKXs with 20 kV insulation
up to 250 kVA35 mm2
from 400 kVA to 630 kVA50 mm2
from 800 kVA to 1250 kVA70 mm2
Transformer low-voltage RNTz switchboard connections

single wire cables YHKXs with 1 kV insulation:
up to 250 kVA1 x 240 mm2
from 400 kVA to 630 kVA2 x 240 mm2
from 800 kVA to 1250 kVA4 x 185 (240) mm2
The medium-voltage switchgears in SF6 insulation permit connection of dry or oil cables.
Cable heads
SF6 insulated switchgears
head manufacturer
line bays incomer cables
transformer bay cables to the transformer
F&G
EUROMOLD
RAYCHEM
ASTS 20/630; AWKS 20/630
K400 TB; K400 LR
RICS
EASW 20/250
K 158 LR
RSES
air insulated switchgears

head manufacturer
F&G
EUROMOLD
RAYCHEM
line bays incomer cables
EAVI 20; TI 24
ITK; OTK
IXSU; OXSU
transformer bay cables to the transformer
EAVI 20; TI 24
ITK; OTK
IXSU; OXSU
F&G
EUROMOLD
RAYCHEM
EAVI 20; TI 24
ITK; OTK
IXSU; OXSU
EASW 20/250; EASG 20/250
K 158 LR
RSES
transformers
head manufacturer
with traditional connectors (insulators)
with jack connectors
24
Substation earthing
Safety earthing:
RNTz switchboard service earthing:
the substation equipment and structures and connected to

the earthing busbar with a green and yellow insulated cable
1 x 50 mm2.
the earthing busbar is connected through a test clamp
1 with external substation earthing (flat section 200 mm2).
the building reinforcement is used as additional, common
metallic connection for all substation structure components.
the PEN terminal of the RNTz switchboard is connected

through the test clamp 3 with external substation earthing.
Transformer service earthing:
FeZn 50x4 mm
the transformer neutral point is connected through the test

clamp 2 with external substation earthing.
the connection of the test terminal with the transformer neutral
point is made with the 1 x 50 mm2 cable (1 x 120 mm2 or
25 x 4 mm2 tinned flat section according to Electric Power
Distribution Company) with blue insulation.
to facilitate creation of substation earthing, flat-section FeZn
50 x 4 segments are included to connect the earthing points
number 1, 2, and 3 with the circumferential earthing.
KS 19-28 z
KS 22-30 z
KS 25-36 z
Earthing busbar
FeZn 50x4 mm
PEN
PE
FeZn 50x4 mm
FeZn 50x4 mm
LV switchboard
Transformer neutral point
Substation structure
Division
Transformer
MV cable
MV switchgear
PE
25
Substation installation and placement

KS 19-28 z
Substation placement
(with equipment)
2800
16 T crane
1900
1700
traverse
9,5 T
breakstone
650
ground level
the installation traverse is

supplied with the substation
the lifting sling for roof removal
is supplied with the substation
2300
150
cable
2300
3500
4400
cable
do not oversize the foundation slab
cable runs
(with equipment)
KS 22-30 z
16 T crane
(25 T in case of difficulties)
3000
2200
1850
traverse
12,5 T

3300
150

700
ground level
breakstone
4600
2500
3800
KS 25-36 z
(with equipment)
16 T crane
(25 T in case of difficulties)
3600
2500
1850
trawers
15 T

26
150

700
ground level
breakstone
3900
2800
5300
4200
Transformer substation
KS 19-28 z
KS 22-30 z
KS 25-36 z
Substation equipment options - standard
substation building
MV switchgear:
option: SF6 - insulation SafeRing or SafePlus

up to 4 bays (24 kV)
LV switchboard
transformer
RNTz - 6, 10, 12 bay

max. 630 kVA
Equipment placement
reinforced concrete building
medium-voltage switchgear, max. 4 bays, with SF6 insulation
MV/LV transformer
low-voltage RNTz switchboard, 6, 10, 12-bay
additional equipment space
substation service door
ventilation door
exhaust grate
1
6
5
2
4
8
3
7
Examples of low-voltage side of the 19-28 z substation

RNTz 10 bay switchboard in
standard version
RNTz 10 bay switchboard with

PK and PR measurement
RNTz 10 bay switchboard with PK

and PR measurement, and external
lighting module
V
A
kVAr
4
V
kWh
RNTz 10 + RNTz 6 with PK

measurement, and transformer
idle run compensation
4
V
kVAr
ST
kWh
Low voltage compartment
fig.
8.1
27
Medium-voltage switchgear (p. 19)
KS... z substation electrical diagram
SafeRing or SafePlus with circuit breaker in the transformer bay
with fuse...
kV
L1, L2, L3 in SF6 insulation
MV/LV transformer (p. 23)
I>
3x1YHKXS 50 cable
EASW 20/250 heads
Earthing busbar
MV/LV oil sealed

transformer
kV
Transformer
MV switchgear
LV switchboard
Structures
Other
Compensation
A
kVAr
Internal load
16 A
D01
16 A
D01
SIRCO
6A
D01
Energy counter
Qsn
PR :
Qnn
60W
60W
PV
V
3
A/5A
220 V/16 A
6A
D01
Test energy counter
RNTz
L1, L2, L3 400/230 V, 50 Hz
PK :
Cu 50 (80) x 10
A/5A
Cu 40 (60) x 10
PEN
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
Stand-by
10
Stand-by
RozdzLow-voltage switchboard RNTz (pp. 20-22)
4x2YKXS 240 cables
PEN
The transformer, type and number

of medium-voltage and low-voltage
switchgear bays, and additional substation
equipment are determined by the client
fig
28
8.2
Transformer substation
KS 19-28 z
KS 22-30 z
KS 25-36 z
Substation equipment options with medium-voltage side measurement
substation building:
MV switchgear:
option: SF6 insulation SafeRing

2 bays (24 kV) with circuit breaker or fuse
MV measurement bay
LV switchboard
transformer
RNTz - 6, 10, 12 bay

max. 630 kVA
Equipment placement in the KS 19-29 z substation
medium-voltage switchgear, with SF6 insulation
2a
medium-voltage measurement bay
MV/LV transformer
low-voltage RNTz switchboard
additional equipment space
ventilation door
exhaust grate
7
6
1
6
2a
8
2
3
7
The KS 25-36 z building allows installation of 3-bya medium-voltage

SafeRing switchgear and medium-voltage measurement module
fig.
9.1
29
KS... w substation electrical diagram example with measurement cell
2-bay switchgear with fuse (SafeRing) in the transformer bay + medium-voltage measurement bay
L1, L2, L3
in SF6 insulation
17.5 (24) kV
IMZ
UMZ
3
EAVI 20 heads
TP board
3xYHKXS 50 cable
3x1YHKXS 50 cable
EASW 20/250 heads
Earthing busbar
MV/LV oil sealed

transformer
kVA
1
Transformer
MV switchgear
LV switchboard
Other
Low-voltage switchboard RNTz (pp. 20-22)
Structures
kV
2
Compensation
4x2YKXS 240 cable
kVAr
RB-00
Internal load
16 A
D01
16 A
D01
SIRCO
Qsn
Qnn
60W
60W
6A
D01
PV
220 V/16 A
3
PEN
L1,L2,L3
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
Stand-by
Stand-by
10
Cu 50 (80) x 10
Cu 40 (60) x 10
RBL-2
RNTz
A
Test energy counter
PK :
A/5A
PEN
The transformer, type and number of

medium-voltage and low-voltage
switchgear bays, and additional substation
equipment are determined by the client
standard
additional equipment
fig.
30
9.2
Two-transformer substation
2KS 19-28 z
2KS 22-30 z
2KS 25-36 z
Substation equipment options example of two-transformer substation
substation building
2x
MV switchgear:
e.g.
2 x SafeRing or SafePlus
LV switchboard
e.g.
2 x RNTz - 6, 10, 12 bay
transformer
e.g.
2 x 630 kVA
Equipment placement in the 2 KS 19-29 z substation
7
1
medium-voltage switchgear, max. 4-bay, with SF6 insulation
MV/LV transformer
low-voltage RNTz 6, 10, 12-bay switchboard
additional equipment panel
ventilation door
ventilation grate
exhaust grate
1
6
5
2
4
9
3
8
8
6
1
6
5
2
4
9
3
7
fig.
10.1
31
KS... z substation electrical diagram example
kV
I>
I>
Earthing busbar
3x1YHKXS 50 cable
3x1YHKXS 50 cable
EASW 20/250 heads
EASW 20/250 heads
T2
4x2YKXS 240 cable
4x2YKXS 240 cable
Transformer
kV
kVA
MV switchgear
kVA
Other
kV
Transformer
MV switchgear
LV switchboard
Structures
Other
MV/LV oil sealed

transformer
LV switchboard
T1
Structures
Earthing busbar
Compensation
kVAr
kVAr
SIRCO
SIRCO
Internal load
MP:
A/5A
A
6A
D01
PR:
Cu 40 (60) x 10
PEN
A/5A
RNTz
L1, L2, L3 400/230 V, 50 Hz
RBL-2
RBL-2
10
RBL-2
RBL-2
PEN
PEN
PEN
L1,L2,L3
L1,L2,L3
2RBL-3
RBL-2
RBL-2
RBL-2
RBL-2
RBL-2
Cu 50 (80) x 10
Cu 50 (80) x 10
6
RBL-2
RBL-2
RBL-2
RBL-2
A/5A
7
RBL-2
RBL-2
PR:
RNTz
L1, L2, L3 400/230 V, 50 Hz
8
PV
V
3
6A
D01
Energy counter
6A
D01
MP:
A/5A
10
6A
D01
PV
Test energy counter
RBL-2
RozdzielnicLow-voltage switchboard RNTz (pp. 20-22)
kV
Cu 40 (60) x 10
...the medium-voltage and low-voltage switchgear

and switchboard can be equipped with mechanical locks
The transformer, type and number of
medium-voltage and low-voltage switchgear bays,
and additional substation equipment
are determined by the client
fig.
32
10.2
Exterior 1
MV/LV transformer
Identification label
MV Switchgear
Exterior 2
ROOF
grey or brown colour
WALLS
sand colourr
METAL FITTINGS
Exterior 2
TRIM
ROOF
WALLS
sand colourr
METAL FITTINGS
TRIM
Exterior 4
MV Switchgear
MV/LV transformer
Exterior
fig. 01
33
4-bay SafeRing medium-voltage switchgear
Service door
MV/LV transformer, max 630 kVA

, dimensions max. 1600 x 1030 mm
Ventilation door
Low-voltage switchboard RNTz-10
fig. 02
Temporary cable inlet
Equipment placement
34
980
Exhaust grate
Leak-proof oil pit
300
995
Equipment placement
UK 40/60 cable holders
1415
fig. 03
35
Version 1
Version 2
W1 vibration damper
(with level adjustment)
NOTES:
1.Transformer installation is performed after substation roof removal.
2.The transformer is placed directly in the oil pit:
- on vibration dampers (version 1), or
- on shock absorbing cushions (version 2)
W2 shock absorbing cushion
Version3
Transformer
mounting strips
Transformer installation
Fig. 04
36
Version 1
P50 cable bushing ( 50 mm)
Version 2
P70 cable bushing (7
Thermo-shrink tube
XPLE insulated cable
0 mm)
Thermo-shrink tube
Version 3
HD125 (150)
XPLE insulated or paper-oil insulated cable
Cable bushings
Thermo-shrink tube
fig. 05
XPLE insulated or paper-oil

insulated cable
37
Service door
Technical specifications:
1.Material aluminium or aluzinc sheet
2.Anti-rust coating polyester powder paint
3.Ingress protection IP43
Casement-bolt lock with

turn/tilt handle
Ventilation door
KS...z substations joinery
fig. 06
38
Insect screen

Ks Modular System Outdoor

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Subject of the paper ...................................................................................................................... 4

1. Subject of the paper

transformer of up to 630 kVA

number of substation buildings

Compact transformer substation

substation building dimensions (dm)

2. Application of the substation

with SF6 insulation - SafeRing or SafePlus

Building KS 22-30 z ( page 14)

with SF6 insulation - SafeRing or SafePlus

Building KS 25-36 z ( page 15, 16)

with SF6 insulation - SafeRing or SafePlus

3.1. Substation building

Die-cast concrete building

Substation concrete components:

The buildings can be set-up in groups

(if e.g. two-transformer substations are required page 17)

3.1.1. KS 19-28 z substation building specifications ( page 13):

3.1.2. KS 22-30 z substation building specifications ( page 14):

height above the ground............................................................................ 1800 mm

3.1.4 Building supplementary data:

of the neighbouring buildings)

3.2. Equipment arrangement

3.3. Substation technical specifications

(up to 630 kVA)

transformer substation type:

Scope of substation testing:

general requirements regarding construction and functionality,

General substation data:

insulation rated level

transformer power ...................................................................

sealed, oil cooled

( page 23, and the: Distribution transformers catalogue)

3.7. Medium-voltage and low-voltage cable connections ( page 24)

3.8. Substation earthing ( page 25)

4. Substation assembly and foundation ( page 26)

4.1. Substation foundation trench and installation of the substation

9. Substation transportation and hand-over

KS 19-28 z substation building

supplementary building dimensions

reinforced concrete (B35)

operated from the outside

the building roof is covered with sealing paints (standard brown

equipment installation after roof removal

sealed cable bushings

building wall thickness is 100 mm

KS 22-30 z substation building

reinforced concrete (B35)

operated from the inside

sealed cable bushings

building wall thickness is 100 mm

KS 25-36 z substation building

reinforced concrete (B35)

reinforced concrete (B45)

aluminium (or aluzinc)

the building roof is covered with sealing paints (standard brown

operated from the inside

building wall thickness is 100 mm

KS 25-36 z substation building

operated from the inside

medium-voltage and low-voltage compartment

building wall thickness is 100 mm

Set of two KS substation buildings