Production techniques

Films training

Packaging film production

Production techniques

Production technologies for multi layer films

Extrusionscoating

ExtrusionsLaminating
(sandwiching)

Solvent
laminating

Productiontechnologies
Flat filmco-/extrusion

Solvent less
laminating
Blown filmco-/extrusion

0365e

Production techniques

Extruder
Motor

Hopper

Heater

Screw

0001e

Production techniques

Blow-up films production

1) drive
2) feed bush
3) extruder
4) adapter
5) raw material
6) die
7) air ring
8) sizing basket
9) thickness measurement
10) roller
11) width measurement
12) web centering
13) corona treating unit
14) winder
15) control unit
0066e

Production techniques

Blow-up films production

Production techniques

5 - layer die (Blow film)

0004e

Production techniques

Cooling and Bubble

Production techniques

Tube guiding system and thickness control

Production techniques

cutter and corona treating unit

Production techniques

Winder

Production techniques

Cast-film production

1) extruder
2) adapter
3) raw material supply
4) feed block

0065e

5) die
6) cast roller
7) thickness measure
8) corona pre-treatment

9) oscillator
10) edge trim removal
11) edge trim re-feed
12) winder

Production techniques

Coextrusion - Feedblock

1. distribution plug
2. extruder entry
3. adjusting fin
4. distribution pin
5. slot die
6. automatic stretch pin

0005e

Production techniques

feed-block, die, air knife

Production techniques

slot die

Production techniques

Casting roller and winder

A-PET film production

slot die

+
calander
rolls

Production techniques

Extrusions Coating
Cast/Substrate film
(Multilayer)

(FK 9, BM 6)

(Co-)Extrusions-Die

Primer

Multi layer film

0007e

Production techniques

Extrusions-laminating (Sandwiching)
Cast/Substrate film
(Multilayer)

FK 9

(Co-)Extrusions-Die

Sealing layer

Primer

Multi layer film

0008e

Production techniques

solvent and solventless adhesive - lamination

cast-film/
substrate layer

adhesive
solvent or solventless

sealing layer

multi layer film

0006e

Production techniques

multi layer films

various production processes
PA

PA

Adhesive

PA

PA

PE

EVOH

EVOH

HV

PA

PA

PA
EVOH

Adhesive

PA
Sandwich PE
PE

extrusioncoating
e.g..
C`therm 80 B

PE

solvent
and
solventless
laminating
e.g.
C`therm 80
C`therm K, S

PE

castco-extrusion
and
solvent free
laminating
e.g..
C`therm XX

HV
PE

PE (I) ready
blown film

PE

castco-extrusion
and
sandwichcoating
e.g.
C`therm MD
C`therm MP

blownco-extrusion
all C`therm
TC-films

0010d

BOPP-production (biaxially oriented PP)

Production techniques

biaxial orientation of Polypropylene films

Regrind silo

Scrap regranulation
Scrap regranulation

PP resin silo

Walothen
Production of biaxially oriented
polypropylene film

chips
PP resin
and regrid

Shredder
In-line
edge-trim recycling

Core Layer

Automatic
thickness control

Sealing Layer

Thickness
gauging

Randbeschnitt

Sealing Layer

chilling

Extrusion
Film thickness
Film speed
Film temperature

Corona treatment

heating

stretching

tempering

MD orientation

1 mm

heating

stretching

tempering

cooling

TD orientation

200 m

Wind-up
20 m

40 m/min
260 C

200 m/min
60 C

135 C

155 C

162 C

40 C

25 C

0264e

Production techniques

transverse stretching (TD)

cast film

machine direction
stretching 5:1 (MD)

area stretching ratio 50:1

10:1

biaxial orientation of Polypropylene films

Multitray System
tray size
137 mm x 187mm in depth of
37mm
50mm
63mm
83mm

(contents
(contents
(contents
(contents

0,7 l)
0,9 l)
1,0 l)
1,4 l)

178 mm x 227 mm in depth of

50mm (contents 1,5 l)
60mm (contents 1,8 l)
90mm (contents 2,6 l)
with and without soaker pad
with and without EVOH gas barrier

Multitray System
Saoker pad
White, with Superabsorber, in a double-layer PE-film

MP 2500 = 2,5 l/m

MP 3500 = 3,5 l/m
MP 4000 = 4,0 l/m

Other soaker pads upon request.