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Technical Manual
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Register 3
CONTENTS - AKH3
Contents
Page
Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
Register:
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Date:
05.1996
Revision:
08.2010
DN / ANSI
1"
1"
2"
3"
4"
6"
8"
10"
12"
14"*
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
5
127
6,5
165
7
178
8
203
9
229
10,5
267
11,5
292
13
330
14
356
15
381
4,72
120
4,72
120
5,71
145
6,3
160
8,07
205
8,66
220
12,28
312
14,69
373
14,29
363
---
R
6,3
160
6,3
160
8,27
210
8,27
210
12,32
313
12,32
313
13,27
337
17,72
450
17,72
450
---
2,2
56
3,05
77,5
3,09
78,5
3,7
94
4,13
105
5,28
134
5,08
129
6,1
155
6,95
176,5
7,5
190,5
0,79
20
0,94
24
1,50
38
1,89
48
3,15
80
3,94
100
5,79
147
7,68
195
7,68
195
9,65
245
weight
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
lbs
kg
9,7
4,4
13,7
6,2
23,3
10,6
35,5
16,1
66,4
30,2
110,4
50,2
234,8
106,6
382,6
173,7
521,4
237,0
705,3
320,0
Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
Register:
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Date:
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Revision:
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Designation
Pieces
Material
Material-No. / DIN
ASTM / AISI
010
body
side piece
EN-JS1049 (GGG-40.3) /
DIN EN 1563
EN-JS1049 (GGG-40.3) /
DIN EN 1563
A 395
020
030
040
seat ring
stem
2
1
PTFE
stainless steel / PFA
Hastelloy C4 / PFA **
pure - PTFE
1.4470 / DIN EN 10283
2.4610 / DIN 17744
A 890 CD3MN
050
ball
DN 1- 3
EN-JS1049 (GGG-40.3) /
A 395
DN 4- 14
A 395
060
gland follower
065
070
gland insert
hand lever
DN 1- 3
DN 4, 6
PTFE-graphite
1
1
1
1 set
1 set
1 set
A 283 B
A 193 B8
A 194 8
2
2
steel (chromated)
stainless steel
stainless steel
PTFE
PTFE-graphite
stainless steel
stainless steel
A 194 8
A 193 B8
1
1
2
1
stainless steel
stainless steel
stainless steel
stainless steel
AISI 304
A 193 B8
AISI 304
AISI 301
1
1
1
steel (galvanized)
stainless steel
stainless steel
A 283 B
AISI 430 F
A 193 B8
080
090
100
110
120
130
140
150
170
210
220
T - hand lever
DN 8 - 12
stud bolt
hexagon nut
packing material
(chevron)
hexagon nut
stud bolt
lock washer
hexagon bolt
serrated lock washer
grounding device
stop
DN 1- 3
DN 4- 12
hexagon bolt
DIN EN 1563
A 743 CF-8
Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
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Dimensions AKH3
DN /
ANSI
1"
1"
2"
3"
4"
6"
8"
10"
12"
14"
L
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
5
127
6,5
165
7
178
8
203
9
229
10,7
267
11,5
292
13
330
14
356
15
381
stem lining DN 1, 1
all other sizes at least
nxd
0,63
16
0,77
19,5
0,81
20,5
0,92
23,25
1,14
29
1,24
31,5
1,3
33
1,4
36
1,69
43
1,56
39,5
4,25
108
5
127
6
152,4
7,5
190,5
9
228,6
11
279,4
13,5
342,9
16
406,5
19
482,6
21
533,5
3,12
79,2
3,88
98,5
4,75
120,5
6
152,5
7,5
190,5
9,5
241,5
11,75
298,5
14,25
361,9
17
431,8
18,76
476,5
4x0,63
4x16
4x063
4x16
4x0,75
4x19
4x0,75
4x19
8x075
8x19
8x0,87
8x22
8x0,87
8x22
12x1
12x25
12x1
12x25
12x1,12
12x28,5
S1
S2
S3
S4
S5
0,12
3
0,16
4
0,16
4
0,16
4
0,16
4
0,16
4
0,16
4
0,16
4
0,16
4
0,18
4,5
0,10
2,5
0,10
2,5
0,12
3
0,16
4
0,16
4
0,2
5
0,2
5
0,2
5
0,2
5
0,2
5
0,10
2,5
0,11
2,8
0,12
3
0,14
3,5
0,16
4
0,16
4
0,16
4
0,16
4
0,16
4
0,18
4,5
0,14
3,5
0,14
3,5
0,16
4
0,2
5
0,2
5
0,2
5
0,23
6
0,23
6
0,23
6
0,24
6
0,10
2,5
0,10
2,5
0,12
3
0,12
3
0,17
4,25
0,18
4,5
0,22
5,5
0,22
5,5
0,22
5,5
0,24
6
0,059 inch
0,098 inch
AKH3 - atomac ball valve - reduced port
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
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ANSI
1"
1"
2"
3"
4"
6"
8"
10"
12"
14"
ANSI
1"
1"
2"
3"
4"
6"
8"
10"
12"
14"
Ball
FEP
PFA
0000267
0000268
0000270
0000271
0000273
0000274
0000275
0000276
0000276
0011249
0000322
0000323
0000325
0000326
0000328
0000329
0000330
0000331
0000331
0010845
Stem
Stainless Steel
PFA
0000113
0000115
0000117
0000119
0000121
0000121
0000123
0000125
0000125
0010843
Seat Rings
Ceramic
0002316
0002317
0002319
0002320
0002322
0002323
0002405
-------
PTFE
0000159
0000159
0000160
0000161
0000163
0000164
0000165
0000166
0000166
0011250
Packing (set)
Hastelloy
PFA
PTFE
PTFE / Graphite
0000114
0000116
0000118
0000120
0000122
0000122
0000124
0000126
0000126
---
0000167
0000167
0000168
0000169
0000170
0000170
0000172
0000173
0000173
0011251
0000174
0000174
0000175
0000176
0000177
0000177
0000179
0000180
0000180
0011252
Al2O3
Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
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DN 1 - 3 = square flange
DN 4 and 6 = hexagonal flange
DN8 and 10
Ahaus GmbH
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Postfach 1162 D-48661 Ahaus
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Prior to disassembly, the valve must be cleared of all fluid according to the above-mentioned
instructions. Particular care must be taken that during rinsing and draining of the piping, the
valve is opened and closed repeatedly. These cycles (opening and closing) are to be repeated during draining of the piping. Only when following this procedure, is it ensured that all
remaining pressure inside the body (stem guide and ball seats) is eliminated.
Make sure that the valve DN 10 is in open position when it is removed of the piping system.
For disassembly of the valve, put body on a work bench with a soft cover (rubber mat). Re2.
move hexagon bolt (110) and lock washer (150).
3. Open valve completely. Remove hand lever.
4. Disassemble grounding device (170).
5. Disassemble gland follower (060) and gland insert (065). If necessary, stud bolts (120) can
also be removed now.
6. Remove body bolts (080) and separate side piece from body.
7. Remove first ball seat ring (030).
8. Put ball in closed position and push ball out of the body. Remove hand lever (070).
9. Remove stem (040) by pushing it down through the body (010). Care must be taken not to
damage body liner.
10. Chevron packing (100) can easily be removed.
11. If necessary, remove hand lever stop (210) by releasing bolt (220).
DN 1 - 3 = square flange
DN 4 and 6 = hexagonal flange
DN8 and 10
Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
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DN
1
1
2
3
4
6
8
10
12
14
connection flange
gland bolts
(110/120/150)
Nm
in.lbs
Nm
in.lbs
Nm
in.lbs
17,8
16,5
35
46,8
70
113
180
280
280
315
157
146
311
414
620
1000
1593
2478
2478
2788
15,5
32,2
63,8
105
80,5
139
188
223
316
308
137
285
564,6
929
712
1230
1664
1972
2796
2726
4
4
7
7
8
8
12
15
15
15
35
35
62
62
71
71
106
133
133
133
* maximum value
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
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Technical Manual
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Manual Actuator
(worm gear)
The fully closed, waterproof actuator consists of a body with lid, worm gear, input
shaft and hand wheel. For the correct adjustment of the ball position, there are two
adjustable stops mounted in the body.
The gear is fully greased and does not need any further lubrication.
The actuator with hand wheel is mounted on a bracket with four stainless steel bolts.
The on/off position is indicated through a pointer. The actuator is self-locked.
Material specification
Designation
Material
body
worm
GG-25
0.6025
DIN EN 1561
EN-HJS-400-15U EN-JS1072
DIN 18299
(GGG-40)
(0.7040)
EN-HJS-400-15U EN-JS1072
DIN 18299
(GGG-40)
(0.7040)
special high temp. grease (up to 120C)
AISI 303
1.4305
malleable cast iron
gear
grease
input shaft
hand wheel
Material-No.
DIN
Register:
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Technical Manual
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3
10
Date:
05.1996
Revision:
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No.
Designation
Pieces
Material
Material No.
DIN
ASTM / AISI
010
020
030
040
050
060
070
actuator bracket
hexagon bolt
serrated lock washer
adapter
actuator
hexagon bolt
key
1
4
4
1
1
4
1
steel
stainless steel
stainless steel
stainless steel
1.0037
1.4301
1.4301
1.4104
DIN EN 10025-2
DIN EN 10088-3
DIN EN 10088-3
DIN EN 10088-3
A 283 B
A 193 B8
AISI 304
AISI 430 F
stainless steel
steel
1.4301
1.0050
DIN EN 10088-3
DIN EN 10277-1
A 193 B8
A 572 GR 50
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Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
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12
Date:
05.1996
Revision:
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Register:
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Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
3
13
Date:
05.1996
Revision:
08.2010
No.
Designation
Pieces
Material
Material-No.
DIN
ASTM / AISI
010
020
030
040
050
threaded pin
actuator bracket
serrated lock washer
hexagon bolt
adaptedr
1
1
4
4
1
stainless steel
steel (yellow chromated)
stainless steel
stainless steel
stainless steel
1.4301
1.0037
1.4301
1.4301
1.4304
DIN EN 10088-3
DIN EN 10025-2
DIN EN 10088-3
DIN EN 10088-3
DIN EN 10088-3
A 193 B8
A 283-B
AISI 304
A 193 B8
AISI 430F
Item-No. 010 threaded pin is used with sizes DN 20, 25, 40 and 1, 1 only.
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14
Date:
05.1996
Revision:
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+0,1
-0,1
ANSI
1
1
2
3
4
6
8
10
12
14
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
107,5
4,23
109
4,29
129
5,08
142
5,59
207
8,15
222
8,74
284
11,18
376
14,8
376
14,8
421
16,57
75
2,95
75
2,95
100
3,94
100
3,94
135
5,31
135
5,31
135
5,31
225
8,86
225
8,86
225
8,86
60
2,36
60
2,36
60
2,36
60
2,36
80
3,15
80
3,15
80
3,15
120
4,72
120
4,72
120
4,72
100
3,94
100
3,94
100
3,94
100
3,94
140
5,51
140
5,51
140
5,51
220
8,66
220
8,66
220
8,66
DIN EN
ISO 5211
0
-0,1
SW
8
0,315
8
0,315
12
0,472
12
0,472
16
0,63
16
0,63
20
0,787
27
1,06
27
1,06
36
1,42
10
0,394
10
0,394
16
0,63
16
0,63
22
0,866
22
0,866
30
1,181
40
1,575
40
1,575
50
1,97
S
6
0,24
6
0,24
10
0,39
10
0,39
13
0,51
13
0,51
14
0,55
14
0,55
14
0,55
20
0,79
L1
33,5
1,32
30,5
1,2
25,5
1
23
0,91
33
1,3
34
1,34
23
0,91
61
2,4
61
2,4
32
1,26
L2
7,5
0,3
9,3
0,4
12,5
0,49
12,5
0,49
15,5
0,61
15,5
0,61
19,5
0,77
19,5
0,77
19,5
0,77
35
1,38
ISO 5211
F05
F05
F07
F07
F10
F10
F12
F12
F12
F14
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Technical Manual
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Date:
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AKH3/DA
Seat ring with pressure compensation grooves
Special Recleaning and Packing Procedures
1. R e c l e a n i n g
The ball valve should be thouroughly cleaned with a clean, dry, lint-free towel and
blown off with dry nitrogen gas. This will assure that the valve is free from moisture,
grease and other media before packing.
2. P a c k i n g
Prior to packing, the ball valve should be jig welded in a PE-foil (0.2 mm thick).
The bag contains desiccants acc. to DIN 55473, quantity acc. to DIN 55474 and a
moisture indicator.
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Ahaus GmbH
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D-48683 Ahaus
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Date:
05.1996
Revision:
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Designation
Pieces
Material
Material-No. / DIN
ASTM / AISI
010
body
side piece
030
seat ring
EN-JS1049 (GGG-40.3) /
DIN EN 1563
EN-JS1049 (GGG-40.3) /
DIN EN 1563
pure - PTFE
A 395
020
035
PTFE
pure - PTFE
040
stem
A 890 CD3MN
050
ball
DN 1- 3
EN-JS1049 (GGG-40.3) /
DIN EN 1563
A 395
A 743 CF-8
A 395
DN 4- 12
1
1
MG-PSZ DN 8
stainless steel
PTFE-graphite
1
1
080
090
100
gland follower
gland insert
hand lever
DN 1- 3
DN 4, 6
T - hand lever
DN 8 - 12
stud bolt
hexagon nut
packing material
1
1 set
1 set
1 set
steel (chromated)
stainless steel
stainless steel
PTFE
A 283 B
A 193 B8
A 194 8
110
(chevron)
hexagon nut
PTFE-graphite
stainless steel
A 194 8
2
1
1
2
1
stainless steel
stainless steel
stainless steel
stainless steel
stainless steel
A 193 B8
AISI 304
A 193 B8
AISI 304
AISI 301
1
1
1
steel (galvanized)
stainless steel
stainless steel
A 283 B
AISI 430 F
A 193 B8
060
065
070
120
130
140
150
170
210
220
stud bolt
lock washer
hexagon bolt
serrated lock washer
grounding device
stop
DN 1- 3
DN 4- 12
hexagon bolt
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Ahaus GmbH
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17
Date:
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Revision:
08.2010
12.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
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Ahaus GmbH
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18
Date:
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Revision:
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Register:
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Technical Manual
Ahaus GmbH
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D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
3
19
Date:
05.1996
Revision:
08.2010
Designation
Pieces
Material
Material-No.
DIN
ASTM / AISI
010
threaded pin
stainless steel
1.4301
DIN EN 10088-3
A 193 B8
020
030
040
050
stud bolt
gland follower
distance piece
gland follower
2
1
1
1
stainless steel
stainless steel / PTFE-graphite
steel
stainless steel
1.4301
1.4308
1.0305
1.4308
DIN EN 10088-3
DIN EN 10283
DIN EN 10216-2
DIN EN 10283
A 193 B8
A 351 CF 8
A 192
A 743 CF 8
060
stainless steel
1.4301
DIN EN 10088-3
AISI 304
070
080
090
100
110
hexagon nut
extended stem
mounting
serrated lock washer
hexagon bolt
2
1
1
4
4
stainless steel
stainless steel
steel
stainless steel
stainless steel
1.4301
1.4104
1.0037
1.4301
1.4301
DIN EN 10088-3
DIN EN 10088-3
DIN EN 10025-2
DIN EN 10088-3
DIN EN 10088-3
A 194 8
AISI 430 F
A 283 B
AISI 304
A 193 B8
Item - No. 010 threaded pin is used with sizes DN 20, 25, 40 and 1, 1 only.
Register:
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
Page:
Technical Manual
1
1
2
3
4
6
8
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
mm
inch
100
3,94
100
3,94
100
3,94
100
3,94
130
5,12
130
5,12
160
6,3
147,5
5,81
149
5,87
169
6,65
182
7,17
256
10,08
271
10,67
364
14,33
124
4,88
126
4,96
138
5,43
151
5,94
220
8,66
235
9,25
320
12,6
20
Date:
05.1996
Revision:
08.2010
ANSI
Register:
Page:
Technical Manual
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
3
21
Date:
05.1996
Revision:
08.2010
A
A (1:2)
Pieces
1
1
Material
Material-No.
DIN
ASTM / AISI
stainless steel
stainless steel / duroplastic
1.4301
1.4301
DIN EN 10088-3
DIN EN 10088-3
AISI 304
AISI 304
Register:
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
Technical Manual
KV
CV
m/h
gal/min
31,6
36,7
44,1
51,3
158,4
184,1
177,5
206,3
580,3
674,5
789,2
917,3
1636,2
1901,6
10
3652,0
4244,7
12
2793,0
3246,3
14
*reduced port
Page:
3
22
Date:
05.1996
Revision:
08.2010
Register:
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
Technical Manual
Page:
3
23
Date:
05.1996
Revision:
08.2010
Register:
Ahaus GmbH
von-Braun-Strae 19a
D-48683 Ahaus
Postfach 1162 D-48661 Ahaus
Telefon: +49(0) 2561-686-100
Fax: +49(0) 2561-686-200
Technical Manual
Page:
3
24
Date:
05.1996
Revision:
08.2010