FORGING ROUGH MACHINING HEAT TREATING

WE OFFER YOU THE SOLUTION

WWW.FORJAROTEC.RO

ABOUT US

FORGING ROUGH MACHINING HEAT TREATING

over 1,500 tones

22 tones/product

8 hectares

over 180

over 30 years

10%

raw material
managed monthly

production platform in an
established industrial area

average experience of the

management team

Our company is your

customized solution for
forging, rough machining
and heat treatment.

forging
capabilities

The main activities that are carried out

include the manufacture of metallic
products by plastic deformation
(forging, pressing and stamping of
metals), heat treatment of metals and
machining operations.

permanent
employees

sustainable annual
turnover increase

We benefit from an EU location, with its

inherent facilities

We manage over 18,000 tones of raw material

each year and have the capacity to forge
products up to 22 tones.
Forja Rotec is committed to quality, making
permanent investments in production
equipment. Currently it is equipped with
3 presses of different sizes, allowing to best
allocate resources for each product.
The production premises is a
80,000 sqm industrial platform
accommodating more than 180
permanent employees.
The team has extensive
experience in the industry,
with the management alone
acting in the market for
more than 30 years.
The company
maintains limited
financial leverage.
During the last couple
of years, a sustainable
10% annual growth was
maintained.

PRODUCTS BY INDUSTRY
OIL & GAS

SHIP BUILDING

RAILWAY

PETROCHEMICAL

FORGING ROUGH MACHINING HEAT TREATING

POWER INDUSTRY

MECHANICAL ENGINEERING

NUCLEAR

MINING

PRODUCTS BY TYPE
SHAFTS

Flange max: 1,500 mm

L max: 10,000 mm
Max weight: 20 tons

BUSHES

Ext max: 2,500 mm

Int max: 2,000 mm
Max weight: 15 tons

PIPES

Ext max: 2,000 mm

Int max: 1,700 mm
L max: 2,500 mm

FLANGE SHAFTS

Flange max: 1,800 mm

L max: 8,000 mm
Max weight: 20 tons

RINGS

Ext max: 3,000 mm

Int max: 2,500 mm
Max weight: 5 tons

ROUND BARS

max: 1,500 mm
L max: 10,000 mm
Max weight: 22 tons

FORGING ROUGH MACHINING HEAT TREATING

DISCS

max: 2,500 mm
H max: 2,000 mm
Max weight: 20 tons

OPEN DIE

max: 800 mm
H max: 1,000 mm
Max weight: 10 tons

SHEET-IRON STAMPING

Elbows: 90 and 45 up to 48
Caps: up to 36

PLATES

Max
Max
Max
Max

length: 8,000 mm
width: 2,000 mm
height: 2,000 mm
weight: 20 tons

CLOSED DIE

Max weight: 100 kg

NUTS AND BOLTS

Inch thread: 3/8 1 7/8

Metric thread: M12 M48

CUSTOMIZED PRODUCTS

FORGING ROUGH MACHINING HEAT TREATING

EQUIPMENT OVERVIEW

CUTTING OFF
8 Saw cutting machines: 50 to 800 mm

FORGING
Hydraulic forging press: 3,150 tf - Ingot weight max 32 t
Hydraulic forging press: 1,600 tf - Ingot weight max 12 t
Ring Rolling Machine 3000 mm
5 Free forge hammers: 400 to 3000 kgf
3 Die forge hammer lines: 1000 to 6300 kgf
3 Sheet-Iron Stamping Hydraulic Presses: 200 to 800 tf
4 Manipulators: 1.5 to 32 t
10 Heating furnaces: 2.5 m to 30 m

CUSTOMIZABLE PRODUCTS UPON CLIENTS DEMAND

MACHINING
Rough forging: max 24 t
Finish machined: max 18t
Boring/Milling: max length 8,000 mm / max height 1,500 mm / max width 1,000 mm
Deep hole drilling: max length 6,000 mm / max diameter 1,500 mm / boring diameter 25165 mm

HEAT TREATMENT
6 Furnaces (vertical): max height 5,500 mm / max diameter 1,600 mm
1 Furnace (horizontal): max length 5,000 mm / max width 2,000 mm / max height 1,200 mm
1 Polymer tank: max height 6,000 mm / max diameter 2,200 mm

Forja Rotec is keen on delivering tailor-made

products to settle clients specific requests. Our
engineers have vast expertise in die and forging
design, enabling our company to be extremely
flexible in initiating the design process.

We can work based on customers existing

forging drawings or use them only as support,
analyzing and recommending the most efficient
process for manufacturing. All members of the
engineering team use computer-aided design
to develop die and part designs.

1 Water tank: max height 6,000 mm / max diameter 2,200 mm

1 Stress relieving electric oven: max length 8,000 mm / max depth 2,000 / max width 3,000

QUALITY
Tension test of metallic materials room temperature up to 800 C
Charpy V-notch Impact Test room temperature up to -60 C
Brinell hardness test 10/3000
Rockwell hardness test HRA , HRB , HRC
Spectrometric analysis
Microstructures examination
Ultrasonic examination (US)

PROCESS FLOW CHART

Raw
material

Heating
furnace

FORGING ROUGH MACHINING HEAT TREATING

Forging
press

Cutting

Machining

Heating
treatment

10

RAW MATERIAL

FORGING ROUGH MACHINING HEAT TREATING

VAST DIVERSITY OF RAW MATERIAL STOCKPILE

Our cutting off facility includes lines of

horizontal band saw cutting machines with
the possibility of cutting steels with round and
square sections up to 800 mm.

11

We have the capacity to produce forgings both

ferrous materials (carbon steel to high alloy
steel) and nonferrous materials, as well as to
perform rough and final machining of forgings.
We can also offer hot rolled steel bars.

EN

DIN

WERKSTOFF

GOST

AISI/ASTM

European Norm

Germany

Germany

CIS

USA

S235JRG2/Fe 360 BFN RSt 37-2

1.0038

ST3SP

A570Gr36

S355JO/Fe510 C

St 52-3U

1.0553

A441

S355J2G3/Fe510D

St52-3N

1.0570

17GS/S345

A350 LF2

1.0570

A694 F60/F65MOD

C10

C10

1.0301

10

M1010

C22

C22

1.0402

20

SAE1020

C25

C25

1.0406

25

(M) 1025

C35

C35

1.0501

35 / 40

1035

C45

C45

1.0503

45

1045

G65

C67

1.0603

65

P295GH

17Mn4

1.0481

14G2

A515Gr70

P355GH

19Mn6

1.0473

A537CL1

P420QH

P420QH

1.8936

P420NL1

TStE 420

1.8912

A537CL2

P460QH

P460QH

1.8871

16Mo3

16Mo3

1.5415

A204

13CrMo4-5

13CrMo4-5

1.7335

12KHM

A182(F12/F11)

X2CrNiMoN22-5-3

1.4462

A182 F51

10CrMo9-10

10CrMo9-10

1.7380

10KH2M

A182 (F22)

X12CrMo5

12CrMo50

1.7362

15KH5M

F5

X11CrMo9-1

X12CrMo9-1

1.7386

A182 F9

16MnCr5

16MnCr5

1.7131

18KHG

5115

20MnCr5

20MnCr5

1.7147

18KHG

5120

17NiCrMo6-4

17NiCrMo6-4

1.6566

17CrNiMo7-6

17CrNiMo6

1.6587

41Cr4

41Cr4

1.7035

40-45KH

5140

37MnSi5

1.5122

25CrMo4

25CrMo4

1.7218

20-30KHM

4130

42CrMo4

42CrMo4

1.7225

35KHM

4140

45CrMo4

45CrMo4

1.7225

38KHM

4145

50CrMo4

1.7228

4150

34CrNiMo6

34CrNiMo6

1.6582

38KH2N2MA

4340

30CrNiMo8

30CrNiMo8

1.6580

3KH3M3F

34CrAlNi7-10

34CrAlNi7

1.8550

X12Cr13

X12Cr13

1.4006

12KH13

410

X20Cr13

X20Cr13

1.4021

20KH13

420

X3CrNiMo13-4

X4CrNi134

A182(F6NM)

X6CrNiTi18-10

X6CrNiTi18-10

1.4541

08KH18N12T

321

X2CrNiMo17-13-2

X2CrNiMo17-13-2

1.4404

316L

X30WCrV9-3

X30WCrV9-3

1.2581

3KH2V8F

H21

55NiCrMoV7

55NiCrMoV6

1.2713

L6

86CrMoV7

1.2327

AISI 9310 H

30NiCrMo2-2

30NiCrMo2-2

1.6545

AISi 8630 MOD

100Cr6

100Cr6

1.3505

SCHCH15

52100

12

FORGING

FORGING ROUGH MACHINING HEAT TREATING

PERMANENT INVESTMENT IN PRODUCTION EQUIPMENT

EQUIPMENT FOR SMALL FORGINGS

EQUIPMENT FOR LARGE FORGINGS

Autocompresor forge hammer:

400 kgf, 750 kgf, 1000 kgf

Hydraulic forging press 3150tf with 32t manipulator

Free forge electro-hydraulic hammer 2000 kgf

Hydraulic forging press 1600tf with 12t manipulator

Die forge hammer line 1000 kgf

Ring Rolling Machine 3000 mm

Free forge electro-hydraulic hammer
3000 kgf with 1500 kgf manipulator

Die forge hammer line 3150 kgf

Die forge electro-hydraulic hammer line 6300 kgf

13

14

HEAT TREATMENT

FORGING ROUGH MACHINING HEAT TREATING

AUTOMATIC CONTROLLING AND

RECORDING INSTRUMENT

HEAT TREATMENT TYPES

primary heat treatment (all types of annealing and normalization)
secondary heat treatment and high frequency hardening (austenitize +
tempering - improvement and implementing solution hardening)

EQUIPMENT
Resistance heated vertical furnaces
Chamber dimension: 1600 x 5500 mm
Max Temp: 1000C
Resistance heated vertical furnaces
Chamber dimension : 1600 x 1500 mm
Max Temp 1000C
Resistance heated horizontal furnace
Chamber dimension: 5000 x 2000 mm
Max Temp: 1000C
Stress relieving electric furnace
Chamber dimension: 8000 x 3000 x 2000 mm
Polymer quenching tank with chilling station
Water quenching tank
Sand blasting machine up to 10t

15

16

QUALITY

FORGING ROUGH MACHINING HEAT TREATING

With modern and performant equipment and facilities, as well

as mechanical testing, spectrochemical analyses and NDE
laboratories, we determine and guarantee the quality of materials
used to manufacture our products. Also, we are continuously
improving our products, processes and systems.
TEST
Tension Test of Metallic
Materials at room
temperature
Tension Test of Metallic
Materials at elevated
temperature until 800C

CERTIFICATES

EQUIPMENT

Tension Machine 300 KN

Extensometer B-1 class
Tension Machine 300 KN with High
Temperature Furnance model HT-800
Extensometer B-1 class
Charpy Impact JBW-300

Charpy V-notch Impact test

with range of temperature:
room temp. until 60C

Low Temperature Chambre for

impact specimen model DWC-60
Notch Cutting Machine for Impact
specimen model TE-UV2
Projector Model CTS-50

Brinell hardness test

5/750; 10/3000
Brinell hardness test 10/3000
Rockwell hardness
test HRA;HRB;HRC

Brinell Hardness Tester model

QUALIBRINELLER ST
Portable Hardness Testers
Rockwell Tester model HVS-1000Z

Spectrometric analysis

Spectrometer Q4 TASMAN

Spectrometric analysis,
less C% and Si%

X-ray Portable Analyzer

model S1 TITAN
XJP-6A Microscope

Microstructures

Abrasive Cutter Machine

model Abrasimet 250
Polisher machine name
Vector Powder Head

Ultrasonic Examination

17

PHASOR XS 16/16

ISO 9001 issued by CERTROM

ISO 14001 issued by CERTROM
ISO 18001 issued by CERTROM
DNV issued by Det Norske Veritas
PED issued by Bureau Veritas
AFER issued by Romanian Railway Authority
Lloyd issued by Lloyds Register
ABS issued by ABS Materials Houston

18

SC Forja Rotec SRL

Str. Aleea Industriilor, nr. 12, Hala Forja
Buzau, 120068
Mobile: +40 721 763 129
General: +40 238 406 046
Fax: +40 238 718 935
www.forjarotec.ro