Professional Documents
Culture Documents
ADU041
ADU049
ADU062
Introduction
Loader backhoes
Mining machinery
boring equipment
Utility boom, off-road dump,
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
operating costs
Reduced maintenance
Flexibility in machine design
Compact size saves space
Design promotes leak-free
system
Table of Contents
Model Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications and Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Performance
ADU041 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ADU049 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ADU062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions
Pump Installation Rear-Ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pump Installation Side-Ported . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Pump Installation Thru-Drive SAE A Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Pump Installation Thru-Drive SAE B Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Pump Installation Dual Shaft Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Pump Installation External Manual Stroke Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pump Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Shaft Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Operating Requirements and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Installation and Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Model Codes
420 Mobile Piston Pump
ADU 062 R 08 AB 1 0 A 43 14 00 0A 1 AB 1 00 CD 0 A
1 2 3
4 5 6
1 2 3
Pump Series
ADU 420 Series Open
Circuit Piston Pump
4 5 6 Pump Displacement
041 41.0 cm3/r [2.50 in3/r]
049 49.2 cm3/r [3.00 in3/r]
062 62.3 cm3/r [3.80 in3/r]
7 Input Shaft Rotation
R Right Hand (Clockwise)
Right Side Suction Port;
Left Side Pressure Port
L Left Hand
(Counter-clockwise)
Left Side Suction Port;
Right Side Pressure Port
8 9 Front Mount and Shaft
01 2 Bolt B (SAE J744-101-2)
with 22.2mm (0.88in.)
Diameter Straight Key
Shaft (SAE J744-22-1)
(Key Included)
02 2 Bolt B (SAE J744-101-2)
with 25.4mm (1.00in.)
Diameter Straight Key
Shaft (SAE J744-25-1)
(Key Included)
04 2 Bolt B (SAE J744-101-2)
with 25.4mm (1.00in.)
Diameter Tapered Key
Shaft (SAE J744-25-3)
(Key Included), .750-16
UNF-2B Thread, Shaft
Extension 69.8mm
(2.75in.)
05 2 Bolt B (SAE J744-101-2)
with 13 Tooth 16/32
Spline (ANSI B92. 1-1996
MOD.), Shaft Extension
41.1mm (1.62in.)
8 9
10 11
12
13
14
15 16
17 18
19 20
21 22
23
24 25
26
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
27 28
29 30
31
32
12
Controller Type
A Pressure Flow
Compensator With
.4375-20 SAE O-Ring
Load Sense Port
B Pressure Flow
Compensator With
M14 x 1.5 Metric O-Ring
Load Sense Port
C Pressure Compensator
Only
*Not availble on thru-drive end covers
Model Codes
420 Mobile Piston Pump
ADU 062 R 08 AB 1 0 A 43 14 00 0A 1 AB 1 00 CD 0 A
1 2 3
4 5 6
15 16
Pressure Compensator
Setting (Tolerance on
Setting)
28 206.8-213.7 bar
[3000-3100 lbf/in2]
35 241.3-248.2 bar
[3500-3600 lbf/in2]
43 275.8-282.7 bar
[4000-4100 lbf/in2]
17 18
Flow Compensator
Setting (Tolerance on
Setting)
00 No Flow Compensator
Setting
10 9.65-12.41 bar
[140-180 lbf/in2]
14 12.41-15.17 bar
[180-220 lbf/in2]
20 17.24-19.99 bar
[250-290 lbf/in2]
24 22.75-25.51 bar
[330-370 lbf/in2]
19 20
Secondary
Compensator Setting
00 No Secondary
Compensator
8 9
10 11
12
13
14
15 16
Maximum Displacement
Option
1 Standard Displacement (As
Given In Code Title)
2 External Manual
Stroke Adjustment
24 25
17 18
19 20
21 22
23
24 25
26 Shaft Seal
0 No Shaft Seal
1 Standard Polyacrylate
Shaft Seal
2 Fluorocarbon Rubber
Shaft Seal
3 Double, Two-Way Shaft
Seal, Fluorocarbon With
VHO Filter
26
27 28
29 30
31
32
31 Identification/Packaging
0 Standard Eaton
Identification Box
Packaging
32 Design Level
A First Design
27 28
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Specifications
and Performance
DISPLACEMENT
ADU041
ADU049
ADU062
cc/rev
(cu.in./rev)
Dry Weight
kg (lbm)
41.0 (2.50)
49.2 (3.00)
62.3 (3.80)
21 (47)
21 (47)
22 (49)
22 (49)
22 (49)
23 (51)
Continuous
bar (psi)
Intermittent
bar (psi)
Peak
bar (psi)
280 (4060)
280 (4060)
280 (4060)
320 (4600)
320 (4600)
320 (4600)
350 (5000)
350 (5000)
350 (5000)
PRESSURE RATINGS
ADU041
ADU049
ADU062
ADU041
ADU049
ADU062
Response
(off stroke)
msec
Recovery
(on stroke)
msec
Load Sense
Recovery
msec
20
20
25
75
75
90
90
90
115
SPEED RATINGS
3 bar inlet
(15 psi, boosted)
Flange Tube
Ports
Ports
Minimum
Speed
Maximum Speed
at Standby
Model
Series
(rpm)
(rpm)
ADU041
2650
2950
600
3600
600
3600
600
3600
2450
2650
ADU049
2650
2450
2450
2650
ADU062
2600
2850
2450
2400
N/A
2950
2850
2800
N/A
N/A
Model
Series
Maximum Torque
at 280 bar (4000 psi)
Nm (lb-ft)
ADU041
ADU049
ADU062
50.9 (67.9)
61.1 (81.5)
75.9 (101.3)
.98 (1.3)
.98 (1.3)
1.1 (1.5)
185 (135)
220 (161)
279 (204)
NOISE LEVEL
Displacement
Nm-sec2 (lb-in-sec2)
ADU041
ADU049
ADU062
.0033 (.0288)
.0033 (.0288)
.0096 (.0403)
ADU062
1800
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
76
Control Options
K inlet
gage port
(optional)
J load
sense
signal
port
Koutlet
gage port
(optional)
C outlet
To load
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Control Options
Pressure Compensator
Control Code C
K inlet
gage port
F case drain
K outlet
gage port
C outlet
To load
Pressure Cut-off
Characteristics of
Pressure Compensator
Control at 49C (120F),
static conditions.
Change in
Pressure A
Q
Change
in Flow B
Outlet Flow
Outlet Pressure
PRESSURE CUT-OFF CHARACTERISTICS OF PRESSURE COMPENSATOR CONTROL @ 49C (120F), STATIC CONDITIONS
Model Series
ADU041
ADU049
ADU062
Per SAE J745
Rated Speed
rpm
Q Outlet Flow
l/min (USgpm)
P Outlet
Pressure
bar (psi)
A
bar (psi)
B
l/min (USgpm)
2650
2650
2600
104 (28)
126 (34)
156 (42)
280 (4060)
280 (4060)
280 (4060)
6.9 (100)
6.9 (100)
6.9 (100)
6.4 (1.7)
6.4 (1.7)
7.1 (1.9)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Performance
420 Mobile
Piston Pump
ADU041
90
88
86
Efficiency (%)
84
280 bar (4000 psi)
82
80
78
76
(PRELIMINARY)
74
500
1000
1500
2000
2500
3000
Speed (rpm)
90
88
103 bar (1500 psi)
86
Efficiency (%)
84
82
50 bar (700 psi)
80
78
76
74
72
(PRELIMINARY)
70
500
1000
1500
2000
2500
3000
Speed (rpm)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Performance
420 Mobile
Piston Pump
ADU041
70
52 (70)
(PRELIMINARY)
280 bar (4000 psi)
60
45 (60)
250 bar
(3600 psi)
50
37.5 (50)
200 bar
(2900 psi)
40
30 (40)
30
22.5 (30)
20
15 (20)
10
7.5 (10)
0
500
1000
1500
2000
Input Speed (rpm)
2500
3000
226 (2000)
280 bar (4000 psi)
250 bar (3600 psi)
181 (1600)
45 (400)
34 bar (500 psi)
(PRELIMINARY)
500
10
1000
1500
2000
Speed (rpm)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
2500
3000
Performance
420 Mobile
Piston Pump
ADU041
134 (35)
35
3.5
PRELIMINARY
115 (30)
30
95 (25)
25
76 (20)
20
57 (15)
15
1.5
280 bar (4000 psi)
28 (10)
10
3.8
1 (1.0)
19 (5)5
1.9
0.5(0.5)
25 bar (365 psi)
0
500
1000
1.75
3.38 (30)
1.5
1.25
11 bar (160 psi)
2.25 (20)
1 (1.0)
4.0
1.69 (15)
3.0 (.75)
1.13 (10)
0.5 (.50)
2.0
.56 (5)
1.0
0.25(.25)
(PRELIMINARY)
1000
4.5
50.5 (450)
280 bar (4060 psi) Torque
45.0 (400)
39.4 (350)
3.5
33.8 (300)
28.0 (250)
2.5
22.5 (200)
1500
2000
2500
Input Speed (rpm)
3000
28.0 (2.0)
16.9 (150)
11.3 (100)
5.6 (50)
0
1000
1500
2000
2500
Input Speed (rpm)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
14.0 (1.0)
2.0 (.50)
0.5
(PRELIMINARY)
500
6.0 (1.50)
3.94 (35)
4.50 (40)
500
0
3000
2500
2.81 (25)
1500
2000
Input Speed (rpm)
0
3000
11
Performance
420 Mobile
Piston Pump
ADU049
90
88
86
250 bar (3600 psi)
Efficiency (%)
84
280 bar (4000 psi)
82
80
78
76
74
500
1000
1500
2000
2500
3000
Speed (rpm)
90
88
103 bar (1500 psi)
86
Efficiency (%)
84
82
50 bar (700 psi)
80
78
76
1000
1500
2000
Speed (rpm)
12
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
2500
3000
Performance
420 Mobile
Piston Pump
ADU049
60 (80)
280 bar (4000 psi)
52 (70)
250 bar
(3600 psi)
45 (60)
200 bar
(2900 psi)
37.5 (50)
30 (40)
22.5 (30)
103 bar (1500 psi)
15 (20)
7.5 (10)
0
500
1000
1500
2000
2500
3000
2400
271 (2400)
1600
181 (1600)
136 (1200)
45 (400)
400
34 bar (500 psi
0
500
1000
1500
2000
Speed (rpm)
2500
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
3000
13
Performance
420 Mobile
Piston Pump
ADU049
153 (40)
134 (35)
115 (30)
Main Flow lpm (gpm)
76 (20)
57 (15)
34 bar (500psi)
13.8 (1.0)
28 (10)
280 bar (4000 psi)
1.9 (0.5)
19 (5)
500
1000
1500
2000
2500
3000
2.25
1.75
3.94 (35)
1.5
3.38 (30)
11 bar (160 psi)
2.81 (25)
1.25
2.25 (20)
4.0 (1.0)
1.69 (15)
3.0 (.75)
1.13 (10)
2.0 (.50)
.56 (5)
1.0 (.25)
0
500
14
1000
1500
2000
2500
Input Speed (rpm)
3000
4.50 (40)
67.5 (600)
Input Torque, Nm (in-lb)
5.06 (45)
56.3 (500)
45.0 (400)
280 bar
33.8 (300) (4060 psi) Case Flow
150 bar (2175 psi) Case Flow
22.5 (200)
11.3 (100)
0
500
1000
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
1500
2000
2500
Input Speed (rpm)
3000
3
2.75
2.5
2.25
2
1.75
1.5
6.0 (1.50)
1.25
5.0 (1.25)
14.0 (1.0)
3.0 (.75)
0.75
2.0 (.50)
0.5
1.0 (.25)
0.25
0
Performance
420 Mobile
Piston Pump
ADU062
90
88
250 bar (3600 psi)
Efficiency (%)
86
280 bar (4000 psi)
84
82
80
78
76
500
1000
1500
2000
Speed (rpm)
2500
3000
91
89
87
85
83
Efficiency (%)
81
79
77
75
73
71
69
67
65
63
61
500
1000
1500
2000
Speed (rpm)
2500
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
3000
15
Performance
420 Mobile
Piston Pump
ADU062
82 (110)
280 bar (4000 psi)
74.5 (100)
67 (90)
250 bar
(3600 psi)
60 (80)
52 (70)
200 bar
(2900 psi)
45 (60)
150 bar
(2200 psi)
37.5 (50)
30 (40)
103 bar
(1500 psi)
22.5 (30)
25 bar
(365 psi)
15 (20)
7.5 (10)
0
500
1000
1500
2000
2500
3000
317 (2800)
271 (2400)
226 (2000)
181 (1600)
136 (1200)
90 (800)
45 (400)
0
500
16
1000
1500
2000
Speed - (rpm)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
2500
3000
Performance
420 Mobile
Piston Pump
ADU062
191 (50)
172 (45)
25 bar (365 psi)
153 (40)
280 bar
(4000 psi)
134 (35)
115 (30)
95 (25)
76 (20)
57 (15)
28 (10)
3.8 (1.0)
1.9 (0.5)
19 (5)
25 bar (365 psi)
0
500
1000
1500
2000
0
3000
2500
2.25 (20)
14.0 (1.0)
1.69 (15)
0.75
3.0 (.75)
1.13 (10)
0.5
2.0 (.50)
.56 (5)
0.25
1.0 (.25)
4.50 (40)
3.94 (35)
3.38 (30)
0
500
1000
1500
2000
Input Speed (rpm)
2500
0
3000
67.5 (600)
2.81 (25)
5.06 (45)
56.3 (500)
45.0 (400)
33.8 (300)
22.5 (200)
150 bar (2175 psi) Torque
11.3 (100)
0
500
1000
1500
2000
2500
Input Speed (rpm)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
6.0 (1.50)
5.0 (1.25)
4.0 (1.00)
3.0 (.75)
2.0 (.50)
1.0 (.25)
0
3000
17
Pump
Installation
Rear-Ported
420 Mobile Piston Pump
122.7
(4.83)
69.1 (2.72)
(Diagnostic port)
42.9
(1.69)
72.6 (2.86)
(Diagnostic port)
2X 13.6 (.54)
26.19
[1.031]
42.88
[1.688]
Pressure
port -C
1.00 SAE
4 bolt
split flange
port standard
pressure
series
(code 61)
52.37
[2.062]
77.77
[3.062]
41.1
[1.62]
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
14 MIN
[.55]
18
Suction
port -D
2.00 SAE 4
bolt split flange
port standard
pressure series
(code 61)
38.1
[1.50]
4X .500-13 UNC-2B
(M12 X 2.5-6H optional)
19.6 MIN
Optional suction port
[.77]
diagnostic port
9/16 -18 UNF - 2B SAE
(M14 x 1.5 metric optional)
O-Ring port (shown plugged)
192.6 (7.58)
2X 218 (8.58)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
9.4 (.37)
Pump
Installation
Rear-Ported
420 Mobile Piston Pump
97.3
[3.83]
119.1
[4.69]
79.2
[3.12]
(case drain)
2X 14.2
[.56]
77.5
[3.05]
73.9
[2.91]
72.1
[2.84]
(case drain)
73.8
[2.91]
[5.75]
26.19
[ 1.031]
Suction port -D
2.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
42.88
[ 1.688 ]
Pressure port-C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
52.37
[ 2.062]
77.77
[ 3.062 ]
4X .500-13 UNC-2B
(M12 X 2.5-6H optional)
19.6 Min
[.77]
[ 1.50]
41.1
[ 1.62]
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
14
[.57] Min
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
19
Pump
Installation
Rear-Ported
420 Mobile Piston Pump
Pressure port -C
1 5/16-12 UN-2B
SAE (M33 X 2
metric optional)
O-Ring port
RH Rotation
Flange/Tube Ports
41.1
[ 1.62 ]
38.1
[
38.1
[ 1.50 ]
] 41.1
Suction pport -D
1.62]
1 7/8-12 UN-2B SAE
(M48 X 2 metric optional)
O-Ring port
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric optional)
O-Ring port
Suction port -D
2.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
Pressure pport -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric optional)
O-Ring port
42.88
[ 1.688 ]
Pressure port-C
1 5/16-12 UN-2B SAE
M33 X 2 metric optional)
O-Ring port
77.77
[ 3.062 ]
38.1
[ 1.50 ]
41.1
[ 1.62 ]
4X .500-13 UNC-2B
(M12 X 2.5-6H optional)
19.6 Min
[.77]
20
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Optional
pressure port diagnostic
port 9/16-18 UNF-2B SAE
(M14 X 1.5 metric
optional) O-Ring port
(shown plugged)
Pump
Installation
Rear-Ported
420 Mobile Piston Pump
RH Rotation Diagnostic
Port Outlet
101.570.02
[ 3.999 .001]
Optional
pressure port diagnostic
port 9/16-18 UNF-2B SAE
(M14 X 1.5 metric
optional) O-Ring port
(shown plugged)
191
[ 7.52 ]
218
[ 8.58 ] Suction Port
220
[ 8.66 ] Pressure Port
9.4
[ .37 ]
RH Rotation Diagnostic
Port Inlet
192.6
[ 7.58 ]
Optional
suction port diagnostic
port 9/16-18 UNF-2B SAE
(M14 X 1.5 metric
optional) O-Ring port
(shown plugged)
20.6
[ .81 ]
View A-A
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
21
Pump
Installation
Side-Ported
420 Mobile Piston Pump
122.7
(4.83)
73.8
(2.91)
74.7
(2.94)
2X 13.7 (.54)
Suction
port -D
2.00 SAE 4
bolt split flange
port standard
pressure series
(code 61)
77.77
[3.062]
74.7
72.1
[2.84] [2.94]
(case drain)
2X 14.2
[.56]
42.88
[1.688]
4X .500-13 UNC-2B
(M12 X 2.5-6H optional)
19.6 MIN
[.77]
22
218.1 (8.59)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
146.1
[5.75]
Pump
Installation
Side-Ported
420 Mobile Piston Pump
256.2
[10.09]
97.3
[3.83]
Pressure port -C
1.00 SAE 4 Bolt
split flange port
standard pressure
series (code 61)
9.4
[.37]
71.4
[2.81]
52.37
(2.062)
101.57+-002
[3.999+-001]
71.4
[2.81]
240.9
[9.49]
211.7 (8.34)
26.19 (1.031)
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
14 MIN
[.57]
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
Suction port-D
2.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
77.77
[ 3.062]
52.37
[ 2.062]
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
14 MIN
[.55]
26.19
[ 1.031]
211.7
[ 8.34]
218.1
[ 8.59]
42.88
[ 1.688]
4X .500-13 UNC-2B
(M12 X 2.5-6H optional)
19.6 Min
[.77]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
23
Pump
Installation
Side-Ported
420 Mobile Piston Pump
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
optional)
O-Ring port
218.2
[ 8.59 ]
Pressure port -C
1 5/16-12 UN-2A SAE
(M33 X 2 metric
optional) O-Ring port
211.8
[ 8.34]
Pressure port -C
1 5/16-12 UN-2A SAE
(M33 X 2 metric optional)
O-Ring port
24
211.8
[ 8.34 ]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
optional)
O-Ring port
218.2
[ 8.59 ]
Pump
Installation
Side-Ported
420 Mobile Piston Pump
53.1
(2.09)
44.5
(1.75)
44.5
(1.75)
53.1
(2.09)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
25
Pump
Installation
Thru-Drive
SAE A Option
420 Mobile Piston Pump
122.7
[4.83]
42.9
[1.69]
74.7
[2.94]
Suction Port -D
2.00 SAE 4 bolt
standard pressure
series (Code 61)
119.1
[4.69]
79.2
[3.12]
(case
drain)
2X 14.2
[.56]
77.77
[3.062]
72.1
[2.84]
(case drain)
.500-13 UNC-28
(M12 x 1.75-6H optional)
19.6 Min
[.77]
26
42.88
[1.688]
218.1
[8.59]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
146.1
[5.75]
Pump
Installation
Thru-Drive
SAE A Option
420 Mobile Piston Pump
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
82.63 0.02
[ 3.253.001]
7.9
[.31]
.375-16 UNC-2B
19 Min
[.75]
Groove to accept an
AS 568A size 042
(1/16 X 3 1/4 ID) O-Ring
3X .375-16 UNC-2B Thru
52.37
[ 2.062]
106.38
[ 4.188]
86.4
[ 3.40]
211.7
[ 8.34]
26.19
[ 1.031]
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
.14.5 Min
[.57]
287.3
[ 11.31]
2X13.6
[ .54]
106.38
[ 4.188]
View A-A
9.4
[ .37]
71.4
[ 2.81]
172.7
[ 6.80]
71.4
[ 2.81]
97.3
[ 3.83]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
27
Pump
Installation
Thru-Drive
SAE A Option
420 Mobile Piston Pump
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
Suction port -D
2.00 SAE 4 bolt
standard pressure
series (code 61)
77.77
[ 3.062]
52.37
[ 2.062]
4X .375-16 UNC-2B
(M10 X 1.5-6H optional)
.14 Min
[.57]
26.19
[ 1.031]
211.7
[ 8.34]
218.1
[ 8.59]
42.88
[ 1.688]
4X .500-13 UNC-2B
(M12 X 1.75-6H optional)
19.6 Min
[.77]
Suction port-D
1 7/8-12 UN-2B SAE
(M48 X 2 metric optional)
O-Ring port
28
218.2
[ 8.59 ]
211.7
[ 8.33 ]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Pressure port -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric
optional) O-Ring port
Pump
Installation
Thru-Drive
SAE A Option
420 Mobile Piston Pump
211.7
[ 8.33 ]
Pressure port -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric optional)
O-Ring port
218.2
[ 8.59 ]
For shaft configuration
see separate shaft
installation drawing
Output Shaft
Installation 9T Spline
Suction port-D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
optional) O-Ring port
Output Shaft
Installation 11T Spline
31.8
[
]
287.3
[11.31]
300
[11.81]
With DoubleShaft Seal
31.8
[ 1.255]
287.3
[11.31]
300
[11.81]
With Double Shaft Seal
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
29
Pump
Installation
Thru-Drive
SAE A Option
420 Mobile Piston Pump
A Thru-Drive Cover
Plate Installation
2X 15.5
[ .61 ]
106.38
[ 4.188 ]
9.5
[ .38 ]
106.38
[ 4.188 ]
Optional mounting position
30
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
287.3
[ 11.31 ]
300
[11.81]
With double
shaft seal
Pump
Installation
Thru-Drive
SAE B Option
420 Mobile Piston Pump
122.7
[4.83]
42.9
[1.69]
74.7
[2.94]
Suction Port -D
2.00 SAE 4 bolt
standard pressure
series (Code 61)
119.1
[4.69]
79.2
[3.12]
(case
drain)
2X 14.2
[.56]
77.77
[3.062]
72.1
[2.84]
(case drain)
.500-13 UNC-28
(M12 x 1.75-6H optional)
19.6 Min
[.77]
42.88
[1.688]
218.1
[8.59]
146.1
[5.75]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
31
Pump
Installation
Thru-Drive
SAE B Option
420 Mobile Piston Pump
Pressure port -C
1.00 SAE 4 Bolt
split flange port
standard Pressure
series (code 61)
52.37
[2.062]
211.7
[8.34]
26.19
[1.031]
4x .375-16 UNC-2B
(M10 x 1.5-6H optional)
.14.5 Min
[.57]
2X 13.6
[.54]
71.4
[2.81]
172.7
[6.80]
Groove to accept
an AS 568A size
045 (1/16 X 4 ID)
O-Ring
4X .500-13
UNC-2B Thru
146.1
[5.75]
101.570.02
[3.999.001]
71.4
[2.81]
86.4
[3.40]
32
9.4
[.37]
101.680.02
[4.003.001]
10.4
[.41]
97.3
[3.83]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
146.1
[5.75]
View A-A
Pump
Installation
Thru-Drive
SAE B Option
420 Mobile Piston Pump
4X .375-16 UNC-2B
(M10 X 1.5-6H
optional)
.14.5 Min
[.57]
Suction port -D
2.00 SAE 4 bolt
standard pressure
series (code 61)
52.37
[ 2.062 ]
Pressure port -C
1.00 SAE 4 bolt
split flange port
standard pressure
series (code 61)
77.77
[ 3.062 ]
26.19
[ 1.031]
218.1
[ 8.59 ]
211.7
[ 8.34 ]
For shaft configuration
see separate shaft
installation drawing
42.88
[ 1.688 ]
4X .500-13 UNC-2B
(M12 X 1.75-6H optional)
19.6 Min
[.77]
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric optional)
O-Ring port
218.1
[ 8.59]
For shaft configuration
see separate shaft
installation drawing
211.7
[ 8.34 ]
Pressure port -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric
optional) O-Ring port
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
33
Pump
Installation
Thru-Drive
SAE B Option
420 Mobile Piston Pump
Pressure port -C
1 5/16-12 UN-2B SAE
(M33 X 2 metric optional)
O-Ring port
211.7
[ 8.34]
218.1
[ 8.59]
For shaft configuration
see seperate shaft
installation drawing
41.2
[ 1.62 ]
287.3
[11.31]
300
[11.81]
With Double Shaft Seal
34
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Suction port -D
1 7/8-12 UN-2B SAE
(M48 X 2 metric
Optional) O-Ring port
Pump
Installation
Dual Shaft Seal
Option
420 Mobile Piston Pump
224.4
[8.84]
135.4
[5.33]
42.9
[1.69]
230.8
[9.09]
268.9
[10.59]
110
[4.33]
5.7
[.22]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
35
Pump
Installation
External Manual
Stroke Adjustment
420 Mobile Piston Pump
Torque
1
27.4
[1.08 ]
(18 Stoke)
9.4
[ .37 ]
276.7 Nm
After
[205 lbfft]
20
Reference A-2448-001
36
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Pump Control
Installation
420 Mobile Piston Pump
65.4
[2.57]
67.3
[2.65]
74.7
[2.94]
139.5
[5.49]
122.2
[4.81]
94.5
[3.72]
163.9
[6.45]
176.6
[6.95]
With double
shaft seal
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
37
Pump Control
Installation
420 Mobile Piston Pump
Pressure Compensating
Control Code (C)
132.7
[ 5.22 ]
122.2
[ 4.81 ]
38
109.3
[4.31]
With double
shaft seal
96.6
[ 3.81 ]
75.8
[ 2.98 ]
139.5
[ 5.49 ]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Shaft Options
01 Code
02 Code
41.3
[ 1.62]
46
[ 1.81 ]
28.6
[1.12]
24.6
[ .97]
3
[ .12 ]
3
[ .12 ]
28.16 +.11
-.12
24.9 +.12
-.11
[.980 +.005
-.004 ]
[1.108 -.004 ]
25.393 +.007
-.006
[.9998 +.0002
-.0003 ]
22.21.01
[.874 +.001
-.000 ]
04 Code
6.312 0.038
[ .2485 .0015 ]
19.1
[ .75 ]
26.97
[ 1.062 ]
05 Code
3.2
[.126]
SECTION A-A
.750-16 UNF-2A
25.4
[ 1.000 ]
41.3
[ 1.62 ]
3.99 THRU
[ .157 ]
1.6 [63]
125:1000
[1.500:12]
7.9
[ .31 ]
34.93
[ 1.375 ]
49.23
[ 1.938 ]
69.8
[ 2.75 ]
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
39
Shaft Options
08 Code
30 Code
46
[ 1.81 ]
6.38 0.02
[
.001 ]
34.9
24.912 [.9808] 15 tooth 30
flat root side fit
16/32 class 5 spline per
ANSI B92.1 (modified)
Fits 15 tooth 30 flat root
side fit 16/32 internal
splines per SAE J498b
class 1 or ANSI B92.1 class 5
]
23.80.38
[.937.015]
20
[ .79 ]
3.14 Side Depth
[ .124 ]
.02
.375-24 UNF-2B
18.3 [.72] Min Full Thread
1.502 :12
1.498
31 Code
46
[1.81]
28.6
[1.12]
6.31.04
Key Width
[.248 +.001
-.002 ]
3
[ .12]
.375-24 UNF-2B
19 [.75} Min
Full Thread
28.14 +0.12
-0.10
+.005
[ 1.108 -.004 ]
25.395 +0.005
-0.007
[ .9998 +.0002
-.0003 ]
40
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Side Loads
L1
L2
Center of Gravity
REAR
THRU-DRIVE
Lcg
DUAL
SEAL
THRUDRIVE
LENGTH
Lds
Lt
13 (.50)
13 (.50)
13 (.50)
287 (11.31)
287 (11.31)
287 (11.31)
L1 = Lcg
L2 = Lt + Lcg
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
41
Torque Values
and Bearing
Loads
25.4
[1.0]
1893 N
[426 lbf]
1647 N
[370 lbf]
INPUT
SHAFT
MAXIMUM
INPUT
INPUT TORQUE
MOUNT NM (IN-LBF)
AVAILABLE
OUTPUT
NM (IN-LBF)
AUX. MOUNT
13T
15T
15T
15T
SAE B
SAE B
SAE B
SAE B
No Thrudrive
75 (660)
119 (1056)
397 (3514)
SAE A 9T
SAE A 11T
SAE B 13T
307 (2717)
397 (3514)
397 (3514)
397 (3514)
Maximum Input Torque value for Input Shaft and Mount must
not be exceeded.
The combined torque of a front and rear pump tandem must
not exceed the MaximumTorque.
The rear pump torque must not exceed the Available Output
Torque value.
42
bar (psi)
140 (2030)
210 (3045)
250 (3625)
280 (4060)
320 (4640)
ADU041
ADU049
ADU062
103,650
26,830
15,000
10,280
6,590
55,580
14,380
8,040
5,510
3,530
33,500
8,670
4,850
3,320
2,130
ADU041
ADU049
ADU062
152,600
39,500
22,090
15,140
9,700
81,820
21,180
11,840
8,120
5,200
48,400
12,500
7,000
4,800
3,070
bar (psi)
140 (2030)
210 (3045)
250 (3625)
280 (4060)
320 (4640)
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Operating
Requirements
Inlet Pressure
Rated
Absolute
bar (psi)
Minimum
bar, absolute
(in. Hg)
Maximum
Gauge
bar (psi)
Case Pressure
Maximum
Continuous
bar (psi)
Maximum
Intermittent
bar (psi)
1.0 (14.5)
0.85 (5)
3.5 (50)
1.7 (25)
5 (75)
Maximum
Continuous
cSt (SUS)
Maximum Viscosity
at Startup
cSt (SUS)
Peak
bar (psi)
Operating Temperature
Minimum
Rated
Temperature
C (F)
C (F)
Maximum
Intermittent
C (F)
6 (90)
93 (200)
104 (220)
-37 (-35)
HYDRAULIC FLUIDS
Fluid
Recommended
Operating
Viscosity Range
cSt (SUS)
Minimum
Intermitten
cSt (SUS)
Fluid Cleanliness
The 420 Series pumps are rated
in anti-wear petroleum fluids
with a contamination level of
20/18/13 (Eaton) or ISO 18/13.
Operation in fluids with levels
more contaminated than this is
not recommended. Fluids other
than petroleum, severe service
cycles, or temperature extremes
are cause for adjustment of
these codes. Please contact
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
43
Installation
and Start-up
44
Start-up Procedure
Make sure the reservoir and
circuit are clean and free of
dirt/debris prior to filling with
hydraulic fluid.
Fill the reservoir with filtered
oil and fill to a level sufficient
enough to prevent vortexing at
the suction connection to pump
inlet. It is good practice to
clean the system by flushing
and filtering, using an external
slave pump.
Caution: Before the pump is
started, fill the case through
the uppermost drain port with
hydraulic fluid of the type to be
used. The case drain line must
be connected directly to the
reservoir and must terminate
below the oil level.
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
Notes
EATON Hydraulics 420 Mobile Piston Pump Technical Catalog Manual E-PUPI-TM002-E April 2004
45
Eaton
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952 937-9800
Fax: 952 974-7722
www.hydraulics.eaton.com
Eaton
20 Rosamond Road
Footscray
Victoria 3011
Australia
Tel: (61) 3 9319 8222
Fax: (61) 3 9318 5714
Eaton
Dr.-Reckeweg-Str. 1
D-76532 Baden-Baden
Germany
Tel: (49) 7221 682-0
Fax: (49) 7221 682-788