Safety Relays

Safety relays
Protecting the user and the equipment
www.crouzet.com
Overview
PAGE
Overview
Crouzet
Custom Sensors & Technologies
The basics
Definition of safety relays
Range
Safety standards
8
Introduction
Selection guide
Machine safety
10
Relevelling control
10
Applications
12
Examples
Technical data
Emergency stop & Safety guard monitoring
with 1 channel (screw terminals)
14

with 1 channel (spring terminals)
14

with 2 channels (screw terminals)
17

with 2 channels (spring terminals)
17
To order:
Customer Service
Control Technologies
Tel: +44 (0)1256 318900
info@crouzet.co.uk
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PAGE
Technical data (continued)

Timed contacts (1.0 10 s)
21
Extensions for safety relays
24
Zero speed monitoring
27
Two-hand control with 2 NO outputs
31
Two-hand control with 3 NO outputs + 1 NC output
31
Power supply for 24 VDC safety relays
34
Relevelling zone control for lifts with 2 NO outputs
36
Relevelling zone control for lifts with 2 NO outputs

+ 1 NC output
36
Safety standards
40
Highlights
Glossary
44
Terminology
To order:
Customer Service
Control Technologies
Tel: +44 (0)1256 318900
info@crouzet.co.uk
www.crouzet.com
Overview
Crouzet Automation & Control
Widely recognised for over 50 years as the specialist in electromechanical, electronic
technology and software engineering, Crouzet's experience in time management, physical
and mechanical values has resulted in an extensive automation components offer that includes
logic controllers, timers, control relays, counters, ratemeters, machine safety equipment, and
temperature controllers.
Simple to use, Crouzet products are easy to program and install.
With operations around the globe, Crouzet is constantly monitoring its customers' needs.
Its sales teams, technicians and designers combine all their skills to adapt products to customer
specifications, both in terms of the application and cost.
Crouzet also ensures that its products are manufactured in compliance with quality and
environmental standards (factories certified ISO 9001, 14001 and OHSAS 18001, eco-design).
With its industrial and logistic flexibility, Crouzet is able to deliver products, whether small-scale
or mass production items, within the best possible timescale.
In this new catalogue dedicated to safety relays, Crouzet Control Technologies

presents:
A new range of 8 safety relay part numbers for "machinery" and "lift" applications.
This new range includes versions with fixed or removable screw terminals and versions
with removable spring terminals, thus simplifying installation wiring and maintenance.

In addition to this catalogue, technical data sheets for

each product are available as free downloads on the
www.crouzet.com website.
www.crouzet.com
Custom Sensors & Technologies

is a specialist in sensing, control and motion products
Through its brands, BEI Kimco, BEI Sensors, BEI PSSC, Crouzet, Crydom, Kavlico, Newall
and Systron Donner Inertial, CST offers customizable, reliable and efficient components
for mission-critical systems in Aerospace & Defence, Transportation, Energy & Infrastructures,
Commercial & Industrial OEMs, Medical, Food and Beverage and Building Equipment markets.
Focused on premium value offers and committed to excellence, CST, with 4700 employees
worldwide and sales of $660M US in 2011, is the dependable and adaptable partner for the
most demanding customers.
The Crouzet team worldwide
Production
Sales subsidiaries
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The basics
A safety relay
How can it be defined in simple

terms?
A safety relay is an automation component which is part of a machine's safety system,
thus contributing to the safety of people around it.
It is essential for compliance with machine safety standards (EN ISO 13849-1 and
IEC/EN 62061).
A safety relay
To execute which actions?

Protecting, Controlling
Protecting
The safety relay protects people. It controls a user's action to

ensure that this does not lead to anything that may damage his
health, either voluntarily or accidentally.
Controlling
Monitoring, Sensing
When a machine may be dangerous for the user, it is necessary to
monitor all hazardous operations, and detect the slightest anomaly.
Monitoring
Sensing
Actuating
It is then necessary to actuate safety contacts to stop cutting,
rotating, burning items, etc which could be hazardous for the user.
Actuating

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Crouzet safety relays
A relevelling range
and a machine safety range
Power supply
LED
Power supply LED

Relay output LED
Relay output
LED
KNA3-YS
Error indication LED
KSW3-JS
Their features:
A range covering machine applications:
emergency stop and mobile guard
monitoring, emergency stop with timed
contact, two-hand control, zero speed
monitoring, expansion module and power
supply accessory. A relevelling control
relay for the lift market.
A safety component with one or two
channels.
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Prohibition of machine starting if a problem

becomes apparent through self-checking
ofthe integrity of the control devices.
A range conforming to:
-
Performance Level (PL) e and
category4 according to EN ISO 13849-1
-
Limit value SIL 3 (SIL CL) according to
IEC/EN 62061
Safety Standards - Introdu

1. Preface
It is the aim of every business to improve operational results by
increasing productivity. This can be achieved, for example, by
increasing automation of workstations or faster cycle times. Research
into accidents has proved that this increases the risk potential on
workstations, which has ultimately led to increased safety awareness,
expressed through national and international standards.
These include:
Emergency stop circuits
Safety guards
Two-hand controls
Zero-speed monitors
These modules wired ready for connection comply with the applicable
national and international standards and regulations and are tested by
the bodies responsible for their enforcement if required. Please note
that Crouzet has already taken account of the new standards that have
recently come into force.
100%
Besides the human aspect, safety improvement measures can also

be justified from the business point of view. Assuming that there is no
absolute safety even when using technology, there will always remain
an element of risk that cannot be excluded. The diagram below illustrates the relationship between increased safety and the costs of risk
financing. It can be seen from the business management aspect that
the residual risk is determined by the minimum total cost of increasing
safety.
For manufacturers and users of machinery and installations, it is

not always easy to implement circuitry that meets the abundance of
regulations.
To support users in implementing safety-related circuits, Crouzet offers
switching devices which can be used to create modular solutions
tailored to the specific application with respect to functionality and cost.
2. Standards and directives
Total costs after measures which increase

safety have been implemented
The creation of the European Unions domestic market has required

the elimination of technical trade barriers by standardization of approval
conditions.
Risk financing costs
Savings
Cost of damage after measures

which increase safety have
been implemented
Cost of measufres which

increase safety
0
Increase in safety
Minimum
costs
Residual
risk costs
100%
Residual risk
Fig. 1
Financing costs of a risk after implementation of safety-improving
measures as a function of the level of safety aimed for.
Source: Eberhard Franck, Risikobewertung in der Technik, Labor 2000-1991
Any decision on what residual risk can be allowed always requires a
risk assessment with an evaluation of potential hazards. This depends
on the type and severity of damage as well as the probability of occurrence. If the minimum requirements cannot be met, the necessary
measures must be defined together with specific health and safety at
work authorities.
Within the scope of product liability, the level of liability for consequential losses from faulty products has been significantly extended. In
future, this liability can no longer be limited by a contractually restricted
warranty in the general conditions of sale. Moreover, conformity with the
requirements of the European Machinery Directive is a prerequisite for
the sale of machinery on the European market.
The Council of the European Union has enacted the Machinery

Directive 2006/42/CE, replacing the 98/37/CE directive, in which
occupational safety is given high priority.
However, the Machinery Directive only defines global safety standards.
Individual application of the safety requirements is recommended
in standards that have been worked out on the basis of international standards, i.e. by the European Committee for Electrotechnical
Standardization (CENELEC). Successive standards set out the
increasing requirements with respect to complexity and especially quality.
2.1 Scope
The scope of the European Machinery Directive 2006/42/CE is no
longer restricted to industrial machines, as was previously the case,
but now covers almost all machines used in the fields of industry, small
business and the private sector.
Machines covered by this directive include:
Single machines
Complex plants (interlinked machines)
Interchangeable equipment for changing the functionality of a machine
Equipment with drive system and movable devices
Mobile machinery (e.g. forklift trucks)
Machinery for lifting loads (cranes, lifting devices)
Machinery for lifting or transporting people, etc.
Machinery and equipment covered by other European Directives, such
as military equipment are excluded.
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uction
2.2 The main standards
Machinery Directive 2006/42/CE in remplacement of the 98/37/CE
since 29/12/2009
Type
EN
Title
Type A:
Basic safety standards
EN ISO 12100
Safety of machinery (former EN 292)
EN ISO 14121
Principles for risk assessment (former EN 1050)
Type B:
Safety generic standards
EN 60204-1
Electrical equipment of machinery
EN ISO 13857
Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs
(former EN 294 and EN 811)
Type B1:
Safety generic standards for specific
machines characteristics
EN ISO 13849-1 Safety-related parts of control systems (former EN 954-1)

IEC/EN 62061
Safety of machinery - Functional safety of safety-related electrical, electronic and programmable

electronic control systems
EN ISO 13850
Emergency stop - Principles of design (former EN 418)
Type B2:
Safety generic standards for specific
devices
EN 574
Two-hand control devices (see also ISO 13851)
EN 61496
Electro-sensitive protective equipment
EN 1088
Interlocking devices associated with guards
Type C:
Safety generic standards for
machines ranges
EN 692
Mechanical brakes
EN 693
Hydraulic presses
EN 201
Injection moulding machines
EN 12415
Small numerically controlled turning machines and turning centres
EN 12417
Machining centres
EN 13218
Stationary grinding machines
EN 12478
Large numerically controlled turning machines and turning centres
2.3 New standards

EN 61508
Functional safety of safety-related electrical, electronic and programmable electrical systems.
Standard EN 61508 considers technical safety-related functions over
the whole life cycle of a product/system from design to decommissioning (probabilistic aspects). It is a basic safety standard from which
industry-specific or sector-specific standards are derived, including
EN61511 for process industry, EN 61513 for nuclear power plants and
IEC/EN 62061 for the mechanical engineering industry.
IEC/EN 62061
Safety of machinery
Functional safety of safety-related electrical, electronic and programmable electrical systems. Application-specific standard for the
mechanical engineering industry.
EN ISO 13849-1
Safety of machinery - Safety-related parts of control systems
- Part 1: General principles for design
- Part 2: Validation
In this standard, deterministic (safety) categories are included that are

evaluated by using values such as MTTFd (Mean time to dangerous
failure), DC (Diagnostic coverage) and CCF (Common Cause Failure)
and result in a PL (Performance Level).
The Performance Level (PL) defines the probability of a dangerous
failure per hour (PFHd), which is the gateway to the SIL classifications
of IEC/EN 62061. If the outcome corresponds to the class required by
the risk assessment, the required safety-related performance will be
reached. It is clear that a category in EN 951 can no longer be simply
mapped as a Performance Level. The required safety-related performance of the relevant safety function is still calculated and determined
on the basis of how hazardous an application is. (Risk graph PLr
Performance Level required by EN ISO 13849-1, SIL class IEC/EN
62061).
Both EN ISO 13849-1 and IEC/EN 62061 are equally applicable to
electrical systems. EN ISO 13849-1 covers among others mechanical,
hydraulic and pneumatic systems.
EN ISO 13849-1 has been replacing EN 954-1 since 31/12/2011 and

takes into account considerations of probability as found in EN 61508.
I.e. technical safety functionality is based on the entire life cycle of a
product or system, from its conception to its end of life.
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Selection guide
What are the selection criteria?

Machine safety
Function(s)
Safety category
Safety contacts
Data contact
Emergency stop &

Safety guard
monitoring with
1channel
3 x NO
1 x NC
Emergency stop &

Safety guard
monitoring with
2channels
3 x NO
1 x NC
Timed contacts
1 C 10 s
2 x NO (instantaneous)
1 x NO (timed)
4
(combined with
a level 4 safety relay)
5 x NO
1 x NC
(feedback loop)
3 x NO
1 x NC
1 x NO
2 x solid state outputs
2 x NO
3 x NO
1 x NC
Safety category
Safety contacts
Data contact
2 x NO
Expansion module
for safety relays
Zero speed
monitoring
Two-hand control
Power supply for

24Vc safety relays
Relevelling control according to EN 81-1, -2 (lift standard)

Function(s)
Relevelling zone
control for lifts
10
1 x NC
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Connection
Casing width (mm)
Screw terminals
22.5
Removable spring terminals
Screw terminals
Supply
Part number
Type
24 V c
85 102 031
110 V a
85 102 034
230 V a
85 102 035
24 V c
85 103 031
110 V a
85 103 034
230 V a
85 103 035
24 V z
85 102 436
110 - 115 V a
85 102 434
230 V a
85 102 435
24 V z
85 103 436
KNEC3-YS
24 V z
85 102 736
KZR3-YS
21-23
24 V z
85 102 956
110 - 115 V a
85 102 954
KZE5-YS
24-26
230 - 240 V a
85 102 955
24 V c
85 102 331
KSW3-JS
27-30
24 V c
85 102 621
KZH2-Y2
24 V c
85 102 631
24 V a
85 102 632
KNA3-YS
14-16
KNAC3-YS
KNE3-YS
17-20
22.5
Removable spring terminals
Screw terminals
Screw terminals
Screw terminals
Screw terminals
22.5
22.5
45
22.5
Pages
KZH3-YS
31-33
Screw terminals
22.5
85 C 265 V z
85 102 208
KPS0-YS
34-35
Connection
Casing width (mm)
Supply
Part number
Type
Pages
24 V z
85 102 826
KZHNU-YS
Removable screw terminals
22.5
24 V z
85 102 526
KZHNV-YS
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36-38
11
Applications
Where are they found?

Emergency stop and guard
monitoring
Emergency stop modules with
1or 2 channels
KNA3-YS and KNE3-YS,

KNAC3-YS and KNEC3-YS
SAFETY RELAYS
Relevelling lift cars

Levelling the landing
and the lift car
KZHNU-YS and KZHNV-YS

SAFETY RELAYS
They can be found in electrical cabinets, associated with other automation functions in the following
markets:
Building equipment
Industrial automation systems
Zero speed monitoring

Sensorless control for stopping
electric motors
Single or three-phase
KSW3-JS
SAFETY RELAYS
12
Two-hand control
Control of two-hand control
console
KZH2-YS and KZH3-YS

SAFETY RELAYS
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Behind every project,

technologies and
expertise
Local support for all industrial projects.
A multi-skilled team.
A sales presence in over 40 countries.
A Premium offer designed to ensure the excellence of products and services.
Eco-design integrated in Crouzet's "Offer Creation Process".
Certifications: ISO 9001, ISO 14001, OHSAS 18001.
Products which comply with international standards (UL, CSA, EC).
A dynamic R&D department.

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13
New safety relays
Emergency stop module with 1 channel - 22.5 mm - KNA(C)3-YS

"Emergency stop" & "Gate monitoring" functions
Single channel operation
Security with redundancy and feedback circuit
3 "NO" security contacts
1 "NC" monitoring contact
Security category 3 (according to EN 954-1)
Performance Level (PL) d, safety category 3 to
EN ISO 13849-1
SIL Claimed Level (SIL CL) 2 to IEC/EN 62061
Terminals : fixed screw terminals or plugin cage clamp
terminals
Part numbers
Type
Terminals
Voltages
KNA3-YS
Screws
Screws
Screws
Clamps
Clamps
Clamps
24 Vc
110 Va
230 Va
24 Vc
110 Va
230 Va
KNAC3-YS
Supply frequency range

(Hz)
50/60
50/60
50/60
50/60
Outputs
Code
3 NO + 1 NC
3 NO + 1 NC
3 NO + 1 NC
3 NO + 1 NC
3 NO + 1 NC
3 NO + 1 NC
85102031
85102034
85102035
85103031
85103034
85103035
General characteristics
Operating characteristics
Functions
Operation
Control input
Failure detection
Display of output state by LED
Supply
Supply voltage
Supply frequency range (Hz)

Operating range
Consumption
Initialization time
Precision
Maximum reset time
Maximum response time on emergency stop
Output specification
Type
Number of safety circuits
Number of data circuits
Nominal output voltage
Max. thermal current Ith for each contact
Maximum power rating
Electrical endurance
Mechanical life
Maximum rate
Protection against short circuits
Emergency stop
Monitoring of safety gates
1 channel
Manual restart with On-button (Y1 - Y2 terminals)
Automatic restart (Y1 - Y2 linked)
Between terminal Y1 and common
Power supply : PWR
Outputs : OUT (relays K1 & K2)
85 102 031 / 85 103 031 : 24 Vc
85 102 034 / 85 103 034 : 110 Va
85 102 035 / 85 103 035 : 230 Va
50 / 60 for AC versions
a : -15 % / +10 % Un
c : 10 % Un (at 10 % residual ripple)
c : - 15 % / +10 % Un (at 48 % residual ripple)
1.5 W (24 Vc )
3.5 VA (230 Va )
0.5 s
40 ms (24 Vc )
200 ms (230 Va )
70 ms (24 Vc )
35 ms (230 Va )
Forcibly guided relays (positively driven)
3 NO
1 NF
250 Va max.
5A
According to AC15 (NO contacts) : 3 A / 230 V a
According to AC15 (NC contacts) : 2 A / 230 Va
According to DC13 (NO contacts) : 4 A / 24 Vc ; 0.5 A / 110 Vc
According to DC13 (NC contacts) : 4 A / 24 Vc
At 5 A, 230 Va , cos = 1 : 1.5 x 105 switching cycles
At 8 A, 24 Vc , according to DC 13 (NO contacts) : 25 x 103 (ON : 0.4 s ;
OFF : 9.6 s)
20 x 106 switching cycles
600 switching cycles / h
Max. fuse rating : 10 A gL
Line circuit breaker : B 6 A
1
14
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Climatic environment
Operating temperature (o C)
Storage temperature (0C)
Altitude
Climate resistance according to IEC/EN 60068-1
Mechanical environnement
Vibration resistance according to IEC/EN 60068-2-6
Electromagnetic environment
Immunity to electrostatic discharges acc. IEC/EN 61000-4-2
Immunity to electrostatic fields acc. ENV 50140/204 CEI/EN 61000-4-3
Immunity to rapid transient bursts acc. to IEC/EN 61000-4-4
Immunity to shock waves according to IEC/EN 61000-4-5
Immunity to radio frequency in common mode acc. to IEC/EN 61000-4-6
Interference suppression according to IEC/EN 55011
Housing
Material : self-extinguishing (UL94VO)
Protection (IEC 60529) - Casing
Protection (IEC 60529) - Term. block
Mounting
Weight (g)
Standards and approvals
Approvals
Environmental directive 2002/95/CE
Environmental regulation 1907/2006
Security data according to EN ISO 13849-1
SIL Claimed Level (SIL CL) to IEC/EN 62061
Safety Integrity Level (SIL) according to CEI/EN 61508
Safety category to EN 954-1
-15 +55 C
-25 +85 C
< 2000m
15 / 055 / 04
Amplitude : 0.35 mm
Frequency : 10 55 Hz
8 kV (air)
10 V / m
2 kV
Between wires for power supply : 1 kV
Between wires and ground : 2 kV
10 V
Limit value class B
Thermoplastic with V0 extinction behaviour
IP40
IP20
DIN-rail
200 (24 Vc )
270 (230 Va )
CE, TV, UL/CSA
RoHS
Reach
Performance Level (PL) : d
Category : 3
2
2
3
Dimensions (mm)
KNA3-YS - Screw terminals
KNAC3-YS - Clamp terminals

121
22,5+- 0,6
0
121
22,5 +- 0,6
0
118
111
90
118
113
113
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215
Connections
Front face drawing KNA3-YS
Contacts
Front face drawing KNAC3-YS

13 23 33 41
A1
(+)
A1
Y1
13 23 33
41
14 24 34
42
K1
Y2
K2
A2
Y21
Y1 Y2
Y21 A2
(-) (-)
14 24 34 42
A1 (+) : + / L
A2 : - / N
Y1, Y2 : Validation Input
Y21 (-) : Measure Output (-) of secondary used for example in IT networks for insulation
control
13, 14, 23, 24, 33, 34 : Safety circuit outputs (forcibly guided NO contacts)
41, 42 : Monitoring output (forcibly guided NC contact)
Principles
Curves
Safety related data
Function diagram
Pushbutton
(On)
EN ISO 13849-1:
Category:
PL:
Emergency
stop (Off)
MTTFd:
180,3
a (year)
DCavg:
99,0
dop:
365
d/a (days/year)
hop:
24
h/d (hours/day)
tcycle:
3600
1
K1 Relay
K2 Relay
s/cycle
/h (hour)
IEC EN 62061
IEC EN 61508:
SIL CL:
IEC EN 62061
SIL
IEC EN 61508
HFT*):
DCavg:
99,0
SFF
99,7
PFHD:
2,60E-10
h-1
*)
HFT = Hardware failure tolerance
Applications
Single channel emergency-stop circuit
without feed back loop, with or without
automatic restart
L1(+)
Contact reinforcement by external contactors
L1(+)
emergency
stop
on
emergency
stop
on
K3
K4
A1(+)
Y1
Y2
13 23 33 41
A1(+)
Y1
KNA(C)3-YS
A2(-)
Y21(-)
Y2
13
23
33
41
14
24
34
42
KNA(C)3-YS
14 24 34 42
A2(-)
N(-)
Y21(-)
K3
K4
N(-)
For automatic restart, terminals Y1 - Y2

must be linked. No ON-pushbutton
necessary
For currents > 5 A, the output contacts can be reinforced by external contactors. Functioning
of the external contactors is monitored by looping the NC contacts into the start circuit
(Y1-Y2)
3
16
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New safety relays
Emergency stop modules with 1 or 2 channels (22.5 mm) - KNE(C)3-YS

"Emergency stop" & "Safety gates monitoring"
functions
Single and 2-channel operation
1 "NC" monitoring contact
Security category 4 (according to EN 954-1)
Performance Level (PL) e, safety category 4
to EN ISO 13849-1
Terminals : fixed screw terminals or plugin cage clamp
terminals
Part numbers
Type
Terminals
Voltages
KNE3-YS
Screws
Screws
Screws
Clamps
24 Vz
110-115 Va
230 Va
24 Vz
KNEC3-YS

(Hz)
50/60
50/60
50/60
50/60
Outputs
Code
3 NO + 1 NC
3 NO + 1 NC
3 NO + 1 NC
3 NO + 1 NC
85102436
85102434
85102435
85103436
Functions
Operation
Control input
Failure detection
Supply
Supply voltage

Operating range
Consumption
Initialization time
Precision
Maximum reset time
Type
Mechanical life
Maximum rate
Emergency stop
Safety gates monitoring
1 or 2 channels
Automatic restart (switch S2 & Y1 - Y2 linked)
Monitored start on On-button
With or without cross fault monitoring in the emergency-stop loop (switch
S1)
Power supply : PWR
Output : OUT1 (relay K1)
85 102 436 / 85 103 436 : 24 V z
85 102 434 : 110-115 Va
85 102 435 : 230 Va
50 / 60
z : 10 % Un
a : -15 % +10 % Un
1.5 W (24 Vc )
3.7 VA (230 Va )
250 ms
30 ms (manual start)
350 ms (automatic start)
150 ms (z )
50 ms (a )
3 NO
1 NC
250 V AC max.
8A
According to AC15 (NO contacts) : 3 A / 230 V a
At 5 A, 230 Va , cos = 1 : 1.5 x 105 switching cycles
At 8 A, 24 Vc , according to DC 13 (NO contacts) : 25 x 103 switching
cycles (ON : 0.4 s ; OFF : 9.6 s)
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17
Altitude
Housing
Mounting
Weight (g)
Approvals
-15 +55
-25 +85
< 2000 m
15 / 055 / 04
Amplitude : 0.35 mm
8 kV (air)
10 V / m
2 kV
Between wires for power supply : 1 kV (a ), 0.5 kV (24 V z )
10 V
Limit value class B
IP40
IP20
DIN-rail
210 (24 Vz )
275 (230 Va )
CE, TV, UL / CSA
RoHS
Reach
Performance Level (PL) : e
Category : 4
3
3
4
Dimensions (mm)
KNE3-YS - Screw terminals
KNEC3-YS - Clamp terminals

121
22,5+- 0,6
0
118
111
90
118
121
22,5 +- 0,6
0
113
113
18
2
www.crouzet.com
Connections
Front face drawing KNE3-YS
Contacts
Front face drawing KNEC3-YS

A1 13 23 33
+
Y1 Y2 41 42
Y12
Y22
Y1
Y2
A1+ Y11
13 23 33
41
14 24 34
42
K1
K2
A2
Y21
Y11 Y12 Y21 Y22

A2 14 24 34
A1 (+) : + / L
A2 : - / N
Y11, Y21, Y12, Y22 : Control Inputs
41, 42 : Monitoring output (forcibly guided NC contact)
Principles
Curves
Safety related data
Function diagram
EN ISO 13849-1:
Category:
Pushbutton
(On)
PL:
MTTFd:
> 100
a (year)
DCavg:
99,0
dop:
365
d/a (days/year)
hop:
24
h/d (hours/day)
tcycle:
3600
s/cycle
/h (hour)
Emergency
stop (Off)
K1 Relay
K2 Relay
IEC/EN 62061
IEC/EN 61508:
SIL CL:
IEC/EN 62061
SIL
IEC/EN 61508
HFT*):
DCavg:
99,0
SFF
99,7
PFHD:
2,66E-10 h-1
*)
HFT =
Hardware failure tolerance
3
www.crouzet.com
19
Applications
Single channel emergency stop circuit
2-channel emergency stop circuit without

cross fault monitoring
Contact reinforcement by external contactors

controlled by one contact path
L1
L1
L1
off
E-stop
on
E-stop
E-stop
K4
K5
A1(+) Y11
Y1
Y2
Y12
Y22
13
..
A1(+) Y11
..
Y1
Y2
Y22
13
..
A1(+) Y11
..
Y1
Y2
KNE(C)3-YS
KNE(C)3-YS
A2(-)
Y12
Y21
..
14
..
A2(-)
14
..
..
13 ..
..
Y21
A2(-)
14 ..
..
K4
S1, S2: Switches
S1, S2: Switches
Y22
KNE(C)3-YS
Y21
Y12
K5
N
S1, S2: Switches
This circuit does not have any redundancy

in the emergency-stop control circuit.
S1 : no cross fault detection
S2 : automatic start
2-channel safety gate monitoring

S2 : manual start

Contact reinforcement by external

contactors, 2-channel controlled
2-channel emergency stop circuit with cross

fault monitoring
L1
L1
L1
sliding guard closed
E-stop
K4
on
on
E-stop
on
K5
A1(+) Y11
Y1
Y2
Y12
Y22
13
..
..
A1(+) Y11
Y1
KNE(C)3-YS
A2(-)
Y21
Y2
Y12
13
A1(+) Y11
23 ..
14
..
..
A2(-)
Y1
Y2
Y12
Y22
Y21 13
..
..
14
..
..
KNE(C)3-YS
KNE(C)3-YS
Y21
14
N
Activated NO contact
(contact position: closed)
Y22
K4
24 ..
K5
A2(-)
N
S1, S2: Switches

S1, S2: Switches
S1, S2: Switches

S2 : manual start
20
For currents > 8 A, the output contacts can

be reinforced by external contactors.
Functioning of the external contactors is
monitored by looping the NC contacts into
the start circuit (Y1-Y2)
S1 : cross fault detection

S2 : manual start
4
www.crouzet.com
New safety relays
Delayed Emergency Stop Module (22.5 mm) - KZR3-YS

"Emergency stop" & "Safety gates monitoring"
functions
1- or 2-channel operation
2 instantaneous "NO" security contacts
1 release delayed "NO" security contact
Release delay of 1.0 10s for security contacts
Performance Level (PL) e, safety category
4 to EN ISO 13849-1
Part numbers
Type
Terminals
Voltages
KZR3-YS
Screws
24 Vz

(Hz)
50/60
Outputs
Code
(2 NO) I + (1 NO) T
85102736
Functions
Operation
Control input
Failure detection
Supply
Supply voltage
Operating range
Consumption
Initialization time
Precision
Maximum reset time
Type
Mechanical life
Maximum rate
Altitude
Emergency stop
Safety gates monitoring
Release delay of security contacts (1.0 to 10 s)
1 or 2 channels
Automatic restart (Y13 - Y2 linked)
Monitored start on On-button if Y1 - Y2 linked
With or without cross fault monitoring in the emergency-stop loop
(depending on connections)
Supply voltage : PWR
Output : OUT1t (relay K1t)
Output : OUT2t (relay K2t)
85 102 736 : 24 Vz
50 / 60
10 % Un
3.5 W
1s
20 ms (supply disconnection)
10 ms (disconnection in Y12 - Y22 - Y32)
2 instantaneous NO
1 release delayed NO
250 Va max.
13 / 14 ou 23 / 24 : 8 A
37 / 38 : 6 A
According to AC 15 (NO contacts) : 3 A / 230 Va
According to DC 13 (NO contacts) : 3 A / 24 Vc (ON : 0.4 s ; OFF : 9.6 s)
At 2 A, 230 Va , according to AC 15 : 105 switching cycles
Max. fuse rating : 10 A gL (for contacts 13 - 14 ou 23 - 24)
4 A gL (for contacts 37 - 38)
-15 +55
-25 +85
< 2000 m
15 / 055 / 04
Amplitude : 0.35 mm
www.crouzet.com
21
8 kV (air)
10 V / m
2 kV
10 V
Limit value class B

Housing
Mounting
Weight (g)
Approvals

IP40
IP20
DIN-rail
210
CE, TV, UL / CSA
RoHS
Reach
Category : 4
3
3
4

Dimensions (mm)
Screw terminals
121
22,5+- 0,6
0
90
118
113
Connections
Front face drawing
Contacts
A1 37 13 23
+
Y1 Y2 Y13 Y32
A1(+) Y11
13 23
37
14 24
38
K1
Y12
Y13 K1t
Y22
Y32
Y1 K2
Y2
K2t
A2(-)
Y21
Y11 Y12 Y21 Y22

A2 38 14 24
A1 (+) : + / L
A2 : - / N
Y12, Y21, Y11, Y22, Y13, Y32 : Control Inputs
13, 14, 23, 24 : Safety circuit outputs (instantaneous forcibly guided NO contacts)
37, 38 : Safety circuit output (release delayed forcibly guided NO contact)
22
2
www.crouzet.com
Principles
Curves
Safety related data
Function diagram
EN ISO 13849-1:
Category:
PL:
MTTFd:
215,1
a (year)
DCavg:
99,0
dop:
365
d/a (days/year)
hop:
24
h/d (hours/day)
tcycle:
3600
Relay
Relay
s/cycle
Relay
/h (hour)
Relay
IEC EN 62061
IEC EN 61508:
SIL CL:
IEC EN 62061
SIL
IEC EN 61508
HFT*):
DCavg:
99,0
SFF
99,7
PFHD:
2,17E-10
h-1
*)
Applications
Single channel emergency stop circuit
2-channel emergency stop circuit
off
on
sliding protection
grid closed
S1
on
Emergency
stop
on
A1(+) Y11
L1
(+)
Emergency
stop
L1
(+)
L1
(+)
2-channel safety gate monitoring
Y1
Y2
Y32 13 ..
Y12
active NO-contact
(contact position
closed)
S2
A1(+) Y11
..
Y1
Y2
Y12
Y22
Y21 13
..
A1(+) Y11
..
Y1
Y2
Y12
Y32
13
..
..
14
..
..
KZR3-YS
KZR3-YS
KZR3-YS
A2(-)
Y21
A2(-)
Y22
14
..
..
A2(-)
14
Y32
..
N
(-)
N
(-)
This circuit does not have any redundancy

in the emergency-stop control circuit.

contactors controlled by one contact path
on
Y13
Y2
Y1
Y1 2
Y32
13 ..

contactors, 2-channel controlled
Y2
on
K5
A1(+) Y11
14 ..
Y22
K4
K4
..
KZR3-YS
Y21
Y22
With cross fault monitoring
K5
A1(+) Y11
Y21
N
(-)
L1
(+)
Auto Start :
K4
K5
Emergency
Stop
K4
..
Emergency
stop
L1
(+)
A2(-)
Y11
Y1
Y2
..
Y12
Y22
Y21
13
23 ..
14
24 ..
KZR3-YS
K5
A2(-)
N
(-)
Y11
Y32
K4
K5
N
(-)
Y1 - Y2 must stay open on auto start
3
www.crouzet.com
For currents > 5 A, the output contacts can be reinforced by external contactors.
Functioning of the external contactors is monitored by looping the NC contacts into the
start circuit Y13-Y2 or Y1 - Y2.
23
New safety relays
Extension module (22.5 mm) - KZE5-YS

"Multiplication of contacts" function for safety relays
1- or 2-channel operation
to EN ISO 13849-1
Part numbers
Type
Terminals
Voltages
KZE5-YS
Screws
Screws
Screws
24 Vz
110-115 Va
230-240 Va

(Hz)
50/60
50/60
50/60
Outputs
Code
5 NO
5 NO
5 NO
85102956
85102954
85102955
Functions
Operation
Return loop
Supply
Supply voltage

Operating range
Consumption
Precision
Maximum reset time
Type
Mechanical life
Maximum rate
Altitude
Multiplication of the number of contacts for safety relays

1 or 2 channels
X1 - X2
85 102 956 : 24 Vz
85 102 954 : 110-115 Va
85 102 955 : 230-240 Va
50 / 60
a : - 15 / + 10 % Un
c : 10 % Un (at 10 % residual ripple)
c : - 15 / + 10 % Un (at 48 % residual ripple)
1.8 VA (24 Vz )
3.0 VA (110, 230 Va )
20 ms
35 ms
5 NO
250 Va max.
5A
According to AC15 (NO contacts) : 3 A / 230 Va
At 5 A, 230 Va , cos = 1 : > 1.5 x 105 switching cycles
At 8 A, 24 Vc , according to DC 13 (NO contacts) : > 25 x 103 switching
cycles (ON : 0.4 s ; OFF : 9.6 s)
-15 +55
-25 +85
< 2000 m
15 / 055 / 04
Amplitude : 0.35 mm
8 kV (air)
10 V / m
4 kV
Between wires for power supply : 1 kV (a ), 0.5 kV (24 Vz )
10 V
1
24
www.crouzet.com

Housing
Mounting
Weight (g)
Approvals
Limit value class B

IP40
IP20
DIN-rail
205
CE, TV, UL/CSA
RoHs
Reach
Category : 4
3
3
4

Dimensions (mm)
Screw terminals
121
22,5+- 0,6
0
90
118
113
Connections
Front face drawing
Contacts
13 23 33 43
A1
A2 53 54
(+)
A1
13 23 33 43 53 X1
K1
A2
A3
K2
A4
14 24 34 44 54 X2
A3
A4 X1 X2
(+)
14 24 34 44
A1 (+) : + / L
A2 : - / N
X1, X2 : Feedback circuit (forcibly guided NC contact)
13, 14, 23, 24, 33, 34, 43, 44, 53, 54 : Safety circuit outputs (forcibly guided NO contacts)
www.crouzet.com
225
Principles
Safety related data
Applications
Multiplication of the contacts of a KNE (C) 3-YS module with a KZE5YS module
L1
Emergencystop
A1(+)
Y11
Y12
Y22
21
13
23
14
24
..
KNE(C)3-YS
A2(-)
Y1
Y2
X1
X2
..
On
A1(+)
A3(+)
A2(-)
A4(-)
13
23
33
43
53
14
24
34
44
54
KZE5-YS
3
26
www.crouzet.com
New safety relays
Standstill monitor (45 mm) - KSW3-JS

Function "Stillstand detection without sensors"
Independent of rotation direction
3 forcibly guided "NO" security contacts
1 forcibly guided "NC" security contact
1 "NO" monitoring contact
2 semiconductor monitoring outputs
to EN ISO 13849-1
Part numbers
Type
Terminals
Voltages
KSW3-JS
Screws
24 Vc

(Hz)
-
Outputs
Code
3 NO + 1 NC
85102331
Functions
Return loop
Failure detection
Supply
Supply voltage
Operating range
Consumption
Precision
Release delay for detection of running motor
Standstill time delay
Type
Mechanical life
Maximum rate
Altitude
Housing
Standstill detection on motors without sensors

Y1, Y2
Broken wire detection in measure circuit
Power supply : PWR (green = operation, red = internal error)
Output : OUT (yellow = e.m.f. > Uan, green flashes = time progression of
tS, permanent green = output contacts enabled)
Error : ERR (flashing codes)
85 102 331 : 24 Vc
10 % Un
3W
< 100 ms
0.2 6 adjustable
3 NO
1 NC
250 Va max.
5A
According to AC15 (NO contacts) : 3 A / 230 Va at 40 C
According to AC15 (NC contacts) : 2 A / 230 Va at 40 C
According DC13 (NO contacts) : 2 A / 24 Vc at 40 C
According to DC13 (NC contacts) : 2 A / 24 Vc at 40 C
For 5 A, 230 Va , cos = 0.5 : > 2 x 105 switching cycles
Line circuit breaker : C 6 A
-25 +60
-40 +75
< 2000 m
25 / 060 / 04
Amplitude : 0.35 mm
8 kV (air)
20 V / m
2 kV
Between wires for power supply : 2 kV (a - UH), 1 kV (24 Vc )
Between measuring input L1 / L2 / L3 : 2 kV
10 V
Limit value class B
IP40
www.crouzet.com
27

Mounting
Weight (g)
Approvals
IP20
DIN-rail
400
CE, TV, UL/CSA
RoHS
Reach
Catgorie : 4
3
3
4

Dimensions (mm)
Screw terminals
121
45
90
35
118
113
Connections
Front face drawing
Contacts
53 54
L1
Y1 Y2 Y3
11 23 33 43
L2
L3
11 23 33 43
53
A3+
54
A4 ON ERR
K1
K2
12 24 34 44
12 24 34 44
A3 A4 ON ERR
+
A1
A2
L1, L2, L3 : Connection to monitored motor

11, 12 : Safety circuit output (forcibly guided NC contact)
53, 54 : Monitoring output (NO contact)
Y1, Y2 : Connection of feedback circuit (for external contactors)
Y2, Y3 : Manual reset for external faults
A1+, A2 : Auxiliary supply (UH)
A3+, A4 : Supply for semiconductor outputs
ON : Semiconductor output indicated state of safety contacts
ERR : Semiconductor output indicates failures
28
2
www.crouzet.com
Principles
Curves
DCavg:
99,0
dop:
365
d/a (days/year)
hop:
24
h/d (hours/day)
tcycle:
28,8E+03
s/cycle
UH
A1/A2
motor speed /
voltage
voltage level
Uan
L1/L2/L3
line breakage
L1/L2/L3
/8 h (hours)
23-24
33-34
43-44
53-54
A3-ON
IEC/EN 62061
IEC/EN 61508:
SIL CL:
IEC/EN 62061
SIL
IEC/EN 61508
HFT*):
DCavg:
99,0
SFF
99,7
PFHD:
4,10E-10
h-1
*)
reset Y3-Y2
a (years)
Motor Ein
93
line breakage
motor runs down
MTTFd:
line breakage
PL:
reset Y3-Y2
Category:
motor on
EN ISO 13849-1:
stop
motor runs down
standstill detected
Function diagram
auxiliary voltage on
Safety related data
11-12
tE
tE
A3-ERR
standstill delay time ts

tE=2...2,5s
start up delay time UH
Applications
With 3-phase motor
With single-phase motor
PE L1 L2 L3
PE N
motor contactor
motor contactor
24 Vc
+
+
A1+ 11
23
33
53
43
A3+ A4
L1
Y1
L2
L3
K4
24
34
44
K5
A3+ A4
Y1
K5
K5
Y3
K4
M
1~
K4
Y2
KSW3-JS
A2- 12
M
3~
53
43
L3
ON ERR
54
33
L2
Y3
A2- 12
23
L1
K4
Y2
KSW3-JS
24 Vc
A1+ 11
24
34
44
54
ON ERR
K5
Typical connection combination with star delta timer
Typical connection combination with star delta timer

L1
L2
L3
L1
L2
L3
fuse
fuse
main switch
main switch
off
off
N
on
TQR6 Crouzet
(ref. 85865176)
15
N
18
on
N
24 Vc
+
A1
R
28
U1
23
33
L1
L2
W1
K4
W2 U2
TQR6 Crouzet
(ref. 85865176)
15
M
3~
L3
Y1
KSW3-JS
V1
V2
18
R
28
24 Vc
+
A1
U1
23
33
K4
24 34
K5
A2
A1
N
d = star delta timer

N = mains contactor
= star-contactor
= triangle contactor
d = star delta timer

N = mains contactor
= star-contactor
= triangle contactor
3
www.crouzet.com
V1
W1
M
3~
L3
K4
W2 U2
V2
Y2
K5
R
A2
A2
A1
R
A2
L2
Y1
KSW3-JS
Y2
K5
L1
K4
24 34
K5
With 3-phase connection of KSW3-JS, the star contactor ( )

has to be closed after the motor is switched off to detect standstill.
If this is not the case the failure signal broken wire blocks
the output contacts in off posisition.
29
Typical connection combination with E-stop

L1
L2
L3
F2
F1
Unlock
K4
Open
On
K4
Emergency
Stop
Off
24 Vc
+
A1 Y11 Y12 Y22 13
23
33
41
A1+
11
23
33
43
L1
L2
L3
53
K4
Emergency Stop Module
M
3
Stand Still Monitor

54
KNE(C)3-YS
Y1
KSW3-JS
Y2
Y21 Y1
Y2
14
24
34
42
A3
+
A2
ON ERR A4
12
24
34
44
A2-
30
+24V E0 E1 ...
Programmable
Logic Controller
*
Signal to
Programmable
Logic Controller
* optional
Signal lamp
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4
New safety relays
Two-hand safety relays (22.5 mm) - KZH2-YS & KZH3-YS

"Two-hand" safety function in with two push buttons
Inputs for two switches with double contacts
(1 NO and 1 NC for each)

Monitoring of external contactors with feedback
circuit Y1 - Y2
3 "NO" security contacts & 1 "NC" monitoring contact

(KZH3-YS version)
2 "NO" security contacts (KZH2-YS version)

to EN ISO 13849-1

Safety Level Type III-C according to EN 574
Part numbers
Type
Terminals
Voltages
KZH2-YS
KZH3-YS
Screws
Screws
Screws
24 Vc
24 Vc
24 Va

(Hz)
50 / 60
Outputs
Code
2 NO
3 NO + 1 NC
3 NO + 1 NC
85102621
85102631
85102632
Functions
Return loop
Failure detection
Supply
Supply voltage
Operating range
Consumption
Initialization time
Precision
Maximum reset time
Type
Mechanical life
Maximum rate
Altitude
Protection of people with two-hand pushbuttons

Y1 - Y2
Overvoltage and short circuit protection
Power supply : PWR
85 102 621 / 85 102 631 : 24 Vc
85 102 632 : 24 Va
50 / 60 (for AC version)
10 % Un
2.3 W (c )
4 VA (a )
1s
30 ms
25 ms
2 NO (KZH2-YS)
3 NO (KZH3-YS)
1 NC (KZH3-YS)
250 Va max.
5A
Accordinf to DC13 (NO contacts) : 4 A / 24 Vc ; 0.5 A / 110 Vc
According to DC13 (NF contacts) : 4 A / 24 Vc
For 5 A, 230 Va , cos = 1 : > 1.5 x 105 switching cycles
For 8 A, 24 Vc , according to DC 13 (NO contacts) : > 25 x 103 switching
cycles (ON : 0.4 s ; OFF : 9.6 s)
-15 +55
-25 +85
< 2000 m
15 / 055 / 04
www.crouzet.com
31
Amplitude : 0.35 mm
8 kV (air)
10 V / m
2 kV
10 V
Limit value class B

Housing
Mounting
Weight (g)
Approvals

IP40
IP20
DIN-rail
220
CE, TV
RoHS
Reach
Category : 4
3
3
4
Type III-C

Safety Level according to EN 574
Dimensions (mm)
Screw terminals
121
22,5+- 00,6
90
118
113
Connections
Front face drawing KZH2-YS
Contacts
Front face drawing KZH3-YS

13 23 33* 41*
A1
Y22
(-) Y1 Y2 (+)
Y11
Y21
Y1
Y2
A1
Y12
13 23 33*
41*
Y22
14 24 34*
42*
K1
K2
A2
A2
Y12
(+) Y11 Y21 (-)
14 24 34* 42*
* : only for KZH3-YS version
A1 (+) : + / L
A2 : - / N
Y1, Y2 : Feedback circuit input
Y11, Y12, Y21, Y22 : Control inputs (push
buttons)
13, 14, 23, 24, (33, 34) * : Safety circtui
outputs (forcibly guided NO contacts)
(41, 42) * : Monitoring output (forcibly
guided NC contact)
:* only for KZH3-YS version
32
2
www.crouzet.com
Principles
Curves
Safety related data
Function diagram
EN ISO 13849-1:
Category:
PL:
MTTFd:
30,7
a (year)
A1/A2
DCavg:
99,0
dop:
220
d/a (days/year)
hop:
12
h/d (hours/day)
tcycle:
1,40E+02
s/cycle
Y1/Y2
S1
S2
IEC/EN 62061
IEC/EN 61508:
13-14
23-24
SIL CL:
IEC/EN 62061
SIL
IEC/EN 61508
HFT*):
DCavg:
99,0
max.0,5s
99,7
PFHD:
7,51E-09
h-1
>0,5s
1.) "S1, S2 activated" means, NC open and NO closed

2.) activated S1, switches "+"-potential
3.) activated S2, switches "-"-potential
SFF
*)
U
UN
Applications
Two-hand safety relay
Two-hand control with contact reinforcement

via external positively-driven contactors
L1 (+)
L1 (+)
Button
1
Button 1
K1
A1(+) Y1
Y2
Y12
Y22
Y11
13
23
A1(+) Y1
(33) (41)
KZH2-YS / (KZH3-YS)
A2(-)
Y22
Y12
Y21
K2
Y2
Y12
Y22
Y11
13
23
(33) (41)
14
24
(34) (42)
KZH2-YS / (KZH3-YS)
14
24
(34) (42)
A2(-)
Y22
Y12
Y21
Button
2
Button 2
K1
N (-)
K2
N (-)
When switching inductive loads, spark

absorbers are recommended
www.crouzet.com
3
33
New safety relays
Power supply AC / DC to DC 24 V (22.5 mm) - KPS0-YS

Possibility of 110 Va and 230 Va power supply
of 24 Vc safety relays
Input : universal voltage range 85 265 Vz
Output : secondary voltage 24 Vc / 200 mA
High efficiency (80 %)
Protection class II, according to EN 61 558-1
Part numbers
Type
Terminals
Voltages
KPS0-YS
Screws
85 265 Vz
24 Vc

(Hz)
50 / 60
Outputs
Code
85102208
Functions
Failure detection
Supply
Supply voltage
Type
Altitude
Housing
Mounting
Weight (g)
Approvals
Protection class II according to EN 61 558-1
1
34
Universal Power supply for 24 Vc Safety Relays

Short circuit and overload protection
Power supply : Us (secondary voltage)
85 102 208 : 85 265 Va / 85 300 Vc
50 / 60
Secondary voltage 24 Vc 5 %
200 mA
Electronic fuse
-20 +50
< 2000 m
20 / 050 / 04
Amplitude : 0.35 mm
8 kV (air)
10 V / m
4 kV
10 V
IP40
IP20
DIN-rail
125
CE
RoHS
Reach
II
www.crouzet.com
Dimensions (mm)
Screw terminals
121
22,5+- 0,6
0
90
118
113
Connections
Front face drawing
Contacts
A1
(+)
A2
Us+
Us-
A1
Us+
A2
Us-
Us+
Us-
A1 (+), A2 : Primary voltage

Us+, Us- : Secondary voltage
Applications
24 V c Two-hand safety relay supplied with 110 or 230 V a
L1 (+)
85...265 V AC / DC
24 V DC
A1(+)
US+
US+
US-
US-
KPS0-YS
A2
Button 1
A1+
Y1
Y2
Y12
Y22
Y11
13
23
(33) (41)
14
24
(34) (42)
KZH2-YS / (KZH3-YS)
A2
Y22
Y12
Y21
Button 2
N (-)
This wiring is only valid for 24 Vc or 24 V z safety relays
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235
New safety relays
Relevelling Zone Check (22.5 mm) - KZHNU-YS & KZHNV-YS
"Relevelling Zone Check" function

Single and 2-channel operation
1 "NC" monitoring contact (only for KZHNV-YS
version)
Performance Level (PL) e, safety category 4 to
EN ISO 13849-1
Lift Directive 95/16/EC
Lift Standard EN 81-1, -2
Removable terminal strips
Part numbers
Type
Terminals
Voltages
KZHNU-YS
KZHNV-YS
Screws
Screws
24 Vz
24 Vz

(Hz)
50/60
50/60
Outputs
Code
2 NO
2 NO + 1 NF
85102826
85102526
Functions
Operation
Control input
Failure detection
Supply
Supply voltage
Operating range
Consumption
Initialization time
Precision
Maximum reset time
Type
Mechanical life
Maximum rate
Altitude
Readjustment of elevator cabin position (while the doors are open on load
charge for example)
1 or 2 channels
Automatic restart (switch S2 & shunt between Y1 - Y2)
Line fault detection on On-button (monitored start)
With or without cross fault monitoring in the emergency-stop loop
(switch S1)
Power supply : PWR
85 102 526 / 85 102 826 : 24 Vz
50 / 60
z : 10 % Un (at 10 % residual ripple)
z : -15 / + 10 % Un (at 48 % residual ripple)
2W
250 ms
50 ms (supply disconnection)
15 ms (disconnection in Y12 - Y22)
2 NO
1 NC (for KZHNV-YS version)
160 Va max.
5A
According to DC13 (NO contacts) : 2 A / 24 Vc
According to DC13 (NF contacts) : 2 A / 24 Vc
At 2 A, 230 Va , according to AC 15 : 105 switching cycles
At 8 A, 24 Vc , according to DC 13 (NO contacts) : 105 switching cycles
(ON : 0.4 s ; OFF : 9.6 s)
Line circuit breaker : C 8 A
-15 +55
-25 +85
< 2000 m
15 / 055 / 04
1
36
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Amplitude : 0.35 mm
Housing
Mounting
Weight (g)
Approvals
Aufzugsnorm EN 81-1, -2
8 kV (air)
10 V / m
2 kV
10 V
Limit value class B
IP40
IP20
DIN-rail
220
CE, TV
RoHS
Reach
Category : 4
3
3
4
Dimensions (mm)
Screw terminals
121
22,5
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84
35
118
237
Connections
Front face drawing KZHNU-YS
Contacts
Front face drawing KZHNV-YS

A1 Y1 Y2
13 23 24 41*
Y12
Y22
Y1
Y2
A1 Y11
13
23
41*
14
24
42*
K1
K2
A2 Y21
14 Y11 Y12 42*

Y21 Y22 A2
* : only for KZHNV-YS version
A1 (+) : + / L
A2 : - / N
Y1, Y2 : Validation input
Y11, Y21, Y12, Y22 : Control inputs
13, 14, 23, 24, (33, 34) * : Safety circuit outputs (forcibly guided NO contacts)
(41, 42) * : Monitoring output (forcibly guided NC contact)
* : only for KZHNV-YS version
Principles
Curves
Safety related data
Function diagram
Switch
S1
EN ISO 13849-1:
Category:
PL:
MTTFd:
> 100
a (year)
Switch
S2
DCavg:
99,0
dop:
365
d/a (days/year)
hop:
24
h/d (hours/day)
tcycle:
3600
Relay
K1
Relay
K2
s/cycle
/h (hour)
Outputs
13-14
23-24
IEC/EN 62061
IEC/EN 61508:
SIL CL:
IEC/EN 62061
SIL
IEC/EN 61508
HFT*):
DCavg:
99,0
SFF
99,7
PFHD:
1,97E-10
h-1
*)
Automatic Start
Applications
Relevelling Zone Check
L1
SPos 1
A1(+) Y11
Y1
Y2
SPos 2
Y12
Y22
Y21 13 ..
..
..
..
KZHNU-YS / KZHNV-YS
14
A2(-)
N
S1, S2: Switches
3
38
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In addition to this catalogue, the www.crouzet.com

website offers the latest tools, available as free downloads,
including technical data sheets and installation manuals
for each product.
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39
Safety Standards - Highlights

1. Safety-related switching functions
The standards mentioned in the introduction describe the main requirements for safety-related switching circuits. The following is an extract
from them.
1.1 Emergency stop circuits

In order to achieve quick stopping of dangerous movement in
emergency situations, reliable operation of the emergency stop device
is crucial. Therefore, appropriate circuits must prevent failures of devices
downstream of an emergency stop device or a properly functioning
protection device.
EN 60204-1

Safety of machinery
Electrical equipment
Stop functions
There are three categories:
- Stop category 0:
Uncontrolled stop: by immediate interruption of the power supply (to
the motor drive components).
- Stop category 1:
Controlled stop, the power supply is maintained to allow the machine
to stop and is then interrupted.
- Stop category 2:
Controlled stop, with the power supply maintained.
1.2 Stop
The Stop functions in the above categories must be selected as a result
of a risk assessment and the machine requirements. If necessary,
facilities for connecting guards and interlocks must be provided.
Resetting the stop function must not lead to a hazardous situation. If
required according to the risk assessment, stop commands must be
available for each workstation.
Actions in an emergency (emergency isolation or

emergency stop)
EN ISO 13850 describes the design principles for emergency stop
equipment. Emergency isolation and emergency stopping are
complementary protective measures for minimizing risks on machines
(see EN ISO 12100). Emergency isolation relates to the actual
operation of a machine, while emergency stop is directly related to
switching on/off. They are initiated by a single main action and must be
maintained effective up to a manual reset action at the location where
the incident occurred, along with the control commands initiated by
them. Resetting only enables the machine, it does not switch it on, or
restart it. This must be performed as a separate operation.
1.3 Control functions in fault situations
Emergency isolation [EN ISO 13850]
Risk reduction is possible by means of (but not limited to):

- Protective equipment on the machine
- Safety interlocking of the electrical circuit
- Providing redundancy or diversity in part or completely
- Running operational tests
Emergency isolation must operate in compliance with stop categories 0

or 1 depending on the risk assessment carried out for the machine. The
following applies in addition to the requirements for stopping:
- Priority over all other functions and operations in all operating modes.
- Interruption of the power supply to machine drives that may cause
a hazardous situation must occur without further hazards either
immediately (stop category 0) or in a controlled way as soon as
possible (stop category 1).
Emergency stop
This is the disconnection of the corresponding power supply using an
electromechanical switching device (stop category 0). If stop category
0 is not allowed for the machine, other measures such as protection
against direct contact may be required. An emergency stop must be
provided when danger or damage is possible and protection against
direct contact can only be achieved by distance or placing obstacles
upstream of the electrical supply.
40
General requirements
Depending on the risk level of the individual application, appropriate
measures must be taken when failures or malfunctions may cause
hazardous situations or damage to the machine or production materials.
Electrical control circuits must be created with an adequate safety
performance level determined by a risk assessment of the machine. The
requirements of IEC/EN 62061 and/or EN ISO 13849-1 must then be
applied.
Hazardous situations due to a power failure or loss of memory content,

i.e. removing batteries, must be prevented.
Unauthorized or accidental changes to the memory content must be
prevented by appropriate methods, i.e. use of a key, etc.
Use of partial or complete redundancy

The use of redundancy can minimize the chance of a single fault
resulting in a dangerous situation. When used in normal operation
it is referred to as online redundancy. A design where specific circuits
perform the safety function only when the operational function fails is
referred to as offline redundancy.
When offline redundancy is provided which is not effective during
operation, precautions must be taken to ensure that these circuits will
activate when required.
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Use of diversity
General requirements
Control circuits with different operating principles or the combination of

different components and devices can reduce the probability of hazards
due to faults and/or failures. These include, but are not limited to:
- NC-NO combinations, actuated by interlocked safety devices
- Use of control components of different design
-
A combination of electromechanical and electrical equipment in
redundant systems
Combinations of electrical and non-electrical systems (e.g. mechanical,
hydraulic, pneumatic) can perform the redundant function and ensure
diversity.
The emergency stop must be available and operational at all times and
must have priority over other functions and operations in all machine
operating modes, but without affecting devices provided for rescuing
trapped persons.
No start command must be able to affect an initiated emergency stop
function until the emergency stop function has been manually reset.
The emergency stop function should be designed as a complementary
protective measure and must not be a substitute for protective
measures or other safety functions, nor affect their efficiency.
1.4 Two-hand control

In ISO 13851, three types of two-hand control are defined for use
depending on the likely risk:
Type I:
Not suitable for the initiation of dangerous operations:
- Two control devices, simultaneous actuation by both hands
- Continuous simultaneous actuation during the dangerous operation
- Stopping of machine operation when one or both control devices are
released and the dangerous situation is still present
Type II:
As type I, but both control devices must be released before the machine
can be restarted.
Type III:
As type II, but simultaneous actuation must be as follows:
- Control devices must be actuated within 0.5 seconds.
- If this time is exceeded, both control devices must be released before
the machine can be restarted.
1.5 EN 13850: Safety of machinery

Emergency stop, principles for design
Emergency stop function
- P
revents the occurrence of hazards (to persons, to machines and
production materials) or minimizes those already present
- Must be initiated by a single action by one person
Depending on the risk assessment, the emergency stop function

must be designed so that - after actuation of the emergency stop
device - dangerous movements and machine operations are stopped
in an appropriate way without causing further hazards and without
intervention by any person.
Such methods may include:
- Selection of an optimum time delay
- Selection of the Stop category
- Application of a defined stopping sequence
An emergency stop must be designed so that the decision to actuate it
does not require anyone to consider the effects resulting from this.
After initiating an emergency stop device/command, the effect must be
maintained until it is manually reset. A reset must only be performed
at the location where the emergency stop command is issued and
restarting must only be possible after a manual reset at this location.
The Stop category of the emergency stop must be selected according
to the risk assessment for the machine.
Stop category 0:
Stopping by:
-
Immediate interruption of the power supply to the machine drive
components
- Mechanical separation (decoupling) between dangerous parts and
their drive components (by braking if necessary)
Stop category 1:
Controlled stopping with power supply to the machine drive components
in order to achieve a stop, then - after the machine has stopped interruption of the power supply. Interruption of the power supply may
include:
- Disconnecting the power supply to the machines electric motors
-
Disconnecting movable parts of the machine from the source of
mechanical energy
- Cutting off hydraulic/pneumatic power sources to a piston/plunger
Emergency stop device

-
Manually actuated control device for initiating an emergency stop
function
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41
Safety Standards - Highlights

2. Functional safety - principles for
design
2.1 General points
2.2 Risk assessment and selection of an

appropriate category
2.2.1 Standard EN 954-1
Risk graph according to EN 954-1: 1997, Annex B
Required safety-related performance

These requirements have been modified by standards EN ISO 13849-1
which replaces EN 954-1 (obsolete since 31/12/2011) and IEC/EN
62061; they have been calculated and defined in the form of a system
and risk analysis. For each detected danger, a safety function including
validation is specified. These standards also provide support tools for
defining the required safety integrity.
Category selection
B
F1
Application of standards EN ISO 13849-1 or IEC/EN 62061
EN ISO 13849-1:
- Also for non-electric systems, i.e. mechanical, hydraulic, etc.
- For specific architectures
- Categories ( EN 954-1) are maintained, additional probability
components result in the PL (Performance Level) in the given
category, thus different performance levels are possible for each
category
IEC/EN 62061:
- For all electrical and electronic systems
- All architectures
- Breaking down of the safety-related electrical control system into
safety-related control functions and interpretation of the SIL classification (Safety Integrity Level)
Determination of the required safety integrity

Result of the risk analysis = required system safety
Safety functions with associated Safety Performance:
EN ISO 13849-1:
Risk graph, result = PLr per safety function
IEC/EN 62061:
Risk assessment and safety measures form
Result = SIL of the safety measurement per unit of risk
42
S1
S2
F2
P1
P2
P1
P2
Risk parameters
S - Severity of injury
S1 - Slight (normally reversible) injury
S2 - Serious (normally irreversible) injury, including death
F - Frequency and/or duration of exposure to hazard
F1 - Seldom to less often and/or exposed time is short
F2 - Frequent to continuous and/or exposed time is long
P - Possibility of avoiding the hazard or limiting damage
P1 - Possible under specific conditions
P2 - Scarcely possible
Preferred category for reference points
Possible categories that require additional measures

O Measures that may be oversized for the risk concerned
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2.2.2 Standard EN ISO 13849-1

The PL is determined by evaluating the following aspects:
Quantitative:
- MTTFd
- DC
- CCF
- Safety related part of the central system. Other parameters can
have an influence, i.e. specification level, test cycles, etc.
Qualitative:
- Behaviour of safety functions under fault conditions
- Ability to perform the safety functions under foreseeable environmental conditions, etc.
New risk graph in standard EN ISO 13849-1

PLr
F1
S1
F2
1
F1
S2
F2
Category B (PL a,b):

- Usually single-channel
- CCF not relevant
- A single failure results in loss of the safety function
Category 1 (PL c):

- Satisfies category B
- A single failure results in the loss of the safety function, but the
probability for this is lower than for category B

Category 2 (PL a,b,c,d):

- Test of functionality at appropriate time intervals
-
In the event of failure, initiation of a safe condition with at least
signalling of a fault
- Measures against CCF (e.g. diversity)
- Test itself must not cause any danger
- A failure between tests may result in the loss of the safety function,
but is detected during the test.

Category 3 (PL b,c,d):

- Measures against CCF
- A single failure does not result in the loss of the safety function and
must be detected before a new request if possible
- An accumulation of non-detected failures can result in loss of the
safety function

Category 4 (PL e):

- Measures against CCF
-
A single failure does not result in loss of the safety function. It
must be detected before a new request or the accumulation of
unrecognised failures does not result in loss of the safety function.
- Failures are detected in good time to prevent the loss of the safety
function.
- An accumulation of unrecognised failures is taken into account.
Note:
For products with a high qualitative value, reliability can lead to a PL e
for a category 3 structure.
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P2
P1
P2
P1
P2
P1
P2
e
high risk
Definitions of sub- category

P1
low risk
Risk parameters
S - Severity of injury
S1 - Slight (normally reversible injury
S2 - Serious (normally irreversible) injury, including death
F - Frequency and/or duration of exposure to hazard
F1 - Seldom to less often and/or exposed time is short
F2 - Frequent to continuous and/or exposed time is long
P - Possibility of avoiding the hazard or limiting damage
P1 - Possible under specific conditions
P2 - Scarcely possible
a,b,c,d,e
Safety-related Performance Level designations
The risk assessment allows the manufacturer to optimise the basic
safety- related requirements for the machine-specific data depending on
the machine operating conditions.
Both the manufacturer and the user are responsible for interpreting the
risk correctly.
Quantitative determination of the risk is difficult. For this reason, the
acceptable risk can be determined within a wide range when it comes to
selecting the category.
This clarifies why we select F2 - Frequent to continuous rather than
F1 - Seldom to less often for the risk parameter F - Frequency and
exposure duration in the risk graph (see figure). There is a wide range
of safety levels between the assessments less often and frequent.
3. Further safety measure

Cut-off delay
For controlled stopping according to stop category 1, it may be
advisable to have a cut-off delay, e.g. a motor braking function designed
to stop a dangerous movement quickly.
43
Glossary
Terminology
Door guard
Monitors the state of position sensors on an isolating switch. It
generates a safety-related output signal when the door is closed.
B10d
Number of cycles until 10% of the components have failed
dangerously (for pneumatic and electromechanical components).
[EN ISO 13849-1]
Basic device
Evaluation unit that includes all basic functions required in safety
systems as a minimum to generate a safety-related output signal.
Emergency stop
Shutdown in the event of an emergency.
Emergency stop buttons
Signal transmitters.
Emergency stop device
An emergency stop device is an arrangement of components to
perform the emergency stop function.
(EN 13850/EN 60947-5-5 / EN 60204-1)
Category
Classification of safety-related parts of a control system with
respect to their resilience to faults (B, 1, 2, 3, and 4) and
behaviour during faults. This classification derives from the
structural arrangement of the parts and/or their reliability
[EN 954-1, see also EN ISO 13849-1].
CCF
Common Cause Failure
Failure of different units following a single event, with the failures
not being caused by one another.
Fault tolerance time

Time interval during which the process can receive incorrect
control signals without a hazardous state occurring.
Feedback loop
Monitors controlled actuators.
NOTE: The SRECS can only be activated when the feedback
loop is closed. Feedback for relays or contactors, for example,
is via positively-driven contacts. Normally closed contacts are
connected in series and integrated in the feedback loop of the
SRECS. If a contact is welded in the enable circuit, then it will no
longer be possible to reactivate the SRECS because the feedback
loop remains open.
Concurrency control
Concurrency control of signal transmitters by the safety-related
evaluation unit is used to increase the functional safety of the
protective safety device. It monitors signal changes in the signal
transmitters for a specified time - the synchronous monitoring
time. If this time is exceeded, no enable signal will be issued.
Concurrency control is required for several safety devices
(Two-hand controls, for example).
First fault occurrence time:

This is the time interval during which the probability of a safetycritical first fault occurring in the relevant requirement class is
sufficiently low. The time interval starts at the moment when the
relevant system was in a fault-free state as defined for the relevant
category.
NOTE: Measures to eliminate faults are not taken into account at
this stage.
Cross-circuit fault
Short-circuit between the input channels of an emergency stop
module.
NOTE: This type of short-circuit can only occur with multi-channel
controls.
Cross-circuit fault detection
This is the ability of a safety relay to go into a defined safe
condition either immediately or as a part of a cyclical check, after
the fault has been detected.
FIT
Failure in Time
Describes the failure rate of technical components, especially
electronic components. The FIT indicates the number of
components that fail within 109 hours. Statistically, components
having a high FIT value fail more frequently than those having
a lower FIT value. Failure rate for a FIT value = 1/109 hours
means once in approx. 114,000 years.
DC
Diagnostic Coverage
Ratio between the failure rate of detected dangerous incidents
and the failure rate of all dangerous incidents.
Discrepancy control
Tolerates lack of synchronization of related signals in the same
assembly during a defined time window.
Note 1: The term Concurrency control is also used.
Note 2: The signal transmitters are monitored to increase
functional safety. This consists of checking the signal change over
a specified time.
If this time is exceeded, no enable signal will be issued. This type
of control is required for some safety systems (e.g. two-hand
controls).
44
Failure rate
Failure rate of a component expressed in FIT.
total
Failure rate total
Failure rate of the device expressed in FIT.
MTTFd (Mean Time To dangerous Failure)

Average running time before dangerous failure.
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Occurrence time for multiple faults:

This is the time interval during which the probability of a
combination of safety-critical multiple faults occurring is sufficiently
low for the relevant requirement class. The time interval starts at
the moment when the relevant system was in a fault-free state as
defined for the relevant category.
Reset
Resetting to a defined condition.
Restart inhibit
The restart inhibit prevents an SRECS from issuing an enable
signal after a failure, change of machine operating mode or
change of the actuation type.
NOTE:
The restart inhibit is only removed by an external command (e.g.
Reset pushbutton).
Output expansion module

SRECS unit that can only be used in connection with a
basic device in order to increase the number of outputs. Output
expansion modules are included in the cyclical self-check.
Risk
The combination of probability that damage will occur and the
extent of the damage [EN ISO 12100-1].
NOTE: Severity of the damage, exposure to a hazard, probability
of occurrence and lack of fallback procedures are all influencing
factors [EN ISO 14121].
PFD
Probability of Failure on Demand = probability of a safety function
not being executed on demand.
PFHd
Probability of Dangerous Failure per Hour.
The failure threshold PFD is used for low failure rates, while the
failure threshold PFH is used for high or continuous failure rates.
Risk assessment
This is the evaluation of safety-related requirements taking
account of the extent of damage, probability of occurrence and
risk classification. Please note that as a rule, the extent of damage
is the element that determines the hazard sequence. Either the
limit of probability or frequency of occurrence has to be estimated
or a permissible limit defined for each risk.
The hazard sequence establishes the ratio between the
recognised hazards and the risk assessment.
The hazard sequence connects hazards and dangerous events
that may cause an accident. Hazards are evaluated by allocating a
Category, a requirement class, a Safety Integrity Level (SIL) or
Performance Level (PL).
EN ISO 14121 describes the methodology required to perform a
risk assessment. According to this, the risk assessment includes
an initial risk analysis and subsequent interpretation of the risk.
PL
Performance Level
Discrete level of safety-related capability.
PLa is the lowest and PLe the highest level [EN ISO 13849-1].
PLr
Performance Level required
PL applied to obtain the necessary risk reduction for each safety
function.
Position control
Controls the position of a guard (i.e. protective door) using a
Signal transmitter and interpretation unit.
Positively-driven contacts
Positively-driven means that no NC contact may close if any NO
contact is not open. Also, no NO contact may close when an NC
contact is not open.
Example: If an NO contact is welded, all the other NC contacts of
the relay/contactor concerned remain open no matter whether the
relay/contactor is energised or not.
Positive opening
Contact opening as a direct result of a defined movement of
aswitchs operating element using non-sprung parts [EN 60204-1].
NOTE 1:
For electrical equipment on machinery, positive opening of NC
contacts is expressly required for all safety circuits.
NOTE 2:
According to EN 60947-5-1-k, positive opening is designated by
the symbol (arrow in a circle) (protection of persons function).
Redundancy
The availability of more devices or systems than necessary for
afunction.
NOTE: Several functional groups are used for the same
function (i.e. multi-channel structure). In particular in safety
engineering, this means the duplication of critical components
[EN ISO 12100-2].
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Safety device
Technical means of avoiding danger to persons, production
materials and the environment.
Self-checking
Correct component operation is automatically and cyclically
checked.
SFF
Safe Failure Fraction
Proportion of harmless failures.
Signal transmitters
Emergency stop buttons for actuation in hazardous situations
to stop a process, machine or plant. These devices must have
positive-opening contacts, should be easily accessible and
tamper-proof [EN 13850; EN 60204].
P
osition sensors are part of the interlocking device of a guard.
They change switching state as a function of a mechanicallyissued run command.
R
eset button in an SRECS represented by a Restart
inhibit which can only be removed by an actuation command.
C
able-operated switches cause a stop category 0 when the
cable is pulled or the cable breaks.
45
E
nabling switches must be manually operated to remove the
protection function on the corresponding devices. They cannot
prevent the occurrence of hazardous conditions by themselves.
For this, a second deliberate command is necessary.
Stop category 1
Controlled stopping where the power supply is only interrupted
once the machine has stopped.
Stop category 2
Controlled stopping where the power supply is still maintained
even at standstill.
SIL
Safety Integrity Level
Discrete level used to define the requirements for the safety
integrity of the safety functions. SIL 3 is the highest level and
SIL 1 the lowest = target for the probability of failure of functions
designed to reduce risk [IEC/EN 62061].
Stopping in an emergency
This is an operation in an emergency used to stop a process or
movement that has become hazardous [EN 60204-1:2006 Annex E].
SIL CL
Safety Integrity Level Claim Limit;
Max. SIL for a subsystem [IEC/EN 62061].
Switching off in emergency

Action taken in an emergency to cut off the electrical supply to
all or part of the installation if there is a risk of electric shock or
another risk of electrical origin [EN 60204-1:2006 Annex E].
Single-channel control:
Control via one signal transmitter output.
Its purpose is to prevent or reduce the occurrence or persistence

of hazards to persons and damage to machinery, products or the
environment.
SLS
Safely-Limited Speed
The SLS function prevents a motor exceeding a defined speed
limit. [EN 61800-5-2].
SOS
Safe Operating Stop
The SOS function prevents the motor from deviating from the stop
position by more than one unit.
SRECS
Safety-Related Electrical Control System
A safety-related evaluation unit, i.e. command, module, switching
device, interpretation unit.
SSM
Safe Speed Monitor
The SSM function provides a safe output signal to indicate
whether the motor speed is below a defined threshold
[EN 61800-5-2].
Start
Automatic start
An enable signal is generated without manual confirmation after
checking of the input configuration and positive test by the
SRECS.
NOTE:
This function is also referred to as dynamic operation and is not
suitable for emergency stop equipment.
Synchronous monitoring time

This is the time during which simultaneous actuation must occur in
order to generate an output signal.
Two-hand control
Two-channel control:
Control via two signal transmitter outputs.
Two-hand control
This is a device which requires at least simultaneous action with
both hands to start and maintain the operation of a machine as
long as a hazard is present. Its purpose is to protect a single
operator [EN 574]. NOTE: In order to initiate the hazardous
operation, both operating elements must be simultaneously
actuated ( Discrepancy control). The enable signal is withdrawn
when one of the two operating elements is released during the
potentially dangerous movement. The dangerous operation can
only be restarted if both operating elements have returned to their
initial position and are then re-actuated.
Manual start
An enable signal is generated by pressing the Reset button
and after checking of the input configuration and positive test by
the SRECS.
NOTE:
This function is also referred to as static operation and is
required for emergency stop equipment ( Stop function) [IEC/
EN 60204-1].
Stop function
[EN 60204-1]
Stop category 0
Uncontrolled stopping by immediately disconnecting the power
supply to the machine drive components.
46
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Notes
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47
ASIA
pACIfIC
AmeRICA
BRAZIL
Custom Sensors &
Technologies
Crouzet Latinoamerica
Alameda Rio Negro
1030 - cj 1803 - Alphaville Barueri SP - CEP 06454-000
BRASIL
Tel.: +55 (11) 2505 7500
Fax: +55 (11) 2505 7507
E-mail: info@cst-latinoamerica.com
www.crouzet.com.br
www.cst-latinoamerica.com
USA/CANADA
Custom Sensors &
Technologies - Crouzet
7230 Hollister Avenue
Goleta, CA, 93117
USA
Tel.: +1 (800) 677 5311
Fax: +1 (800) 677 3865
E-mail: customer.service@us.crouzet.com
www.crouzet.com
mexICo
Custom Sensors &
Calzada Zavaleta 2505-C
Santa Cruz Buenavista Puebla. 72150 MEXICO
Tel.: +1 (222) 409 7000
Fax: +1 (222) 409 7810
E-mail: mexico@cstsensors.com
www.crouzet.com
Custom Sensors & Technologies (CST) is a specialist in

sensing, control and motion products.
Through its brands, BEI Kimco, BEI Sensors, BEI PSSC,
Crouzet, Crydom, Kavlico, Newall and Systron Donner
Inertial, CST offers customizable, reliable and efficient
components for mission-critical systems in Aerospace
& Defence, Transportation, Energy & Infrastructures,
Commercial & Industrial OEMs, Medical, Food and
Beverage and Building Equipment markets.
Focused on premium value offers and committed to
excellence, CST, with 4700 employees worldwide and
sales of $660M US in 2011, is the dependable and
adaptable partner for the most demanding customers.
www.cstsensors.com
Distributed by:
otheR CoUNtRIeS
Custom Sensors &
Technologies
Crouzet Latinoamerica
Alameda Rio Negro
1030 - cj 1803 - Alphaville Barueri SP - CEP 06454-000
BRASIL
Tel.: +55 (11) 4195 1834
Fax: +55 (11) 4191 9136
E-mail: info@cst-latinoamerica.com
www.crouzet.com.br
www.cst-latinoamerica.com
eURope
mIDDLe eASt
AfRICA
BeLGIUm
Crouzet NV/SA
Dieweg 3 B
B - 1180 Uccle
BELGIUM
Tel.: +32 (0) 2 462 07 30
Fax: +32 (0) 2 461 00 23
E-mail: com-be@crouzet.com
www.crouzet.be
fRANCe
Crouzet Automatismes SAS
2 rue du Docteur Abel - CS 60059
26902 Valence CEDEX 9
FRANCE
Tel.: +33 (0) 4 75 44 88 44
Fax: +33 (0) 4 75 55 98 03
E-mail: com-fr@crouzet.com
www.crouzet.fr
GeRmANy/ AUStRIA
Crouzet GmbH
Otto-Hahn-Str. 3, 40721 Hilden
Postfach 203, 40702 Hilden
DEUTSCHLAND
Tel.: +49 (0) 21 03 9 80-108
Fax: +49 (0) 21 03 9 80-250
E-mail: info-direkt@crouzet.com
www.crouzet.de
ItALy
Crouzet Componenti s.r.l.
Via Vigan De Vizzi, 93/95
20092 Cinisello Balsamo (Mi)
ITALIA
Tel.: +39 (02) 66 599 220
Fax: +39 (02) 66 599 228
E-mail: crz-it-microcontrol@crouzet.com
www.crouzet.it
SpAIN/poRtUGAL
Crouzet Ibrica
Avda. Dels Vents, 9-13
Esc.A 3 Planta Oficina 2B
08917 Badalona
ESPAA
Tel.: +34 (93) 484 39 70
Fax: +34 (93) 484 39 73
E-mail: es-consultas@crouzet.es
www.crouzet.es
the NetheRLANDS
Crouzet BV
Industrieweg 17
2382 NR Zoeterwoude
NEDERLAND
Tel.: +31 (0) 71-581 20 30
Fax: +31 (0) 71-541 35 74
E-mail: com-nl@crouzet.com
www.crouzet.nl
UNIteD KINGDom
Crouzet Ltd
8 Cedarwood
Chineham Business Park
Crockford Lane
Basingstoke, Hampshire
RG24 8WD
UNITED KINGDOM
Tel.: +44 (0)1256 318 900
Fax: +44 (0)1256 318 901
E-mail: info@crouzet.co.uk
www.crouzet.co.uk
SwItZeRLAND
Crouzet AG
Gewerbepark - Postfach 56
5506 Mgenwil
SCHWEIZ
Tel.: +41(0) 62 887 30 30
Fax: +41(0) 62 887 30 40
E-mail: info-direkt@crouzet.com
www.crouzet.ch
otheR CoUNtRIeS
FRANCE
Tel.: +33 (0) 475 802 102
Fax: +33 (0) 475 448 126
E-mail: com-ex@crouzet.com
www.crouzet.com
Customer service
Tel.: +33 (0) 4 75 80 21 01
Fax: +33 (0) 4 75 82 89 00

FRANCE
www.crouzet.com
Creation-Design: Actitudes, Communication Crouzet
ChINA & hoNG KoNG

Custom Sensors &
Technologies Asia
(Shanghai) Limited Crouzet
13th floor, Chang Feng
International Tower, 89 Yunling
Road (East), Putuo District
Shanghai 200062
CHINA
Tel.: +86 (21) 6065 6699
Fax: +86 (21) 6065 7749
E-mail: china@cstsensors.com
www.crouzet.cn
www.cstsensors.com
INDIA
CST Sensors India Pvt Ltd
4th Floor,
Trident Towers, No 23,
100 Feet Ashoka Pillar Road,
2nd Block, Jaynagar
Bangalore 560 011
INDIA
Tel.: +91 (0) 80 4113 2204/05

Fax: +91 (0) 80 4113 2206
E-mail: india@cstsensors.com
www.crouzet.co.in
www.cstsensors.com
tAIwAN & jApAN
Custom Sensors &
2F, No. 39, Ji-Hu Road
Nei-Hu Dist. - Taipei 114
TAIWAN
Tel.: +886 (0)2 8751 6388
Fax: +886 (0)2 2657 8725
E-mail: taiwan@cstsensors.com
www.crouzet.com
www.cstsensors.com
KoReA
Custom Sensors &
14F, Kbiz DMC Tower.
189, Seongam-ro
Mapo-gu,
Seoul 121-904
SOUTH KOREA
Tel.: +82 (0)2 2629 8312
Fax: +82 (0)2 2629 8310
E-mail: korea@cstsensors.com
www.crouzet.com
www.cstsensors.com
SoUth eASt ASIA &
pACIfIC
Custom Sensors &
2F, No. 39, Ji-Hu Road
Nei-Hu Dist. - Taipei 114
TAIWAN
Tel.: +886 (0)2 8751 6388
Fax: +886 (0)2 2657 8725
E-mail: eap@cstsensors.com
www.crouzet.com
www.cstsensors.com
Warning:
The product information contained in this
catalogue is given purely as information
and does not constitute a representation,
warrantly or any form of contractual
commitment. CROUZET Automatismes and
its subsidiaries reserve the right to modify their
products without notice. It is imperative that
we should be consulted over any particular
use or application of our products and it is
the responsability of the buyer to establish,
particularly through all the appropriate tests,
that the product is suitable for the use or
application. Under no circumstances will
our warranty apply, nor shall we be held
responsible for any application (such as
any modification, addition, deletion, use in
conjunction with other electrical or electronic
components, circuits or assemblies, or any
other unsuitable material or substance) which
has not been expressly agreed by us prior to
the sale of our products.
Editing-Publishing: Crouzet Automatismes, Dold

Photos-Graphics: Ginko, Dold
Printing: PDF
CRZ CP 10/B
Ref. 6710015/ EN
12/2012
48
www.crouzet.com

Safety Relays

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Safety Relays

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Safety relays

Protecting the user and the equipment

Custom Sensors & Technologies

Emergency stop & Safety guard monitoring

Emergency stop & Safety guard monitoring

Emergency stop & Safety guard monitoring

Technical data (continued)

Extensions for safety relays

Zero speed monitoring

Two-hand control with 2 NO outputs

Two-hand control with 3 NO outputs + 1 NC output

Power supply for 24 VDC safety relays

Relevelling zone control for lifts with 2 NO outputs

Relevelling zone control for lifts with 2 NO outputs

In this new catalogue dedicated to safety relays, Crouzet Control Technologies

In addition to this catalogue, technical data sheets for

Custom Sensors & Technologies

The Crouzet team worldwide

How can it be defined in simple

To execute which actions?

The safety relay protects people. It controls a user's action to

In addition to this catalogue, technical data sheets for

Crouzet safety relays

Power supply LED

Error indication LED

Crouzet safety relays

Prohibition of machine starting if a problem

Safety Standards - Introdu

Besides the human aspect, safety improvement measures can also

For manufacturers and users of machinery and installations, it is

2. Standards and directives

Total costs after measures which increase

The creation of the European Unions domestic market has required

Risk financing costs

Cost of damage after measures

Cost of measufres which

The Council of the European Union has enacted the Machinery

Safety of machinery (former EN 292)

Principles for risk assessment (former EN 1050)

Electrical equipment of machinery

EN ISO 13849-1 Safety-related parts of control systems (former EN 954-1)

Safety of machinery - Functional safety of safety-related electrical, electronic and programmable

Emergency stop - Principles of design (former EN 418)

Two-hand control devices (see also ISO 13851)

Electro-sensitive protective equipment

Interlocking devices associated with guards

Injection moulding machines

Small numerically controlled turning machines and turning centres

Stationary grinding machines

Large numerically controlled turning machines and turning centres

2.3 New standards

In this standard, deterministic (safety) categories are included that are

EN ISO 13849-1 has been replacing EN 954-1 since 31/12/2011 and

What are the selection criteria?

Emergency stop &

Emergency stop &

Power supply for

Relevelling control according to EN 81-1, -2 (lift standard)

Casing width (mm)

Removable spring terminals

Casing width (mm)

Removable screw terminals

Where are they found?

KNA3-YS and KNE3-YS,

Prohibition of machine starting if a problem