Professional Documents
Culture Documents
Table of Contents
1
1.1
General
Operating Conditions
4
4
2
2.1
2.2
2.3
5
5
6
6
3
3.1
3.2
3.3
8
8
8
8
4
4.1
4.2
4.3
9
9
9
9
5
5.1
5.2
Operating Instructions
Operating instructions for circuit-breaker types HVX
Operating instructions for the spring mechanism
10
10
10
Operating Errors
11
7
7.1
7.2
Servicing
Servicing schedule
Spare parts
12
13
14
Malfunctions
15
9
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
16
16
17
18
19
20
21
22
23
10
24
1 General
1.1.4
Admissible atmospheric
humidity
The average relative humidity,
measured during a 24 h period,
does not exceed 95 %.
The average vapour-pressure,
measured over a 24 h period,
does not exceed 22 mbar.
The average relative humidity,
measured over a one-month
period, does not exceed 90 %.
The average vapour pressure,
measured over a one-month
period,
does
not
exceed
18 mbar.
Under these conditions
condensation may occur:
-
2.1.6
Spring mechanism
2.1.7.2
Motorization
2.1.1
Circuit-breaker complete
2.1.6.1
Mechanical equipment
Every FK drive is equipped with the
following mechanical elements:
Hexagon socket for manual
charging of the spiral spring
ONpushbutton (10)
OFFpushbutton (12)
Circuit-breaker position indicator
Closing spring position indicator
2.1.6.2
Electrical control of the circuitbreaker drive
The electrical equipment for the
spring mechanism (102) FK 2-01 is
described in the circuit diagram
supplied with the unit.
2.1.6.3
Control, protection
2.1.8
Connector carrier
Refer to illustrations on page 21.
The connector carrier (201) is screwfastened tightly in the cassette with
motor drive (128). The control
connector (positive) on the circuitbreaker end (202) is secured in the
connector carrier (201). The control
connector (negative) on the panel
end (203) is fixed in the connector
support (204). The connector
suppert (204) is slipped onto the
connector carrier (201).
2.2
Supplementary accessories
available on request
Circuit-breaker coding
2.2.1
Circuit-breaker coding
To enable circuit-breaker coding,
the position indicator plate (125) is
required on the circuit breaker, and
the position indicator pack without
limit switch on the panel end. This
provides 5 different coding variants.
2.1.9
Interlocks
2.3
Method of operation
2.3.1
Circuit-breaker
2.1.10
Position indicator
Control cams for 7 different contact
diagrams can be inserted on 8
tracks on the position indicator plate
(125) fixed in the cassette with motor
drive (128). In case of the HVX,
tracks number 7 and 8 are required
for the control. (Refer to corresponding diagram). Deck 6 is
required if the earthing switch drive
is motorised. The remaining 5 decks
can be used as necessary. The
position indicator pack on the panel
end, which features the integral limit
switches, is suspended in rotary and
laterally sliding position. A spring
presses the position indicator pack
with integrated limit switches against
the position indicator plate (125). A
groove in the position indicator plate
(125) provides for lateral centring of
the position indicator pack. Thus, the
limit switches of the position
indicator pack are aligned to the
control cams of the position
indicator plate (125).
2.3.2.1
Closing (ON)
The circuit-breaker is switched ON
when the mechanical rocker is
actuated to ON (10), or by means of
a control pulse emitted to the closing
release (11).
2.3.2.2
Opening (OFF)
The circuit-breaker is switched OFF
when the mechanical rocker is
actuated to OFF (12) or by means of
a control pulse emitted to the
opening release (13) or the no-volt
release or the indirect over-current
release.
2.3.3
Rack-in and rack-out
mechanism
The spindle nut (209) latches on the
panel end. When the motor rotates
the spindle (208) via the gearing
(210), the circuit-breaker moves. A
cam, mounted to the spindle nut
(209), moves the lock rocker (205) if
the circuit-breaker is not in service
position Ior isolating position 0.
The interlock rocker (205) actuates
the limit switch S4 (refer to
corresponding diagram), which
stops the motor. The final stops of
the spindle nut (209) are mounted
onto the spindle (208).
2.3.4
Electrical control of the rack-in
and rack-out motor
2.3.5.4
Connector interlock
3.1
Transport
The circuit-breakers are dispatched
with packing. The weight of the
circuit-breaker must correspond to
the final dimension drawing, which
has binding character. When
supplied, the circuit-breakers are
completely assembled and adjusted.
3.2
Reception
3.3
Storage
5 Operating Instructions
5.1
Operating instructions for
circuit-breaker types HVX
5.1.3
Move circuit-breaker from
service position I to
disconnected position 0
5.1.1
Move circuit-breaker from
transport trolley to
disconnected position 0
Prerequisite:
10
With motor:
5.2.1
Switching ON
With motor:
The spiral spring (7) is charged by
the charging motor (9) immediately
after closing. Switching ON takes
place via the command pulse to the
closing release (11) or actuation of
the rocker ON (10) by means of the
operation rod (302).
Manually:
Charge the spiral spring (7) by
means of the spring charging crank
(304). As soon as the spiral spring
(7) is charged, the spring charge
mechanism is uncoupled.
Switching ON takes place via the
command pulse to the closing
release (11) or actuation of the
rocker ON (10) by means of the
operation rod (302).
5.2.2
Switching OFF
To switch OFF, actuate the rocker
OFF (12) by means of the operation
rod (302), or issue the command
pulse to the opening release (13) or
actuate the no-volt release or the
secondary release.
6 Operating Errors
Determination
Possible reason
Remedy
The circuit-breaker cannot be moved The earthing switch is still turned ON.
from disconnected position 0to
service position Ivia the HVX
auxiliary crank (306).
11
7 Servicing
12
7.1.2
Inspection schedule for monitoring the current status
The time for inspection and the maintenance work involved depends on the following factors:
the service life
the operating frequency
the number of breaking operations
Intervals
Inspection
Annually
Every 10 years
After approx.
10,000 operating cycles
7.1.3
Vacuum test on the vacuum interrupter
Prepare circuit-breaker according to 7.1.1 (Circuit-breaker in position OFF).
Pull lever (117) on the press rod (115) down until all bearing clearances are eliminated (stroke approx. 0.5 mm). If the
lever is returned to its initial position by the vacuum, the vacuum interrupter (105) is perfectly sealed.
If it is possible to press the lever (117) on the press rod (115) upwards (approx. 0.5 mm) and if it moves down again
when released, this indicates that the vacuum interrupter (105) is leaking.
13
7.1.4
Number of admissible shortcircuit breaking operations
The graph shown here indicates
whether the interrupter might
require replacement. It refers
exclusively to short-circuit currents
and purely inductive load currents
with a cos < 0.1 [e.g. shunt
reactor)], not, however, to normal
load currents.
7.2
Spare parts
No spare parts are provided.
14
8 Malfunctions
15
9.1
Circuit-breaker
drawing and key (630 A)
(Switch position ON)
101
102
103
104
105
106
107
108
109
110
112
113
16
Pole frame
Spring mechanism
Conductor fastening
Conductor on top
Vacuum interrupter
Shield
Flexible connector
Conductor at the bottom
Fixed contact of vacuum interrupter
Movable contact element of vacuum interrupter
Spacer sleeve with screw
Contact pressure spring
114
115
116
117
118
119
123
124
125
126
127
128
Spacer
Pressure rod
Centring of vacuum interrupter
Lever
Connection to drive
Coupling
Isolating contact
Insulating conduit
Position indicator plate
Bearing
Drive casing
Cassette with motor drive
9.2
Circuit-breaker drawing and key (1250 A)
(Switch position ON)
101
102
103
104
105
106
107
108
109
110
111
112
113
Pole frame
Spring mechanism
Conductor fastening
Conductor on top
Vacuum interrupter
Contact terminal
Flexible connector
Conductor at the bottom
Fixed contact of vacuum interrupter
Movable contact element of vacuum interrupter
Heat dissipator at the bottom
Spacer sleeve with screw
Contact pressure spring
114
115
116
117
118
119
120
123
124
125
126
127
128
Spacer
Pressure rod
Centring of vacuum interrupter
Lever
Connection to drive
Coupling
Heat dissipator on top
Isolating contact
Insulating conduit
Position indicator plate
Bearing
Drive casing
Cassette with motor drive
17
9.3
Circuit-breaker - drawing and
key (1600 A, 2000 A, 2500 A)
(Switch position ON)
101
102
103
104
105
106
107
108
109
110
111
112
113
18
Panel frame
Spring mechanism
Conductor fastening
Conductor on top
Vacuum interrupter
Contact terminal
Flexible connector
Conductor at the bottom
Fixed contact of vacuum interrupter
Movable contact element of vacuum interrupter
Heat dissipator at the bottom
Spacer sleeve with screw
Contact pressure spring
114
115
116
117
118
119
120
123
124
125
126
127
128
Spacer
Pressure rod
Centring of vacuum interrupter
Lever
Connection to drive
Coupling
Heat dissipator on top
Isolating contact
Insulating conduit
Position indicator plate
Bearing
Drive casing
Cassette with motor drive
9.4
Mechanism of cassette with motor drive
drawing and key
217
206
209
208
216
201
204
210
Auxiliary crank
201
204
206
208
Connector carrier
Connector support
Journals
Spindle
209
210
216
217
Spindle nut
Gearing
Snap hook
Castors
19
9.5
Spring mechanism
drawing and key
109
110
113
112-119
13
105
12
11
304
Note:
The drawing shows the spring mechanism for a pole center space (PCS) of 185.
1
7
9
10
11
12
13
20
Cam disc
Spiral spring
Motor
Pushbutton ON
Closing release
Pushbutton OFF
Opening release
105
109
110
113
112 - 119
Vacuum interrupter
Fixed contact of vacuum interrupter
Movable contact element of vacuum interrupter
Contact pressure spring
Switching mechanism
304
10
9.6
Rack-in / rack-out mechanism
- drawing and key
214
213
212
Auxiliary
Notbettigungscrank
kurbel
215
306
205
208
209
206
Auxiliary crank
201
202
203
204
205
206
208
209
Connector carrier
Control connector on circuit-breaker end (positive)
Control connector on panel end (negative)
Connector support
Interlock rocker
Journals
Spindle
Spindle nut
212
213
214
215
216
Interlock clip
Disconnecting interlock contact
Interlock rod
Tension spring with eyelets
(for interlock rockers)
Snap hook
21
9.7
Accessories
Remove control elements after
completion of the switching
operation.
302
304
306
302
303
304
306
22
Operation rod
Transport trolley (not shown)
Spring charging crank FH/FK 2-01
HVX auxiliary crank
H30 498
H31 674
9.8
Drawing with
reference dimensions for rail
Note:
The reference dimensions only refer to a pole center space (PCS) of 210.
23
This form must be completed based on the inspections actually performed before commissioning the vacuum circuitbreaker.
General
Findings
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Remarks: ....................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
Switchgear ...............................................................................................................................................................
Circuit-breaker type ............................................................................................................................................
Serial no. ................................................... /Index ..................................... Year of construction
................................
Type of spring mechanism ................................................. Wiring diagram ..........................................................
State of operations counter ..............................................................................................................................
Company: ................................................................................................................................................................
Place and date: ............................................ Signature of fitter: ..................................................................
24