You are on page 1of 126

PC2 Series

Service Manual

2004 All rights reserved. Kurzweil is a product line of Young Chang Co.; Kurzweil is a
trademark of Young Chang Co. All other products and brand names are trademarks or
registered trademarks of their respective companies. Product features and specifications
are subject to change without notice.

Part Number: 910395 Rev. A

The lightning flash with the arrowhead symbol,


within an equilateral triangle is intended to alert
the user to the presence of uninsulated
"dangerous voltage" within the product's
enclosure that may be of sufficient magnitude
to constitute a risk of electric shock to persons.

CAUTION
RISK OF ELECTRIC SHOCK
DO NOT OPEN

CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK,


DO NOT REMOVE THE COVER
NO USER SERVICEABLE PARTS INSIDE
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL

The exclamation point within an equilateral


triangle is intended to alert the user to the
presence of important operating and
maintenance (servicing) instructions in the
literature accompanying the product.

IMPORTANT SAFETY & INSTALLATION INSTRUCTIONS


INSTRUCTIONS PERTAINING TO THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
WARNING: When using electric products, basic precautions should
always be followed, including the following:
1.

Read all of the Safety and Installation Instructions and Explanation


of Graphic Symbols before using the product.

2.

Do not use this product near waterfor example, near a bathtub,


washbowl, kitchen sink, in a wet basement, or near a swimming
pool, or the like.

3.

This product should be used only with a stand or cart that is


recommended by the manufacturer.

4.

This product, either alone or in combination with an amplifier and


speakers or headphones, may be capable of producing sound
levels that could cause permanent hearing loss. Do not operate for
a long period of time at a high volume level or at a level that is
uncomfortable. If you experience any hearing loss or ringing in the
ears, you should consult an audiologist.

5.

The product should be located so that its location or position does


not interfere with its proper ventilation.

6.

The product should be located away from heat sources such as


radiators, heat registers, or other products that produce heat.

7.

The product should be connected to a power supply only of the type


described in the operating instructions or as marked on the product.

8.

This product may be equipped with a polarized line plug (one blade
wider than the other). This is a safety feature. If you are unable to
insert the plug into the outlet, contact an electrician to replace your
obsolete outlet. Do not defeat the safety purpose of the plug.

9.

The power supply cord of the product should be unplugged from the
outlet when left unused for a long period of time. When unplugging
the power supply cord, do not pull on the cord, but grasp it by the
plug.

10. Care should be taken so that objects do not fall and liquids are not
spilled into the enclosure through openings.
11. The product should be serviced by qualified service personnel
when:
A.

The power supply cord or the plug has been damaged;

B.

Objects have fallen onto, or liquid has been spilled into the
product;

C.

The product has been exposed to rain;

D.

The product does not appear to be operating normally or


exhibits a marked change in performance;

E.

The product has been dropped, or the enclosure damaged.

12. Do not attempt to service the product beyond that described in the
user maintenance instructions. All other servicing should be
referred to qualified service personnel.
13. WARNING: Do not place objects on the products power supply
cord, or place the product in a position where anyone could trip
over, walk on, or roll anything over cords of any type. Do not allow
the product to rest on or be installed over cords of any type.
Improper installations of this type create the possibility of a fire
hazard and/or personal injury.

RADIO AND TELEVISION INTERFERENCE


WARNING: Changes or modifications to this instrument not expressly
approved by Young Chang could void your authority to operate the
instrument.
IMPORTANT: When connecting this product to accessories and/or other
equipment use only high quality shielded cables.
NOTE: This instrument has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference when the instrument is used in a commercial
environment. This instrument generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this instrument in a residential area is
likely to cause harmful interference, in which case the user will be
required to correct the interference at his or her own expense.
Changes and modifications not expressly approved by the manufacturer

or registrant of this instrument can void the users authority to operate


this instrument under Federal Communications Commission rules.
In order to maintain compliance with FCC regulations, shielded cables
must be used with this instrument. Operation with unapproved
equipment or unshielded cables is likely to result in harmful interference
to radio and television reception.
NOTICE
This apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference
Regulations of the Canadian Department of Communications.
AVIS
Le present appareil numerique nemet pas de bruits radioelectriques
depassant les limites applicables aux appareils numeriques de la
class A prescrites dans le Reglement sur le brouillage radioelectrique
edicte par le ministere des Communications du Canada.

SAVE THESE INSTRUCTIONS


ii

Young Chang Distributors


Contact the nearest Young Chang office listed below to locate your local Young Chang/Kurzweil
representative.
A N D Music Corp.
P.O. Box 99995
Lakewood, WA 98499-0995
Tel: (253) 589-3200
Fax: (253) 984-0245
Young Chang Akki Co., Ltd.
178-55 Gajwa-Dong
Seo-Ku, Inchon
Korea 404-250
Tel: 011-82-32-570-1380
Fax: 011-82-32-570-1218
Young Chang America, Inc. (Canadian Division)
P.O. Box 61515
9350 Yonge Street
Richmond Hill, Ontario
Canada L4C 3N0
Tel: (905) 508-0531
Fax: (905) 508 1308

iii

Contents
Young Chang Distributors ............................................................................................................................................... iii

Chapter 1

Introduction

Models ....................................................................................................................................................................... 1-1


Notes, Cautions, Warnings ..................................................................................................................................... 1-1
PC2/PC2X ........................................................................................................................................................................ 1-2
PC2/PC2X Rear Panel ............................................................................................................................................. 1-2
Rear Panel Features.................................................................................................................................................. 1-2
PC2/PC2X Front Panel............................................................................................................................................ 1-3
Front Panel Features ................................................................................................................................................ 1-3
PC2R.................................................................................................................................................................................. 1-6
PC2R Rear Panel....................................................................................................................................................... 1-6
Rear Panel Features.................................................................................................................................................. 1-6
PC2R Front Panel ..................................................................................................................................................... 1-6
Front Panel Features ................................................................................................................................................ 1-7

Chapter 2

Diagnostics

Diagnostic Tests ............................................................................................................................................................... 2-1


Entering Diagnostics....................................................................................................................................................... 2-2
Diagnostic Test Modes.................................................................................................................................................... 2-2
Run One Test............................................................................................................................................................. 2-2
Run Burn-in............................................................................................................................................................... 2-3
Test Results....................................................................................................................................................................... 2-3
Description of Tests......................................................................................................................................................... 2-4
ROM ........................................................................................................................................................................... 2-4
Read-write................................................................................................................................................................. 2-4
RAM ........................................................................................................................................................................... 2-4
MABEL ...................................................................................................................................................................... 2-4
LISA ........................................................................................................................................................................... 2-4
Sound ROM .............................................................................................................................................................. 2-4
ZRAM ........................................................................................................................................................................ 2-5
MIDI ........................................................................................................................................................................... 2-5
LED............................................................................................................................................................................. 2-5
PCX-1 ROM............................................................................................................................................................... 2-5
PCX-1 RW.................................................................................................................................................................. 2-5
PCX-1 RAM............................................................................................................................................................... 2-5
PCX-1 MABEL .......................................................................................................................................................... 2-6
PCX-1 SROM............................................................................................................................................................. 2-6

Chapter 3

PC2R Disassembly/Assembly

Introduction ..................................................................................................................................................................... 3-1


Cables, Connectors................................................................................................................................................... 3-1
Flat Ribbon Cables ............................................................................................................................................ 3-1
Cable Routing.................................................................................................................................................... 3-1
Required Tools and Materials................................................................................................................................. 3-1
Opening the PC2R........................................................................................................................................................... 3-2

Kurzweil PC2 Series Service Manual


Contents

Removing the Top Cover ........................................................................................................................................ 3-2


Replacing the Top Cover......................................................................................................................................... 3-2
Removing the Connector Board............................................................................................................................. 3-3
Replacing the Connector Board ............................................................................................................................. 3-4
Removing the Polyphony Expansion Board (PCX-1) ......................................................................................... 3-5
Replacing the Polyphony Expansion Board (PCX-1).......................................................................................... 3-5
Removing the Engine Board................................................................................................................................... 3-6
Replacing the Engine Board ................................................................................................................................... 3-6
Front Panel Assembly ..................................................................................................................................................... 3-8
Removing the Front Panel Assembly .................................................................................................................... 3-8
Replacing the Front Panel Assembly..................................................................................................................... 3-8
Removing the Front Panel Faceplate..................................................................................................................... 3-9
Replacing the Front Panel Faceplate ..................................................................................................................... 3-9
Front Panel Boards................................................................................................................................................... 3-9
Removing the Right Front Panel Board .............................................................................................................. 3-10
Replacing the Right Front Panel Board................................................................................................................3-11
Removing the LCD Board......................................................................................................................................3-11
Replacing the LCD Board ..................................................................................................................................... 3-12
Removing the Left Front Panel Board................................................................................................................. 3-12
Replacing the Left Front Panel Board ................................................................................................................. 3-13
Removing the Headphone/Volume/Power Switch Board ............................................................................. 3-14
Replacing the Headphone/Volume/Power Switch Board .............................................................................. 3-14

Chapter 4

PC2/PC2X Disassembly/Assembly

Introduction ..................................................................................................................................................................... 4-1


Notes, Cautions, Warnings ..................................................................................................................................... 4-1
Cables, Connectors................................................................................................................................................... 4-1
Flat Ribbon Cables ............................................................................................................................................ 4-1
Cable Routing.................................................................................................................................................... 4-1
Required Tools and Materials................................................................................................................................. 4-1
Opening the PC2/PC2X ................................................................................................................................................. 4-2
PC2 Bottom ............................................................................................................................................................... 4-2
PC2X Bottom............................................................................................................................................................. 4-3
Removing the Top Enclosure.................................................................................................................................. 4-4
Replacing the Top Enclosure .................................................................................................................................. 4-6
Closing the PC2/PC2X............................................................................................................................................ 4-6
Top Enclosure................................................................................................................................................................... 4-7
Removing the Enclosure Support Walls ............................................................................................................... 4-8
Left Enclosure Support Wall............................................................................................................................ 4-8
Right Enclosure Support Wall......................................................................................................................... 4-8
Replacing the Enclosure Support Walls................................................................................................................ 4-8
Left Enclosure Support Wall............................................................................................................................ 4-8
Right Enclosure Support Wall......................................................................................................................... 4-8
Removing the Connector Board............................................................................................................................. 4-8
Replacing the Connector Board ........................................................................................................................... 4-10
Removing the Front Panel Board......................................................................................................................... 4-10
Replacing the Front Panel Board ......................................................................................................................... 4-12
Removing the LCD Board..................................................................................................................................... 4-13
Replacing the LCD Board ..................................................................................................................................... 4-13
Removing the Polyphony Expansion Board (PCX-1) ....................................................................................... 4-13
Replacing the Polyphony Expansion Board (PCX-1)........................................................................................ 4-14

ii

Kurzweil PC2 Series Service Manual


Contents

Removing the Slider Board................................................................................................................................... 4-14


Replacing the Slider Board ................................................................................................................................... 4-15
Removing the Engine Board................................................................................................................................. 4-15
Replacing the Engine Board ................................................................................................................................. 4-17
Removing the Mod Wheel Assembly.................................................................................................................. 4-17
Replacing the Mod Wheel Assembly .................................................................................................................. 4-18
PC2 Keyboard Assembly.............................................................................................................................................. 4-19
Removing the PC2 Keyboard Assembly............................................................................................................. 4-19
Replacing the PC2 Keyboard Assembly ............................................................................................................. 4-20
Disconnecting the PC2 Keyboard ........................................................................................................................ 4-21
Connecting the Keyboard ..................................................................................................................................... 4-21
Removing Keys ...................................................................................................................................................... 4-22
Natural/White Key ........................................................................................................................................ 4-22
Natural/White Keys.............................................................................................................................................. 4-23
Sharp/Black Keys .................................................................................................................................................. 4-23
Replacing a Key...................................................................................................................................................... 4-24
Servicing the Keyboard Contact Boards ............................................................................................................. 4-24
Removing the Treble Contact Board ............................................................................................................ 4-24
Replacing the Treble Contact Board ............................................................................................................. 4-24
Removing the Bass Contact Board ............................................................................................................... 4-24
Replacing the Bass Contact Board ................................................................................................................ 4-24
Removing the Keyboard Contact Strips ............................................................................................................. 4-25
Replacing the Keyboard Contact Strips .............................................................................................................. 4-25
PC2X Keyboard Assembly ........................................................................................................................................... 4-26
Removing the PC2X Keyboard Assembly .......................................................................................................... 4-26
Replacing the PC2X Keyboard Assembly........................................................................................................... 4-27
Removing Keys ...................................................................................................................................................... 4-27
Natural/White Key ........................................................................................................................................ 4-28
Natural/White Keys.............................................................................................................................................. 4-28
Sharp/Black Keys .................................................................................................................................................. 4-29
Replacing a Key...................................................................................................................................................... 4-30
Servicing the Keyboard Contact Boards ............................................................................................................. 4-30
Removing the Treble Contact Board ............................................................................................................ 4-30
Replacing the Treble Contact Board ............................................................................................................. 4-30
Removing the Bass Contact Board ............................................................................................................... 4-30
Replacing the Bass Contact Board ................................................................................................................ 4-31
Removing the Keyboard Contact Strips ............................................................................................................. 4-31
Replacing the Keyboard Contact Strips .............................................................................................................. 4-32
Removing a Key Weight........................................................................................................................................ 4-32
Replacing a Key Weight ........................................................................................................................................ 4-33

Chapter 5

Troubleshooting

Introduction ..................................................................................................................................................................... 5-1


Cables, Connectors................................................................................................................................................... 5-1
Flat Ribbon Cables ............................................................................................................................................ 5-1
Cable Routing.................................................................................................................................................... 5-1
Surface-Mount Devices ........................................................................................................................................... 5-1
Saving User Data...................................................................................................................................................... 5-1
Boot Block......................................................................................................................................................................... 5-2
Entering the Boot Block........................................................................................................................................... 5-2
Resets................................................................................................................................................................................. 5-2

iii

Kurzweil PC2 Series Service Manual


Contents

Hard Reset................................................................................................................................................................. 5-2


Soft Reset ................................................................................................................................................................... 5-2
Software Updates ............................................................................................................................................................ 5-3
File Formats............................................................................................................................................................... 5-3
Installing the Operating System or Setups........................................................................................................... 5-3
Installing a New Boot Block ................................................................................................................................... 5-4
Installing Sound ROM Options.............................................................................................................................. 5-4
Replacing the Battery...................................................................................................................................................... 5-5
PC2 Keyboard Models............................................................................................................................................. 5-5
Accessing the Battery ....................................................................................................................................... 5-5
Removing the Battery....................................................................................................................................... 5-5
Installing the Battery ........................................................................................................................................ 5-5
PC2R Rack Models................................................................................................................................................... 5-6
Accessing the Battery ....................................................................................................................................... 5-6
Removing the Battery....................................................................................................................................... 5-6
Installing the Battery ........................................................................................................................................ 5-6
Scanner Tests .................................................................................................................................................................... 5-7
PC2R Rack Models................................................................................................................................................... 5-7
Front Panel Buttons .......................................................................................................................................... 5-7
Alpha Wheel ...................................................................................................................................................... 5-7
Front Panel Knobs............................................................................................................................................. 5-7
PC2 Keyboard Models............................................................................................................................................. 5-8
Front Panel Buttons .......................................................................................................................................... 5-8
Alpha Wheel ...................................................................................................................................................... 5-8
Front Panel Sliders............................................................................................................................................ 5-8
Wheels ................................................................................................................................................................ 5-9
Keyboard ............................................................................................................................................................ 5-9
Switch Pedals 1, 2, and 3.................................................................................................................................. 5-9
Continuous Pedals 1 and 2 .............................................................................................................................. 5-9
Power Problems............................................................................................................................................................. 5-10
Dead ......................................................................................................................................................................... 5-10
Audio Problems............................................................................................................................................................. 5-10
No Audio................................................................................................................................................................. 5-10
Front Panel Problems.....................................................................................................................................................5-11
LCD not lit................................................................................................................................................................5-11
Buttons, Sliders or Controllers not working .......................................................................................................5-11
Keyboard Problems....................................................................................................................................................... 5-12
Dead Keyboard....................................................................................................................................................... 5-12
Dead Note(s) ........................................................................................................................................................... 5-12
One or More in a Section................................................................................................................................ 5-12
Mechanical Noise............................................................................................................................................ 5-12
PC2R Interconnect Diagram ........................................................................................................................................ 5-13
PC2 Interconnect Diagram........................................................................................................................................... 5-14

Chapter 6

Parts Lists

Introduction ..................................................................................................................................................................... 6-1


PC2/PC2X Printed Circuit Boards and Assemblies............................................................................................ 6-1
PC2R Printed Circuit Boards and Assemblies ..................................................................................................... 6-2
PC2R/PC2/PC2X............................................................................................................................................................ 6-3
Engine Board, N012300051 ..................................................................................................................................... 6-3
PC2/PC2X ........................................................................................................................................................................ 6-5

iv

Kurzweil PC2 Series Service Manual


Contents

Front Panel Board, N012400052 ............................................................................................................................. 6-5


Connector Board, N012300061 ............................................................................................................................... 6-6
LCD Board, N012103800 ......................................................................................................................................... 6-8
Pitch & Mod Wheel Assembly, N012300053 ........................................................................................................ 6-8
Slider Board, N012400051 ....................................................................................................................................... 6-9
PC2 .................................................................................................................................................................................... 6-9
Final Assembly, N012000150 .................................................................................................................................. 6-9
Keyboard Assembly, N215040311 ........................................................................................................................ 6-10
PC2X.................................................................................................................................................................................6-11
Final Assembly N012000151 ..................................................................................................................................6-11
Keyboard Assembly, N215040413........................................................................................................................ 6-12
PC2R................................................................................................................................................................................ 6-13
Connector Board, N01230004 ............................................................................................................................... 6-13
Front Panel Assembly, N012300070..................................................................................................................... 6-14
Left Front Panel Board, N012300080 ................................................................................................................... 6-14
Right Front Panel Board, N012300090................................................................................................................. 6-15
Headphone/Volume/Power Switch Board, N012700019................................................................................ 6-15
LCD Board, N012103802 ....................................................................................................................................... 6-15
Final Assembly, N012000153 ................................................................................................................................ 6-16

Chapter 7

Schematics

Engine BoardMicroprocessor (page 1 of 5)................................................................................................................ 7-3


Engine BoardMaster/Slave Mabels (page 2 of 5) ..................................................................................................... 7-4
Engine BoardLisa F/X 128Ch Option, Clocks (page 3 of 5).................................................................................... 7-5
Engine BoardSound ROM, Uart, Glue, Decoupling (page 4 of 5).......................................................................... 7-6
Engine BoardAudio Channel, Muting Control (page 5 of 5) .................................................................................. 7-7
Front Panel and IBBB Board (keyboard models)FP Buttons and LEDs (page 1 of 2).......................................... 7-8
Front Panel and IBBB Board (keyboard models)IBBB Buttons and LEDs (page 2 of 2) ..................................... 7-9
Connector Board (keyboard models)Scanner (page 1 of 3)................................................................................... 7-10
Connector Board (keyboard models)Digital Interface (page 2 of 3) .....................................................................7-11
Connector Board (keyboard models)Power Supply/Audio (page 3 of 3).......................................................... 7-12
Slider Board (keyboard models)Sliders ................................................................................................................... 7-13
Right Front Panel Board (rack models)FP Buttons and LEDs (page 1 of 2) ....................................................... 7-14
Left Front Panel Board (rack models)Controllers, FP Buttons and LEDs (page 2 of 2) .................................... 7-15
Connector Board (rack models)Scanner (page 1 of 3)............................................................................................ 7-16
Connector Board (rack models)Digital Interface (page 2 of 3) ............................................................................. 7-17
Connector Board (rack models)Power Supply/Audio (page 3 of 3) ................................................................... 7-18
Power/Volume/Headphone Board (rack models) .................................................................................................. 7-19

Kurzweil PC2 Series Service Manual


Contents

vi

Chapter 1
Introduction
This chapter provides the service technician with a layout of the front and rear panel features, as
well as a brief explanation of thier functions. For in-depth descriptions of the many features the
PC2 Series instruments include, consult the Musicians Guide.
This chapter also includes a description of the models available in the PC2 Series and a
description of the symbols used throughout this manual.
Note: If possible, all user programs and setups should be saved prior to opening the unit,
entering the Boot Block to run diagnostics or to perform a hard reset. For instructions to save all
user programs and setups, see Saving User Data in Chapter 5, page 5-1.

Models
There are three models in the PC2 series. The available models are listed below.

PC2, 76-note keyboard


PC2X, 88-note keyboard
PC2R, rack-mount

Notes, Cautions, Warnings


Please pay special attention to all Notes, Cautions, and Warnings used throughout this manual
as they not only point out specific instructions, but also alert you to differences between the
PC2R rack units, the 76-note PC2 keyboard, and the 88-note PC2X keyboard. Certain chapters
and sections are solely for the rack or keyboard units. Other chapters combine both the rack and
keyboard units.
A brief description of these symbols follows:
Note: Provides additional information, indicates differences between models, and emphasizes
specific instructions.
Caution: Instructs you to proceed cautiously so that damage does not occur to the unit or
individual components.
Warning: Alerts you so that damage does not occur to yourself, others, or external devices.

1-1

Introduction
PC2/PC2X

PC2/PC2X
PC2/PC2X Rear Panel
Power
Connector

Power
I / 0

Digital
Out

MIDI
Adapter In

Thru / Out

Breath
Input

Ribbon
Input

Pedals
In

Thru / Out

Out

LCD
Contrast

Digital
Out

Switch
1

Inputs
2

Continuous
1

Breath

Audio Outs
Ribbon

Left

Right

Headphones

9.0V 2.0A
14.0V~0.25A

MIDI
Ports

Power
Switch
MIDI
Select Switch

Figure 1-1

Switch
Pedals
LCD
Contrast

Audio
Outs
Continuous
Control
Pedals

Headphones

PC2 rear panel features

Rear Panel Features


Power SwitchRocker switch to turn the power on and off.
Power ConnectorKeyed four-pin connector to attach the Kurzweil 9VDC power adapter.
MIDI Select SwitchSlide switch to select the operation of the MIDI Thru/Out port. This
switch is recessed into the rear panel so that it cannot be accidentally changed.
MIDI PortsIn, Thru/Out, and Out ports to connect the PC2 to other MIDI devices to receive,
pass, and send MIDI data.
LCD ContrastRotary potentiometer to adjust the LCD for the best visibility.
Digital OutRCA jack to connect to digital recorders and mixers.
Switch PedalsThree 1/4 jacks to connect switch pedals that can be assigned to control
operations such as sustain, sostenuto, etc. (use 1/4 tip/sleeve).
Continuous Control PedalsTwo 1/4 jacks to connect pedals that can be assigned to control
operations such as volume, expression, etc. (use 10K linear taper potentiometer, 1/4
tip/ring/sleeve).
Breath InputA 3.5mm jack to connect a standard breath controller.
Ribbon InputModular jack to connect the Kurzweil Ribbon Controller option.
Audio OutsBalanced 1/4 left and right audio output jacks to connect to an amplifier, mixer
or sound system.
HeadphonesStandard 1/4 jack to connect headphones.

1-2

Introduction
PC2/PC2X

PC2/PC2X Front Panel


Figure 1-2 is an illustration of the front panel for the PC2 and the PC2X. Enlargements of
sections of this illustration follow, as well as a brief description of the front panel features.

Zone
Parameters

LCD and
cursor buttons

Zone Parameters

Zone Select and Assignable Controllers

MIDI Xmit

Main

Layer

Zone 1

Split

Zone 2

Perc On / Off

Zone 3

Volume

Zone 4

Decay

System

Sound Parameters

Program Key Range Transpose

Timbre

Envelope

System
LFO

Alpha Wheel,
Minus (-) and Plus (+) buttons,
Alphanumeric keypad
Data Entry

Global

MIDI Recv

Panic

Split Layer

Pitch
Split Point

Master
Volume

Sound
Parameters

Solo

Functions

Drawbar
Toggle

Velocity

Controllers Arpeggiator

Compare

Copy

Store

ABC

DEF

GHI

JKL

MNO

PQR

STU

VWX

+/-

EQ

Sound Source
Internal

User

Exp 1

Exp 2

Octave Shift
SW1

Sound / Setup Select


Internal
Voices

Rotary
Fast / Slow

MIDI
Setups

Effects and Reverb


KB3
Mode

Piano 1

SW2

L
o
w

H
i
g
h

M
i
d
16'
2 2/3'

5 1/3'
2'

Chorus / Vib
On / Off

Previous
Group

Next
Group

4'
1 1/3'

E Piano 1 E Piano 2 Pop Keys

Clavier

Organ

Brass

Voices

Synths

Pads

Guitar

Bass

Drums

Percussion

10

11

12

13

14

15

16

Chorus / Vib
Depth

Select

FX-B

Select

Wet / Dry

FX Mode

YZ
Clear

Space

Cancel

Enter

No

Yes

Mute B

Demo

Effects
and
Reverb

Sound/Setup
Select

Master
Volume

Figure 1-2

FX-A

Mute A

SW3
8'
1 3/5'

Piano 2

Strings

UPPER / lower 0 - 9

Sound
Source

Sound/Setup
Select

PC2/PC2X Front Panel layout

Front Panel Features


Zone Select and Assignable Controllers
Main

Layer

Zone 1

Split

Zone 2

Perc On / Off

Zone 3

Volume

Split Layer
Zone 4

Decay

Pitch
Split Point

Master
Volume

Solo
Drawbar
Toggle

D
EQ

Octave Shift
SW1
Rotary
Fast / Slow

SW2

L
o
w

M
i
d
16'
2 2/3'

Figure 1-3

H
i
g
h
5 1/3'
2'

Chorus / Vib
On / Off

SW3
8'
1 3/5'

4'
1 1/3'

Chorus / Vib
Depth

Master Volume, Zone Select and Assignable Controllers section

1-3

Introduction
PC2/PC2X

Master VolumeSlidepot to adjust the overall volume.


Zone Select and Assignable ControllersThe operation of the buttons and sliders in this
section depends on which of the three performance modes is active. Their labelling is colorcoded to identify their function in each of the performance modes. They are labelled as follows:
whiteInternal Voices mode, blueMIDI Setups mode, and orangeKB3 mode.

Zone Parameters
MIDI Xmit

Sound Parameters

Program Key Range Transpose

Timbre

Envelope

System
LFO

Global

MIDI Recv

Panic

Functions
Velocity

Controllers Arpeggiator

Compare

Copy

Store

Sound Source
Internal

Figure 1-4

User

Exp 1

Exp 2

PC2 Front Panel, center section

LCDForty-character, two-line liquid crystal display.


Cursor buttonsThese buttons move the cursor bar in the LCD. Generally, they select bank and
program ID parameters and some KB3 settings.
Zone ParametersEach button in this section represents a menu of available parameters for use
while editing setups.
Sound SourceEach button in this section selects a bank of programs or setups for each of the
performance modes.
Sound ParametersEach button in this section represents a menu of available parameters for
use while editing programs in the Internal Voices and KB3 modes.
FunctionsUse the buttons in this section while editing programs or settings to compare
between an original and a modified setup or program, copy sections from one setup to another,
and begin the process to store the changes.
SystemThe three buttons in this section select parameters that affect the entire unit. The
Global button opens a menu of parameters such as: checking the version of the operating
system, available memory, performing a reset, dumping all objects, and running MIDIScope.
The MIDI Receive button opens a menu to configure individual MIDI channels. The Panic
button sends an All Notes Off message to the PC2 and the MIDI Out port. On power up, the
Panic button is also used to enter the boot block to perform diagnostics, operating system
updates, etc.

1-4

Introduction
PC2/PC2X

Sound / Setup Select


Internal
Voices

Previous
Group

MIDI
Setups

Effects and Reverb


KB3
Mode

Next
Group

Piano 1

Piano 2

Clavier

Organ

Brass

Strings

Voices

Synths

Pads

Guitar

Bass

Drums

Percussion

10

11

12

13

14

15

16

E Piano 1 E Piano 2 Pop Keys

FX-A

Select

Wet / Dry

Mute A

FX-B

Select

FX Mode

Mute B

Demo

Figure 1-5

Sound/Setup Select and Effects and Reverb sections

Sound/Setup SelectThree groups of buttons are included in this section. Use the buttons in
the first group to select one of the three performance modes: Internal Voices, MIDI Setups, or
KB3 Mode. The second group, Previous Group and Next Group, is for use in the Internal Voices
and MIDI Setups modes only. Depending on which mode youre in, they select the previous or
next group of programs or setups. Use the buttons in the third group, labelled 116, to select a
category of Internal Voice programs or MIDI setups. In KB3 Mode, use these buttons to select
one of the 16 KB3 programs.
Effects and ReverbUse the buttons in this section to select from two blocks of effects to apply
effects and reverb to programs and setups.
Data Entry

ABC

DEF

GHI

JKL

MNO

PQR

STU

VWX

YZ

+/-

Clear

UPPER / lower 0 - 9

Figure 1-6

Space

Cancel

Enter

No

Yes

Data Entry section

Data EntryThis section contains the Alpha Wheel, Minus (-) and Plus (+) buttons, and the
Alphanumeric keypad. Use the Alpha Wheel or the Minus (-) and Plus (+) buttons to increase or
decrease a value. Use the buttons in the Alphanumeric keypad to enter text, numbers, spaces,
etc. This section also includes the Cancel (No) and Enter (Yes) buttons.
Mod/Pitch Wheel Assembly (not shown)Use the two wheels to vary modulation and pitch.
Also included on the assembly is the SW4 and SW5 switches for use in the Internal Voices and
MIDI Setups modes.

1-5

Introduction
PC2R

PC2R
PC2R Rear Panel
L

Serial No.

Audio Outs

Model: PC2R
Manufacturer: Young Chang Co., Ltd.
Designed in USA
Made in R.O.K.

PC2R

Audio
Outs

Figure 1-7

In

Thru

Out

Power In

Digital Out

THIS DEVICE COMPLIES WITH PART 15


OF THE FCC RULES. OPERATION IS
SUBJECT TO THE FOLLOWING TWO
CONDITIONS:
(1) THIS DEVICE MAY NOT CAUSE
HARMFUL INTERFERENCE
(2) THIS DEVICE MUST ACCEPT ANY
INTERFERENCE RECEIVED, INCLUDING

Thru / Out

MIDI

9.0V 2.0A
14.0V~0.25A

MIDI
Select Switch

Digital
Out

MIDI
Ports

Power
In

PC2R rear panel

Rear Panel Features


Audio OutsBalanced 1/4 left and right audio output jacks to connect to an amplifier, mixer
or sound system.
Digital OutRCA jack to connect to digital recorders and mixers.
MIDI PortsIn, Thru/Out, and Out ports to connect the PC2 to other MIDI devices to receive,
pass, and send MIDI data.
MIDI Select SwitchSlide switch to select the operation of the MIDI Thru/Out port.
Power InKeyed four-pin connector to attach the Kurzweil 9VDC power adapter.

PC2R Front Panel


Figure 1-8 is an illustration of the front panel for the PC2R. Enlargements of sections of this
illustration follow, as well as a brief description of the front panel features.
Power/
Volume
PUSHPWR

VOL

Performance
Performance

Zone 1

Zone 2

Main

Solo

Rotary Fast / Slow Perc On / Off

Shift

Drawbar Toggle

Zone 3

Split

Split Layer

Volume

Decay

Pitch

C
8'

4'

2'

1 3/5'

1 1/3'

Chorus / Vib
On / Off

Chorus / Vib
Depth

Headphones

LCD

Figure 1-8

1-6

5 1/3'

2 2/3'

Pre-Amp

Edit
Edit / Store

Modes
Group / Menu

Compare

Copy

Internal Voices

KB3

MIDI Setups

Panic

16'

1'

PC2R

Zone 4

Layer

Modes

Edit

PC2R Front Panel

Cancel

Enter

No

Yes

FX

MIDI Receive

Global

Demo

LCD
Contrast

Introduction
PC2R

Front Panel Features


Power/VolumePush to turn the power on/off and turn it to adjust the volume.
HeadphonesStandard 1/4 jack to connect headphones.
Performance sectionThe buttons and knobs in this section are multi-function and their
operation depends on which performance mode is active (Internal Voices, KB3, or MIDI Setups).
Their labelling is color-coded to identify their operation for each of the performance modes.
They are labelled as follows: whiteInternal Voices mode, blueMIDI Setups mode, and
orangeKB3 mode.

PUSHPWR

VOL

Performance

Zone 1

Drawbar Toggle

Figure 1-9

Zone 3

Layer

Rotary Fast / Slow Perc On / Off

Shift

Zone 2

Main

Solo

Split

Volume

Zone 4

Split Layer

Decay

Pitch

16'

5 1/3'

8'

4'

2 2/3'

2'

1 3/5'

1 1/3'

Chorus / Vib
On / Off

Chorus / Vib
Depth

1'

Pre-Amp

Power/Volume, Headphones and Performance section

The top row of buttons are for use in each of the three performance modes. The button LEDs are
tri-colored: Red, Green, and Amber. The function of a button depends on which performance
mode is active and the LED color. In the Internal Voices mode, use these buttons to enter
AutoSplit mode to add layers and splits. In MIDI Setups mode, use these buttons to solo a zone
or select a zone for viewing or editing. In KB3 mode, these buttons control the effects for the
current KB3 program. Figure 1-9 is an enlargement of the Performance section. An example of
the operation of the Split button in each performance mode follows:
Internal Voices mode, selecting the Split button switches to AutoSplit mode and adds a
new sound below a preset split point.
MIDI Setups mode (Zone 3), selecting the Split button selects Zone 3.
KB3 mode (Decay), selecting the Split button switches between fast and slow decay for
the percussion effect.
The bottom row includes the Shift button and Knobs AD. The Shift button controls the
operation of Knobs AD. The Shift button LED is also tri-colored (green, amber, and red). The
function of Knobs AD depends on which performance mode is active and the LED color. In
Internal Voices or MIDI Setups mode, Knobs AD control parameters and settings. In KB3
Mode, Knobs AD control such functions as drawbar lengths, etc.
Edit sectionUse the eight buttons and the Alpha Wheel in this section to select programs and
setups, and editing functions. Turn the Alpha Wheel to scroll through menus and categories to
select a program or parameter. In Internal Voices and KB3 mode, use the Left and Right cursor
buttons to select bank and program ID parameters, as well as some KB3 settings. While editing
use these buttons to make selections.

1-7

Introduction
PC2R

Edit
Edit / Store

Figure 1-10

Group / Menu

Compare

Copy

Cancel

Enter

No

Yes

Edit section

Select the Edit/Store button to enter the edit mode for the current performance mode to edit
programs, setups, etc. To save the changes, press the Edit/Store button again to enter the save
dialog. In a performance mode, press the Group/Menu button to select a category of programs
or setups. In edit mode, press the Group/Menu button to view the menu of parameters.
When editing, the Compare button lets you hear the difference between an original and a
modified setup or program. The Copy button allows you to copy sections from one setup to
another. The Cancel (No) button exits an edit mode or answers no. In a performance mode, the
Enter (Yes) button selects a program or setup and answers yes. In an edit mode, press Enter to
enter menus for editing.
Modes sectionUse the buttons in this section to select one of the three performance modes:
Internal Voices, KB3, or MIDI Setups. Three special mode buttons (FX, MIDI Receive, and
Global) are also included in this section. The special mode buttons perform as follows: press the
FX button to enter the effect edit mode, press the MIDI Receive button to configure individual
MIDI channels, and press the Global button to select parameters that change the entire PC2R.
Many helpful parameters are included in the Global menu such as: the operating system
version, available memory, reset, dumping all objects, and MIDIScope.

Modes
Internal Voices

KB3

MIDI Setups

FX

MIDI Receive

Panic

Global

Demo

Figure 1-11

Modes section and LCD Contrast

The Modes section also contains buttons to select the Panic function and Demo mode. These
buttons are not individual buttons. They are selected by simultaneously pressing two buttons.
To select the Panic function to send an All Notes Off message, simultaneously press the KB3 and
the MIDI Setups buttons. To enter the Demo mode, simultaneously press the MIDI Receive
and the Global buttons. Flashing LEDs in the Performance section indicate the location of the
stored demos.
LCD ContrastRotary potentiometer to adjust the LCD for the best visibility.

1-8

Chapter 2
Diagnostics
Diagnostic Tests
The following lists the diagnostic tests available for the PC2 Series.

ROM
Read-write
RAM
MABEL
LISA
Sound ROM
ZRAM
MIDI
LED

If a PCX-1 Board is installed, the following tests are also available:

PCX-1 ROM
PCX-1 RW
PCX-1 RAM
PCX-1 MABEL
PCX-1 SROM

Warning: Some diagnostic tests erase user programs and setups. If possible, be sure to save all
user programs and setups, before entering diagnostics. For instructions, refer to Saving User Data
in Chapter 5, page 5-1.

2-1

Diagnostics
Entering Diagnostics

Entering Diagnostics
1. Apply power to the unit. When the Please wait... message appears in the LCD,
quickly press and release the Panic button for PC2 keyboard units or the Edit button for
PC2R rack units. The LCD should display the following:

Main menu
Install engine

Figure 2-1

LCD example, entering diagnostics

2. Press either the Left or Right cursor button until Run

diagnostics appears in the LCD.

3. Press the Enter button.


4. The LCD displays the following:

Main menu
Run one test

Figure 2-2

LCD example, diagnostic main menu

5. Press Enter to select the run one test mode. To select the run burn-in test mode, press
either the Left or Right cursor button then press the Enter button to begin the tests.

Diagnostic Test Modes


Run One Test
Run One Test allows you to select an individual test, or to step through and run each available
test. To step through the different tests, use the Left or Right cursor button. Press the Enter
button to select the test.

Select test to run


ROM test

Figure 2-3

2-2

LCD example, Run One Test

Diagnostics
Test Results

At the completion of a test, whether pass or fail, press the Cancel button to exit the test. Press
either the Left of Right cursor button to advance to the next test or another test in the sequence.
At the completion of a test, press the Cancel button to return to the test menu. To exit
diagnostics, turn the power off and on to return to normal operation.

Run Burn-in
Burn-in continuously runs the following sequence of tests.

ROM
Read-write
Sound ROM
ZRAM
MIDI

If a PCX-1 Board is installed, the sequence of tests is as follows:

ROM
Read-write
MIDI
PCX-1 ROM
PCX-1 read

The LCD displays the test results at the completion of each test. To stop the burn-in process and
view the test results for each test run, press the Cancel button. Use the Left or Right cursor
button to scroll through the results of each test.
To exit Run Burn-in and return to the main menu, press the Cancel button. To exit diagnostics,
turn the power off and on to return to normal operation.
Note: If a PCX-1 Board is installed, you must cycle the power after running the SROM or PCX-1
SROM tests. If you do not cycle the power, some tests may not run properly.

Test Results
The top line of the LCD displays the test name to the left and test result to the right. Additional
information, if any, is displayed on the bottom line of the LCD.
At the completion of an individual test, the LCD displays the test results. An expected result is
Pass, Fail, or Not Run.
If a failure occurs, the LCD displays Fail. To the right of Fail, two characters can be displayed in
parenthesis. These characters indicate the type of failure. If the test fails a (t) is displayed. If a
hardware error occurs an (H) is displayed.

2-3

Diagnostics
Description of Tests

Description of Tests
ROM
This test checks the software data (engine, boot, and setups) stored in FlashROM on the Engine
Board.
A failure of this test may indicate a problem with the Flash ROM chip (U5 on the Engine Board),
associated circuitry, or the Engine Board.

Read-write
This test is a combination of the RAM, MABEL and LISA tests. The Read-write test writes data
to RAM and the MABEL and LISA registers then confirms that the data written can be read back
successfully.
A failure of this test indicates a problem with the Engine Board.

RAM
The RAM test writes to the microprocessor RAM space and verifies that the write was
successful.
A failure of this test may indicate a problem with the RAM or related circuitry on the Engine
Board.

MABEL
This test performs a read-write of the MABEL registers and verifies that the data written can be
read back successfully.
A failure of this test may indicate a problem with a MABEL, related circuitry or the Engine
Board.

LISA
This test confirms that the Lisa chip (U15) is properly installed and successfully interfacing with
the microprocessor.
A failure of this test indicates a problem with Lisa, related circuitry or the Engine Board.

Sound ROM
This test confirms that the Sound ROMs can be read by the MABELs by performing a checksum
of the Sound ROMs. The computed checksum is then compared to the stored checksum.
A failure of this test may indicate a problem with a Sound ROM (U19 or U20), or the Engine
Board.

2-4

Diagnostics
Description of Tests

ZRAM
This test performs a quick read-write of the internal RAM and verifies that the data was
successfully written and retained.
A failure of this test may indicate a problem with the RAM or the Engine Board.

MIDI
The MIDI test performs a loop-back of the serial port by sending a 23-byte pattern over the
external MIDI link. This test requires a MIDI loop (a MIDI cable that connects two MIDI jacks).
The test will fail if a MIDI cable is not connected between two MIDI jacks. Be sure to run this test
with MIDI cables connected as follows:
Note: Be sure to use a known working MIDI cable!
1. Connect a MIDI cable to the MIDI In and MIDI out jacks and run the test.
2. Connect a MIDI cable to the MIDI In and MIDI Out/Thru jack and set the Out/Thru
switch on the rear panel to Out. Run the test.
A failure of this test could be caused by failure of the serial port, other MIDI circuitry, or a
problem on the Connector Board or the Engine Board.

LED
This test lights all the front panel LEDs. To complete the test and obtain the test result, press the
Cancel button. When the Cancel button is pressed the LEDs shut off and the test result is shown.
A failure of this test may indicate a problem with the Front Panel Board(s), related circuitry or
the Connector Board.

PCX-1 ROM
This test checks the software data (engine, boot, and setups) stored in FlashROM on the PCX-1
Board.
Failure of this test may indicate a problem with the Flash ROM chip (U5 on the PCX-1 Board),
associated circuitry, or the PCX-1 Board.

PCX-1 RW
This test is a combination of the RAM, MABEL and LISA tests. This test writes data to RAM and
the MABEL and LISA registers then confirms that the data written can be read back successfully.
A failure of this test indicates a problem with the PCX-1 Board.

PCX-1 RAM
The PCX-1 RAM test writes to the microprocessor RAM space and verifies that the write was
successful.
A failure of this test may indicate a problem with the RAM or related circuitry on the PCX-1
Board.

2-5

Diagnostics
Description of Tests

PCX-1 MABEL
This test performs a read-write of the MABEL registers and verifies that the data written can be
read back successfully.
A failure of this test may indicate a problem with a MABEL, associated circuitry or the PCX-1
Board.

PCX-1 SROM
The PCX-1 SROM test verifies that the PCX-1 MABELs can read the Sound ROMs by performing
a checksum of the Sound ROMs. The computed checksum is then compared to the stored
checksum.
A failure of this test indicates a problem with a Sound ROM (U15 or U16) or the PCX-1 Board.

2-6

Chapter 3
PC2R Disassembly/Assembly
Introduction
This chapter contains all the procedures for the disassembly and reassembly for the PC2Ras
well as instruments with factory-installed or after-market options.
Warning: If possible, save all user programs and setups before disassembly. For instructions,
refer to Saving User Data in Chapter 5, page 5-1.

Cables, Connectors
Flat Ribbon Cables
All flat ribbon cables with connectors are keyed, and therefore cannot be reversed. Most flat
ribbon cables have locking cable clips. Be sure to reapply the clips when connecting cables. Flat
ribbon cables that connect to picoflex connectors do not have locking cable clips.
Some flat ribbon cables have exposed wires that insert directly into a wire trap connector. When
disconnecting and connecting these cables, you must look for the marking on the edge of the
cable denoting Pin 1 and be sure that you match it correctly with Pin 1 on the board.

Cable Routing
In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always
peel back the tape from one side when disconnecting cables so that the tape remains properly
positioned.

Required Tools and Materials

No. 1 Phillips head screwdriver


No. 2 Phillips head screwdriver
Small flat screwdriver
Needle-nose pliers

3-1

PC2R Disassembly/Assembly
Opening the PC2R

Opening the PC2R


Removing the Top Cover
Before you begin disassembly, please be sure that the power is off, and that the AC power
adapter and all other cables are disconnected.
The top cover is secured to the PC2R with seven screws: three on the top, one on each side, and
two on the rear. See Figure 3-1.

Figure 3-1

PC2R top cover

1. Remove the seven screws that secure the top cover.

Figure 3-2

Removing the top cover

2. Refer to Figure 3-2. Slide the top cover back from the Front Panel Assembly to release the
top cover from the bottom enclosure, and place the top cover safely aside to avoid
damage.

Replacing the Top Cover


1. Place the top cover in position and slide it toward the Front Panel Assembly.
2. Install the seven screws that secure the top cover. See Figure 3-1.

3-2

PC2R Disassembly/Assembly
Opening the PC2R

Removing the Connector Board


1. Following Steps 2 5, disconnect the cables listed in Table 3-1.

Ref.

Name

Cable Type

Destination

J301

PC2 Power

stranded wire

Engine Board

J302

PC2R Audio In

flat ribbon

Engine Board

J303

MIDI/CPU

flat ribbon

Engine Board

J304

Front Panel

flat ribbon

Right Front Panel Board

J322

FP/Vol/Pwr/Hp

stranded wire

Headphone/Vol/Pwr Sw Board

Table 3-1

Connector Board cables

2. Disconnect the stranded wire cable from J301 on the Connector Board.
3. Remove the cable locking clip and disconnect the flat ribbon cable from J304. Be sure to set
the cable locking clip safely aside so that you can install it when you reconnect the cable.
4. Disconnect the stranded wire cable from J322.
5. The flat ribbon cables connected to J302 and J303 use wire trap connectors. The shielding
has been removed from these cables to expose the wires. The wires are directly inserted
into these connectors.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Connector Board.
6. Remove the two screws that secure the MIDI jacks to the rear panel.
7. Remove the two nuts that secure the 1/4 audio out jacks to the rear panel.
8. Remove the three screws that secure the Connector Board to the bottom enclosure.
Caution: VR1 on the Connector Board is attached to the heat sink. When you remove the
Connector Board and heat sink, be sure to keep the board and heat sink stable so that you
do not damage VR1 or its connection.
9. Remove the four screws that secure the heat sink to the bottom enclosure.
10. Slide the Connector Board and heat sink away from the rear panel and toward the Front
Panel Assembly. This will free the jacks and MIDI switch from their positions on the rear
panel.
11. Tilt up the rear panel edge of the Connector Board and heat sink. Carefully lift the board
and heat sink out of the PC2R, and place them on a flat protected surface.

3-3

PC2R Disassembly/Assembly
Opening the PC2R

Replacing the Connector Board


1. Tilt down the inner edge (closest to the Front Panel Assembly) of the Connector Board and
heat sink, and place it flat on to the bottom enclosure.
2. Slide the Connector Board and heat sink toward the rear panel so that the jacks and MIDI
switch are positioned through their openings in the rear panel.
3. Install the four screws that secure the heat sink to the bottom enclosure.
4. Install the three screws that secure the Connector Board to the bottom enclosure.
5. Install the two screws that secure the MIDI jacks to the rear panel.
6. Install the two nuts that secure the 1/4 audio out jacks to the rear panel.
7. Connect the wire trap flat ribbon cables in the following order.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the five-wire flat ribbon cable from the Engine Board into the wire trap connector at
J302 on the Connector Board.
Insert the ten-wire flat ribbon cable from the Engine Board into the wire trap connector at
J303 on the Connector Board.
8. Connect the stranded wire cable from the Headphone/Volume/Power Switch Board to
J322.
9. Connect the flat ribbon cable from the Right Front Panel Board to J304. Be sure to install
the cable locking clip.
10. Connect the stranded wire cable from the Engine Board to J301.

3-4

PC2R Disassembly/Assembly
Opening the PC2R

Removing the Polyphony Expansion Board (PCX-1)


The Polyphony Expansion Board is mounted onto the Engine Board and held in place with four
nylon PC board standoffs and a 24-pin female connector on the underside of the board. It is also
secured to the bottom enclosure with two screws.
1. Remove the two screws that secure the PCX-1 Board to the bottom enclosure.
2. Squeeze the top of one of the four nylon PC board standoffs, and lift the corner of the
board until it clears that standoff. Repeat for the other three standoffs.
3. When the board is free of the standoffs, lift the board straight up to disconnect the 24-pin
connector from the Engine Board.

24-pin female connector


on PCX-1 board

24-pin male header


on Engine board

Figure 3-3

Removing the Polyphony Expansion Board (PCX-1)

Replacing the Polyphony Expansion Board (PCX-1)


There are two cables routed underneath the PCX-1 Board: a flat ribbon cable from the LCD to
the Engine Board, and a stranded wire cable from the Headphone/Volume/Power Switch
Board to the Connector Board. Before you replace the PCX-1 Board, be certain that these cables
are properly positioned.
1. Place the PCX-1 Board over the four standoffs. This should properly position the 24-pin
connector over the 24-pin header on the Engine Board.
2. Press the PCX-1 Board down, securing the 24-pin connector, and snapping the board onto
the standoffs.
Note: If you are installing a new PCX-1 Board, check the old board for Sound ROM
options. If the unit has Sound ROM options, be sure to install them on the new board.
3. Install the two screws that secure the PCX-1 Board to the bottom enclosure.

3-5

PC2R Disassembly/Assembly
Opening the PC2R

Removing the Engine Board


1. If the PC2R you are servicing has a PCX-1 Board installed, remove it following the
procedure described on page 3-5.
2. Following Steps 36, disconnect the cables listed in Table 3-2.

Ref.

Name

Cable Type

Destination

J304

Front Panel

flat ribbon

RIght Front Panel to Connector

J402

PC2 Power

stranded wire

Connector Board

J403

MIDI/CPU

flat ribbon

Connector Board

J405

Backlight

stranded wire

LCD Board

J406

LCD

flat ribbon

LCD Board

J412

PC2 Audio Out

flat ribbon

Connector Board

Table 3-2

Engine Board cables

3. Remove the cable locking clip and disconnect the flat ribbon cable from J304 on the
Connector Board. Be sure to set the cable locking clip safely aside so that you can install it
when you reconnect the cable.
4. The flat ribbon cables connected to J403 and J412 use wire trap connectors. The shielding
has been removed from these cables to expose the wires. The wires are directly inserted
into these connectors.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Engine Board.
5. Remove the cable locking clip and disconnect the flat ribbon cable from location J406 on
the Engine Board. Be sure to set the cable locking clip safely aside so that you can install it
when you reconnect the cable.
6. Disconnect the stranded wire cables from locations J402 and J405 on the Engine Board.
7. Remove the five screws that secure the Engine Board to the bottom enclosure and remove
the Engine Board.

Replacing the Engine Board


1. Place the Engine Board on the bottom enclosure.
2. Install the five screws that secure the Engine Board to the bottom enclosure.
3. Connect the stranded wire cable from the Connector Board to J402.
4. Connect the stranded wire cable from the LCD Board to J405.
5. Connect the flat ribbon cable from the LCD Board to J406. Be sure to install the cable
locking clip.
6. Connect the wire trap flat ribbon cables in the following order.

3-6

PC2R Disassembly/Assembly
Opening the PC2R

Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the five-wire flat ribbon cable from the Connector Board into the wire trap
connector at J412 on the Engine Board.
Insert the ten-wire flat ribbon cable from the Connector Board into the wire trap connector
at J403 on the Engine Board.
7. Connect the flat ribbon cable from the Right Front Panel Board to J304 on the Connector
Board. Be sure to install the cable locking clip.
8. If you removed a PCX-1 Board, install it following the procedure on page 3-5.

3-7

PC2R Disassembly/Assembly
Front Panel Assembly

Front Panel Assembly


The Front Panel Assembly consists of the front panel faceplate, a mounting bracket for the front
panel boards, and four printed circuit boards. The boards mounted on the Front Panel Assembly
are the Right Front Panel, LCD, Left Front Panel, and Headphone/Volume/Power Switch.

Removing the Front Panel Assembly


Refer to Figure 3-4. The bottom edge of the Front Panel Assembly and front edge of the bottom
enclosure connect to form a lip.

Lip

Figure 3-4

Front Panel Assembly and bottom enclosure

1. Tilt up the front edge of the PC2R.


2. Using a #1 screwdriver, remove the four screws that secure the Front Panel Assembly to
the bottom enclosure.
Note: Before continuing, be sure that you have a soft surface to rest the Front Panel
Assembly on so that the front panel switches, jacks, and rotary potentiometers are not
damaged.
3. Slide the Front Panel Assembly forward and away from the bottom enclosure.
Caution: There are four cables connected to the Front Panel Assembly. You do not need to
disconnect these cables.

Replacing the Front Panel Assembly


1. Position the Front Panel Assembly so that its bottom edge is under the front edge of the
bottom enclosure.
2. Tilt up the front edge of the PC2R and install the four black flat head machine screws.

3-8

PC2R Disassembly/Assembly
Front Panel Assembly

Removing the Front Panel Faceplate


Note: If the service you are performing only requires that you have access to the front
panel boards for component testing, component replacement or installing a replacement
board, it is not necessary to remove the front panel faceplate. Refer to the procedure for
the front panel board you need to remove and follow the steps described.
1. Follow the procedure to remove the Front Panel Assembly.
2. Refer to Figure 3-5 on page 3-10. Four flat head machine screws secure the front panel
faceplate to the Front Panel Assembly. These screws are located along the top of the Front
Panel Assembly.
Using a #1 screwdriver, remove the four screws.
3. Place the front panel faceplate safely aside to avoid accidental damage.

Replacing the Front Panel Faceplate


1. Position the front panel faceplate onto the Front Panel Assembly.
Note: Verify that the rotary potentiometers, jacks, and switch button caps are correctly
positioned through their openings in the front panel faceplate. Turn the rotary
potentiometers to be sure that they move freely; and push the switch button caps to be
sure that their corresponding switches click.
2. Install the four flat head machine screws that secure the front panel faceplate to the Front
Panel Assembly.

Front Panel Boards


The front panel boards are secured to a mounting bracket. This bracket is secured to the front
panel faceplate.
If the service you are performing only requires that you have access to the front panel boards for
component testing, component replacement or installing a replacement board, it is not necessary
to remove the front panel faceplate or remove the boards from the mounting bracket.
Figure 3-5 shows the position of the boards on the Front Panel Assembly and the placement of
the front panel faceplate screws located above the boards. Refer to the procedure for the front
panel board you need to remove and follow the steps described.

3-9

PC2R Disassembly/Assembly
Front Panel Assembly

crews

late s

facep

Headphone/Volume/
Power Switch Board
Left Front
Panel Board
LCD
Board
Right Front
Panel Board

Figure 3-5

Front panel faceplate screw locations

Removing the Right Front Panel Board


1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to
disconnect all the cables that connect the Front Panel Assembly boards to boards located
on the bottom enclosure.
2. Remove the cable locking clip and disconnect the flat ribbon cable from J601 on the Right
Front Panel Board.
3. Disconnect the flat ribbon cable from J602. This cable uses a picoflex molex connector. To
disconnect it, grip the connector and pull it out straight.
Caution: Do not wiggle the connector back and forth. Doing so, could cause damage to
the header.
Note: Be aware of the marking (red or black) on the cable that indicates the connection to
Pin 1; youll need to reconnect the marked edge of the cable to Pin 1 when you replace the
board.
4. It is not necessary to remove the front panel faceplate to remove the Right Front Panel
Board. Two of the screws that secure the front panel faceplate to the Front Panel Assembly
are located above the Right Front Panel Board. Refer to Figure 3-5 and remove the two
screws.
5. Remove the three screws that secure the Right Front Panel Board to the mounting bracket,
and remove the Right Front Panel Board.

3-10

PC2R Disassembly/Assembly
Front Panel Assembly

Replacing the Right Front Panel Board


1. Place the Right Front Panel Board in position on the mounting bracket and line up the
screw holes.
Note: Verify that the rotary potentiometers and switch button caps are correctly
positioned through their openings in the front panel faceplate. Turn the rotary
potentiometers to be sure that they move freely; and push the switch button caps to be
sure that their corresponding switches click.
2. Install the three screws that secure the board to the mounting bracket.
3. Install the two screws that secure the front panel faceplate.
4. Connect the flat ribbon cable from the Connector Board to Right Front Panel Board,
location J601. Be sure to install the cable locking clip.
5. Connect the flat ribbon cable from the Left Front Panel Board to the Right Front Panel
Board, location J602.
Caution: The side walls of the picoflex header are different. The Pin 1 side is slightly
wider than the other side; and the corresponding sides of the connector incorporate the
differences. When you connect the cable, be sure to orient the marking (red or black) on
the cable that indicates the connection to Pin 1 on the board to prevent damage to the
header or a failure caused by an improper connection.
6. Follow the procedure on page 3-8 to install the Front Panel Assembly.

Removing the LCD Board


1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to
disconnect all the cables that connect the Front Panel Assembly boards to boards located
on the bottom enclosure.
2. Disconnect the stranded wire cable soldered to the LCD Board from location J405 on the
Engine Board.
3. Remove the locking cable clip and disconnect the flat ribbon cable soldered to the LCD
Board from location J406 on the Engine Board. If the unit you are servicing has a PCX-1
Board installed, this cable is routed underneath the PCX-1 Board.
After you disconnect the cable, carefully slide it so that it is positioned close to the left
edge of the PCX-1 Board (left edge as viewed standing at the front panel). Gently pull the
cable toward the Front Panel Assembly to completely free it from underneath the PCX-1
Board.
4. It is not necessary to remove the front panel faceplate to remove the LCD Board. One
screw that secures the faceplate to the Front Panel Assembly is located above the LCD
Board. Refer to Figure 3-5 and remove the screw.
5. Remove the two screws that secure the LCD Board to the mounting bracket, and remove
the LCD.

3-11

PC2R Disassembly/Assembly
Front Panel Assembly

Replacing the LCD Board


1. Place the LCD Board in position over the mounting standoffs on the mounting bracket.
2. Install the two screws that secure the LCD Board to the mounting bracket.
3. Install the screw that secures the front panel faceplate to the Front Panel Assembly.
4. Connect the stranded wire cable from the LCD Board to location J405 on the Engine
Board.
5. If the unit you are servicing has a PCX-1 Board installed, route the flat ribbon cable
beneath the board and connect it to location J406 on the Engine Board. Be sure to install
the cable locking clip.
6. Follow the procedure on page 3-8 to install the Front Panel Assembly.

Removing the Left Front Panel Board


1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to
disconnect all the cables that connect the Front Panel Assembly boards to boards located
on the bottom enclosure.
2. Disconnect the flat ribbon cable from J603. This cable uses a picoflex molex connector. To
disconnect it, grip the connector and pull it out straight.
Caution: Do not wiggle the connector back and forth. Doing so, could cause damage to
the header.
Note: Be aware of the marking (red or black) on the cable that indicates the connection to
Pin 1; youll need to reconnect the marked edge of the cable to Pin 1 when you replace the
board.
3. It is not necessary to remove the front panel faceplate to remove the Left Front Panel
Board. One screw that secures the front panel faceplate to the Front Panel Assembly is
located above the Left Front Panel Board. Refer to Figure 3-5 and remove the screw.
4. Remove the two screws that secure the Left Front Panel Board to the mounting bracket.
5. Refer to Figure 3-6. This illustration shows the location of a soldered connection between
the Left Front Panel and Headphone/Volume/Power Switch Boards. To remove the
board, desolder this connection from the Left Front Panel Board.
Note: This illustration shows the Headphone/Volume/Power Switch Board lying flat to
indicate the connection between it and the Left Front Panel Board. In its normal position,
it is perpendicular to the Left Front Panel Board.

3-12

PC2R Disassembly/Assembly
Front Panel Assembly

HP/Vol/Pwr Sw
Board

Left Front Panel Board

J603
1

Circuit side

J604

1
J1

J2

soldered
connection

Figure 3-6

6.

Left Front Panel and Headphone/Volume/Power Switch Board


connection

Remove the Left Front Panel Board.

Replacing the Left Front Panel Board


1. Place the Left Front Panel Board in position on the mounting bracket and line up the
screw holes.
2. Install the two screws that secure the board to the mounting bracket.
Note: Verify that the rotary potentiometers and switch button caps are correctly
positioned through their openings in the front panel faceplate. Turn the rotary
potentiometers to be sure that they move freely; and push the switch button caps to be
sure that their corresponding switches click.
3. Install the screw that secures the front panel faceplate.
4. Connect the flat ribbon cable from the Right Front Panel Board to the Left Front Panel
Board, location J603.
Caution: The side walls of the picoflex header are different. The Pin 1 side is slightly
wider than the other side; and the corresponding sides of the connector incorporate the
differences. When you connect the cable, be sure to orient the marking (red or black) on
the cable that indicates the connection to Pin 1 on the board to prevent damage to the
header, connector or a failure caused by an improper connection.
5. Refer to Figure 3-6. Solder the wire connection from the Headphone/Volume/Power
Switch Board to the location indicated on the Left Front Panel Board.
6. Follow the procedure on page 3-8 to install the Front Panel Assembly.

3-13

PC2R Disassembly/Assembly
Front Panel Assembly

Removing the Headphone/Volume/Power Switch Board


1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to
disconnect all the cables that connect the Front Panel Assembly boards to boards located
on the bottom enclosure.
2. Follow the procedure on page 3-9 to remove the front panel faceplate.
3. Disconnect the stranded wire cable that connects the Headphone/Volume/Power Switch
Board to the Connector Board.
4. Remove the nut and flat washer that secure the headphone jack to the front panel
mounting plate.
5. Remove the volume knob.
6. Remove the nut and flat washer that secure the volume/power switch to the front panel
mounting plate.
7. Refer to Figure 3-6. This illustration shows the location of a soldered connection between
the Left Front Panel and Headphone/Volume/Power Switch Boards. To remove the
board, desolder this connection from the Headphone/Volume/Power Switch Board.
Note: This illustration shows the Headphone/Volume/Power Switch Board lying flat to
indicate the connection between it and the Left Front Panel Board. In its normal position,
it is perpendicular to the Left Front Panel Board.
8. Remove the Headphone/Volume/Power Switch Board.

Replacing the Headphone/Volume/Power Switch Board


1. Position the Headphone/Volume/Power Switch Board on the mounting bracket.
2. Install the nut and washer that secure the headphone jack to the mounting bracket.
3. Install the nut and washer that secure the volume/power switch to the mounting bracket.
4. Install the volume knob.
5. Refer to Figure 3-6. Solder the wire connection from the Left Front Panel Board to Pin 5 of
J2 on the Headphone/Volume/Power Switch Board.
6. Follow the procedure on page 3-9 to install the front panel faceplate.
Note: Be sure that the Volume/Power Switch moves freely.
7. Follow the procedure on page 3-8 to install the Front Panel Assembly.

3-14

Chapter 4
PC2/PC2X Disassembly/Assembly
Introduction
This chapter contains all the procedures for the disassembly and reassembly of both the 76-note
PC2 and the 88-note PC2Xas well as instruments with factory-installed or after-market
options. There are five main sections: Opening the PC2/PC2X, Top Enclosure, PC2 Keyboard
Assembly, and PC2X Keyboard Assembly.
Warning: If possible, save all user programs and setups before disassembly. For instructions,
refer to Saving User Data in Chapter 5, page 5-1.

Notes, Cautions, Warnings


Please pay special attention to all Notes, Cautions, and Warnings as they not only point out
specific instructions, but also alert you to differences between the 76-note PC2 keyboard and the
88-note PC2X keyboard.

Cables, Connectors
Flat Ribbon Cables
All flat ribbon cables with connectors are keyed, and therefore cannot be reversed. Most flat
ribbon cables have locking cable clips. Be sure to reapply the clips when connecting cables.
Some flat ribbon cables have exposed wires that insert directly into a wire trap connector. When
disconnecting and connecting these cables, you must look for the marking on the edge of the
cable denoting Pin 1 and be sure that you match it correctly with Pin 1 on the board.

Cable Routing
In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always
peel back the tape from one side when disconnecting cables so that the tape remains properly
positioned.

Required Tools and Materials

No. 1 Phillips head screwdriver


No. 2 Phillips head screwdriver
Small flat screwdriver
Dowel (3mm diameter)
Needle-nose pliers
Small blunt-end tool (Q-Tip, toothpick, etc.)
Foam blocks

4-1

PC2/PC2X Disassembly/Assembly
Opening the PC2/PC2X

Opening the PC2/PC2X


PC2 Bottom
Refer to Figure 4-1. Arrows indicate the locations of the enclosure support wall, endcap and rear
panel screws.

Endcap screws

Endcap screws

Keyboard

Enclosure support wall screws

Access panel

Rear panel screws


Rear panel
*Endcap locking bracket screws

Figure 4-1

PC2 bottom enclosure

Caution: Do not remove the endcap or rear panel screws at this point of the procedure.
1. Tilt the PC2 up and remove the eight enclosure support wall screws.
2. Place the unit flat on your work surface.
3. Move the unit so that the rear panel portion of the unit hangs over the edge of your work
surface. This gives you access to the seven screws that secure the rear panel portion of the
top enclosure to the bottom enclosure. Remove the seven screws.
Note: Two of the rear panel screws also secure the rear panel portion of the access panel.
It is not necessary to remove the five remaining access panel screws.
4. Slide the unit back onto the work surface.

4-2

PC2/PC2X Disassembly/Assembly
Opening the PC2/PC2X

PC2X Bottom
Refer to Figure 4-2. Arrows indicate the locations of the enclosure support wall, endcap and rear
panel screws.

Endcap screws

Endcap screws

Keyboard

Enclosure support wall screws

Access panel

Rear panel screws


Rear panel
*Endcap locking bracket screws

Figure 4-2

PC2X bottom enclosure

Caution: Do not remove the endcap or rear panel screws at this point of the procedure.
1. Tilt the PC2X up and remove the eight enclosure support wall screws.
2. Place the unit flat on your work surface.
3. Move the unit so that the rear panel portion of the unit hangs over the edge of your work
surface. This gives you access to the nine screws that secure the rear panel portion of the
top enclosure to the bottom enclosure. Remove the nine screws.
Note: Two of the rear panel screws also secure the rear panel edge of the access panel. It is
not necessary to remove the five remaining access panel screws.
4. Slide the unit back onto the work surface.

4-3

PC2/PC2X Disassembly/Assembly
Opening the PC2/PC2X

Removing the Top Enclosure


1. Depending on the unit you are servicing, follow the procedures described on page 4-2 for
the PC2 bottom or page 4-3 for the PC2X bottom.
2. Refer to Figure 4-3.
Note: Figure 4-3 is an illustration of the PC2 rear panel. An illustration of the PC2X has
not been included because the difference between the two is minimal. The quantity and
position of the endcap screws is identical.
3. Remove the four screws that secure the endcaps to the rear panel.
Endcap screws

Power
I / 0

MIDI
Adapter In

Thru / Out

Pedals
In

Thru / Out

Out

LCD
Contrast

Digital
Out

9.0V 2.0A
14.0V~0.25A

Switch
1

Inputs
2

Continuous
1

Breath
2

Audio Outs
Ribbon
Left

Right

Headphones

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL
INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.

Manufacturer: Young Chang Co., LTD.


Made in ROK

Serial No.

PC2

Endcap screws

Figure 4-3

PC2 rear panel

Caution: The following steps describe removing the left and right endcaps. To avoid
damage to the endcaps, be sure to hold onto each endcap when removing the screws.
When the endcap screws are removed, the endcap is free of the unit.
4. Refer to Figure 4-1 for the PC2 or Figure 4-2 for the PC2X. Move the unit so that one end
hangs over the edge of your work surface. Remove the four endcap screws from the
bottom enclosure. One of these screws secures the endcap locking bracket. When you
remove the endcap locking bracket screw, the bracket remains loosely in the endcap
assembly. Set the endcap safely aside. Repeat for the other endcap.
5. Refer to Figure 4-4. The bottom edge of the rear panel and back edge of the bottom
enclosure connect to form a lip. The rear panel screws secure the lip.
Note: Figure 4-4 is an illustration of the PC2. An illustration of the PC2X has not been
included because the difference between the two is minimal. The only difference is the
spacing and quantity of the rear panel screws. If you are servicing a PC2, there are seven
screws securing the rear panel portion of the top enclosure to the bottom enclosure. If you
are servicing a PC2X, there are nine screws.

4-4

PC2/PC2X Disassembly/Assembly
Opening the PC2/PC2X

Rea

r pa

nel

w
scre

loca

tion

Lip

Figure 4-4

Top cover and bottom enclosure

Warning: Be sure to have your work surface prepared. This includes


placing foam blocks behind the unit. When the top enclosure is removed,
place it on the foam blocks to avoid damaging the Alpha Wheel, control
panel buttons, and sliders. The following procedure requires enough room
behind the rear of the unit to place the top enclosure face down on your
work surface.
6. Grip each end of the top enclosure and rotate it back approximately two inches. This
separates the bottom edges of the top enclosure and bottom enclosure.
7. Lift the top enclosure straight up.
8. Turn the top enclosure over and place it face down onto your work surface.
Caution: Table 4-1 lists the cables, by board location, from the top enclosure to the assembly
they connect to on the bottom enclosure. You do not need to disconnect these cables.

Top cover Assembly


Connector Board

Bottom Enclosure
Keyboard Assembly

Connector Board

Keyboard Assembly

FP Board

Button Board/Wheel Assembly

Connector Board

Mod Wheel Assembly

Table 4-1

Top cover and bottom enclosure cables

4-5

PC2/PC2X Disassembly/Assembly
Opening the PC2/PC2X

Replacing the Top Enclosure


1. Position the top enclosure behind the bottom enclosure.
2. Move the top enclosure so that the bottom edge of the rear panel is positioned under the
bottom enclosure edge. See Figure 4-4 on page 4-5.
Note: Verify that the cables listed in Table 4-1 are lying flat on the bottom enclosure. Be
sure that all other cables are tucked between the top enclosure and the enclosure support
walls.
3. Hold the top enclosure safely in place and move the unit so that one end of the rear panel
edge hangs over the edge of your work surface and install the rear panel screw at that end.
Slide the unit back onto your work surface. Repeat for other end. Refer to Figure 4-1 for
the PC2 or Figure 4-2 for the PC2X.
Warning: Perform Steps 3 and 4 separately. Combining these steps could cause the top
enclosure to flip away from the bottom enclosure or off of your work surface.
4. Move the unit so that the rear panel edge of the unit hangs over the edge of your work
surface and install the remaining screws.
Note: If you are servicing a PC2, there are five remaining rear panel screws to install. If
you are servicing a PC2X, there are seven remaining screws.

Closing the PC2/PC2X


Warning: The following procedure assumes that you have completed Steps 3 and 4 in
Replacing the Top Enclosure. If you have not completed these steps, do so before continuing.
1. Refer to Figure 4-1 for the PC2 or Figure 4-2 for the PC2X. Tilt the unit up and install the
eight enclosure support wall screws.
2. Slide one side of the unit off of your work surface and hold the appropriate endcap in
position. Install the four endcap screws in the bottom enclosure. Repeat for the other
endcap.
3. Refer to Figure 4-3. Install the four endcap screws in the rear panel.

4-6

PC2/PC2X Disassembly/Assembly
Top Enclosure

Top Enclosure
The top enclosure includes five boards: Connector, Front Panel, LCD, Slider, and Engine. The
Right and Left Enclosure Support Walls are also included on the top enclosure. Figure 4-5 shows
the placement of the enclosure support walls. Figure 4-6 shows the placement of the boards.

Left Enclosure Support Wall

Right Enclosure Support Wall

Figure 4-5

Top enclosure, enclosure support walls

Engine Board

Slider Board
LCD Board

Front Panel Board


Connector Board

Figure 4-6

Top enclosure, board locations

4-7

PC2/PC2X Disassembly/Assembly
Top Enclosure

Removing the Enclosure Support Walls


Left Enclosure Support Wall
1. Remove the four screws that secure the left enclosure support wall to the top enclosure,
and remove the left enclosure support wall.

Right Enclosure Support Wall


1. Remove the six screws that secure the right enclosure support wall to the top enclosure,
and remove the right enclosure support wall.

Replacing the Enclosure Support Walls


Left Enclosure Support Wall
1. Align the center screw holes of the three-hole groupings in the left enclosure support wall
with the thread marks in the extrusion.
2. Install the four screws that secure the left enclosure support wall to the top enclosure.

Right Enclosure Support Wall


1. Align the center screw holes of the three-hole groupings in the right enclosure support
wall with the thread marks in the extrusion.
2. Install the six screws that secure the right enclosure support wall to the top enclosure.

Removing the Connector Board


1. Follow the procedure described on page 4-8 to remove the right enclosure support wall.
2. Following Steps 35, disconnect the cables listed in Table 4-2.

Ref.

Name

Cable Type

Destination

J301

PC2 Power

stranded wire

Engine Board

J302

Audio

flat ribbon

Engine Board

J303

MIDI/CPU

flat ribbon

Engine Board

J304

Front Panel

flat ribbon

Front Panel Board

J305

Slider

flat ribbon

Slider Board

J306

Treble

flat ribbon

Keyboard Assembly

J307

Bass

flat ribbon

Keyboard Assembly

J308

Wheels

flat ribbon

Mod Wheel Assembly

Table 4-2

Connector Board cables

3. Disconnect the stranded wire cable from J301 on the Connector Board.

4-8

PC2/PC2X Disassembly/Assembly
Top Enclosure

4. Remove the cable locking clips and disconnect the flat ribbon cables from J304, J306, and
J307. Be sure to set the cable locking clips safely aside so that you can install them when
you reconnect the cables.
Note: The cables used throughout the PC2/PC2X are bundled and routed so that their
locations and destinations seem obvious. However, to avoid reversing the Bass and Treble
cables when reconnecting, mark one or both cables designating B for Bass and T for
Treble.
5. The flat ribbon cables connected to J302, J303, J305, and J308 use wire trap connectors. The
shielding has been removed from the end of these cables to expose the wires. The wires
are directly inserted into these connectors.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Connector Board.
6. Remove the five screws that secure the Connector Board to the rear panel. Two of these
screws are longer than the others and have spacers located between the screw and the rear
panel. See Figure 4-7 for the locations of the screws and spacers.
Note: Do not remove any other hardware from this portion of the rear panel.

Power
I / 0

MIDI
Adapter In

Thru / Out

Pedals
In

Thru / Out

Out

LCD
Contrast

Digital
Out

Switch
1

Inputs
2

Continuous
1

Breath
2

Audio Outs
Ribbon
Left

Right

Headphones

9.0V 2.0A
14.0V~0.25A

MIDI jack screws

*
* longer screws with spacers
Figure 4-7

Rear panel hardware locations

7. Remove the two screws that secure the MIDI jacks to the rear panel. See Figure 4-7.
8. Remove the Connector Board.

4-9

PC2/PC2X Disassembly/Assembly
Top Enclosure

Replacing the Connector Board


1. Hold the Connector Board and position it so that the power switch, LCD Contrast
potentiometer, and the rear panel jacks are correctly positioned through the rear panel
portion of the top enclosure.
2. Install the two screws that secure the MIDI jacks to the rear panel. See Figure 4-7.
3. Install the five screws that secure the Connector Board to the rear panel. Be sure to place a
spacer and use one of the longer screws at the locations noted in Figure 4-7.
4. Connect the wire trap flat ribbon cables in the following order.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the five-wire flat ribbon cable from the Engine Board into the wire trap connector at
J302 on the Connector Board.
Insert the seven-wire flat ribbon cable from the Slider Board into the wire trap connector
at J305 on the Connector Board.
Insert the six-wire flat ribbon cable from the Mod Wheel Assembly into the wire trap
connector at J308 on the Connector Board.
Insert the ten-wire flat ribbon cable from the Engine Board into the wire trap connector at
J303 on the Connector Board.
5. Connect the flat ribbon cables from the Keyboard Assembly to J306 and J307. Be sure to
install a cable locking clip on each connector.
6. Connect the flat ribbon cable from the Front Panel Board to J304 on the Connector Board.
Be sure to install a cable locking clip on the connector.
7. Connect the stranded wire cable from the Engine Board to J301 on the Connector Board.
8. Follow the procedure on page 4-8 to install the right enclosure support wall.

Removing the Front Panel Board


1. Follow the procedure described on page 4-8 to remove the right enclosure support wall.
2. Follow the procedure described on page 4-8 to remove the Connector Board.
3. Following Steps 4 and 5, disconnect the cables listed in Table 4-3.

4-10

PC2/PC2X Disassembly/Assembly
Top Enclosure

Ref.

Name

Cable Type

Destination

J601

IBBB

flat ribbon

Button Board/Wheel Assembly

J602

FP Bridge

flat ribbon

Slider Board

Table 4-3

Front Panel Board cables

4. The flat ribbon cables connected to J601 and J602 use wire trap connectors. The shielding
has been removed from the end of these cables to expose the wires. The wires are directly
inserted into these connectors.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Front Panel Board.
5. Remove the cable locking clip and disconnect the flat ribbon cable at J604 on the Front
Panel Board. Be sure to set the cable locking clip safely aside so that you can install it
when you reconnect the cable.
Note: The flat ribbon cable at location J604 was disconnected following the procedure to
remove the Connector Board. It is not necessary to disconnect it from the Front Panel
Board. However, if you are replacing the Front Panel Board with a replacement board, be
sure to disconnect the cable and connect it to the replacement board.
6. Five of the screws that secure the right enclosure support wall also secure the front panel
edge of the Front Panel Board. You have already removed the enclosure support wall, but
two screws remain securing this edge of the board. See Figure 4-8, and remove the two
remaining screws.
PC board clamps and screws

J601

J604
J602

Front panel edge screws

Figure 4-8

Front Panel Board, screw locations

7. Remove the six screws that secure the three PC board clamps (two screws per clamp).
These screws also secure the rear panel edge of the Front Panel Board.

4-11

PC2/PC2X Disassembly/Assembly
Top Enclosure

The LCD is mounted onto a bezel that is secured to the Front Panel Board with small pegs
that snap into holes on the Front Panel Board. Removing the LCD requires cutting the tie
wraps that bundle the LCD cables to cable mounts positioned along the rear panel. It is
not necessary to remove the LCD from the unit. Remove the four screws that secure the
LCD to the front panel bezel. Lift the LCD up from the bezel and fold it over so that the
circuit side of the LCD is positioned above the Slider Board. For protection, place a piece
of anti-static material between the LCD and Slider Boards.
8. Lift the Front Panel Board up from the top enclosure. The spinknob and switch button
caps should remain in place.
Caution: Each switch button cap uses a set of small pegs to mount the cap to the Front
Panel Board. The button caps are mounted individually or in clusters. If a cap becomes
separated from the board, be careful that a peg is not inadvertently broken.

Replacing the Front Panel Board


1. Position the Front Panel Board onto the top enclosure, then raise the top enclosure up
slightly to verify that the spinknob and switch button caps are correctly positioned
through their openings in the top enclosure.
2. Align the center screw holes of the three-hole groupings on the front panel edge of the
board with the thread marks in the extrusion and install the two screws that secure the
front panel edge. See Figure 4-8.
3. Place a PC board clamp in position. Align the center screw holes of the clamp with the
thread marks in the extrusion and install the two screws that secure the clamp. Repeat for
the other two clamps.
4. Position the LCD onto the front panel bezel and install the four screws that secure it to the
bezel.
5. Connect the wire trap flat ribbon cables in the following order.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the five-wire flat ribbon cable from the Button Board into the wire trap connector at
J601 on the Front Panel Board.
Insert the eight-wire flat ribbon cable from the Slider Board into the wire trap connector at
J602 on the Front Panel Board.
6. If you have disconnected the flat ribbon cable from J604, reconnect it. Be sure to install the
cable locking clip.
7. Follow the procedure on page 4-10 to install the Connector Board.
8. Follow the procedure on page 4-8 to install the right enclosure support wall.

4-12

PC2/PC2X Disassembly/Assembly
Top Enclosure

Removing the LCD Board


1. Follow the procedure described on page 4-8 to remove the right enclosure support wall.
2. Disconnect the stranded wire from location J405 on the Engine Board.
3. Remove the cable locking clip and disconnect the flat ribbon cable from J406 on the Engine
Board. Be sure to set the cable locking clip safely aside so that you can install it when you
reconnect the cable.
4. Removing the LCD Board requires cutting the tie wraps that bundle the LCD cables to
cable mounts positioned along the rear panel. Cut the tie wraps at the cable mounts that
the two LCD cables pass through.
5. Remove the four screws that secure the LCD to the front panel bezel.
6. Lift the LCD Board up and remove it.
Caution: Be sure that the LCD cables are not tangled with other cables routed along the
rear panel.

Replacing the LCD Board


1. Place the LCD Board in position face down onto the front panel bezel.
2. Install the four screws that secure it to the front panel bezel.
3. Connect the stranded wire cable to J405 on the Engine Board.
4. Connect the flat ribbon cable to J406 on the Engine Board. Be sure to install the cable
locking clip.
5. Position the LCD cables at the cable mounts on the rear panel and install new tie wraps
through the cable mounts to bundle the cables.
Caution: Be sure that you have bundled the LCD cables with the other cables positioned
at the cable mounts.
6. Follow the procedure on page 4-8 to install the right enclosure support wall.

Removing the Polyphony Expansion Board (PCX-1)


The Polyphony Expansion Board is mounted on to the Engine Board and held in place with four
nylon PC board standoffs and a 24-pin female header on the underside of the board.
1. Follow the procedure described on page 4-8 to remove the left enclosure support wall.
2. Squeeze the top of one of the four nylon PC board standoffs, and lift the corner of the
board until it clears that standoff. Repeat for the other three standoffs.
3. When the board is free of the standoffs, lift the board straight up to disconnect the 24-pin
connector from the Engine Board.

4-13

PC2/PC2X Disassembly/Assembly
Top Enclosure

Replacing the Polyphony Expansion Board (PCX-1)


1. Place the PCX-1 Board over the four standoffs. This should properly position the 24-pin
connector over the 24-pin header on the Engine Board.
2. Press the PCX-1 Board down, securing the 24-pin connector, and snapping the board onto
the standoffs.
Note: If you are installing a new PCX-1 Board, check the old board for Sound ROM
options. If the unit has Sound ROM options, be sure to install them on the new board.
3. Follow the procedure described on page 4-8 to install the left enclosure support wall.

Removing the Slider Board


1. Follow the procedure described on page 4-8 to remove the left enclosure support wall.
2. If the unit you are servicing has a PCX-1 Board installed, follow the procedure on
page 4-13 to remove it.
3. The flat ribbon cables connected to J101 and J102 use wire trap connectors. The shielding
has been removed from the end of these cables to expose the wires. The wires are inserted
directly into these connectors.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Slider Board.
4. Two of the screws that secure the left enclosure support wall also secure the front panel
edge of the Slider Board. You have already removed the enclosure support wall, but one
screw remains securing this edge of the board. See Figure 4-9, and remove the remaining
screw.
PC board clamp and screws

J101

J102

Front panel edge screw

Figure 4-9

Slider Board, screw locations

5. Remove the two screws that secure the PC board clamp and rear panel edge of the Slider
Board to the top enclosure.
6. Remove the Slider Board. The slider knobs, slider bezels, and switch button caps should
remain in place.

4-14

PC2/PC2X Disassembly/Assembly
Top Enclosure

Caution: Each switch button cap uses a set of small pegs to mount the cap to the Slider
Board. The button caps are mounted individually or in clusters. If a cap becomes
separated from the board, be careful that a peg is not inadvertently broken.

Replacing the Slider Board


1. Position the Slider Board onto the top enclosure. Raise the top enclosure up slightly to
verify that the slider knobs and switch button caps are correctly positioned through their
openings in the top enclosure.
2. Align the center screw hole on front panel edge with the thread marks in the extrusion
and install the screw that secures the front panel edge of the Slider Board. See Figure 4-9.
3. Place the PC board clamp in position. Align the center screw holes of the PC board clamp
with the thread marks in the extrusion and install the two screws that secure the PC board
clamp.
4. Connect the wire trap flat ribbon cables in the following order.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the seven-wire flat ribbon cable from the Connector Board into the wire trap
connector at J101 on the Slider Board.
Insert the eight-wire flat ribbon cable from the Front Panel Board into the wire trap
connector at J102 on the Slider Board.
5. If the unit you are servicing has a PCX-1 Board, follow the procedure on page 4-13 to
install it.
6. Follow the procedure on page 4-8 to install the left enclosure support wall.

Removing the Engine Board


1. Follow the procedure described on page 4-8 to remove the left enclosure support wall.
2. If the unit you are servicing has a PCX-1 Board installed, remove it following the
procedure described on page 4-13.
3. Following Steps 46, disconnect the cables listed in Table 4-4.

4-15

PC2/PC2X Disassembly/Assembly
Top Enclosure

Ref.

Name

Cable Type

Destination

J402

PC2 PWR

stranded wire

Connector Board

J403

MIDI & CPU

flat ribbon

Connector Board

J405

Backlight

stranded wire

LCD Board

J406

LCD

flat ribbon

LCD Board

J412

PC2 Audio Out

flat ribbon

Connector Board

Table 4-4

Engine Board cables

4. The flat ribbon cables connected to J403 and J412 use wire trap connectors. The shielding
has been removed from the end of these cables to expose the wires. The wires are inserted
directly into these connectors.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Engine Board.
5. Disconnect the stranded wire cables from J402 and J405.
6. Remove the cable locking clip and disconnect the flat ribbon cable from J406. Be sure to set
the cable locking clip safely aside so that you can install it when you reconnect the cable.
7. Two of the screws that secure the left enclosure support wall also secure the front panel
edge of the Engine Board. You have already removed the enclosure support wall, but one
screw remains securing this edge of the board. See Figure 4-10, and remove the remaining
screw.
PC board clamp and screws

J406

J405

J402

J412

J403

Front panel edge screw

Figure 4-10

Engine Board, screw locations

8. Remove the two screws that secure the PC board clamp and rear panel edge of the Engine
Board to the top enclosure.
9. Remove the Engine Board.

4-16

PC2/PC2X Disassembly/Assembly
Top Enclosure

Replacing the Engine Board


1. Place the Engine Board in position on the top enclosure.
2. Align the center screw hole on the front panel edge with the thread marks in the extrusion
and install the screw that secures the front panel edge. See Figure 4-10.
3. Place the PC board clamp in position. Align the center screw holes of the PC board clamp
with the thread marks in the extrusion and install the two screws that secure the PC board
clamp.
4. Connect the flat ribbon cable from the LCD to J406 on the Engine Board. Be sure to install
the cable locking clip.
5. Connect the stranded wire cable from the LCD to J405 on the Engine Board.
6. Connect the stranded wire cable from the Connector Board to J402 on the Engine Board.
7. Connect the wire trap flat ribbon cables in the following order.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the ten-wire flat ribbon cable from the Connector Board into the wire trap connector
at J403 on the Engine Board.
Insert the five-wire flat ribbon cable from the Connector Board into the wire trap
connector at J412 on the Engine Board.
8. If the unit you are servicing has a PCX-1 Board, follow the procedure on page 4-13 to
install it.
9. Follow the procedure on page 4-8 to install the left enclosure support wall.

Removing the Mod Wheel Assembly


1. Refer to Figure 4-11 on page 4-19. Slide the left side of the unit forward off of your work
surface so that you can access the four screws and washers securing the assembly to the
bottom enclosure. Remove the four screws and washers.
2. Slide the unit back onto your work surface.
3. Lift the Mod Wheel Assembly up, approximately two inches. Nylon reinforced tape
secures the Aftertouch flex cable(s) to the bottom enclosure. Peel back the tape from one
side and disconnect the cable(s).
Note: If you are servicing a PC2, one flat flex cable attaches to the Mod Wheel Assembly,
location J202. If you are servicing a PC2X, two flat flex cables attach to the Mod Wheel
Assembly, locations J202 and J203.

4-17

PC2/PC2X Disassembly/Assembly
Top Enclosure

4. The flat ribbon cables connected to the two boards on the Mod Wheel Assembly use wire
trap connectors. The shielding has been removed from the end of these cables to expose
the wires. The wires are inserted directly into these connectors.
From the Mod Wheel Assembly, disconnect the flat ribbon cable from J201 on the Wheels
Board. This cable connects to J308 on the Connector Board.
From the Mod Wheel Assembly, disconnect the flat ribbon cable from J701 on the IBBB
Board. This cable connects to J601 on the Front Panel Board.
Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently
pull each cable up out of the connector. Note the marking (red or black) on each cable that
indicates the connection to Pin 1; youll need to reconnect the marked edge of the cable to
Pin 1 when you replace the Mod Wheel Assembly.
5. Remove the Mod Wheel Assembly.

Replacing the Mod Wheel Assembly


1. Hold the Mod Wheel Assembly in position over the bottom enclosure.
2. Connect the wire trap flat ribbon cables in the following order.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that
you match it correctly with Pin 1 on the board. Make certain that the wires are straight
prior to inserting them into the connector and that each wire is correctly inserted into its
respective position.
Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the
wire trap connectors and push down the sides of each connector to lock the cable into the
connector. Gently pull each cable to verify that it is locked into its connector.
Insert the six-wire flat ribbon cable from the Connector Board into the wire trap connector
at J201 on the Wheels Board.
Insert the five-wire flat ribbon cable from the Front Panel Board into the wire trap
connector at J701 on the IBBB Board.
3. Connect the flat flex cable(s).
Note: If you are servicing a PC2, connect the flat flex cable to location J202 on the Mod
Wheel Assembly. If you are servicing a PC2X, connect the two flat flex cables to locations
J202 and J203 on the Mod Wheel Assembly.
4. Reapply the nylon reinforced tape to the flat flex cable(s).
5. Lower the Mod Wheel Assembly into position.
6. Slide the unit forward and install the four screws and washers to secure the Mod Wheel
Assembly to the bottom enclosure.

4-18

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

PC2 Keyboard Assembly


This section describes the removal and replacement of the PC2 (76-note) Keyboard Assembly.
See page 4-26 for the corresponding procedures for the PC2X (88-note) Keyboard Assembly.

Removing the PC2 Keyboard Assembly


The following procedure assumes that the PC2 is open and that you have followed the
instructions on page 4-4 to remove the top enclosure.
The PC2 keyboard is mounted onto a wooden spacer and is secured to the wooden spacer with
16 screws. The Keyboard Assembly refers to the keyboard and the wooden spacer. The assembly
is secured to the bottom enclosure with eight screws.
Note: The following steps describe the procedure to remove the keyboard from the PC2 and the
wooden spacer to gain access to the keys, contacts, contact boards, and key weights. If you need
to gain access to the keys only (i.e. key replacement), you can do so by following the procedure
described on page 4-21, Disconnecting the PC2 Keyboard.
1. Refer to Figure 4-11. This illustration shows the locations of the keyboard and keyboard
wooden spacer screws. Both sets of screws are accessible from the bottom enclosure.

keyboard front screws


Keyboard

front
wooden spacer screws
rear

Access panel

Rear panel
keyboard rear screws

Figure 4-11

PC2 76-note keyboard bottom

2. Tilt the PC2 up and remove the four keyboard rear screws, then lay the PC2 flat on your
work surface.
3. Move the PC2 forward so that the front hangs over the edge of your work surface, giving
you access to the remaining screws.
4. Remove the four keyboard front screws.
5. Remove the four Mod Wheel screws and washers. At this point the keyboard is loose in
the bottom enclosure, but it has cables connected to the Mod Wheel Assembly, the
Connector Board, and the Front Panel Board.
6. Slide the PC2 back onto your work surface.

4-19

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

7. Lift the Mod Wheel Assembly and disconnect the Aftertouch flex cable. This cable has
nylon reinforced tape securing it to the bottom enclosure. Peel back the tape from one side
to free the cable.
8. Place the Mod Wheel Assembly in its position on the bottom enclosure.
9. Remove the cable locking clips and disconnect the flat ribbon cables from locations J306
(Treble) and J307 (Bass) on the Connector Board. These cables are also secured to the
bottom enclosure with nylon reinforced tape. Peel back the tape from one side to free the
cables.
10. Remove the Keyboard Assembly.
11. The keyboard is mounted onto a wooden spacer. Sixteen screws secure the spacer to the
keyboard.
12. Lay the Keyboard Assembly upside down on a flat protected surface and remove the
16 screws and remove the spacer. You can now access the components of the Keyboard
Assembly.

Replacing the PC2 Keyboard Assembly


Note: If you have disconnected the Bass and Treble ends of the flat ribbon cables from the
keyboard contact boards during service, be sure that you have reconnected them and reapplied
the tape to secure the connectors.
1. Place the keyboard upside down on a flat protected surface and position the wooden
spacer over the keyboard. Install the 16 screws that secure the wooden spacer to the
keyboard.
2. Place the Keyboard Assembly on the bottom enclosure. Be sure that the flat ribbon cables
from the keyboard are correctly positioned.
3. Connect the flat ribbon cables to the Connector Board and reapply the cable locking clips.
Be sure to reapply the nylon reinforced tape that secures the flat ribbon cable to the
bottom enclosure.
4. Lift the Mod Wheel Assembly and connect the Aftertouch flex cable. Be sure to reapply
the nylon reinforced tape that secures the flex cable to the bottom enclosure. Place the
Mod Wheel Assembly in its position on the bottom enclosure.
5. Move the PC2 forward so that the front hangs over the edge of your work surface, and
install the four keyboard front screws.
6. Install the four Mod Wheel Assembly screws and washers.
7. Slide the PC2 back onto your work surface.
8. Tilt the PC2 up and install the four keyboard rear screws.

4-20

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

Disconnecting the PC2 Keyboard


Follow this procedure if you are merely replacing one or more keys.
1. Refer to Figure 4-11.
2. Tilt the PC2 up and remove the four keyboard rear screws, then lay the PC2 flat on your
work surface.
3. Move the PC2 forward so that the front hangs over the edge of your work surface, giving
you access to the remaining screws.
4. Remove the four keyboard front screws.
Caution: The keyboard Aftertouch flex cable from the keyboard is connected to the Mod
Wheel Assembly and is secured to the bottom enclosure with reinforced tape. When
following the instructions below, be certain that you only slightly lift or move the
Keyboard Assembly to avoid damage to the flex cable.
5. The 16 screws that secure the keyboard to the wooden spacer rest in holes provided for
them on the bottom enclosure. To move the keyboard, lift the keyboard up slightly to free
the 16 screws from their positions on the bottom enclosure.
6. Lift the keyboard up and move it approximately one inch to the right (as viewed standing
at the keyboard).
7. You can now move the keyboard back approximately one inch toward the rear so that you
can remove keys for replacement. See page 4-22 for the procedure to remove and replace
keys.

Connecting the Keyboard


1. Position the keyboard so that the 16 screws that secure the wooden spacer to the keyboard
are resting in the holes provided for them on the bottom enclosure.
Caution: Be certain that the Aftertouch flex cable is correctly positioned and that the
nylon reinforced tape securing it to the bottom enclosure is still properly applied.
2. Refer to Figure 4-11.
3. Move the PC2 forward so that the front hangs over the edge of your work surface, and
install the four keyboard front screws.
4. Slide the PC2 back onto your work surface.
5. Tilt the PC2 up and install the four keyboard rear screws.

4-21

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

Removing Keys
The following procedure assumes you have removed the top enclosure from the PC2.
1. Follow the procedure for removing the keyboard (page 4-19) or disconnecting the
keyboard (page 4-21).
2. The following diagrams illustrate the outlines of the natural and sharp keys and the
locations and functions of the components described in the following procedures.

Natural/White Key
Pivot
location

Key spring
location

Strikes the front and rear key


contact on key depression
Mounts through the
keyboard chassis

Figure 4-12

Natural/White key, 76-note keyboard

Pivot
location

Key spring
location

Strikes the front and rear key


contact on key depression

Figure 4-13

4-22

Sharp/Black key, 76-note keyboard

Mounts through the


keyboard chassis

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

Natural/White Keys
1. Each key has a spring located at the rear of the key. Using needle-nose pliers, slightly pull
up the top portion of the spring to release it from the key.
Caution: Be careful not to pull up too much, which could damage the spring.
2. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert
a small flat screwdriver at the back end of the pivot and press toward the front edge of the
keyboard. While doing so, lift the back end of the key (where the spring was positioned).

Use needle-nose pliers to


pull up the top portion of the
spring.

Pivot - After the spring is removed,


insert a small flat screwdriver here
to remove the key.

Spring
Keyboard
chassis section

Figure 4-14

Key spring location, 76-note keyboard

3. The key should now be free of the pivot. Remove the screwdriver.
4. Lift the key up slightly, then forward. You should be able to feel when the key is free of the
pivot. A portion of the key hooks onto the keyboard chassis (see Figure 4-12). Lifting the
back end of the key forward unhooks the key from the keyboard chassis.

Sharp/Black Keys
1. To remove a sharp key, first remove the adjacent natural keys, as described in the previous
procedure.
2. Each key has a spring located at the rear of the key. Using needle-nose pliers, slightly pull
up the top portion of the spring to release from the key.
Caution: Be careful not to pull up too much, which could damage the spring.
3. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert
a small flat screwdriver at the back end of the pivot and press toward the front edge of the
keyboard. While doing so, lift the back end of the key (where the spring was positioned).
4. The key should now be free of the pivot. Remove the screwdriver.
5. Lift the key up slightly, then forward. You should be able to feel when the key is free of the
pivot. A portion of the key hooks onto the keyboard chassis (see Figure 4-13). Lifting the
back end of the key forward unhooks the key from the keyboard chassis.

4-23

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

Replacing a Key
The following instructions apply to both natural and sharp keys.
Note: Always replace a sharp key before replacing the adjacent natural keys.
1. Place the key on the keyboard chassis and lower the key into position.
2. Align the pivot with the hole at the rear of the key. Push down on the key. It should snap
into position on the pivot.
3. Install the spring.

Servicing the Keyboard Contact Boards


Follow the procedure on page 4-19 to remove the Keyboard Assembly.
1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on
a soft surface to avoid scratching or other damage. The Treble and Bass Contact Boards are
now visible.

Removing the Treble Contact Board


1. Peel back the nylon tape securing the connector, and disconnect the flat ribbon cable from
the Treble Contact Board.
2. Remove the 24 screws that secure the Treble Contact Board to the keyboard chassis, and
remove the Treble Contact Board.

Replacing the Treble Contact Board


1. Position the Treble Contact Board on the keyboard chassis. Be sure that the rubber key
contacts line up properly through the holes in the keyboard chassis.
2. Install the 24 screws that secure the board to the keyboard chassis.
3. Connect the treble end of the flat ribbon cable and reapply the nylon tape to the connector.

Removing the Bass Contact Board


1. Peel back the nylon tape securing the connector, and disconnect the flat ribbon cable from
the Bass Contact Board.
2. Remove the 18 screws that secure the board to the keyboard chassis, and remove the Bass
Contact Board.

Replacing the Bass Contact Board


1. Position the Bass Contact Board on the keyboard chassis. Be sure that the rubber key
contacts line up properly through the holes in the keyboard chassis.
2. Install the 18 screws that secure the board to the keyboard chassis.
3. Connect the bass end of the flat ribbon cable and reapply the nylon tape to the connector.

4-24

PC2/PC2X Disassembly/Assembly
PC2 Keyboard Assembly

Removing the Keyboard Contact Strips


1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on
a soft surface to avoid scratching or other damage.
2. Follow the procedure for removing the Bass and Treble Keyboard Contact Boards on
page 4-24.
3. Examine the keyboard contact strips and look at the design of an individual contact. The
top portion of the contact has two indentations. One indentation is deeper than the other.
When replacing the keyboard contact strips, the deeper indentation is always positioned
toward the rear of the key.
4. The keyboard contact strips have mounting pegs that secure the contact strips to the
keyboard contact boards.
5. To remove a keyboard contact strip, gently lift and free the strip from its position. Be
careful not to rip or damage any contact in the process.
Pivot
location
Front of key

Key spring
location

Strikes the front and rear key


contact on key depression

PC board

Key contacts
(side view)

Mounting pegs
Key contacts
(top view)

Deeper contact to back

Figure 4-15

Side view of the natural/white key, 76-note keyboard

Replacing the Keyboard Contact Strips


1. Position the contact strip on the keyboard contact board.
Note: Be sure that the deeper indentation is positioned toward the rear of the key.
2. Line up the contact strip mounting pegs with their respective mounting holes on the
keyboard contact board.
3. Using a small blunt-end tool (Q-Tip, toothpick, etc.), gently push the mounting pegs
through the holes. Do not use too much force or use a tool that can poke a hole through
the mounting pegs. However, be sure that the mounting pegs are installed through the
holes.

4-25

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

PC2X Keyboard Assembly


Removing the PC2X Keyboard Assembly
The following procedure assumes that the PC2X is open and that you have followed the
instructions to remove the top enclosure.
1. The keyboard is secured to the bottom enclosure using ten screws. Refer to Figure 4-16 for
the position of the screws. Arrows identify the locations of the ten screws.
2. Tilt the PC2X up and remove the five keyboard rear screws, then lay the PC2X flat on your
work surface.
3. Move the PC2X forward so that the front hangs over the edge of your work surface to
access the remaining screws, and remove the five keyboard front screws.
4. Remove the four Mod Wheel screws and washers. At this point the keyboard is loose in
the bottom enclosure, but it has cables connected to the Mod Wheel Assembly and the
Connector Board.

Keyboard
Keyboard front screws

Keyboard rear screws

Access panel

Mod Wheel screws

Figure 4-16

Rear panel

PC2X 88-note keyboard bottom

5. Slide the PC2X back onto your work surface.


6. Lift the Mod Wheel Assembly and disconnect the Aftertouch flex cables. These cables
have nylon reinforced tape securing them to the bottom enclosure. Peel back the tape from
one side to free the cables.
7. Place the Mod Wheel Assembly in its position on the bottom enclosure.
8. Remove the cable locking clips and disconnect the flat ribbon cables from locations J306
and J307 on the Connector Board. These cables are also secured to the bottom enclosure
with nylon reinforced tape. Peel back the tape from one side to free the cables.
Note: If you are merely replacing one or more keys, it is not necessary to entirely remove
the Keyboard Assembly from the PC2X. Follow the procedure on page 4-27.
9. Remove the Keyboard Assembly.

4-26

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Replacing the PC2X Keyboard Assembly


1. Place the keyboard on the bottom enclosure. Be sure that the flat ribbon cables from the
keyboard are correctly positioned to connect them to the Connector Board.
Note: If you have disconnected the Bass and Treble ends of the flat ribbon cables from the
keyboard contact boards during service, be sure that you have reconnected them and
secured them with tape. Be sure that the small ribbon cable connecting the Bass and Treble
Contact Boards is connected.
2. Connect the flat ribbon cables to J306 and J307 on the Connector Board and reapply the
cable locking clips.
3. Secure the flat ribbon cables to the bottom enclosure. Be sure to reapply the nylon
reinforced tape that secures the cables to the bottom enclosure.
4. Lift the Mod Wheel Assembly and connect the Aftertouch flex cables. Be sure to reapply
the nylon reinforced tape that secures the flex cables to the bottom enclosure.
5. Slide the PC2X forward so that you can install the five keyboard front screws.
6. Install the four Mod Wheel Assembly screws and washers.
7. Slide the PC2X back on to your work surface.
8. Tilt the PC2X up and install the five keyboard rear screws.

Removing Keys
The following procedure assumes you have removed the top enclosure from the PC2X.
1. Follow the procedure for removing the keyboard.
Note: If you are merely replacing one or more keys, it is not necessary to entirely remove
the keyboard from the PC2X. Once the keyboard is loose, you can slide it toward the rear
panel to give you enough access to remove keys.
2. The following diagrams illustrate the outlines of the natural and sharp keys and the
location and functions of the components described in the following procedures.

4-27

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Natural/White Key
Pivot
location

Key spring
location

Hooks under the front


of the keyboard chassis

Strikes the front and rear key


contact on key depression
Mounts through the
keyboard chassis

Figure 4-17

Natural/white key, 88-note keyboard

Pivot
location

Key spring
location

Hooks under the front


of the keyboard chassis

Strikes the front and rear key


contact on key depression
Mounts through the
keyboard chassis

Figure 4-18

Sharp/black key, 88-note keyboard

Natural/White Keys
1. Remove the silver key spring located at the rear of the key. You will notice that the bottom
of the spring is secured to the keyboard chassis by a hook.
You can remove the spring by inserting a dowel (3mm diameter) into the spring, and
pushing down on it slightly. Then pull the top of the dowel toward the front of the
keyboard. This will unhook the spring from the keyboard chassis.

4-28

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Insert the
screwdriver here
Insert a 3mm dia. dowel into the
spring and push down slightly.
Then move the top of the dowel
toward the front of the keyboard
to remove the spring from the hook.
Pivot

Keyboard
chassis section

Hook

Figure 4-19

Key spring

2. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert
a small flat screwdriver at the back end of the pivot and press toward the front edge of the
keyboard. While doing so, lift the back end of the key (where the spring was positioned).
3. The key should now be free of the pivot. Remove the screwdriver.
4. Lift the key up slightly, then forward. You should be able to feel when the key is free of the
pivot. The front edge of each key hooks under the keyboard chassis. Be sure the key is not
hooked under the keyboard chassis prior to lifting the key off.

Sharp/Black Keys
1. To remove a sharp key, first remove the adjacent natural keys, as described in the previous
procedure.
2. Remove the gold key spring located at the rear of the sharp key. You will notice that the
bottom of the spring is secured to the keyboard chassis by a hook.
Refer to Figure 4-19. You can remove the spring by inserting a dowel (3mm diameter) into
the spring, and pushing down on it slightly. Then pull the top of the dowel toward the
front of the keyboard. This will unhook the spring from the keyboard chassis.
3. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert
a small flat screwdriver at the bottom of the pivot and press toward the front edge of the
keyboard. While doing so, lift the back end of the key (where the spring was positioned).
4. The key should now be free of the pivot. Remove the screwdriver.
5. Lift the key up slightly, then forward. You should be able to feel when the key is free of the
pivot. The front edge of each key hooks under the keyboard chassis. Be sure the key is not
hooked under the keyboard chassis prior to lifting the key completely off.

4-29

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Replacing a Key
1. The following instructions apply to both natural and sharp keys.
Note: Always replace a sharp key before replacing the adjacent natural keys.
2. Hook the front end of the key under the keyboard chassis.
3. Check that the mounting peg is correctly positioned.
4. Lower the key into position. Align the pivot with the hole at the rear of the key.
5. Push down on the key. It should snap into position onto the pivot.
6. Install the spring.

Servicing the Keyboard Contact Boards


1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on
a soft surface to avoid scratching or other damage. The Treble and Bass Contact Boards are
now visible.

Removing the Treble Contact Board


1. Disconnect the flat ribbon cable that connects the Treble Contact Board to the Connector
Board. The connector is secured with tape. Peel back the tape to free the cable.
2. Disconnect the small ribbon cable that connects the Treble and Bass Contact Boards.
3. Remove the 26 screws that secure the Treble Contact Board to the keyboard chassis, and
remove the Treble Contact Board.

Replacing the Treble Contact Board


1. Position the Treble Contact Board on the keyboard chassis. Be sure that the rubber key
contacts line up properly through the holes in the keyboard chassis.
2. Install the 26 screws that secure the board to the keyboard chassis.
3. Connect the small ribbon cable that connects the Treble to the Bass Contact Board.
4. Connect the flat ribbon cable that connects the Treble Contact Board to the Connector
Board. Be sure to reapply the tape to secure the connector.

Removing the Bass Contact Board


1. Disconnect the flat ribbon cable that connects the Bass Contact Board to the Connector
Board. The connector is secured with tape. Peel back the tape to free the cable.
2. Disconnect the small ribbon cable that connects the Bass and Treble Contact Boards.
3. Remove the 22 screws that secure the board to the keyboard chassis, and remove the Bass
Contact Board.

4-30

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Replacing the Bass Contact Board


1. Position the Bass Contact Board on the keyboard chassis. Be sure that the rubber key
contacts line up properly through the holes in the keyboard chassis.
2. Install the 22 screws that secure the board to the keyboard chassis.
3. Connect the small ribbon cable that connects the Bass to the Treble Contact Board.
4. Connect the flat ribbon cable that connects the Bass Contact Board to the Connector Board.
Be sure to reapply the tape to secure the connector.

Removing the Keyboard Contact Strips


1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on
a soft surface to avoid scratching or other damage.
2. Follow the procedure to remove the Bass and Treble Keyboard Contact Boards.
3. Examine the keyboard contact strips and look at the design of an individual contact. The
top portion of the contact has two indentations. One indentation is deeper than the other.
When replacing the keyboard contact strips, the deeper indentation is always positioned
toward the rear of the key.
4. The keyboard contact strips have mounting pegs that secure the contact strips to the
keyboard contact boards.
5. To remove a keyboard contact strip, gently lift and free the strip from its position. Be
careful not to rip or damage any contact in the process.

Pivot
location
Front of key

Strikes the front and rear key


contact on key depression

Key spring
location
PC board

Key contacts
(side view)

Mounting pegs
Key contacts
(top view)

Deeper contact to back

Figure 4-20

Side view of the natural/white key, 88-note keyboard

4-31

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Replacing the Keyboard Contact Strips


1. Position the contact strip on the Keyboard Contact Board that you are servicing.
Note: Be sure that the deeper indentation is positioned toward the rear of the key.
2. Line up the contact strip mounting pegs with their respective mounting holes on the
keyboard contact board.
3. Using a small blunt-end tool (Q-Tip, toothpick, etc.), gently push the mounting pegs
through the holes. Do not use too much force or use a tool that can poke a hole through
the mounting pegs. However, be sure that the mounting pegs are installed through the
holes.

Removing a Key Weight


1. The main components of the weighted-key action consist of the following: the 88 keys,
two rods, 88 key weights, and support brackets for the key weights and rods. There are
seven 12-position brackets and one 4-position bracket.
Note: Key weights are attached to one of the two rods that span the length of the
keyboard. The first rod is referred to as the bass rod and the second rod is referred to as
the treble rod. The first rod (the bass rod) begins at low A and extends to G# above Middle
C. The second rod (the treble rod) begins at A above Middle C and extends to High C.
2. To replace a key weight, identify the section with the broken key weight and remove all
the keys from that section. The key weights, rods, and support brackets are now visible.
3. There is a locking clip at each end of the keyboard. To remove the locking clips, use a
standard screwdriver to pry the locking clips off.
4. Pry the rod up from the support bracket. The key weights remain attached to the rod.
5. To remove the key weights from the rod, move the key weight side to side and pull it
away from the rod. The key weight should easily pop off the rod.
Note: The natural and sharp key weights are physically different. The sharp key weights
are smaller. When you remove multiple key weights, do so in a way that you will be able
to place the new natural and sharp key weights in their correct positions.

Natural/White
key weight

Figure 4-21

Sharp
key weight

Natural/White and Sharp/Black key weights

6. Remove the broken key weight(s) and inspect the other key weights for reliability.

4-32

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

Replacing a Key Weight


1. Each key weight has a strip of red felt attached with pliable adhesive. Be sure the red felt
extends onto the upper surface of the top of the key weight.
2. Place the key weight in position against the rod and snap it onto the rod with slight
pressure.
Note: Be sure to place the sharp key weights in the correct positions.
3. Place the rod and key weights into position over the support brackets and snap the rod
into the support brackets. Be certain that the rod is pressed securely into the support
brackets.
4. Prior to replacing the keys, check that each key weight moves freely. To do this, position a
screwdriver at the back end of the key weight (on the red felt), press down and remove the
screwdriver. The key weight should move up and down freely.
5. Install the keys and key springs.

4-33

PC2/PC2X Disassembly/Assembly
PC2X Keyboard Assembly

4-34

Chapter 5
Troubleshooting
Introduction
Cables, Connectors
Flat Ribbon Cables
All flat ribbon cables with connectors are keyed, and therefore cannot be reversed. Most flat
ribbon cables have locking cable clips. Be sure to reapply the clips when connecting cables. Flat
ribbon cables that connect to picoflex connectors do not have locking cable clips.
Some flat ribbon cables have exposed wires that insert directly into a wire trap connector. When
disconnecting and connecting these cables, you must look for the marking on the edge of the
cable denoting Pin 1 and be sure that you match it correctly with Pin 1 on the board.

Cable Routing
In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always
peel back the tape from one side when disconnecting cables so that the tape remains properly
positioned.

Surface-Mount Devices
The removal and replacement of surface-mount devices requires training and the proper
equipment. If you do not have the training or equipment to remove or replace surface-mount
devices, contact the service department to order a board replacement. International service
technicians should contact their appropriate Young Chang Distributor.

Saving User Data


1. Set up a MIDI recording device.
2. Connect the a MIDI cable to the MIDI Out port of the PC2 to the MIDI In port on the
external device.
3. Press the Global button on the PC2. Press the Right cursor button until the LCD displays
Dump all Objects?

4. Begin recording on the MIDI recording device.


5. Press Enter on the PC2. The LCD shows the objects being saved. When all objects are
saved, Dump all Objects? will appear in the LCD.
6. To reload the saved objects, connect a MIDI cable from the MIDI Out port of the recording
device to the PC2s MIDI In port.
7. From the external device, begin the playback of the file.

Troubleshooting
Boot Block

Boot Block
Use the PC2s Boot Loader to enter Diagnostics or perform a Hard Reset to the unit. You can also
install operating system updates and ROM objects into Flash ROM.

Entering the Boot Block


Apply power to the unit. When the Please wait... message appears in the LCD, quickly
press and release the Panic button for PC2 keyboard units or Edit button for PC2R rack units.
The LCD displays the main menu of the Boot Loader and the first available option. Use the Left
or Right cursor button to advance to the next option. The menu options are as follows:
Install EngineInstalls new operating system software upgrades.
Install ROM optionLoads Sound ROM presets after installing a Sound ROM option.
Update boot blockInstalls boot block updates.
Run diagnosticsEnters the diagnostic test menu. For a complete list of tests and the procedure
to execute the diagnostic tests, refer to Chapter 2, Diagnostics.
Run engineExits the boot block and returns the unit to normal operation.
Hard RESETClears the memory to factory default settings.

Resets
Hard Reset
There are two ways to perform a Hard Reset to the PC2.
1. Press the Global button and press the Right cursor button to step through the Global
parameters to Reset PC2? and press the Enter/Yes button. The LCD displays an
Are you sure? message. Press the Enter/Yes button to continue or the Cancel/No.
2. Enter the Boot Loader and press either the Left or Right cursor button to scroll through
the menu. Press Enter to select Hard Reset. The LCD displays an Erase RAM objects?
message. Press the Right button to execute the hard reset. Press the Left button to cancel.

Soft Reset
The Soft Reset does not erase user programs and setups and is equivalent to turning the power
off and on. To Soft Reset a PC2R, simultaneously press the FX, MIDI Receive and Global
buttons. To Soft Reset a PC2, simultaneously press the +/-, 0 and Clear buttons.

5-2

Troubleshooting
Software Updates

Software Updates
A computer with a MIDI interface and sequencer is necessary to transfer software to your PC2
units MIDI Sysex.

File Formats
Software upgrades are stored as standard MIDI files. Filenames are in the format PC2XVV.MID,
where X is the software block and VVV is the version number (V.VV). The following lists the
possible values for X. Never install files with names that dont conform to this format; it wont
work.
bkboot block for keyboard models
brboot block for rack models
bpboot block for Polyphone Expansion (PCX-1) option (keyboard and rack units)
koperating system software for keyboard models
roperating system software for rack models
poperating system for Polyphony Expansion (PCX-1) option (keyboard and rack models)
ssoundware data for keyboard and rack models
spsoundware data for Polyphony Expansion (PCX-1) option (keyboard and rack models)

Installing the Operating System or Setups


Warning: This procedure requires performing a hard reset. All user programs and setups will be
erased. Before continuing, be sure to save all user programs and setups.
1. Connect a MIDI cable from the MIDI Out port of the computer interface or sequencer to
the MIDI In port on the PC2.
2. Open the first .MID file using the sequencer program.
3. Turn on the PC2 and follow the procedure to enter the Boot Block.
4. Press the Enter button to select Install engine.
5. Press the Enter button to select via MIDI.
6. The LCD shows Waiting for MIDI. Start playing the MIDI file from the sequencer.
While a file is loading, the bottom line of the display shows the progress. If the display
continues to show Waiting for MIDI after starting the sequencer, stop and restart the
sequence.
7. After the file is loaded, the display will show done.
8. If you have additional files to load, open the file from the sequencer and begin playing it.
9. Press the Cancel button twice to return to the main menu. Scroll to Hard Reset and select
Yes.

5-3

Troubleshooting
Software Updates

Installing a New Boot Block


Warning: This procedure performs a hard reset. All user programs and setups will be erased.
Before continuing, be sure to save all user programs and setups.
1. Connect a MIDI cable from the MIDI Out port of the computer interface or sequencer to
the MIDI In port on the PC2.
2. Using the sequencer program, open the first .MID file.
3. Turn on the PC2 and follow the procedure to enter the Boot Block.
4. Press the Enter button to select Update boot

block.

5. Press the Enter button to select via MIDI.


6. The LCD shows Waiting for MIDI. Start playing the MIDI file from the sequencer.
While a file is loading, the bottom line of the display shows the progress. If the display
continues to show Waiting for MIDI after starting the sequencer, stop and restart the
sequence.
7. After the file is loaded, the unit will reset.

Installing Sound ROM Options


After installing a Sound ROM option, the presets need to be transferred into Flash ROM.
Warning: This procedure requires performing a hard reset. All user programs and setups will be
erased. Before continuing, be sure to save all user programs and setups.
1. Turn on the PC2 and follow the procedure to enter the Boot Block.
2. Use the Left or Right cursor button to scroll to Install ROM
Enter button.

option,

and press the

3. Use the Left or Right cursor button to select the appropriate option for the card you are
installing, card 1 or card 2.
4. Press the Enter button. The LCD indicates
Flash ROM.

Installing

as the presets transfer into

Note: If you are installing a second ROM option repeat Steps 3 and 4.
5. Use the Left or Right cursor button to scroll to Hard Reset, and press the Enter button.
6. Select Yes to hard reset the unit. The unit now has the additional ROM option setups
installed.

5-4

Troubleshooting
Replacing the Battery

Replacing the Battery


The PC2 uses a flat three volt Lithium coincell battery. When the battery voltage runs low, the
unit boots up with a low battery message.
Note: The battery voltage can be checked at anytime using the Scanner Diagnostics. See
page 5-7 for more information.

PC2 Keyboard Models


Accessing the Battery
1. Place the PC2 upside down on a flat protected surface.
2. Remove the seven screws that secure the access panel and set it safely aside.
3. If the unit has Sound ROM options installed, remove them.

Removing the Battery


The battery (CR2032) in the PC2 keyboard is mounted into a holder on the Engine Board and is
accessible when the access panel is removed.
1. Insert a flat plastic tool (plastic knife, pen cap, etc.) into one of the openings between the
battery and the holder to lift the battery.

Insert the tool here


to lift the battery.

CR2032

Insert the tool between


the holder and the battery
to ease the battery out
of the holder.

Figure 5-1

Battery and holder

2. Ease the battery out of the holder. If necessary, insert the plastic tool at the bottom of the
holder (closest to the Engine Board) to remove the battery.

Installing the Battery


1. Position the battery over the holder so that the positive terminal is pointing to the Engine
Board.
2. Slide the battery into the holder and apply slight pressure until it snaps into place.
3. If the unit has Sound ROM options, install them.
4. Install the seven screws to secure the access panel.

5-5

Troubleshooting
Replacing the Battery

PC2R Rack Models


Accessing the Battery
1. Remove the seven screws that secure the top cover.
2. Slide the top cover back from the Front Panel Assembly to release the top cover from the
bottom enclosure, and place the top cover safely aside to avoid damage.
3. If the unit has Sound ROM options installed, remove them.

Removing the Battery


The battery (CR2032) in the PC2 keyboard is mounted into a holder on the Engine Board and is
accessible when the access panel is removed.
1. Refer to Figure 5-1. Insert a flat plastic tool (plastic knife, pen cap, etc.) into one of the
openings between the battery and the holder to lift the battery.
2. Ease the battery out of the holder. If necessary, insert the plastic tool at the bottom of the
holder (closest to the Engine Board) to remove the battery.

Installing the Battery


1. Position the battery over the holder so that the positive terminal is pointing to the Engine
Board.
2. Slide the battery into the holder and apply slight pressure until it snaps into place.
3. If the unit has Sound ROM options, install them.
4. Place the top cover in position and slide it toward the Front Panel Assembly.
5. Install the seven screws that secure the top cover.

5-6

Troubleshooting
Scanner Tests

Scanner Tests
PC2R Rack Models
The Scanner Tests for the PC2R rack model include separate tests for the front panel buttons and
LEDs, rotary potentiometers including Knobs AD and Volume, and the Alpha Wheel.
To enter the Scanner Tests, first turn on the PC2R. Once the PC2R is on and ready to play,
simultaneously hold down the three buttons located in the top row of the Modes section
(Internal Voices, KB3 and MIDI Setups). All front panel LEDs will light in a sequence and the
LCD will display the following:

SCAN1.3 B=3.0 W=128


VOL SLIDER = 255
Figure 5-2

LCD example, PC2R scanner tests

The first line of the display shows the scanner software version, the battery voltage and the
current value for the Mod Wheel position. Disregard the Mod Wheel value; it is applicable only
to keyboard units. The second line shows the results of the current test. Figure 5-2 shows the
result of the volume potentiometer test.
To exit the Scanner Tests and return to normal operation, simultaneously press the Cancel and
Enter buttons.

Front Panel Buttons


To test a button, press any front panel button.
An example of the expected test result for the Solo button follows: BUTTON Solo

Alpha Wheel
To test the Alpha Wheel, turn it to increase or decrease the value by one. The expected test result
when the Alpha Wheel is turned is one of four values0, 1, 2, or 3:
SPINKNOB = 3

Front Panel Knobs


To test Knobs AD or the Volume potentiometer, turn a knob to check its value at the bottom
(zero, far left) and at the top (far right).
An example of the normal test results for the Knob A follows (your results may vary slightly):
At zero (far left): SLIDER 1 = 0
At top (far right): SLIDER 1

255

5-7

Troubleshooting
Scanner Tests

PC2 Keyboard Models


The Scanner Tests for the PC2 keyboard models include separate tests for the front panel buttons
and LEDs, front panel sliders including the Master Volume slider, the Alpha Wheel, the Mod
and Pitch wheels, the keyboard, and the pedals.
To enter the Scanner Tests, first turn on the PC2. Once the PC2 is on and ready to play,
simultaneously hold down the 4, 5 and 6 buttons. All front panel LEDs will flash and the LCD
will display the following:

SCAN1.3 B=2.9 W=128


KEY C4
60 C4
60
Figure 5-3

LCD example, PC2 scanner tests

The first line of the display shows the scanner software version, as well as the battery voltage
and the current value for the Mod Wheel position. The second line shows the results of the
current test. Figure 5-3 shows the result of a key testin this case striking the key C4 on the
keyboard.
To exit the Scanner Tests and return to normal operation, simultaneously press the Cancel and
Enter buttons.

Front Panel Buttons


To test a button, press any front panel button. An example of the expected test result for the Solo
button follows:
BUTTON Solo

Alpha Wheel
To test the Alpha Wheel, turn it to increase or decrease the value by one. The expected test result
when the Alpha Wheel is turned is one of four values0, 1, 2, or 3:
SPINKNOB = 3

Front Panel Sliders


To test the front panel sliders, move a slider to check its value at the bottom, center, and top. An
example of the normal test results for the Slider A follows (your results may vary slightly):
At bottom: SLIDER 1
At center: SLIDER 1
At top: SLIDER 1

5-8

=
=

0
128

255

Troubleshooting
Scanner Tests

Wheels
To test the pitch and mod wheels, move the wheel up and down. An example of the expected
test results for the pitch wheel follows (your results may vary slightly):
At bottom: PITCH WHEEL
At center: PITCH WHEEL
At top: PITCH WHEEL

=
=

0
128

255

Keyboard
To test the keyboard, press any key. The key name and number will be displayed twice in the
LCD. The first set of name and number is the test result for the front key contact switch and the
second is for the rear switch. An example of the expected test result for the Middle C key
follows:
KEY C4

60

C4

60

Pressing harder the display will change and show the pressure value.
PRESSURE

255

Switch Pedals 1, 2, and 3


To test a switch pedal, press the pedal. An example of the expected test result for the switch
pedal 1 follows:
Full depression: PEDAL

Continuous Pedals 1 and 2


To test the continuous control pedal, press the pedal. An example of the expected test result for
the continuous control pedal follows:
No depression: CTRL PEDAL
Full depression: CTRL PEDAL

=
=

255
0

5-9

Troubleshooting
Power Problems

Power Problems
Dead
1. Before opening the unit, verify the following:

The AC outlet is supplying power.

The AC adapter is properly connected to the unit.

2. Check the power switch, power jack and AC adapter.


3. Refer to the Interconnect Diagram. See page 5-13 for rack models or page 5-14 for
keyboard models. Check all related connections.
4. Refer to the Connector Board schematics and check all supply voltages.

Audio Problems
No Audio
Note: If you are diagnosing a PC2R rack unit, you can check for audio without having a
controller connected. Connect a pair of headphones, turn the power on. When the unit is
on and ready to play, simultaneously press the MIDI Receive and Global buttons to play
one of the stored demos. Flashing LEDs in the Performance section indicate the locations
of the stored demos. Select one to play to check the audio. Press the Cancel button to exit.
1. Run the Scanner Diagnostics to check the volume slider operation.
2. Refer to the Interconnect Diagram. See page 5-13 for rack models or page 5-14 for
keyboard models.
3. Check the flat ribbon cable from J412 on the Engine Board to J302 on the Connector Board.
4. Check the solder connections at the connectors.
5. Refer to the Engine Board schematics and check the signal activity on the DAC, U23.
6. Trace the signal path.

5-10

Troubleshooting
Front Panel Problems

Front Panel Problems


LCD not lit
1. Check the LCD contrast potentiometer. Turn the pot to see if there is any change.
Note: If you are servicing a PC2R rack unit, the LCD Contrast is located on the front
panel. If you are servicing a PC2 keyboard, it is located on the rear panel.
2. Check the stranded wire cable from the LCD Board to J405 on the Engine Board.
Disconnect and reseat the cable.
3. Check the flat ribbon cable from the LCD Board to J406 on the Engine Board. Disconnect
and reseat the cable.
4. Check the solder connections on the LCD and Engine Boards.
5. Refer to the Engine Board schematics and check the signal path.

Buttons, Sliders or Controllers not working


1. Run the Scanner Tests.
Note: If you are servicing a PC2R rack unit, simultaneously press the Internal Voices,
KB3 and MIDI Setups buttons located in the top row of the Modes section. If you are
servicing a PC2 keyboard, simultaneously press the 4, 5 and 6 buttons.
2. Refer to the Interconnect Diagram. See page 5-13 for rack models or page 5-14 for
keyboard models.
3. Check all related cables.
4. Disconnect and reseat the cables.
5. Check the solder connections at the connectors.
6. Check front panel ribbon cable(s).
7. Refer to the Connector Board schematics and check U1, IC Scanner 37451, for signal
activity.

5-11

Troubleshooting
Keyboard Problems

Keyboard Problems
Dead Keyboard
1. Check the flat ribbon cables connecting the keyboard Bass and Treble Contact Boards to
the Connector Board, locations J306 and J307. Be certain that the cables are not loose or
damaged.
2. Disconnect and reseat the cables.
3. Refer to the Connector Board schematics.
4. Check U1, IC Scanner 37451 on the Connector Board for keyboard signals.
5. Trace signal path.
6. Find and replace bad component(s) or order a board replacement.

Dead Note(s)
One or More in a Section
1. Remove related contact board.
2. Check contact strip for dirt, damage or wearing. Clean dirty contacts with denatured
alcohol. Replace damaged or worn contact strip.
3. Install contact strip.
4. If section is still dead, remove strip and check contact board for shorts, cold solder joints,
etc.
5. Find and replace bad component(s) or order replacement board.

Mechanical Noise
1. Check keyboard for broken key weights, support brackets, or ripped contacts.

5-12

Troubleshooting
PC2R Interconnect Diagram

PC2R Interconnect Diagram

Left Front
Panel Board
J604
FP Bridge 2

Right Front
Panel Board

J603
FP Bridge

J602
FP Bridge

J601
Front Panel

Hp/Vol/Pwr Sw
Board
J3
FP Bridge 2

Connector Board
J322
Vol/Pwr/Hp

J301
PC2 Power

J303
MIDI & CPU

J304
Front Panel

J302
Power In

LCD

Engine
Board

J408
128 Chnl Opt

J2
Vol/Pwr/Hp

J406
LCD

J402
J405 PC2 PWR
Backlight

J412
Audio Out

J410, Expansion Sound ROM 1


J409, Expansion Sound ROM 0

J404, EPROM Board

J403
MIDI & CPU

5-13

Troubleshooting
PC2 Interconnect Diagram

PC2 Interconnect Diagram


Button Board

Front Panel
Board

J701

J601
IBBB

Slider
Board

J101
Slider

J604
Front Panel
J602
FP Bridge

J102
FP Bridge

LCD

Engine
Board

J406
LCD

128 Chnl Opt

J408

J402
PC2 PWR
J405
Backlight

J412
Audio Out

J410, Expansion Sound ROM 1


J409, Expansion Sound ROM 0
J403
MIDI & CPU

J404, EPROM Board

Connector
Board

J301
PC2 Power

J303
MIDI & CPU

J308
Wheels

J302
Audio

J306
Treble

J307
Bass

J304
Front Panel

J204 Pitch

J205 Mod

J203

Wheels Board
J202

J201

88-note keyboards only

Wheels

5-14

J305
Slider

Chapter 6
Parts Lists
Introduction
The parts lists included in this chapter cover all models of the PC2 series. Some printed circuit
boards and assemblies are used in more than one model. Therefore, the parts lists on the
following pages are listed under these headings:
PC2R/PC2/PC2X

All Models

PC2/PC2X

Keyboard Models

PC2R

Rack Model

The following two tables list the printed circuit boards and assemblies by model.
Note: The PC2 and PC2X have been combined as these two models share most printed circuit
boards and assemblies in common. The exceptions are the parts lists for the Final and Keyboard
Assemblies.

PC2/PC2X Printed Circuit Boards and Assemblies


Part No.

Description

Page

N012000150

Final Assembly, PC2

page 6-9

N012000151

Final Assembly, PC2X

page 6-11

N012103800

LCD Board

page 6-8

N012300051

Engine Board

page 6-3

N012300053

Pitch & Mod Wheel Assembly

page 6-8

N012300061

Connector Board

page 6-6

N012400051

Slider Board

page 6-9

N012400052

Front Panel Board

page 6-5

N215040311

Keyboard TP-8R AFT 76 Note

page 6-10

N215040413

Keyboard TP-10MDF AFT 88 Note

page 6-12

Parts Lists
Introduction

PC2R Printed Circuit Boards and Assemblies


Part No.

6-2

Description

Page

N012000153

Final Assembly

page 6-16

N012103802

LCD Board

page 6-15

N012300040

Connector Board

page 6-13

N012300051

Engine Board

page 6-3

N012300070

Front Panel Assembly

page 6-14

N012300080

Left Front Panel Board

page 6-14

N012300090

Right Front Panel Board

page 6-15

N012700019

Headphone/Volume/Power Switch Board

page 6-15

Parts Lists
PC2R/PC2/PC2X

PC2R/PC2/PC2X
Engine Board, N012300051
Part No.

Description

Qty.

Reference Designation

N035040201

BATTERY HOLDER TOSHIBA (BV-32) PC-88

J411

N041010401

SHUNTS JUMPER 2mm DIGI-KEY SPE1302-ND

@JP1

N041021264

SOCKET SIMM 22.5D TIN 64P LEFT METAL

J409, 410

N041025308

HEADER .156 SP 8P (09-65-2088)

J402

N041030040

HEADER 2mm SQR 3P R/A SAMTEC

JP1

N041030124

HEADER DUAL 2.0mm 24P MOLEX 87089-2416

J408

N041030150

HEADER DUAL 0.1" SQR 50POS DIGIKEY

J404

N041031210

CONN .1" SP DUAL ROW 14P (057-014-153)

J406

N041032305

CONN WIRE TRAP 2.00mmSP 5P (52147-0510)

J412

N041032310

CONN WIRE TRAP 2.00mmSP 10P (52147-1010)

J403

N041034002

HEADER .098" SP 2P (22-03-5025)

J405

N042005422

JUMPER WIRE 2.5MM

JP2 PINS 1 & 2

N051102103

RELAY 5V DPDT (G6H-2-DC5)

RY1-2

N064003502

IC LINEAR +5V LM78M05 500mA TO-220

VR1

N051064004

RES TF 47 5% 1/16W 0603 T&R

R1, 26, 27, 39

N051064010

RES TF 100 5% 1/16W 0603 T&R

R38

N051064011

RES TF 110 5% 1/16W 0603 T&R

R28

N051064015

RES TF 1.5K 5% 1/16W 0603

R64, 65

N051064025

RES TF 330 5% 1/16W 0603

R32

N051064100

RES TF 1K 5% 1/16W 0603 T&R

R5, 8, 34, 68

N051064109

RES TF 1M 5% 1/16W 0603 T&R

N051064110

RES TF 10K 5% 1/16W 0603 T&R

10

N051064130

RES TF 1.3K 5% 1/16W 0603 T&R

R4

N051064220

RES TF 2.2K 5% 1/16W 0603 T&

R6, 9

N051064470

RES TF 4.7K 5% 1/16W 0603 T&R

R2, 10, 30

N051064472

RES TF 470 5% 1/16W 0603

R31, 33

N051064820

RES TF 820 5% 1/16W 0603

R3

N051066124

RES TF 1.24K 1% 1/16W 0603

R60, 61, 66, 67

N051066453

RES TF 453 1% 1/16W 0603

R56, 57, 62, 63

N051066464

RES TF 464 1% 1/16W 0603

R48-51

N051066475

RES TF 475 1% 1/16W 0603

R52-55

N051066487

RES TF 487 1% 1/16W 0603

R40-43

N051066499

RES TF 499 1% 1/16W 0603

R44-47

N051100010

RES NET QUAD ISO 10K 5% 1/16W

N051100047

RES NET QUAD ISO 47 5% 1/16W

RP13-21

N051101701

RES TF 36 5% 1/8W 1206

R35

N051101706

RES CF 47 5% 1/8W 1206

R70

N051130082

RES TF 8.2 5% 1/4W 1210

R13

N051130220

RES TF 220 5% 1/4W 1210

R19, 21

N051130330

RES TF 330 5% 1/4W 1210

R20, 22

N052007006

CAP CER NPO 6.8PF 50V 5% 1206

C11, 13

11

R15, 16
R7, 14, 17-18, 23-25, 29, 36-37

RP1-4, 6-12

6-3

Parts Lists
PC2R/PC2/PC2X

Part No.

Description

Qty.

Reference Designation

N052007406

CAP CER N90 2200PF 50V 5% 1206

N052007503

CAP CER X7R 0.1UF 50V 10% 1206

46

N052007809

CAP CER NPO 100PF 50V 5% 0603

N052007833

CAP CER NPO 33PF 50V 5% 0603

C9, 10, 12, 14

N052080010

CAP CER NPO 1000PF 50V 5% 0805

C2, 7

N052900747

CAP ELE GP 47UF 35V SZE SMT

C48-51, 68

N052901610

CAP ELECT GP 10UF 16V 20% SZB SMT

C39, 44-46, 64-67

N052901622

CAP ELCCT GP 220UF 10V 20% SZE SMT

C3

N052902522

CAP ELECT GP 22UF 35V 20% SZD SMT

C40

N053000703

DIODE RECT GP SMT 1A S1A SMA 1N4001 1206

D5

N053000802

DIODE SWITCH 1N4148 SMT DL-35

D2, 3

N054000102

TRANSISTOR KST3904 SOT-23

Q1

N054000802

TRANSISTOR MMBT2222L SOT-23

Q2

N054002906

TRANSISTOR MMBT2907L SOT-23

Q3, 4

N055001505

IND FE BD 2.5-TURN SMT

L1, 2

N055001509

IND FE BD SMT 200mA 600 100MHZ 0805

R11, 12

N059010060

XTL 20.0000MHz +/-50PPM FND PAR 18PF SMT

Y1

N059010061

XTL 24.576MHz +/-50PPM FND FAR 18PF SMT

Y2

N061000802

IC LOGIC FAIRCHILD (TI) SN74AHCIGO8DBVR

U3, 4, 18

N061000912

IC LOGIC INV TINY UHS UNBUF SOT23-5

U12, 13

N061007139

IC LOGIC 74VHC139 SOP16

U10

N061007144

IC LOGIC 74VHC14 SOP14-150

U1

N061011008

IC LOGIC 74AC08 SOP14-150

U6, 14

N061011245

IC LOGIC 74HC245 SOP20

U8

N062004905

IC IF UART ST16C550 W/FIFO'S PLCC 44P

U22

N062004913

IC IF DAC AK4393VF DL 24B DS +5VS VSOP28

U23

N062005525

IC MEM FLSH ROM 1MX16 70nS SSOP56-525 5V

U5

N062005704

IC GAL 16V8A-15QJ SMT PLCC20

U21

N062100410

IC MEM SRAM 256kX16 55nS TSOP44-400 LO\


PWR

U7

N062100416

IC MEMORY DRAM 1MX16 70nS(max) SOJ42

U16, 17

N064003508

IC ANA OPAMP DL BIP LO-NOIS NE5532A

U24-27

N083016001

IC MASKROM PC2 BASE HI 830160-001

U19

N083016101

IC MASKROM PC2 BASE LO 830161-001

U20

N252007456

CAP CER NPO 5600PF 50V 5% 1206

C52-59

N253000702

DIODE SHTKY SIG 5NS LO-C SL BAS40 SOT-23

D1, 4

N262001301

IC MC 68331CPV25 MOTOROLA

U2

N266000412

IC CUSTOM MABEL-2

U9, 11

N266000801

IC LISA VY06514 PLCC84

U15

N035040105

BATTERY COINCELL 3V 195mah CR2032 TOSHIBA

6-4

C71, 72, 75, 76


C5, 615-38, 41-43, 47, 60-63, 69, 70, 73, 74, 77-81, 86, 87, 91
C1

Parts Lists
PC2/PC2X

PC2/PC2X
Front Panel Board, N012400052
Part No.

Description

Qty.

Reference Designation

N032009401

FRONT PANEL PCB SUPPORT BRACKET PC-88

N035026011

BUTTON SM W/LED (3GANG)

1
5

N035026012

BUTTON SM W/LED RED PC2/X

N035026101

BUTTON LG W/LED PC-88

N035026141

BUTTON LG W/LED (1,2,3,4) PC2/X

N035026142

BUTTON LG W/LED (5,6,7,8) PC2/X

N035026143

BUTTON LG W/LED (9,10,11,12) PC2/X

N035026144

BUTTON LG W/LED (13,14,15,16) PC2/X

N035026145

BUTTON LG NO LED(3) (1,2,3) PC2/X

N035026146

BUTTON LG NO LED(3) (4,5,6) PC2/X

N035026147

BUTTON LG NO LED(3) (7,8,9) PC2/X

N035026148

BUTTON LG NO LED(3) (+/-,0,CLEAR)

N035026149

BUTTON LG NO LED(1) (CANCEL) PC2/X

N035026150

BUTTON LG NO LED(1) (ENTER) PC2/X

N035026151

BUTTON LG W/LED (SOLO) PC2/X

N035026152

BUTTON LG W/LED (EQ) PC2/X

N035026153

BUTTON LG W/LED (SW1) PC2/X

N035026154

BUTTON LG W/LED (SW2) PC2/X

N035026155

BUTTON LG W/LED (SW3) PC2/X

N035026156

BUTTON LG W/LED (SW4) PC2/X

N035026157

BUTTON LG W/LED (SW5) PC2/X

N035026217

BUTTON LG NO LED

N035026611

LCD SUPPORT BEZEL

N035026711

SPIN KNOB BEZEL

N041031220

HEADER .1 SP DUAL ROW 20P

J604

N041032205

CONN WIRE TRAP 2.00mmSP 5P R/A

J701

N041032305

CONN WIRE TRAP 2.00mmSP 5P R/A

J601

N041032308

CONN WIRE TRAP 2.00mmSP 8P

J602

N043003703

SWITCH TACT SPST 6mmX6mm 160GF

N044010501

ENCODER 36 STEP 2BIT

N045010111

LED T1 RED HI EFF DIFFUSED LTL-422

N045010612

LED MINI GREEN DIFUSSED T1

N051005010

RES CF 1 5% 1/8W

R8

N051100102

RES CF 15 5% 1/8W

R1-7

13
1

72
1
49
3

S1-72
SP1
D1-7, 9-12, 14-16, 20-24, 26-29, 32, 34-38, 40, 42-44, 48, 50-53, 55-60,
63, 66-69
D33, 41, 49

6-5

Parts Lists
PC2/PC2X

Part No.

Description

Qty.

Reference Designation

N051100157

RES CF 10K 5% 1/8W

18

R9-26

N052001204

CAP CER MONO Z5U .1UF 50V 20% .3AX

C2-4

N054000801

TRANSISTOR PN2222 TO-92

Q1-7

N054001201

TRANSISTOR PNP KTA1271(KSA643CY) TO-9

N061000301

IC LOGIC 74LS145 DIP16-300

U2

N061014001

IC LOGIC 74HC541 DIP20

U1

N061020501

IC LOGIC 74HC373 DIP20

U3

N252003102

CAP ELECT ECE-BOJU471 470UF 6.3V VERT AX

C1, 6

10

Q8-17

Connector Board, N012300061


Part No.

Description

Qty.

Reference Designation

RES TF 7.5K 5% 1/8W 1206

N025224508

TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER

R19

N025323308

MACHINE SCREW BH M3X8 BLK

N032038811

BRACKET SUPPORT I/O PCB PC2/X

N032038816

BRACKET SUPPORT POWER JACK PC2/X

N032064801

EXTRUSION HEAT TRANSFER

N041006503

CONN PWR JACK 4P W/SHIELD UNITOP

J321

N041021903

JACK PHONE RCA TYPE TA PCMT

J300

N041025308

HEADER .156 SP 8P (09-65-2088)

J301

N041030033

MODULAR JACK 6P R/A AMP 555163-1

J316

N041030310

CONN MIDI JACK 3-GANG YKF 51-5041(JALCO)

J320

N041031220

HEADER .1 SP DUAL ROW 20P (057-020-153)

J304, 306, 307

N041032305

CONN WIRE TRAP 2.00mmSP 5P (52147-0510)

J302

N041032306

CONN WIRE TRAP 2.00mmSP 6P (52147-0610)

J308

N041032307

CONN WIRE TRAP 2.00mmSP 7P (52147-0710)

J305

N041032310

CONN WIRE TRAP 2.00mmSP 10P (52147-1010)

J303

N041034401

PHONE JACK MONO 1/4 RA49C-12A MONO

J317-319

N041034411

CONN STEREO 1/8 W/SWITCH UNITOP

J315

N041034501

PHONE JACK STEREO 1/4 RA49C-14B

J310-314

N043003702

SWITCH POWER DPDT NKK M2022TXW30-DA

S2

N043010510

SWITCH SLIDER R/A 2.5mmSP SPDT

S1

N051064005

RES TF 56 5% 1/16W 0603

R93, 96, 99, 102

N051064011

RES TF 110 5% 1/16W 0603

12

N051064015

RES TF 1.5K 5% 1/16W 0603

N051064022

RES TF 220 5% 1/16W 0603

N051064110

RES TF 10K 5% 1/16W 0603

21

R17, 20, 65, 68, 69, 73-75, 94, 95, 97, 98


R22
R100, 101, 126, 128
R1-3, 9, 10, 12-14, 24, 70, 77, 84-86, 108, 109, 121, 144, 146, 147, 149

N051064150

RES TF 150 5% 1/16W 0603

R81

N051064470

RES TF 470 5% 1/16W 0603

R118

N051100010

RES NET QUAD ISO 10K 5% 1/16W


3.2mmX1.6mm

RP9-13

N051100011

RES NET QUAD ISO 100 5% 1/16W

RP1-8

N051101706

RES CF 47 5% 1/8W 1206

R134, 137

N051101708

RES TF 56 5% 1/8W 1206

R4, 5

6-6

Parts Lists
PC2/PC2X

Part No.

Description

Qty.

Reference Designation

N051101721

RES CF 270 5% 1/8W 1206

R6, 83

N051101724

RES 470 5% 1/8W 1206

R18, 117

N051101730

RES CF 1.0K 5% 1/8W 1206

R87, 120, 148

N051101734

RES TF 1.5K 5% 1/8W 1206

R82

N051101738

RES CF 2.2K 5% 1/8W 1206

R8, 66

N051101760

RES CF 20K 5% 1/8W 1206

R80

N051101768

RES TF 680K 5% 1/8W 1206

R76, 78, 79

N051101780

RES CF 100K 5% 1/8W 1206

R7, 15, 88-91, 150

N051101783

RES TF 200K 5% 1/8W 1206

R145

N051101790

RES CF 1.0M 5% 1/8W 1206

R11, 16, 71, 72, 119

N051101794

RES CF 1.5M 5% 1/8W 1206

R63

N051102302

POT R/A 10K 12RV03 (JUNG POONG)

R107

N051103073

RES CF 165K 1% 1/8W 1206

R64

N051103121

RES TF 121K 1% 1/8W 1206

R67

N051103151

RES TF 15.00K 1% 1/8W 1206

R122, 123, 132, 133, 135, 136, 138, 142

N051120030

RES TF 3.0K 5% 1/8W 1206

R106, 127, 129

N051125201

RES TF 200 1% 1/4W 1210

R124, 130, 139, 141

N052001223

CAP CER MONO 0.22UF 50V 20% AX

C39

N052001712

CAP ELECT 1000UF 25V RAD

C30

N052002412

CAP ELECT 470UF 25V 20% .2SP

C31

N052007401

CAP CER NPO 100PF 50V 5% 1206

C46, 55

N052007503

CAP CER X7R 0.1UF 50V 10% 1206

21

C12, 13, 23, 24, 29, 32, 33, 35, 38, 41, 42, 44, 45, 48-54, 56

N052007810

CAP CER X7R 1000PF 50V 10% 0603

21

C1-3, 6, 8-11, 14-22, 25-27, 47

N052007833

CAP CER NPO 33PF 50V 5% 0603

N052901601

CAP ELECT GP 100UF 16V 20% SZC SMT

C28, 34, 36, 37

N052901602

CAP ELECT GP 0.197 SP RAD 1000UF 16V 20%

C40

N052901610

CAP ELECT GP 10UF 16V 20% SZB SMT

C7

N053000703

DIODE RECT GP SMT 1A S1A SMA 1N4001 1206

N053000802

DIODE SWITCH 1N4148 SMT DL-35

14

N054000802

TRANSISTOR MMBT2222L SOT-23

Q2, 7, 9, 18

N054002906

TRANSISTOR MMBT2907L SOT-23

Q1, 3, 4, 8, 12, 13

N054010301

TRANSISTOR NPN KSC2331-Y

Q14, 15

N055001505

IND FE BD 2.5-TURN SMT

L3, 4

N055001509

IND FE BD SMT 200mA 600 100MHz 0805

L1, 2

N059010010

XTL 12.2880MHz +/-50PPM FND PAR 18PF SMT

Y1

N061010302

IC LOGIC 74HCU04 SOP14

U5

N061014002

IC LOGIC 74HC4051 SOP16-200

U11

N061014003

IC LOGIC MC74HC541DW SOP-20

U2

N063002302

IC OPT COUPLER PC410

U7

N064001602

IC LINEAR OPAMP TL072 SOP8-160

U3

N064003508

IC ANA OPAMP DL BIP LO-NOIS NE5532A

U9

N064010031

IC COMPARATOR QUAD LM339 SOIC14/14W

U4

N064010804

IC LINEAR -12V LM79L12 SOP8

VR3

N064010805

IC LINEAR +5V KA78T05 5V 3A TO-220

VR1

N064010806

IC LINEAR +12V LM78M12 TO-220

VR2

N215000105

SCHOTT TRANSFORMER 67129600

L5

N262100608

IC MICROCONTROLLER M37451M8-731FP

U1

C4, 5

D12, 14, 15, 17, 22


D1-11, 13, 16, 21

6-7

Parts Lists
PC2/PC2X

LCD Board, N012103800


Part No.

Description

Qty.

N013040112

CABLE ENGINE TO LCD 14P RIBBON

N013042601

CABLE ENGINE TO LCD BACKLIGHT 2P PC2/X

N045010302

LCD UC-20212BLANO SAMSUNG PC-88/MX

Reference Designation

Pitch & Mod Wheel Assembly, N012300053


Part No.

Description

Qty.

Reference Designation

N013040122

CABLE POT TO WHEEL BD 3P #26 AWG 4

N041030007

HEADER 0.1 SP 4P (22-03-2041)

J202, 203

N041032306

CONN WIRE TRAP 2.00mmSP 6P (52147-0610)

J201

N051100118

RES CF 220 5% 1/8W

R18, 19

N051100132

RES CF 1K 5% 1/8W

R17

N051100310

RES MF 1K 1% 1/8W

R12

N051100316

RES MF 1.5K 1% 1/8W

R13

N051100336

RES MF 4.99K 1% 1/8W

R16, 20

N051100354

RES MF 10K 1% 1/8W

R9, 10

N051100379

RES 110K 1/8W 1%

R6, 7

N051100439

RES MF 30.1K 1% 1/8W

R4, 5, 8

N051100850

RES MF 2.49K 1% 1/8W

R11

N051101401

RES POT 100K 3/4 TURN

R14, 15

N051101410

RES TRIMPOT 50K 3/4 TURN

R3

N051102301

POT ROTARY 10K (K2000)

R1, 2

N052001204

CAP CER MONO Z5U .1UF 50V 20% .3AX

C1-6

N064001903

IC LINEAR OPAMP TLC2272CP DIP8

U1-3

N025223410

TAPPING SCREW-2 BH 3X10 BLK

N025224414

TAPPING SCREW-2 BH 3X14 BLK

N031053800

BRACKET MOUNTING PITCH & MOD WHEEL PC2

N032021811

BUSHING 8.0X26 K2000

N032021911

SPRING TORSION MUSIC WIRE

N035020311

PITCH & MOD WHEEL 35

N035027013

PITCH & MOD WHEEL CHEEK

6-8

Parts Lists
PC2

Slider Board, N012400051


Part No.

Description

Qty.

Reference Designation

N035026158

BUTTON LG W/LED (ZONE1,3,4) PC2

N035026321

SLIDER KNOB PC-88

N035026411

SLIDER BEZEL PC-88

N039000701

SLIDE VOLUME FELT 0.3TX12X70

N041032307

CONN WIRE TRAP 2.00mmSP 7P (52147-0710)

J101

N041032308

CONN WIRE TRAP 2.00mmSP 8P (52147-0810)

J102

N043003703

SW TACT SPST 6mmX6mm 160GF ALPS SKHWAC

S1-4

N045010610

LED MINI RED/GREEN DIFUSSED T1 DKL-30RGM

D1-4

N051101502

SLIDER VOLUME SINGLE 10KB-LIN 45mm

R1-5

N053000801

DIODE 1N4148 DO-35

D5-8

PC2
Final Assembly, N012000150
Part No.

Description

Qty.

E207407181

DOUBLE SIDE TAPE 3M (5MMX50M) #467

N013030951

CABLE TIE

N013041601

CABLE SLIDER TO FRONT PANEL 8P PC2/X

N013041701

CABLE SLIDER TO CONN BD 7P PC2/X

N013041801

CABLE ENGINE TO CONN BD 10P PC2/X

N013041901

CABLE ENGINE TO CONN BD 5P PC2/X

N013042001

CABLE WHEEL TO CONN BD 6P PC2/X

N013042101

CABLE BUTTON BD TO FRONT PANEL 5P PC2/X

N013042201

CABLE ENGINE TO CONN BD POWER PC2/X

N013042301

CABLE KEYBOARD BASS & TREBLE PC2/X

N013042302

CABLE KEYBOARD BASS PC2

N013042401

CABLE FRONT PANEL TO CONN BD PC2/X

N015048232

FELT 2TX20X1200 BLK KEYBOARD K2500/S

N022002703

SPACER PUSH LOCKING 8.0MM TALL

N022003714

CABLE CLAMP 14P

N022003720

CABLE CLAMP 20P

N025153512

TAPPING SCREW-1 TH 3.5X12 BLK

N025153520

TAPPING SCREW-1 TH 3.5X20 BLK

16

N025224508

TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER

35

N025323408

MACHINE SCREW BH M4X8 BLK

35

N025323410

MACHINE SCREW BH M4X10 BLK

N025323414

MACHINE SCREW BH 4X14 BLK

N025328310

MACHINE SCREW BH 3X10 BLK W/WASHER

N032033632

BOTTOM PC2

N032037732

LEFT SUPPORT WALL PC2/X

N032037822

RIGHT SUPPORT WALL PC2/X

Reference Designation

0.01
13

6-9

Parts Lists
PC2

Part No.

Description

Qty.

N032038813

CLAMP PCB PC2/X

N032038814

BRACKET CLAMPING ENCLOSURE TOP PC2/X

N032038815

BRACKET LOCKING ENDCAP PC2/X

N032038950

SPACER (BLK)

N032059011

PLATE COVER PCB PC2/X

N035020711

KNOB ENCODER 52

N035026511

LCD DISPLAY LENS PC-88

N039004322

CABLE MOUNT BASE (DAMD-10)

N125223408

TAPPING SCREW-2 BH 3X8 BLK (PLASTIC)

N125223410

TAPPING SCREW-2 BH 3X10 AN (PLASTIC)

N032033521

TOP COVER PC2

N039040004

BUMPON 3M

N052001022

ADAPTER

N035027013

CHECK PITCH & MOD WHEEL

N032033713

ENDCAP LEFT

N032033813

ENDCAP RIGHT

N125223408

TAPPING SCREW-2 BH 3X8 BLK (PLASTIC)

N215040311

KEYBOARD TP-8R AFT STRIP 76 NOTE

Reference Designation

1
14

FOR ENDCAPS

Keyboard Assembly, N215040311


Part No.

Description
PCB KEY CONTACT LOW
PCB KEY CONTACT HIGH
KEY CONTACT STRIP (12 NOTE)
BRACKET ROD/KEY WEIGHT SUPPORT 12 PO
KEY PIVOT
BRACKET ROD/KEY WEIGHT SUPPORT 4 POS
KEY NATURAL A
KEY NATURAL B
KEY NATURAL C
KEY NATURAL D
KEY NATURAL E
KEY NATURAL F
KEY NATURAL G
KEY NATURAL LOW A
KEY NATURAL HIGH C
KEY SHARP
KEY WEIGHT NATURAL
KEY WEIGHT SHARP
FELT RED
AFTER TOUCH STRIP

6-10

Qty.

Reference Designation

Parts Lists
PC2X

PC2X
Final Assembly N012000151
Part No.

Description

Qty.

E207407181

DOUBLE SIDE TAPE 3M(5MMX50M)#4670.01

N013030951

CABLE TIE

N013041601

CABLE SLIDER TO FRONT PANEL 8P PC2/X

N013041701

CABLE SLIDER TO CONNECTOR BD 7P PC2/X

N013041801

CABLE ENGINE TO CONNECTOR BD 10P PC2/X

N013041901

CABLE ENGINE TO CONNECTOR BD 5P PC2/X

N013042001

CABLE WHEEL TO CONNECTOR BD 6P PC2/X

N013042101

CABLE BUTTON BD TO FRONT PANEL 5P PC2/X

N013042201

CABLE ENGINE TO CONN BD POWER PC2/X

N013042301

CABLE KEYBOARD BASS & TREBLE PC2/X

N013042303

CABLE KEYBOARD BASS PC2X

N013042401

CABLE FRONT PANEL TO CONNECTOR B/D PC2/X

N015047014

FELT (W/ ONE SIDE ADHESIVE) 1TX10X1000 BLK

N015048236

FELT 2TX17X1300 BLK KRYBOARD


K2500X/XS/AES

N022002703

SPACER PUSH LOCKING 8.0MM TALL

N022003714

CABLE CLAMP 14P

N022003720

CABLE CLAMP 20P

N025224508

TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER

N025226508

TAPPING SCREW-2 BH 3.5X8 BLK W/WASHER

N025323312

MACHINE SCREW BH 3X12 BLK

N025323408

MACHINE SCREW BH M4X8 BLK

35

N025323410

MACHINE SCREW BH M4X10 BLK

N025323414

MACHINE SCREW BH 4X14 BLK

N025328310

MACHINE SCREW BH 3X10 BLK W/WASHER

N025328610

MACHINE SCREW BH 4X10 W/SFWASHER BLK

N032033633

BOTTOM PC2X

N032037732

LEFT SUPPORT WALL PC2/X

N032037822

RIGHT SUPPORT WALL PC2/X

N032038813

CLAMP PCB PC2/X

N032038814

BRACKET CLAMPING ENCLOSURE TOP PC2/X

N032038815

BRACKET LOCKING ENDCAP PC2/X

N032038950

SPACER (BLK)

N032059011

PLATE COVER PCB PC2/X

N035020711

KNOB ENCODER

N035026511

LCD DISPLAY LENS PC-88

N039004322

CABLE MOUNT BASE (DAMD-10)

N125223408

TAPPING SCREW-2 BH 3X8 BLK (PLASTIC)

N032033522

TOP COVER PC2X

Reference Designation

13

4
35

6-11

Parts Lists
PC2X

Part No.

Description

Qty.

N039040004

BUMPON 3M

N052001022

ADAPTER

N035027013

CHECK PITCH & MOD WHEEL

N032033713

ENDCAP LEFT

N032033813

ENDCAP RIGHT

N125223408

TAPPING SCREW-2 BH 3X8 BLK (PLASTIC)

14

N125223410

TAPPING SCREW-2 BH 3X10 AN (PLASTIC)

N215040413

KEYBOARD TP-10MDF AFT (ABS)

Reference Designation

1
FOR ENDCAPS

Keyboard Assembly, N215040413


Part No.

Description
PCB KEY CONTACT LOW
PCB KEY CONTACT HIGH
KEY CONTACT STRIP (12 NOTE)
BRACKET ROD/KEY WEIGHT SUPPORT 12 POS
KEY PIVOT
BRACKET ROD/KEY WEIGHT SUPPORT 4 POS
KEY NATURAL A
KEY NATURAL B
KEY NATURAL C
KEY NATURAL D
KEY NATURAL E
KEY NATURAL F
KEY NATURAL G
KEY NATURAL LOW A
KEY NATURAL HIGH C
KEY SHARP
KEY WEIGHT NATURAL
KEY WEIGHT SHARP
FELT RED
AFTER TOUCH STRIP

6-12

Qty.

Reference Designation

Parts Lists
PC2R

PC2R
Connector Board, N01230004
Part No.

Description

Qty.

Reference Designation

RES TF 7.5K 5% 1/8W 1206

R19

N041006503

CONN PWR JACK 4P W/SHIELD UNITOP

J321

N041021903

JACK PHONE RCA TYPE TA PCMT

J300

N041025308

HEADER .156" SP 8P (09-65-2088)

J301

N041030326

HEADER .1" SP DUAL ROW 26P (057-026-153)

J304

N041031104

JACK 1/4" STEREO (EPJ-BBB-P) BELTON

J311-312

N041032305

CONN WIRE TRAP 2.00mm SP 5P (52147-0510)

J302

N041032310

CONN WIRE TRAP 2.00mmSP 10P (52147-1010)

J303

N041034010

HEADER .098" SP 10P (22-03-5105)

J322

N041034031

CONN MIDI TRIPLE R/A PCMT (YKF51-5046)

J320

N043010510

SWITCH SLIDER R/A 2.5mmSP SPDT

S1

N051064005

RES TF 56 5% 1/16W 0603 T&R

R93, 96, 99, 102

N051064011

RES TF 110 5% 1/16W 0603 T&R

R17, 20, 94-95, 97-98

N051064016

RES TF 1.6K 5% 1/16W 0603

R118

N051064022

RES TF 220 5% 1/16W 0603

R100-101

N051064110

RES TF 10 5% 1/16W 0603 T&R

N051100010

RES NET QUAD ISO 10K 5% 1/16W

RP9-12

N051100011

RES NET QUAD ISO 100 5% 1/16W

RP6-8

N051101706

RES CF 47 5% 1/8W 1206

R134, 137

N051101708

RES CF 56 5% 1/8W 1206

R4-5

13

R1-3, 12, 14, 24, 108-109, 121, 126, 128, 144, 147

N051101721

RES CF 270 5% 1/8W 1206

R6

N051101724

RES 470 5% THICK FILM 1206

R18, 117

N051101730

RES CF 1.0K 5% 1/8W 1206

R120, 148

N051101734

RES TF 1.5K 5% 1/8W 1206

R22

N051101780

RES CF 100K 5% 1/8W 1206

R15

N051101790

RES CF 1.0M 5% 1/8W 1206

R11, 16, 119

N051102103

RELAY 5V DPDT (G6H-2-DC5)

RY1

N051103151

RES TF 15.00K 1% 1/8W 1206

R122-123, 132-133, 135-136, 138, 142

N051120030

RES TF 3.0K 5% 1/8W 1206

R106, 127, 129

N051120056

RES TF 5.6K 5% 1/8W 1206

R8

N051125201

RES TF 200 5% 1/4W 1210

R124, 130, 139, 141

N052001204

CAP CER MONO Z5U 0.1UF 50V 20% 3AX

C1-3

N052001223

CAP CER MONO 0.22UF 50V 20% AX

C39

N052001711

CAP ELECT 100UF 25V 20% RAD

C28, 34, 36, 37

N052001712

CAP ELECT 1000UF 25V RAD

C30

N052002412

CAP ELECT 470UF 25V 20% .2SP

C31

N052007401

CAP CER NPO 100PF 50V 5% 1206

N052007503

CAP CER X7R 0.1UF 50V 10% 1206

16

C29, 32-33, 35, 38, 41-42, 44-45, 49-54, 56

N052007810

CAP CER X7R 1000PF 50V 10% 0603

10

C17-22, 25-27, 47

N052007833

CAP CER NPO 33PF 50V 5% 0603

C4-5

N052901602

CAP ELECT GP 0.197" SP RAD 1000UF 16V 20%

C40

C46, 55

6-13

Parts Lists
PC2R

Part No.

Description

Qty.

Reference Designation

N053000703

DIODE RECT GP SMT 1A S1A SMA 1N4001 1206

D14-15, 17, 22

N053000802

DIODE SWITCH 1N4148 SMT DL-35

D13, 21

N054000802

TRANSISTOR MMBT2222L SOT-23

Q7, 9, 18

N054002906

TRANSISTOR MMBT2907L SOT-23

Q4, 8, 12-13

N054010301

TRANSISTOR NPN KSC2331-Y

Q14-15

N055001505

IND FE BD 2.5 TURN SMT

L1-4

N059010010

XTL 12.2880MHz +/-50PPM FND PAR 18PF SMT

Y1

N061010302

IC LOGIC 74HCU04 SOP14

U5

N061014002

IC LOGIC 74HC4051 SOP16-200

U11

N063002302

IC OPT COUPLER PC410 SOP6-170

U7

N064003508

IC ANA OPAMP DL BIP LO-NOIS NE5532A

U9

N064010804

IC LINEAR -12V LM79L12 SOP8

VR3

N064010805

IC LINEAR +5V KA78T05 5V 3A TO-220

VR1

N064010806

IC LINEAR +12V LM78M12 TO-220

VR2

N215000105

SCHOTT TRANSFORMER 67129600

L5

N262100608

IC MICROCONTROLLER M37451M8-731FP

U1

Front Panel Assembly, N012300070


Part No.

Description

Qty.

Reference Designation

N025323306

MACHINE SCREW BH 3X6 BLK

BRACKET CLAMPING PCB & FRONT LEFT & RIGHT

N025383306

MACHINE SCREW FH M3X6 (SMALL)

FRONT PANEL & BRACKET CLAMPING PCB

N031063100

BRACKET CLAMPING PCB PC2R

N035033900

LCD DISPLAY LEN PC2R

N032027426

FRONT PANEL PC2R

Left Front Panel Board, N012300080


Part No.

Description

Qty.

Reference Designation

N013035412

CABLE FRONT PANEL PC2R 200mm

N041030036

HEADER 16P PICOFLEX MOLEX 90325-0016

J603

N041034002

HEADER .098" SP 2P (22-03-5025)

J604

N043003704

SW TACT SPST 6mmX6mm 160gf ALPS SKHHDA

S15-20

N045010111

LED T1 RED HI EFF DIFFUSED LTL-4221

D10

N045010610

LED MINI RED/GREEN DIFUSSED T1 DKL-30RGM

D11, 13, 15, 17, 19

N035033800

KEYCAP W/LED PC2R

@15-20

N051102304

POT 10K 15mmLx6mmD FLAT ELEC

R19-22

N035025813

POWER SWITCH VOLUME KNOB PC2R

@R19-22

N051101702

RES CF 15 5% 1/8W 1206

R17, 18

N052007503

CAP CER X7R 0.1UF 50V 10% 1206

C7

N053000802

DIODE SWITCH 1N4148 SMT DL-35

D12, 14, 16, 18

N054000802

TRANSISTOR MMBT2222L SOT-23

Q9-10

6-14

Parts Lists
PC2R

Right Front Panel Board, N012300090


Part No.

Description

N041030036

HEADER 16P PICOFLEX MOLEX 90325-0016

N041030326

HEADER .1" SP DUAL ROW 26P (057-026-153)

N043003704

SW TACT SPST 6mmX6mm 160gf ALPS SKHHDA

N045010111

Qty.

Reference Designation

J602

J601

14

S1-14

LED T1 RED HI EFF DIFFUSED LTL-4221

D1-8

N045010610

LED MINI RED/GREEN DIFUSSED T1 DKL-30RGM

D9

N051004710

POT 36STEP 2BIT GRAY

SP1

N051102303

POT 10K 20mmLX6mmD KNURLED ELEC

R1

N052002422

CAP ELECT 470UF 6.3V 3.5mm SP.11mm

C1-2

N035033800

KEYCAP W/LED PC2R

@S3-8, 10, 11, 12

N035033600

KEYCAP NO LED PC2R

@S1, 2, 9, 13, 14

N035034000

KNOB ENCODER PC2R

@SP1

N051101702

RES CF 15 5% 1/8W 1206

R9, 10

N051101703

RES CF 1 5% 1/8W 1206

R2

N051101757

RES CF 10K 5% 1/8W 1206

12

R3-8, 11-16

N052007503

CAP CER X7R 0.1UF 50V 10% 1206

C3-6, 8-10

N054000802

TRANSISTOR MMBT2222L SOT-23

Q1, 2

N054002906

TRANSISTOR MMBT2907L SOT-23

Q3-8

N061000302

IC LOGIC 74LS145 SOP16

U1

N061014003

IC LOGIC MC74HC541DW SOP-20

U3

N061020502

IC 74HC373A OCTAL LATCH SOIC20

U2

Headphone/Volume/Power Switch Board, N012700019


Part No.

Description

Qty.

Reference Designation

N041021007

HEADPHONE JACK (HTJ-064-05) MARK-XXX

J1

N041034110

HEADER 10P 1 ROW .098" SP R/A

J2

N251102305

POT 10K LIN PUSH SW PC2R

R1

LCD Board, N012103802


Part No.

Description

Qty.

N013042502

CABLE ENG TO LCD 14P PC2R 330mm

N013042603

CABLE ENG TO LCD BACKLIGHT 2P PC2R

N245010320

LCD DISPLAY 20X2 Tinama (TM202JFF6)

Reference Designation

6-15

Parts Lists
PC2R

Final Assembly, N012000153


Part No.

Description

Qty.

N013041802

CABLE ENG TO CONN BD 10P PC2R 160mm

N013042202

CABLE ENG TO CONN BD POWER PC2R 200mm

N032062700

FRONT PANEL

N039040001

BUMPON (BLACK) 3M SJ-5508

N052001021

ADAPTER (YCA) PC2

N013042801

CABLE CONN TO HEADPHONE PC2R 270mm

N013042901

CABLE CONN TO FRONT PANEL 26P PC2R 320mm

N013043001

CABLE CONN TO ENG AUDIO 5P PC2R 105mm

N022002703

BUTTON SUPPORT DONG-A DABS 8R

N025223306

TAPPING SCREW-2 BH 3X6 BLK

13

N025224508

TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER

N025323306

MACHINE SCREW BH 3X6 BLK

N025383306

MACHINE SCREW FH M3X6 (SMALL)

N032062301

ENCLOSURE BOTTOM PC2R

N032062500

ENCLOSURE TOP PC2R

N032064900

HEAT SINK PC2R

N125223408

TAPPING SCREW-2 BH 3X8 BLK (PLASTIC)

N039020700

PRESSURE STRIP BOTTOM EDGE PCB PC2R

6-16

Reference Designation

Chapter 7
Schematics
Description

Page No.

Engine BoardMicroprocessor (page 1 of 5)

page 7-3

Engine BoardMaster/Slave Mabels (page 2 of 5)

page 7-4

Engine BoardLisa F/X 128Ch Option, Clocks (page 3 of 5)

page 7-5

Engine BoardSound ROM, Uart, Glue, Decoupling (page 4 of 5)

page 7-6

Engine BoardAudio Channel, Muting Control (page 5 of 5)

page 7-7

Front Panel and IBBB Board (keyboard models)FP Buttons and LEDs (page 1 of 2)

page 7-8

Front Panel and IBBB Board (keyboard models)IBBB Buttons and LEDs (page 2 of 2)

page 7-9

Connector Board (keyboard models)Scanner (page 1 of 3)

page 7-10

Connector Board (keyboard models)Digital Interface (page 2 of 3)

page 7-11

Connector Board (keyboard models)Power Supply/Audio (page 3 of 3)

page 7-12

Slider Board (keyboard models)Sliders

page 7-13

Right Front Panel Board (rack models)FP Buttons and LEDs (page 1 of 2)

page 7-14

Left Front Panel Board (rack models)Controllers, FP Buttons and LEDs (page 2 of 2)

page 7-15

Connector Board (rack models)Scanner (page 1 of 3)

page 7-16

Connector Board (rack models)Digital Interface (page 2 of 3)

page 7-17

Connector Board (rack models)Power Supply/Audio (page 3 of 3)

page 7-18

Power/Volume/Headphone Board (rack models)

page 7-19

Chapter 7

Engine BoardMicroprocessor (page 1 of 5)

VCC

VCC

1
BERR
BKPT
FREEZE
IFETCH
IPIPE

C1
100pF

PC2 POWER
2

2
1

38
37
36
35
32
31
30
29
16
15
14
13
10
9
8
7

2 1

2 1

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

CS
HB
LB
OE
WE

7
6
5
4
3

256KX16 SRAM
GND 12 34

2
8
26
38
50

JP1
BOOT Select 2mm

VCC1
VCC2

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

1
49

48
47
46
45
44
43
42
41
40
39
37
36
35
34
33
32

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

CE
WE
OE
HB
LB

GND1
GND2
GND3
GND4
GND5

E
1

U4
NC7SZ08

CTXD
IPIPE

81

FREEZE

5
3

JMP

+12V

VCC

R10
4.7K

FLASHCS

ERAMCS

SMT2.5T
L2
1

BOOTCS

VCC
GND

5
3

JMP

140

1
2

BERR
IRQ7
IRQ6 {4-C7}
IRQ5

COE
RAMCS
RESETDLD
CWE {2-A1,3-A1,4-C6}
CHB {4-C7}
CLB {4-C7}
U6
74AC08

IRQ4 {4-C8}
IRQ3
IRQ2
IRQ1

CA[01] {2,3,4}

8
7
6
5

CWE {02,03,04}

1
2
3
4

DACMUTE {5-D1}
MUTE
PAI
PCLK

5
4

6
74AC08
U6

RP4
10K
8
7
6
5

1
2

1
2

VCC

1
2
3
4

CWE {2,3,4}
DSACK0
CS0
BOOTCS

RP2
10K
1
2
3
4

1
2

VCC
GND

J406

RP3
10K

8
7
6
5

J405
2

BACKLIGHT

VCC

1
2
3
4

R13
8.2, 1/4W
1

VCC

90
CLKOUT
83
XTAL

BUVDD

R9
2.2K

11
VCC1
33
VCC2

A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01
A00

Q1
C
MMBT3904
B

3
2
1

CS2
CS1
CS0

U3
NC7SZ08
VCC
1
4 GND
2

RP1
10K

8
7
6
5
4
3
2
1

1
2

BYTE
PWD
CE0
20
CE1 STATUS
OE
WE
WP

6
40
39
41
17

BUVDD

R8
1K

14
PWMB
15
PWMA

J402

VCC

3
2
1

LCDCS {4-C6}
UARTCS {4-B5}

VCC 11 19 25 37 47 61 72 86 89 109 121 135 144


GND 2 12 20 26 35 48 54 62 74 82 91 107 120 128 134
NC 1 16 17 18 21 27 34 36 38 53 55 59 73 88 108 123 126 129
J401
2
1
DS
BERR
DS
4
3
BKPT
VSEE1
VCC
5
6
VCC
FREEZE VSEE2
8
7
IFTECH RESET
10
9
IPIPE
VCC

PWRUPRST
BUVdd
MUTE
+12V
AGND
-12V
5V_DIG
DGND

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

VCC 14 28 42
DGND 15 29 44

5
4
3
143
142
141

CRESET

RESET {2-A1,3-D1,4-D6,5-C1}

19
17
24
26
30
32
41
39
18
16
25
27
31
33
40
38
36

XJ1
(DNS) BOOT Select 0.1"

Do_Not_Install

55
1
7
21
22
23

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

18
19
20
21
22
23
24
25
26
27
42
43
44
1
2
3
4
5

CA[18]
CA[17]
CA[16]
CA[15]
CA[14]
CA[13]
CA[12]
CA[11]
CA[10]
CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]

56

A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01
A00

8
7
6
5

HALT

R7
10K

4
5
6

U8
74HC245

VCC

CD[00]
CD[01]
CD[02]
CD[03]
CD[04]
CD[05]
CD[06]
CD[07]

18
17
16
15
14
13
12
11

B[1]
B[2]
B[3]
B[4]
B[5]
B[6]
B[7]
B[8]

A[1]
A[2]
A[3]
A[4]
A[5]
A[6]
A[7]
A[8]

PWRUPRST

DIR

2
3
4
5
6
7
8
9

7
8
9
10
11
12
13
14
2 1

MUTE {5-C1}

U1

2 1

74VHC14

R5
1K

VPP

31
30
29
28
27
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9

CA[20]
CA[19]
CA[18]
CA[17]
CA[16]
CA[15]
CA[14]
CA[13]
CA[12]
CA[11]
CA[10]
CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]

U7

VCC

NC/A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01
A00

J404

CLK25 {2-A1,3-D8,5-C1}

COE

VCC

75
PQS7/TXD
77
IPIPE_L/DSO
FREEZE/QUOT

VCC

C6
0.1 uF

19

DACMUTE {5-D1}
MUTE
ROM1PR {4-D5}
ROM0PR {4-D5}
OPRSNT {3-D7}
VCC PCLK

R59
100

L4

PAI

CSBOOT_L

47uF 35V

FE BEAD

BKPT

80
TSC
76
RXD
78
IFETCH_L/DSI
79
BKPT_L/DSCLK
22
PAI
23
PGP7/IC4/OC5
24
PGP6/OC4
28
PGP5/OC3/OC1
29
PGP4/OC2/OC1
30
PGP3/OC1
31
PGP2/IC3
32
PGP1/IC2
33
PGP0/IC1
13
PCLK
84
VDDSYN
85
EXTAL
87
XFC

E {4-C6}
IAK7
ASICS {2-B4}

CA[20]
CA[19]
CA[18]
CA[17]
CA[16]
CA[15]
CA[14]
CA[13]
CA[12]
CA[11]
CA[10]
CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]
CA[00]

C5
0.1 uF

L5

CRXD
IFETCH

R58
100

VCC

R2
4.7K

PQS0/MISO
PQS1/MOSI
FC2/CS5_L
PQS2/SCK
FC1/CS4_L
PQS3/PCS0/SS_L
FC0/CS3_L
PQS4/PCS1
BGACK_L/CS2_L
PQS5/PCS2
BG/CS1_L
PQS6/PCS3
BR/CS0_L

+ C68

FE BEAD

VCC

PF7/IRQ7_L
PF6/IRQ6_L
PF5/IRQ5_L
PF4/IRQ4_L
PF3/IRQ3_L
PF2/IRQ2_L
PF1/IRQ1_L
PF0/MODCLK

C7
1000PF

Vss
Vdd
VEE
RS
R/W
E
D00
D01
D02
D03
D04
D05
D06
D07
20x2 LCD

CRESET
LCDCS {4-C6}

U1

+ C3

13

220uF

12

LCDE {4-C7}

RESET {2-A1,3-D1,4-D6,5-C1}

74VHC14

D1
BAS40
3
1

RESET {4-C6}

MUTE {5-C1}

U1
74VHC14
5

D6
DNS
2
1

C2
1000PF

R6
2.2K

MRXD {4-B6}

R69
DNS
1

U1
74VHC14

+VBAT
2

11
2 1

2 SCKO

U2

10
9
8
7
6
64
63
60
58
57
56
52
51
50
49
46
45
44
43
42
41
40
39
115

65
66
67
68
69
70
71

A23/CS10_L
A22/CS9_L
A21/CS8_L
A20/CS7_L
A19/CS6_L
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0

CWE
{2-A1,3-A1,4-C6}

MISO {3-D6}
MOSI {3-D6}

D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0

103

8
9
10
11
12
13
5
4
3
2
54
53
52
43
45
46
47
48
49
50
51
37

CA[20]
CA[19]
CA[18]
CA[17]
CA[16]
CA[15]
CA[14]
CA[13]
CA[12]
CA[11]
CA[10]
CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]

U1
74VHC14

SMT2.5T
L1
1

95
96
97
98
99
100
101
102

IRQ7
IRQ6 {4-C7}
IRQ5
IRQ4 {4-C8}
IRQ3
IRQ2
IRQ1

VCC

U5
1M/2MX16 FLASH ROM

SIZ1 {4-C6}
SIZ0 {4-C6}
DS

116
117
118
119
122
124
125
127
130
131
132
133
136
137
138
139

R/W

104
105
110
106
111

92
RESET
94
BERR
93
HALT
CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

PE7/SIZ1
PE6/SIZ0
PE4/DS_L
PE5/AS_L
PE3/RMC_L

112
PE2/AVEC_L
113
PE1/DSACK1_L
114
PE0/DSACK0_L

MC68331CPV25

CRESET
BERR
HALT

SCK {3-C6}
SS {3-C6}

CA[20:00] {2-A1,3-A1,4-B5}

DSACK1 {2-A1,3-A1}
DSACK0

R1
47

BUVDD

R4
1.3K

2 1

CD[15:00] {2-C1,3-A1,4-C6}

R3
820

Kurzweil PC2 Series Service Manual

10

RESETDLD

MTXD {4-B7}
IRQ7
IAK7
CRXD
CTXD
AESO {2-A8}

C4
DNS

J403
MIDI & CPU
1
MIDI_RxD
2
CONT
3
MIDI_TxD
4
IRQ
5
IACK
6
INT_RxD
7
INT_TxD
8
DIG_OUT
9
GND
10
+VBAT

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.
PC88 II ENGINE
MICROPROCESSOR
Filename: P82RDV4
Eng:
Mfg:
Doc: 021197

~12V

Date: 9/19/2000
By: T. THOMPSON
Sht 1
of 5
Rev: D V4
8

7-3

Engine BoardMaster/Slave Mabels (page 2 of 5)


3

KISI {3-D8}
DSACK1 {1-A1,3-A1}
CWE {1-A3,C4,C5;3-A1;4-C6}

TS1
1

CA[20:00] {1-A8,3-A1,4-B5}
CLK25 {1-C1,3-D8,5-C1}
RESET {1-B4,D5;3-D1;4-D6;5-C1}

TS2

TS3

TS4

JTAGMODE
JTAGIN
JTAGCLK

ADCMCLK

RP9
10K

VCC

8
7
6
5

1
2
3
4

Kurzweil PC2 Series Service Manual

KISO {3-A1}
TOPO {3-A1,D6}
CLK20 {3-D8,4-D6}

SMWE {4-D1}

DACBCLK {5-D1}
DACL_R {5-D1}
DACDATA {5-D1}
AESO {1-D6}

JTAGOUT

SSMRCS {4-A1}

SMA[25:01] {4-B1}
ADCDATA
ADCBCLK
ADCL_R

65
CS
66
RD
93
WR
114
DTACK

CA[15]
CA[16]
ASICS {1-B3}

U10
74VHC139
2
4
A Y0
5
3
B Y1
6
Y2
7
1
G Y3

MMABELCS
SMABELCS
LISACS {3-A1}

5
6
7
8
9
10
11
12
13
14
15
16
19
20
21

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

101
100
99
98
97
96
95
94
115
116
117
118
119
120
121
122

FOUR DECOUPLING CAPS ON U9 & U11, ONE ON EACH SIDE

139
DACO3
140
DACO2
141
DACO1
142
DACO0

61
DACCTRL2
62
DACCTRL1
63
DACCTRL0

127
ADCI

26
ADC_RDY

2
ADCCTRL2
3
ADCCTRL1
4
ADCCTRL0

29
SMFIFOLO

59
MSYNC
67
MDATAI
64
MDATAO

BIUA14
BIUA13
BIAU12
BIUA11
BIUA10
BIUA09
BIUA08
BIUA07
BIUA06
BIUA05
BIUA04
BIUA03
BIUA02
BIUA01
BIUA00

U11
MABEL-2
MASTER

BIUD15
BIUD14
BIUD13
BIUD12
BIUD11
BIUD10
BIUD09
BIUD08
BIUD07
BIUD06
BIUD05
BIUD04
BIUD03
BIUD02
BIUD01
BIUD00

DMD11
DMD10
DMD09
DMD08
DMD07
DMD06
DMD05
DMD04
DMD03
DMD02
DMD01
DMD00

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

101
100
99
98
97
96
95
94
115
116
117
118
119
120
121
122

R36
10K

CA[14]
CA[13]
CA[12]
CA[11]
CA[10]
CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]

102
103
104
105
106
107
108
109
110
111
112
113

BIUD15
BIUD14
BIUD13
BIUD12
BIUD11
BIUD10
BIUD09
BIUD08
BIUD07
BIUD06
BIUD05
BIUD04
BIUD03
BIUD02
BIUD01
BIUD00

VCC

SLAVE

CA[14]
CA[13]
CA[12]
CA[11]
CA[10]
CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]

18 54 57 88 90 92 124 125 128

DGND 17 55 58 87 89 91 123 126 129

SMD15
SMD14
SMD13
SMD12
SMD11
SMD10
SMD09
SMD08
SMD07
SMD06
SMD05
SMD04
SMD03
SMD02
SMD01
SMD00

60
69
68
27
28

SMOE {4-A1,D1}
SMWE {4-D1}
MSMRCS {4-A1}

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

SMA[24]
SMA[23]
SMA[22]
SMA[21]
SMA[20]
SMA[19]
SMA[18]
SMA[17]
SMA[16]
SMA[15]
SMA[14]
SMA[13]
SMA[12]
SMA[11]
SMA[10]
SMA[09]
SMA[08]
SMA[07]
SMA[06]
SMA[05]
SMA[04]
SMA[03]
SMA[02]
SMA[01]

70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85

SMD[15]
SMD[14]
SMD[13]
SMD[12]
SMD[11]
SMD[10]
SMD[09]
SMD[08]
SMD[07]
SMD[06]
SMD[05]
SMD[04]
SMD[03]
SMD[02]
SMD[01]
SMD[00]

MDMD[11]
MDMD[10]
MDMD[09]
MDMD[08]
MDMD[07]
MDMD[06]
MDMD[05]
MDMD[04]
MDMD[03]
MDMD[02]
MDMD[01]
MDMD[00]

64
MDATAO
67
MDATAI
59
MSYNC

29
SMFIFOLO

ADC_RDY

4
ADCCTRL0
3
ADCCTRL1
2
ADCCTRL2

26

127

MABEL-2

5
6
7
8
9
10
11
12
13
14
15
16
19
20
21

VCC

SMAV
SMR/W
SMRAS
SMREF
SMRCS
SMA24
SMA23
SMA22
SMA21
SMA20
SMA19
SMA18
SMA17
SMA16
SMA15
SMA14
SMA13
SMA12
SMA11
SMA10
SMA09
SMA08
SMA07
SMA06
SMA05
SMA04
SMA03
SMA02
SMA01

143
DMRAS
1
DMCAS
144
DMR/W

65
CS
66
RD
93
WR
114
DTACK

DMA08
DMA07
DMA06
DMA05
DMA04
DMA03
DMA02
DMA01
DMA00

86
RESET
56
CLK

130
131
132
133
134
135
136
137
138

86
RESET
56
CLK

BIUA14
BIUA13
BIAU12
BIUA11
BIUA10
BIUA09
BIUA08
BIUA07
BIUA06
BIUA05
BIUA04
BIUA03
BIUA02
BIUA01
BIUA00

U9

DMD00
DMD01
DMD02
DMD03
DMD04
DMD05
DMD06
DMD07
DMD08
DMD09
DMD10
DMD11

SMD15
SMD14
SMD13
SMD12
SMD11
SMD10
SMD09
SMD08
SMD07
SMD06
SMD05
SMD04
SMD03
SMD02
SMD01
SMD00

VCC

17 55 58 87 89 91 123 126 129 DGND

22
TCK
23
TDI
24
TDO
25
TMS

113
112
111
110
109
108
107
106
105
104
103
102

70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85

18 54 57 88 90 92 124 125 128

22
TCK
23
TDI
24
TDO
25
TMS

SDMD[00]
SDMD[01]
SDMD[02]
SDMD[03]
SDMD[04]
SDMD[05]
SDMD[06]
SDMD[07]
SDMD[08]
SDMD[09]
SDMD[10]
SDMD[11]

SMD[15]
SMD[14]
SMD[13]
SMD[12]
SMD[11]
SMD[10]
SMD[09]
SMD[08]
SMD[07]
SMD[06]
SMD[05]
SMD[04]
SMD[03]
SMD[02]
SMD[01]
SMD[00]

SMA24
SMA23
SMA22
SMA21
SMA20
SMA19
SMA18
SMA17
SMA16
SMA15
SMA14
SMA13
SMA12
SMA11
SMA10
SMA09
SMA08
SMA07
SMA06
SMA05
SMA04
SMA03
SMA02
SMA01

DMA00
DMA01
DMA02
DMA03
DMA04
DMA05
DMA06
DMA07
DMA08

30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

138
137
136
135
134
133
132
131
130

SMA[24]
SMA[23]
SMA[22]
SMA[21]
SMA[20]
SMA[19]
SMA[18]
SMA[17]
SMA[16]
SMA[15]
SMA[14]
SMA[13]
SMA[12]
SMA[11]
SMA[10]
SMA[09]
SMA[08]
SMA[07]
SMA[06]
SMA[05]
SMA[04]
SMA[03]
SMA[02]
SMA[01]

SMAV
SMR/W
SMRAS
SMREF
SMRCS

144
DMR/W
1
DMCAS
143
DMRAS

60
69
68
27
28

ADCI

R14
10K

63
DACCTRL0
62
DACCTRL1
61
DACCTRL2

SMA[25]
142
DACO0
141
DACO1
140
DACO2
139
DACO3

SMA[25]

CD[15:00] {1-A8,3-A1,4-C6}
SMD[15:00] {4-C1}
RP6
10K

VCC
1
2
3
4

DO NOT INSTALL

ADCDATA

RP5
100
D

ADCBCLK
ADCL_R
ADCMCLK

1
2
3
4

+12V

J407
2
4
6
8
10
12
14

8
7
6
5

~12V
DO NOT INSTALL

7-4

2 1

DO NOT INSTALL

DATA
BITCLK
L/R
MCLK
VCC
+5Vana
-5Vana

SGND1
SGND2
SGND3
SGND4
DGND
NC
AGND

C8
ADC
1000PF
DO NOT INSTALL

1
3
5
7
9
11
13

RP10
10K
8
7
6
5

SMT2.5T
L3
1

VCC

1
2
3
4

SDMD[05]
SDMD[03]
SDMD[02]
SDMD[01]

RP7
10K

VCC
1
2
3
4

SDMD[11]
SDMD[10]
SDMD[09]
SDMD[08]

1
2
3
4

RP8
10K
1
2
3
4

8
7
6
5

MDMD[11]
MDMD[10]
MDMD[09]
MDMD[08]

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.

RP12
10K
8
7
6
5

MDMD[05]
MDMD[03]
MDMD[02]
MDMD[01]

RP11
10K

VCC
8
7
6
5

8
7
6
5

1
2
3
4

SDMD[07]
SDMD[06]
SDMD[04]
SDMD[00]

8
7
6
5

MDMD[07]
MDMD[06]
MDMD[04]
MDMD[00]

PC88 II ENGINE
MASTER/SLAVE MABELS
Filename: P82RDV4
Eng:
Mfg:
Doc: 021197
7

Date: 9/19/2000
By: T. THOMPSON
Sht 2
of 5
Rev: D V4
8

Engine BoardLisa F/X 128Ch Option, Clocks (page 3 of 5)


2

DMAA[09]
DMAA[08]

12
13

DMAA[07]
DMAA[06]
DMAA[05]
DMAA[04]
DMAA[03]
DMAA[02]
DMAA[01]
DMAA[00]

11

TS6

Y2
2 1

C10
33PF

24.5760MHz

DMA[07]
DMA[06]
DMA[05]
DMA[04]
DMA[03]
DMA[02]
DMA[01]
DMA[00]

VCC

C13
6.8pF,50V,NPO

DRAM Decoupling Caps

4
5

DMA[09]
DMA[08]

BSMCAS
BSMR/W
18
14
34
37
35
38

DMA[07]
DMA[06]
DMA[05]
DMA[04]
DMA[03]
DMA[02]
DMA[01]
DMA[00]

8
7
6
5
8
7
6
5

17
13
33
36
DMA[09]
DMA[08]
DMA[07]
DMA[06]
DMA[05]
DMA[04]
DMA[03]
DMA[02]
DMA[01]
DMA[00]
DMA[09]
DMA[08]

3VCC

GND
VR2

+ C89
33uF, TANT

32
31
30
29
28
27
24
23
22
21
20
19

RAS1M
RAS4M
UCAS1M
49
D15
48
UCAS4M
D14
LCAS1M
47
D13
46
LCAS4M
D12
44
D11
W1M
43
D10
W4M
42
D09
OE1M
41
D08
OE4M
10
D07
A9/A11
9
D06
A8/A10
8
D05
A7/A9
7
D04
A6/A8
5
D03
A5/A7
4
D02
A4/A6
3
D01
A3/A5
2
D00
A2/A4
1
A1/A3
VCC1
6
A0/A2
VCC2
12
NC/A1 VCC3
25
NC/A0 VCC4

3VCC

3V ONLY

VCC

TOPO {2-A8}

C80
0.1 uF

C79
0.1 uF

C85
0.1 uF

C84
0.1 uF

C83
0.1 uF

LISA/MABEL Decoupling Caps

U30 Decoupling Caps


3VCC

1
2

1
2

1
2

17
13
33
36
DMA[09]
DMA[08]
DMA[07]
DMA[06]
DMA[05]
DMA[04]
DMA[03]
DMA[02]
DMA[01]
DMA[00]
DMA[09]
DMA[08]

32
31
30
29
28
27
24
23
22
21
20
19

DMD[07]
DMD[06]
DMD[05]
DMD[04]
DMD[03]
DMD[02]
DMD[01]
DMD[00]

DGND26 39 45 50

VCC
J408
128 CHANNEL OPTION

VCC

3
5
7
9
11
13
15
17
19
21
23

VCC1

VCC2
GND2

SS
SCK
MISO
MOSI

SGND1
PRSNT
SGND2

KISI
TOPO
CLK20
RESET
CLK25

SGND3
SGND4
SGND5
SGND6
SGND7

GND3
VCC3

GND4
VCC4

VCC

VCC

R19
220, 1/4W

R21
220, 1/4W

VCC

2
4

R20
330, 1/4W

6
8
10
12
14
16
18
20
22
24

R23
10K

KISI {2-A1}
CLK20 {2-A8,4-D6}

OPRSNT
{1-C1}

CLK25 {1-C1,
2-A1,5-C1}

YOUNG CHANG CO., LTD.

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.

Filename: P82RDV4
Eng:
Mfg:
Doc: 021197
5

R22
330, 1/4W

PC88 II ENGINE
LISA F/X, 128CH OPTION, CLOCKS

C81
0.1 uF

3V ONLY
1

RAS1M
RAS4M
UCAS1M
49
D15
48
UCAS4M
D14
LCAS1M
47
D13
46
LCAS4M
D12
44
D11
W1M
43
D10
W4M
42
D09
OE1M
41
D08
OE4M
10
D07
A9/A11
9
D06
A8/A10
8
D05
A7/A9
7
D04
A6/A8
5
D03
A5/A7
4
D02
A4/A6
3
D01
A3/A5
2
D00
A2/A4
1
A1/A3
VCC1
6
A0/A2
VCC2
12
NC/A1 VCC3
25
NC/A0 VCC4

3VCC and DRAM_PWR need fat traces

U28 Decoupling Cap


3VCC

C23
0.1 uF

R38

SS {1-C1}
SCK {1-C1}
MISO {1-B1,C3}
MOSI {1-B1,C3}

C82
0.1 uF

DMD[23]
DMD[22]
DMD[21]
DMD[20]
DMD[19]
DMD[18]
DMD[17]
DMD[16]
DMD[15]
DMD[14]
DMD[13]
DMD[12]
DMD[11]
DMD[10]
DMD[09]
DMD[08]

LOCATE 220/330 RESISTORS AT FARTHEST POINT FROM DRIVER

C90
0.1 uF

C22
0.1 uF

U32
1M/4Mx16 DRAM
18
14
34
37
35
38

DGND26 39 45 50

3V ONLY

U29 Decoupling Caps


3VCC

VCC

U31
1M/4Mx16 DRAM

100

RESET {1-B4,D5;2-A1;4-D6;5-C1}

C87
0.1 uF

C86
0.1 uF

BSMRAS

U14
74AC08
C14
33PF

DRAM Decoupling Caps


DRAM_PWR

DRAM_PWR
1

R37
10K

DGND 22 37 42

DRAM_PWR

LM3940IS-3.3
1
3
IN OUT

C88
.47uF

Use Dual Footprint for DRAM's

3V ONLY
VCC

JP2
5V/3V

25

1
2

2 1

U14
74AC08

2
2 1

4 10 15 21 28 34 39 45 DGND

24

DMD[07]
DMD[06]
DMD[05]
DMD[04]
DMD[03]
DMD[02]
DMD[01]
DMD[00]

DMD[07]
DMD[06]
DMD[05]
DMD[04]
DMD[03]
DMD[02]
DMD[01]
DMD[00]

1
VCC1
6
VCC3 VCC2

21

G2

R65
1.5K

R16
1M

VCC

1
2
3
4
1
2
3
4

RP20

DMA[09]
DMA[08]

1
VCC1
6
VCC3 VCC2

21

DIR2

R18
10K

47

VCC

U13
NC7SZU04

BSMRAS
BSMCAS
BSMR/W

DMA[09]
DMA[08]
DMA[07]
DMA[06]
DMA[05]
DMA[04]
DMA[03]
DMA[02]
DMA[01]
DMA[00]

41
40
39
38
36
35
34
33
10
9
8
7
5
4
3
2

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

C12
33PF

20.0000MHZ

U6
74AC08

7
VCC2
18
VCC1
47
A1[1]
46
A1[2]
44
A1[3]
43
A1[4]
41
A1[5]
40
A1[6]
38
A1[7]
37
A1[8]
48
G1
36
A2[1]
35
A2[2]
33
A2[3]
32
A2[4]
30
A2[5]
29
A2[6]
27
A2[7]
26
A2[8]

42
VCC4
31
VCC3
2
B1[1]
3
B1[2]
5
B1[3]
6
B1[4]
8
B1[5]
9
B1[6]
11
B1[7]
12
B1[8]
1
DIR1
13
B2[1]
14
B2[2]
16
B2[3]
17
B2[4]
19
B2[5]
20
B2[6]
22
B2[7]
23
B2[8]

1
2

SMRAS
SMCAS
SMR/W

Y1
2 1

9
10

C11
6.8pF,50V,NPO

2 1

2
C9
33PF

U6
74AC08

2
2 1

R17
10K
R64
1.5K

R15
1M

U30
74LCX162245

1
2
3
4
1
2
3
4

RP21
RP19

14
RAS
30
UCAS
31
LCAS
13
W
29
OE
28
A9
27
A8
26
A7
25
A6
24
A5
23
A4
20
A3
19
A2
18
A1
17
A0

DGND 22 37 42

8
7
6
5
47
47

DMD[23]
DMD[22]
DMD[21]
DMD[20]
DMD[19]
DMD[18]
DMD[17]
DMD[16]
DMD[15]
DMD[14]
DMD[13]
DMD[12]
DMD[11]
DMD[10]
DMD[09]
DMD[08]

1
2
3

U12
NC7SZU04

DMAA[09]
DMAA[08]
DMAA[07]
DMAA[06]
DMAA[05]
DMAA[04]
DMAA[03]
DMAA[02]
DMAA[01]
DMAA[00]

TS5
VCC

1
2
3
4

DMA[09]
DMA[08]
DMA[07]
DMA[06]
DMA[05]
DMA[04]
DMA[03]
DMA[02]
DMA[01]
DMA[00]

41
40
39
38
36
35
34
33
10
9
8
7
5
4
3
2

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

SMR/W
SMCAS

SMCAS
SMR/W

DMD[15]
DMD[14]
DMD[13]
DMD[12]
DMD[11]
DMD[10]
DMD[09]
DMD[08]

RP18 47
47
R39
1
2

SMRAS

10

47 RP16
RP17 47

8
7
6
5
8
7
6
5

14
RAS
30
UCAS
31
LCAS
13
W
29
OE
28
A9
27
A8
26
A7
25
A6
24
A5
23
A4
20
A3
19
A2
18
A1
17
A0

VCC GND
DIR G
1

20

DMD[07]
DMD[06]
DMD[05]
DMD[04]
DMD[03]
DMD[02]
DMD[01]
DMD[00]

RP14
RP15

DMD[23]
DMD[22]
DMD[21]
DMD[20]
DMD[19]
DMD[18]
DMD[17]
DMD[16]

11

2
3
4
5
6
7
8
9

47
47

8
7
6
5
8
7
6
5

12
13

A[1]
A[2]
A[3]
A[4]
A[5]
A[6]
A[7]
A[8]

8
7
6
5
8
7
6
5

DMDD[07]
DMDD[06]
DMDD[05]
DMDD[04]
DMDD[03]
DMDD[02]
DMDD[01]
DMDD[00]

RP13

U14
74AC08

B[1]
B[2]
B[3]
B[4]
B[5]
B[6]
B[7]
B[8]

1
2
3
4
1
2
3
4

47

18
17
16
15
14
13
12
11

DMDD[15]
DMDD[14]
DMDD[13]
DMDD[12]
DMDD[11]
DMDD[10]
DMDD[09]
DMDD[08]

25

24

U28
74LCX2245
DMDD[07]
DMDD[06]
DMDD[05]
DMDD[04]
DMDD[03]
DMDD[02]
DMDD[01]
DMDD[00]

1
2
3
4
1
2
3
4

U17
1Mx16 DRAM

DMD[15]
DMD[14]
DMD[13]
DMD[12]
DMD[11]
DMD[10]
DMD[09]
DMD[08]

DMDD[23]
DMDD[22]
DMDD[21]
DMDD[20]
DMDD[19]
DMDD[18]
DMDD[17]
DMDD[16]

VCC

U16
1Mx16 DRAM

9
10

DMAA[09]
DMAA[08]
DMAA[07]
DMAA[06]
DMAA[05]
DMAA[04]
DMAA[03]
DMAA[02]
DMAA[01]
DMAA[00]

DMD[23]
DMD[22]
DMD[21]
DMD[20]
DMD[19]
DMD[18]
DMD[17]
DMD[16]

G2

DIR2
4 10 15 21 28 34 39 45 DGND

RP's Share Footprint Area with U28 - U30

U14
74AC08

DMDD[15]
DMDD[14]
DMDD[13]
DMDD[12]
DMDD[11]
DMDD[10]
DMDD[09]
DMDD[08]

7
VCC2
18
VCC1
47
A1[1]
46
A1[2]
44
A1[3]
43
A1[4]
41
A1[5]
40
A1[6]
38
A1[7]
37
A1[8]
48
G1
36
A2[1]
35
A2[2]
33
A2[3]
32
A2[4]
30
A2[5]
29
A2[6]
27
A2[7]
26
A2[8]

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]
CD[07]
CD[06]
CD[05]
CD[04]
CD[03]
CD[02]
CD[01]
CD[00]

DMDD[23]
DMDD[22]
DMDD[21]
DMDD[20]
DMDD[19]
DMDD[18]
DMDD[17]
DMDD[16]

42
VCC4
31
VCC3
2
B1[1]
3
B1[2]
5
B1[3]
6
B1[4]
8
B1[5]
9
B1[6]
11
B1[7]
12
B1[8]
1
DIR1
13
B2[1]
14
B2[2]
16
B2[3]
17
B2[4]
19
B2[5]
20
B2[6]
22
B2[7]
23
B2[8]

CD[15:00] {1-A8,2-C1,4-C6}

U29
74LCX162245

CA[09]
CA[08]
CA[07]
CA[06]
CA[05]
CA[04]
CA[03]
CA[02]
CA[01]

BSMRAS
BSMCAS
BSMR/W

LISACS {2-B5}
CWE {1-A3,C4,C5;2-A1;4-C6}
DSACK1 {1-A1,2-A1}
CA[20:00] {1-A8,2-A1,4-B5}

DECOUPLING CAPS NEAR PINS 1 AND 21

3VCC

3V ONLY
SMRAS
SMCAS
SMR/W
DMDD[23]
DMDD[22]
DMDD[21]
DMDD[20]
DMDD[19]
DMDD[18]
DMDD[17]
DMDD[16]
DMDD[15]
DMDD[14]
DMDD[13]
DMDD[12]
DMDD[11]
DMDD[10]
DMDD[09]
DMDD[08]
DMDD[07]
DMDD[06]
DMDD[05]
DMDD[04]
DMDD[03]
DMDD[02]
DMDD[01]
DMDD[00]

28
SMRAS
29
SMCAS
30
SMR/W
72
64
CLK
DMD[23]
63
DMD[22]
22
62
RESET
DMD[21]
61
DMD[20]
20
CS
60
DMD[19]
21
R/W
59
DMD[18]
23
DTACK
58
DMD[17]
15
57
A[9]
DMD[16]
14
56
A[8]
DMD[15]
13
55
A[7]
DMD[14]
12
54
A[6]
DMD[13]
11
53
A[5]
DMD[12]
10
50
A[4]
DMD[11]
9
49
A[3]
DMD[10]
8
48
A[2]
DMD[09]
7
47
A[1]
DMD[08]
6
46
A[0]
DMD[07]
45
DMD[06]
3
D[15]
44
2
DMD[05]
D[14]
43
DMD[04]
1
D[13]
16
DMD[03]
84
D[12]
19
DMD[02]
83
D[11]
65
DMD[01]
82
D[10]
66
DMD[00]
79
D[09]
78
40
D[08]
DMA[9]
77
39
D[07]
DMA[8]
76
38
D[06]
DMA[7]
75
37
D[05]
DMA[6]
74
36
D[04]
DMA[5]
70
35
D[03]
DMA[4]
69
34
D[02]
DMA[3]
68
33
D[01]
DMA[2]
67
32
D[00]
DMA[1]
31
DMA[0]
VCC 4 17 41 51 71 80
DGND 5 18 42 52 73 81

RESET {1-B4,D5;2-A1;4-D6;5-C1}

26

TOPO {2-A8}
KISO {2-A8}

LISA
KISO

25
TOP
24
KISI0
27
KISI1

U15
DECOUPLING CAPS NEAR VCC PINS, ONE CAP ON EACH SIDE

19

Kurzweil PC2 Series Service Manual

Date: 9/19/2000
By: T. THOMPSON
Sht 3
of 5
Rev: D V4
8

7-5

Kurzweil PC2 Series Service Manual

Engine BoardSound ROM, Uart, Glue, Decoupling (page 4 of 5)

VCC

VCC

VCC

VCC

VCC

BHE

SMA[23]
SMA[22]
SMA[21]
SMA[20]
SMA[19]
SMA[18]
SMA[17]
SMA[16]
SMA[15]
SMA[14]
SMA[13]
SMA[12]
SMA[11]
SMA[10]
SMA[09]
SMA[08]
SMA[07]
SMA[06]
SMA[05]
SMA[04]
SMA[03]
SMA[02]

33

14
OE
12
CE
D15/A-1
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

31
29
27
25
22
20
18
16
30
28
26
24
21
19
17
15

SMD[15]
SMD[14]
SMD[13]
SMD[12]
SMD[11]
SMD[10]
SMD[09]
SMD[08]

1
44
43
2
3
34
35
36
37
38
39
40
41
42
4
5
6
7
8
9
10
11

A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01
A00

BHE

D15/A-1
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

31
29
27
25
22
20
18
16
30
28
26
24
21
19
17
15

1
2

VCC

VCC

VCC

VCC

VCC

VCC

VCC

C30
0.1 uF

C32
0.1 uF

C34
0.1 uF

C36
0.1 uF

C28
0.1 uF

C26
0.1 uF

C24
0.1 uF

C20
0.1 uF

C18
0.1 uF

C16
0.1 uF

C38
0.1 uF

MRXD {1-D6}

VCC
CA[20:00] {1-A8,2-A1,3-A1}
CA[02]
CA[01]
CA[00]
UARTCS {1-C3}

VCC

R24
10K

PRSNT

58
60
62

56

A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01

VCC1
VCC2
VCC3

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

CD[15]
CD[14]
CD[13]
CD[12]
CD[11]
CD[10]
CD[09]
CD[08]

2
34
64

35
36
38
39
40
42
43
44
46
47
48
50
51
52
54
55

SMD[15]
SMD[14]
SMD[13]
SMD[12]
SMD[11]
SMD[10]
SMD[09]
SMD[08]
SMD[07]
SMD[06]
SMD[05]
SMD[04]
SMD[03]
SMD[02]
SMD[01]
SMD[00]

RESET {1-D5}

CS
WE
OE

PRSNT

17
10
11
13

MTXD {1-D6}

36
40
37
41
42
43
38
35
27
32

IRQ6 {1-B1,C3}

33
26

18
19

U1
74VHC14

VCC: 44 GND: 22
U21
16V8-15

VCC

CA[00]

2
3
4
5
6
7
8
9

E {1-A3}
LCDCS {1-B3,D6}
SIZ1 {1-A3}
SIZ0 {1-A3}

R25
10K

RESET {1-B4,D5;2-A1;3-D1;5-C1}

CLK20 {2-A8,3-D8}

56

I1
I2
I3
I4
I5
I6
I7
I8

O1
O2
O3
O4
O5
O6
O7
O8

CLK OE

12
13
14
15
16
17
18
19

R26
47

LCDE {1-D6}
CHB {1-C4}
CLB {1-C4}
1

R27
47

IRQ4 {1-B1,C3}

R68
1K

CD[04]

CLK5

11

16V8

ROM1PR {1-C1}

SMD[15]
SMD[14]
SMD[13]
SMD[12]
SMD[11]
SMD[10]
SMD[09]
SMD[08]
SMD[07]
SMD[06]
SMD[05]
SMD[04]
SMD[03]
SMD[02]
SMD[01]
SMD[00]

3
4
6
7
8
10
11
12
14
15
16
18
19
20
22
23
24
26
27
28
30
31
32

CD[15:00] {1-A8,2-C1,3-A1}

U22
ST16C550CJ44
29
A2
BAUDOUT
30
A1
RCLK
31
A0
SIN
16
CS2
SOUT
15
CS1
14
CS0
RTS
28
ADS
CTS
25
DTR
RD
DSR
24
RD
DCD
21
WR
RI
20
WR
OUT1
9
D7
OUT2
8
D6
7
D5
TXRDY
6
RXRDY
D4
5
D3
INTR
4
D2
3
D1
DDIS
2
D0
XIN
39
MR
XOUT

R28
110

DGND: 1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 59 61 63

35
36
38
39
40
42
43
44
46
47
48
50
51
52
54
55

SMA[23]
SMA[22]
SMA[21]
SMA[20]
SMA[19]
SMA[18]
SMA[17]
SMA[16]
SMA[15]
SMA[14]
SMA[13]
SMA[12]
SMA[11]
SMA[10]
SMA[09]
SMA[08]
SMA[07]
SMA[06]
SMA[05]
SMA[04]
SMA[03]
SMA[02]
SMA[01]

VCC

D15
D14
D13
D12
D11
D10
D09
D08
D07
D06
D05
D04
D03
D02
D01
D00

2
34
64

DGND: 1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 59 61 63

C37
0.1 uF

B
SMD[07]
SMD[06]
SMD[05]
SMD[04]
SMD[03]
SMD[02]
SMD[01]
SMD[00]

VCC1
VCC2
VCC3

J410
ROM Option

VCC

CS
WE
OE

C35
0.1 uF

14
OE
12
CE

VCC 23
DGND 13 32

J409
ROM Option

EXROM0CS
SMWE {2-A6,B8}
SMOE {2-A8}

C33
0.1 uF

VCC

CWE {1-A3,C4,C5;2-A1;3-A1}

58
60
62

C31
0.1 uF

VCC

SMD[15:00] {2-D8}

C29
0.1 uF

33

SMA[25:01] {2-A8}

A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01

C27
0.1 uF

U20
ROM4MX16

VCC 23
DGND 13 32

3
4
6
7
8
10
11
12
14
15
16
18
19
20
22
23
24
26
27
28
30
31
32

C25
0.1 uF

VCC

SMA[01]
U19
ROM4MX16

SMA[23]
SMA[22]
SMA[21]
SMA[20]
SMA[19]
SMA[18]
SMA[17]
SMA[16]
SMA[15]
SMA[14]
SMA[13]
SMA[12]
SMA[11]
SMA[10]
SMA[09]
SMA[08]
SMA[07]
SMA[06]
SMA[05]
SMA[04]
SMA[03]
SMA[02]
SMA[01]

C91
0.1 uF

VCC

SMA[01]

C21
0.1 uF

A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A09
A08
A07
A06
A05
A04
A03
A02
A01
A00

C19
0.1 uF

SROMCS

SMOE {2-A8}

1
44
43
2
3
34
35
36
37
38
39
40
41
42
4
5
6
7
8
9
10
11

C17
0.1 uF

EXROM0CS
EXROM1CS

NC7SZ08
U18

SMA[23]
SMA[22]
SMA[21]
SMA[20]
SMA[19]
SMA[18]
SMA[17]
SMA[16]
SMA[15]
SMA[14]
SMA[13]
SMA[12]
SMA[11]
SMA[10]
SMA[09]
SMA[08]
SMA[07]
SMA[06]
SMA[05]
SMA[04]
SMA[03]
SMA[02]

C15
0.1 uF

VCC

GND
VCC

VCC

VCC

SSMRCS {2-A8}
MSMRCS {2-B8}

VCC

2
1

VCC

SMA[24]
SMA[25]

U10
74VHC139
14
12
A Y0
11
13
B Y1
10
Y2
9
15
G Y3
3

VCC

VCC
1

DECOUPLING

EXROM1CS

YOUNG CHANG CO., LTD.

ROM0PR {1-C1}

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.
PC88 II ENGINE
SOUND ROM, UART, GLUE, DECOUPLING
Filename: P82RDV4
Eng:
Mfg:
Doc: 021197
1

7-6

Date: 9/19/2000
By: T. THOMPSON
Sht 4
of 5
Rev: D V4
8

Engine BoardAudio Channel, Muting Control (page 5 of 5)


1

Kurzweil PC2 Series Service Manual

+12V

C70
0.1 uF

U24

R52
475, 1%, 1/16W
1
2

10UF
C66 +

0.1 uF
C63

~12V

C71
1

C56
5600pF 5% NPO

~12V

10UF

0.1 uF
C74

1
2

R60
1.24K, 1%, 1/16W
1
2

U26
NE5532

NE5532

+ C67

R48
464, 1%, 1/16W

2200pF 5% NPO

GND

R44
499, 1%, 1/16W
1
2

IN OUT

C69
0.1 uF

+5VANA

VR1
78M05
1

R56
453, 1%, 1/16W
1
2

C62
0.1 uF

C48
47uF 35V
1
2

BAS40
D4

BV-32

+12V

R40
487, 1%, 1/16W
1
2

R32
330

1
2
3

+1
+2

C52
5600pF 5% NPO
1
2

C73
0.1 uF

+12V

BUVDD
1

+VBAT
J411

RY1
DPDT
C53
5600pF 5% NPO
1
2

NC

8
7
NO

2
2

R35
36 1/8W

R49
464, 1%, 1/16W
PC2 AUDIO OUT
5
4
3
2
1

+12V

3
2

U27
NE5532

9
10
GJ1
Ground Join

11
12
13
14

SMUTE
DFS
DEM0
DEM1
DIF0
DIF1
DIF2

AOUTR+
AOUTLAOUTL+
AVSS
AVDD
VREFH
VREFL
SVSS

0.1 uF
C61

10UF
C64 +

~12V

NO

1+

10

25
24

C55
5600pF 5% NPO
1
2

20
21
22

C51
47uF 35V
1
2

23
19
18
17

C42
0.1 uF

10UF

+ C45

R63
453, 1%, 1/16W
1
2

C43
0.1 uF

R43
487, 1%, 1/16W
1
2

+ C46
10UF

R47
499, 1%, 1/16W
1
2

NE5532
5

U27
NE5532
R67
1.24K, 1%, 1/16W
1
2

16
15

C76
1

C59
5600pF 5% NPO

+
-

7
U25

R55
475, 1%, 1/16W
1
2

YOUNG CHANG CO., LTD.

PC88 II ENGINE
AUDIO CHANNEL, MUTING CONTROL
Filename: P82RDV4
Eng:
Mfg:
Doc: 021197

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.

R51
464, 1%, 1/16W

IMPORTANT! - PLACE GJ1 AS CLOSE AS POSSIBLE TO U23-14,15

0.1 uF
C47

2200pF 5% NPO

NC

C44 +
10UF

2
1

LRCK

AOUTR-

DACMUTE {1-C1,C4}

SDATA

VCOM

U25

R50
464, 1%, 1/16W

BICK

26

+5VANA

DACL_R {2-A8}

P/_S

PD

C75
1

NC

7
NO

R54
475, 1%, 1/16W
1
2

2200pF 5% NPO

27

DACDATA {2-A8}

CKS0

CKS1

MCLK

4
5

DACBCLK {2-A8}

DVDD

28

RESET {1-B4,D5;2-A1;3-D1;4-D6}

CKS2

CLK25 {1-C1,2-A1,3-D8}

DVSS

C58
5600pF 5% NPO

~12V

AK4393
R70
47

0.1 uF
C78

U23

R66
1.24K, 1%, 1/16W
1
2

C92 +
1000uF, 16V

1
4

R62
453, 1%, 1/16W
1
2

RY2
DPDT

10UF

NE5532

C50
47uF 35V
1
2

R46
499, 1%, 1/16W
1
2

ROUT~
ROUT+
AGND
LOUT~
LOUT+
J412

+ C65

R42
487, 1%, 1/16W
1
2

C60
0.1 uF

C77
0.1 uF

1
2

C54
5600pF 5% NPO
1
2

+12V

DNS

0.1 uF
C41

1+

10

S1A (1N4001)
Q2
D5
MMBT2222A

10UF
C39

R53
475, 1%, 1/16W
1
2

To Coils

VCC

VCC

NO

U24

C57
5600pF 5% NPO

C72
1

1
C

MUTE {1-D1,D3}

NC

2200pF 5% NPO

1
D3
LL4148
2
1

NE5532

1
2
1

R29
10K

R34
1K

22UF 16V

U26
NE5532

R45
499, 1%, 1/16W
1
2

MMBT2907A
Q4

MMBT2907A
Q3

RESET {1-B4,D5;2-A1;
3-D1;4-D6}

R61
1.24K, 1%, 1/16W
1
2

VCC

R33
470

+ C40

R41
487, 1%, 1/16W
1
2

VCC

R31
470

VCC

R30
4.7K

D2
LL4148
1
2

R57
453, 1%, 1/16W
1
2

C49
47uF 35V
1
2

VCC

Date: 9/19/2000
By: D. O'NEILL
Sht 5
of 5
Rev: D V4
8

7-7

Front Panel and IBBB Board (keyboard models)FP Buttons and LEDs (page 1 of 2)

ROW7
ROW6
ROW5
ROW4
ROW3
ROW2
ROW1
ROW0

B COL9

RED
D63

SSSb4
RED
D56

ELED

SSSt7
1

RED
D57
2

RED
D50
2

RED
D42

SSSb6

SSSb5

RED
D34

SSSb9

SSSb8

RED
D43

RED
D51

SSSb7
1

SSSt8

RED
D35

SSSt9

RED
D27

RED
D58

RED
D66

RED
D21

SS2

SS1

RED
D15

R4
15

ZPb2

RED
D9

18
17
16
15
14
13
12
11

B[1]
B[2]
B[3]
B[4]
B[5]
B[6]
B[7]
B[8]

A[1]
A[2]
A[3]
A[4]
A[5]
A[6]
A[7]
A[8]

1
2

1
2

RED
D67

RED
D59

SSSb11

1
2

RED
D68

RED
D60

RED
D53

RED
D37

Eb2

Eb1

Et1

1
2

RED
D29

RED
D12

RED
D24

SPb3

SPt3

SPb2

RED
D38

Eb3
RED
D69

ZONE 2

ZONE 3

ZONE 4

SOLO
2
S32
TACT

S40
TACT

S48
TACT

S55
TACT

S63
TACT

IBBB 1

SSSt3
2
S33
TACT

SSSt2
2
S41
TACT

SSSt1
2
S49
TACT

SSSb4
3
2
S56
TACT

SSSb1
2
S64
TACT

IBBB 2

<<<
2

S7
TACT

EQ
3

E
2

F
2

SSSt6
3
2
S20
TACT

SSSt5
3
2
S26
TACT

SSSt4
3
2
S34
TACT

SSSb5
3
2
S42
TACT

SSSt7
3
2
S50
TACT

SSSb6
3
2
S57
TACT

SSSb3
3
2
S65
TACT

ZPt2

ZPt3

SS1

3
2
S2
TACT

3
2
S9
TACT

ZPb2
3
2
S15
TACT

3
2
S21
TACT

SS2
3
2
S27
TACT

SSSt9
3
2
S35
TACT

SSSt8
3
2
S43
TACT

SSSb8
3
2
S51
TACT

SSSb9
3
2
S58
TACT

SSSb7
3
2
S66
TACT

ZPb3
2
S16
TACT

SPb1
2
S22
TACT

SS4

SSSt11
3
2
S44
TACT

SSSt10
3
2
S52
TACT

SSSb10
2
S59
TACT

SSSb11
3
2
S67
TACT

ZPt4
2

S3
TACT

S10
TACT

MPt2
2
S4
TACT

MPt1
2
S11
TACT

MPt3
2
S5
TACT

SPb2
2
S12
TACT

S6
TACT

S17
TACT

S18
TACT

S13
TACT

S19
TACT

SPb3
3
2
S38
TACT

8
2

S25
TACT

S31
TACT

S37
TACT

S30
TACT

3
2

Et3
2

7
2

S36
TACT

S29
TACT

S24
TACT

6
2

Et2
2

SPt3
2

S28
TACT

S23
TACT

5
3

2
2

SPt2

SS3

1
3

CLEAR
3
2
S45
TACT
+/3

3
S39
TACT

CANCEL
3
2
S54
TACT

S46
TACT

Eb1
3

S61
TACT

S47
TACT

R13
10K
1

2
R14
10K

2
R15
10K
1

R9
10K
R10
10K
1

R16
10K

2
1

S69
TACT
ENTER
3
2
S70
TACT

S62
TACT

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.
PC 88 II FRONT PANEL and IBBB
FP Buttons and LEDs
Filename: 021199B1
Eng: DMH
Mfg:
Doc: 021199-000

7-8

Eb3
2

+
2

S68
TACT

R12
10K

Eb2
2

S60
TACT

9
2

Et1
3
2
S53
TACT

2
C

ZPb1
3
2
S14
TACT

3
2
S1
TACT

VCC

R11
10K
1

>>>
3
2
S8
TACT

ZPt1

1
2
3
4
5

SSSb10

RED
D52

RED
D5

LEDROW0
LEDROW1
SWROW0
SWROW1
COL4

SSSt10

RED
D44

Et3

Et2

RED
D23

MPt3

ZONE 1

J601
IBBB

SSSt11

RED
D36

R7
15

2
3
4
5
6
7
8
9

SS4

RED
D28

SPt2

RED
D11

J602
FP BRIDGE
1
LEDROW1
2
LEDROW2
3
SWROW
4
COL0
5
COL1
6
COL2
7
COL3
8
NC

C4
0.1uF

RED
D4

R6
15

19

MPt1
1

MPt2

RED
D22

Q7
2N2222
C
E

2
5
6
9
12
15
16
19

RED
D16

Q[1]
Q[2]
Q[3]
Q[4]
Q[5]
Q[6]
Q[7]
Q[8]

RED
D10

R5
15
1

SS3

SPb1

ZPb3
1

RED
D3

Q6
2N2222
C
E

ZPt4
1

SPt1

1
OE
11
G
3
D[1]
4
D[2]
7
D[3]
8
D[4]
13
D[5]
14
D[6]
17
D[7]
18
D[8]

VCC

GREEN
D49
2

SSSt1

bottom row
middle row
column # left to right
Zone Parameters
Sound Source
Sound Parameters
Midi Parameters
Effects
Stand Alone Effects LEDs

b
m
1-11
ZP
SS
SP
MP
E

RED
D55

Legend
Sound/Setup/Select
top row

SSS
t

Q17
2SA1271

1
2

1
2

B COL8

B COL7

B COL6

ZPt3

RED
D2

SPt1

RED
D26

ZPt2

G2 G1

470uF 6V

ROW0
ROW1
ROW2
ROW3
ROW4
ROW5
ROW6
ROW7

Q16
2SA1271

RED
D48

GREEN
D41

SSSt4

SSSt5

RED
D20

RED
D14

R3
15

SSSt6

RED
D1

U1
74HC541

SSSt2

GREEN
D33

IBBB 2

ZONE 4
GREEN

ZPb1

ZPt1

+ C6

C3
0.1uF

RED
D40

Q5
2N2222
C
E

ROW0
ROW1
ROW2
ROW3
ROW4
ROW5
ROW6

C2
0.1uF

ZONE 3
GREEN

ZONE 2
GREEN

R8
1

U3
74HC373

B COL5
1

Q4
2N2222
C
E

COL9

ZONE 1
GREEN

R2
15

SSSt3

EQ

COL8

Q15
2SA1271

RED
D32

COL7

Q3
2N2222
C
E

Q14
2SA1271

SOLO

IBBB 1

ZONE 4
RED

ZONE 3
RED

COL6

Q13
2SA1271

R26 10K

COL5

Q12
2SA1271

R25 10K

COL4

Q2
2N2222
C
E

8
7
6
5
4
3
2
1

R24 10K

12
11
10
9

R23 10K

COL3

R22 10K

ZONE 2
RED

14
13

R21 10K

COL2

ZONE 1
RED

R20 10K

Q11
2SA1271

18
17

ROW7
ROW6
ROW5
ROW4
ROW3
ROW2
ROW1
ROW0

COL1

Q10
2SA1271

COLA
COLD
COLC
COLB

470uF 6V

R19 10K

COL0

SENSE
DRIVE

+ C1

PHASEB
PHASEA

20
19
16
15

+5V
DGND3
DGND2
DGND1

J604
FRONT PANEL

R18 10K

Q9
2SA1271

R17 10K

R1
15
1

VCC

Q1
2N2222
C
E

VCC

SW ROTARY

1
2
3

Q8
2SA1271

PHASEA
COMMON
PHASEB

12

SP1

COL0
COL1
COL2
COL3
COL4
COL5
COL6
COL7
COL8
COL9

13

1
2
3
4
5
6
7
9
10
11

14

0
1
2
3
4
5
6
7
8
9

15

B COL0

U2
74HC145

B COL4

B COL2

B COL1

B COL3

Kurzweil PC2 Series Service Manual

Date: 11/29/99
By: DMH
Sht 1
of 2
Rev: B V1
8

Front Panel and IBBB Board (keyboard models)IBBB Buttons and LEDs (page 2 of 2)
1

Kurzweil PC2 Series Service Manual


6

RED
D6

J701
IBBB
LEDROW0
LEDROW1
SWROW0
SWROW1
COL4

1
2
3
4
5

S72
TACT

Eb3

RED
D7

3
2
S71
TACT

YOUNG CHANG CO., LTD.

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.
PC 88 II FRONT PANEL and IBBB
IBBB Buttons and LEDs
Filename: 021199B1
Eng: DMH
Mfg:
Doc: 021199-000
1

Date: 11/29/99
By: DMH
Sht 2
of 2
Rev: B V1
8

7-9

Kurzweil PC2 Series Service Manual

Connector Board (keyboard models)Scanner (page 1 of 3)

PWRUPRST {3-A8}
RESET {3-B1}
INTMIDIRxD {2-B8}
TOUCHSENS {2-D5}

INTMIDITxD {2-B8}
IRQ {2-C8}

1
2
3
4

8
7
6
5
RP11

24
58
59
60
61
62
63
64
65

10K

EXPDL2 {2-B3}

VCC

1
2
3
4

2
R2
10K

8
7
6
5

PORT57
PORT56
PORT55
PORT54

RP10

10K
8
7
6
5

23
22
20
21

L1

31
CLKOUT
29
XOUT
28
XIN

PORT53
PORT52
PORT51
PORT50

R16
1M
1

26

RP12

12.2880MHz
2

10K
1

C4
33pF NPO

C5
33pF NPO

MONOSENS {3-D1}
FTSW3 {2-D8}

+5Vref {02}
U2
74HC541

FTSW2 {2-C8}
2
3
4
5
6
7
8
9

FTSW1 {2-C8}

TOUCH1 {2-D5}
TOUCH2 {2-D5}
TOUCH3 {2-D5}

COLA
COLD
COLC
COLB

ROW7
ROW6
ROW5
ROW4
ROW3
ROW2
ROW1
ROW0

7-10

R144
10K

2
1

R147
10K

2
1

42
43
44
45
46
47
48
49

RP1
100

J306

1
2
3
4

PORT67
PORT66
PORT65
PORT64

50
51
52
53
54
55
56
57

8
7
6
5
100

PORT63
PORT62
PORT61
PORT60

1
2
3
4
1
2
3
4

33
34
35
36
37
38
39
40
12
13
14
15
16
17
18
19

MUXA2 {2-C5}
MUXA1 {2-C5}
MUXA0 {2-C5}

RP2
8
7
6
5

8
7
6
5
RP3

18
20
19
17
15
13
11
9
7
5
3
1

100

1
2
3
4

PORT67
PORT66
PORT65
PORT64
PORT63
PORT62
PORT61
PORT60

16
14
12
10
8
6
4
2

7
6
8
5
RP4

100

1
2
3
4

RP5

PORT60
PORT61
PORT62
PORT63
PORT64
PORT65
PORT66
PORT67

RP13
10K

RP9
10K

VCC
1
2
3
4

8
7
6
5

PORT63
PORT62
PORT61
PORT60

PORT67
PORT66
PORT65
PORT64

8
7
6
5

100

VCC

J307

1
2
3
4

BASS7
BASS6
BASS5
BASS4
BASS3
BASS2
BASS1
BASS0

14
13

2
1
2
3
4

12
11
10
9
8
7
6
5
4
3
2
1

R20
110

R17
110

BASS7
BASS6
BASS5
BASS4
BASS3
BASS2
BASS1
BASS0

8
7
6
5

100

RP6

BASS7
BASS6
BASS5
BASS4

4
3
2
1

5
6
7
8

BASS3
BASS2
BASS1
BASS0

4
3
2
1

5
6
7
8

COMPONENTS TO KEEP NEARCONNECTORS


CONNECTOR COMPONENTS
J304
L2, R117, R20, RP6-8
J306
RP1-3
J307
RP4-5
J308
RP11,C1-3

PORT57
PORT56
PORT55
PORT54
100

16
14
12
10
8
6
4
2
18
20
19
17
15
13
11
9
7
5
3
1

R24
10K

18
17

RP7

C6
1000pF

T7
T6
T5
T4
T3
T2
T1
T0

FATAR_88_BASS

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.
PC88 II CONNECTOR PCB
Scanner
Filename: 021221C4
Eng:
Mfg:
Doc: 021221-000

RP8

NC2
NC1
BR4
MK4
BR3
MK3
BR2
MK2
BR1
MK1
BR0
MK0

YOUNG CHANG CO., LTD.

PORT53
PORT52
PORT51
PORT50

BR10
MK10
BR9
MK9
BR8
MK8
BR7
MK7
BR6
MK6
BR5
MK5

CPU
18
17
16
15
14
13
12
11

L2
FE BEAD

8
7
6
5

VCC

T7
T6
T5
T4
T3
T2
T1
T0

FATAR_88_TREBLE

VCC
20
19
16
15

100

R14
10K
1

2 1

SENSE
DRIVE

69
VREFADC
68
VREFDAC
71
AVCC
70
AVSS WE/ WR/ P[67]
RD/E/ P[66]
72
CS/ P[65]
VCC
73
A0/ P[64]
VSS2
32
RDY/ P[63]
VSS1
INT3/ P[62]
25
INT2/ P[61]
MODE
INT1/ P[60]

R34
DNS

PHASEB
PHASEA

P[27]
P[26]
P[25]
P[24]
P[23]
P[22]
P[21]
P[20]

R33
DNS

G1 G2

J304
FRONT PANEL
+5V
DGND3
DGND2
DGND1

B[1]
B[2]
B[3]
B[4]
B[5]
B[6]
B[7]
B[8]

RESET

D7/
D6/
D5/
D4/
D3/
D2/
D1/
D0/

R32
DNS

74
75
76
77
78
79
2
3

19

IACK {2-B8}

A[1]
A[2]
A[3]
A[4]
A[5]
A[6]
A[7]
A[8]

C49
0.1uF
VCC

2 1

2 1

Y1

1
2
3
4

VCC

FE BEAD

R22
1.5K

2
VCC

TP1

R1
10K

VCC

4
5
6
7
8
9
10
11

PORT57
PORT56
PORT55
PORT54
PORT53
PORT52
PORT51
PORT50

C45
0.1uF

C3
1000pF

BREATH {2-C3}

C2
1000pF

2 1

C1
1000pF

2 1

RIBN_SLDR {2-C5}

2 1

2 1

EXPDL1 {2-A3}

P[37]
P[36]
RESETOUT
TxD/ P[35]
RxD/ P[34]
AIN[7]
PWM/P[33]
AIN[6]
EV3/ P[32]
AIN[5]
EV2/ P[31]
AIN[4]
EV1/ P[30]
AIN[3]
AIN[2]
AIN[1]
P[17]
A14/ P[16]
AIN[0]
A13/ P[15]
A15/
P[57]/SLD7 A12/ P[14]
P[56]/SLD6 A11/ P[13]
P[55]/SLD5 A10/ P[12]
P[54]/SLD4 A09/ P[11]
P[53]/SLD3 A08/ P[10]
P[52]/SLD2
P[51]/SLD1 A07/ P[07]
P[50]/SLD0 A06/ P[06]
A05/ P[05]
A04/ P[04]
SYNC
A03/ P[03]
A02/ P[02]
R/W
A01/ P[01]
WR
A00/ P[00]
RD

A
2

U1
M37451

+5Vref {2-A1,C3}
1
2
3
4
5
6

66
DAC2
67
DAC1

+5VREF
WHEEL1
WHEEL2
PRESSR
AGND
NC

1
1

1
J308
WHEELS

R12
10K

VCC

R11
1M

+VBAT

Date: 9/29/00
By: DMH
Sht 1
of 3
Rev: C V4
8

Connector Board (keyboard models)Digital Interface (page 2 of 3)


5

J320
MIDI
R66
2.2K
2

2
2

1
1

2
1
1
2

R5
56 5%
2

C56
0.1uF

1 THRU
3 OUT

U5
74HCU04

10

11

MIDI_RxD
MIDI_TxD

S1
OUT/THRU SELECT

C19
1000pF

R108
10K

+12V

C21
1000pF

INTMIDITxD {1-A8}

R107
10K

INTMIDIRxD {1-A8}

Q18
MMBT2222

IACK {1-C1}

LCD Contrast Adjust

BREATH {1-B1}
1

IRQ {1-A8}
1

+5Vref {1-A1}
MUXA0 {1-B8}

1.5K
R82

R84
10K

R85
10K

270
R83

R86
10K

2
9

D12
S1A

R77
10K

Q3

100K
R89

U4
LM339

TOUCH3 {1-C1}

4
3
1
6
J318
JACK

TOUCH1 {1-C1}

14
U4
LM339

FOOTSWITCH "2"

1
100K
R90

4
3
1
6
J317
JACK

FOOTSWITCH "3"

100K
R91

4
3
1
6
J319
JACK

1
20K
R80

Q2
MMBT2222

FOOTSWITCH "1"
R3
10K

TOUCH2 {1-C1}

R87
1K

2
U4
LM339

R81
150

D8
LL4148
1

D7
LL4148

7
LL4148
D11
2

2
1

D6
LL4148

LL4148
D10

LL4148
D9

1
2

R79
680K

R78
680K

R76
680K

RIBN_SLDR {1-B1}

C14
1000pF

C15
1000pF

FTSW2 {1-C1}

R9
10K
R75
110

FTSW1 {1-C1}

R10
10K
R74
110

FTSW3 {1-C1}

C16
1000pF

YOUNG CHANG CO., LTD.

1
100K
R88

MMBT2907

R73
110
1

R13
10K

VCC

~12V

+5Vref {1-A1}

10K
R109

VCC

VCC

9
10
11
13
14
15
12
1
5
2
4

U11
74HC4051
16
C VDD
B
A
3
Y0
Y
Y1
Y2
8
Y3 VSS
7
Y4 VEE
Y5
Y6
6
Y7
G

8
1

MUXA2 {1-B8}

~12V

MUXA1 {1-B8}

+5VREF
CTRL1
CTRL2
CTRL3
CTRL4
VSLDR
AGND

1
2
3
4
5
6
7

J305
SLIDER

U5
74HCU04

R65
110

R148
1K

1+

PC88 II CONNECTOR PCB


Digital Interfaces

TOUCHSENS {1-A1}

Filename: 021221C4
Eng:
Mfg:
Doc: 021221-000

~12V

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.

~12V

LL4148
D5

10uF 16V
C7

J303
MIDI & CPU
1
MIDI_RxD
2
CONT
3
MIDI_TxD
4
IRQ
5
IACK
6
INT_RxD
7
INT_TxD
8
DIG_OUT
9
GND
10
+VBAT

+VBAT

C25
1000pF

R70
10K

121.0K 1%
R67 TL072
U3
2
1
3
+

LL4148
D16

SPDIF OUT

13

U5
74HCU04

C20
1000pF

R64
165K 1%

2
3
1

U5
74HCU04

12

R101
220

4
J300

DIGITAL_OUT

VCC

R4
56 5%

R106
3K

C18
1000pF

C22
1000pF

U5
74HCU04

R98
110

2
3
PC910
U6

R63
1.5M

1
VCC

VCC

R100
220

C9
1000pF
1
2

2
4
5
3
1

R72
1M

1
2

EXPDL2 {1-B1}
C13 LL4148
D4
0.1uF

C17 LL4148
1000pF D13

VCC

R97
110
1

C11
1000pF

2
1

R94
110

J316

C47
1000pF

LL4148
D3

U7
PC410
1
3

R102
56

C8
1000pF

3
4
5
2
1
6

SUPER
RIBBON

TELMOD6PIN
RBN/XYZ
1
REF2
REF+
3
SEC2/Y
4
SEC3
5
SEC1/X
6
SENSE

R71
1M

C12 LL4148
D2
0.1uF

C10
1000pF

J315
JACK

R96
56

R99
56

R95
110

BREATH
CONTROL

R93
56

EXPDL1 {1-B1}
1

1
2

J314
JACK

R69
110

EXPRESSION
PEDAL "2"

J313
JACK

3
4
5
2
1
6

EXPRESSION
PEDAL "1"

R68
110

LL4148
D1

22
4
1
6
2
7
3
5
23
11
8
13
9
14
10
12
24
18
15
20
16
21
17
19
25

IN

7
8

C
Q1
MMBT2907

L5
AES XFRMR
5
2
1
6

R6
270 5%

Use either U6 or U7

OUT/THRU

OUT

+5Vref {1-A1}

Kurzweil PC2 Series Service Manual

Date: 9/29/00
By: DMH
Sht 2
of 3
Rev: C V4
8

7-11

Kurzweil PC2 Series Service Manual

Connector Board (keyboard models)Power Supply/Audio (page 3 of 3)


2

GND
2

C36 +
100uF 16V

IN OUT

C32
0.1uF

7
U5
74HCU04
5

C38
0.1uF

GND

100uF 16V
C37 +

C44
0.1uF

~12V

C34 +
100uF 16V

C35
0.1uF

L4
FB2.5TSMT

+9V

VCC

1
R8
5.6K

R133
15.0K 1%
2

VCC

+12V

C
1

2
2

R134
47

NE5532
U9
1

+
B

R122
15.0K 1%

C42
0.1uF

~12V

MMBT2907
Q12

B
C

R127
3K

RESET {1-A1}

MMBT2907
Q13

MMBT2907
Q8

R120
1K

R128
220

15.0K 1%
R142

1
2

LL4148
D21

R132
15.0K 1%
2

C40 +
1000uF 16V

R119
1M

Q7
MMBT2222

R117
470

R126
220

R118
1.6K

C41
0.1uF

D22
S1A

C
B

R19
5.6K

MMBT2907
Q4

E
B

C
GJ1 connects directly to C28.2 in a star ground pattern

+12V

R18
470

R121
10K

+9V

1
2

C55
100pF
1
2

R129
3K

HEADPHONES
C39
0.22uF
C46
100pF
1
2

BUVdd

C
B

J302

1
1
2
15.0K 1%
R138

C48
0.1uF

R149
10K
2

C24
0.1uF

NE5532
U9
7

Q15
KSC2331

R137
47
1

R130
200 1% 1/3W
2

R123
15.0K 1%

TL072
10
2

LEFT/MONO
3
4
5
2
1
6

R124
200 1% 1/3W
2

100K
R7

VCC

R92
DNS

R141
200 1% 1/3W
2
R139
200 1% 1/3W
1
2

J311
JACK

RIGHT
3
4
5
2
1
6

J312
JACK

~12V

C23
0.1uF

YOUNG CHANG CO., LTD.

C54
0.1uF

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.

C53
0.1uF

C52
0.1uF

C51
0.1uF

1
2

1
2

C50
0.1uF

R151
DNS

PC88 II CONNECTOR PCB


POWER SUPPLY/AUDIO

ONE EACH AT GROUND PINS OF U1, U2, U5, U7, U11

Filename: 021221C4
Eng:
Mfg:
Doc: 021221-000

~12V

R146
10K

U3
7

J310
JACK

R145
200K

11

12

LM339 U4

13

Q14
KSC2331

C43
DNS
1
2

+12V

VCC

MONOSENS {1-C1}

PC88II AUDIO OUT

R150
100K

R135
15.0K 1%
2

R136
15.0K 1%
2

3
4
5
2
1
6

C
B

1
2
3
4
5

LOUT+
LOUT~
AGND
ROUT+
ROUT~

7-12

Q9
MMBT2222

JUMPER

PC88 II POWER

100K
R15
2

1
2

GND

OUT

GJ1

~12V

PWRUPRST
BUVdd
MUTE
+12V
AGND
-12V
5V_DIG
DGND

IN OUT

C29
0.1uF

2
I1
3
I2
6
I3
7
I4

VCC

1
2

1
2

C26
1000PF

C28 +
100UF 16V

L3
FB2.5TSMT
1

VR3
79L12ACM

C33
0.1uF

3
1

+9V

S2
1

VR1
78T05

1
3
4
6

C31
470uF, 25V

J301
8
7
6
5
4
3
2
1

3
~17V

4
5
1

S1A
D15

J321

C27
1000PF

PWRUPRST {1-A8}
VCC

+12V

PC88II PWR
A

3
1

S1A
D17

C30
1000uF, 25V

Switch is in ON Position

+12V

VR2
78M12
1

D14
S1A +17V
1
1

Date: 9/29/00
By: DMH
Sht 3
of 3
Rev: C V4
8

Slider Board (keyboard models)Sliders

ZONE 2
2

ZONE 3

S2
TACT

1N4148
D8

ZONE 4

S3
TACT

S1
TACT

1N4148
D7

S4
TACT

1N4148
D6

ZONE 1

D5
1N4148
2
1

J102
FP BRIDGE
1
LEDROW1
2
LEDROW2
3
SWROW
4
COL0
5
COL1
6
COL2
7
COL3
8
NC

Kurzweil PC2 Series Service Manual

GREEN
2

ZONE 2

ZONE 3

D4
DUAL COLOR
ZONE 4

+5Vref

ZONE 1

D3
DUAL COLOR

RED

D2
DUAL COLOR

B
D1
DUAL COLOR

J101
SLIDER
1
2
3
4
5
6
7

UP
SLIDER C

R3
10K LIN

2
UP

SLIDER B

R4
10K LIN

R5
10K LIN
3

UP
SLIDER D

R2
10K LIN

UP

R1
10K LIN

+5VREF
CTRL1
CTRL2
CTRL3
CTRL4
VSLDR
AGND

SLIDER A

VOLUME

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.
PC88 II SLIDER PCB
Sliders See Table Buttons

Filename: 121198B1
Eng:
Mfg:
:Doc:
1

Date: 10/26/99
By: DMH
Sht : 1
of 1
Rev: A V1
8
7-13

Right Front Panel Board (rack models)FP Buttons and LEDs (page 1 of 2)

1
2
3

15
14
13

SW ROTARY

12

0
1
2
3
4
5
6
7
8
9

A
B
C
D

VCC

1
2
3
4
5
6
7
9
10
11

B COL1

PHASEA
COMMON
PHASEB

COL1
COL2
COL3
E

Q3
MMBT2907

COL6
COL7

Q4
MMBT2907

Q5
MMBT2907

Q6
MMBT2907

B COL9

U1
74HC145

SP1

B COL7

B COL6

B COL3

B COL2

Kurzweil PC2 Series Service Manual

Q7
MMBT2907

Q8
MMBT2907

A
J602
Front Panel Bridge

COL9
16
15

VCC

+ C1

ROWDRVPWR

470uF 6V

1
1

+ C8
0.1uF 50V 20%

R1
10K

R3

10K

R4

10K

R5

10K

R6

10K

R7

10K

R8

10K

COL1

COL2

COL3

COL6

COL7

COL9

14
13
8
7
CNTRLR4
CNTRLR3
CNTRLR2
CNTRLR1

6
5
4
3
2
1

R2
1

0.1uF 50V 20%

SROW0
SROW1
DROW0
DROW1
CTRL4
CTRL3
CTRL2
CTRL1
COL9
COL7
COL6
COL3
COL2
COL1

+ C9

12
11
10
9

RDRPWR
DGND

+ C2
470uF 6V

+ C10

+ C3
0.1uF 50V 20%

0.1uF 50V 20%

+5V
PHASEB
PHASEA
C

SENSE
DRIVE
COLA
COLD
COLC
COLB
ROW7
ROW6
ROW5
ROW2
ROW1
ROW0

22
21
20
19

CNTRLR1
CNTRLR2
CNTRLR3
CNTRLR4

ROW0
ROW1
ROW2
ROW5

17
15
14
12
11

Q[1]
Q[2]
Q[3]
Q[4]
Q[5]
Q[6]
Q[7]
Q[8]

1
2

RED
D8

D9
DUAL COLOR

RED
D6

MIDI RCV

KB3

RED
D4
2

RED
D2

R10
15

FX

2
FRONT PANEL RIGHT

2
5
6
9
12
15
16
19

U3
74HC541
ROW0
ROW1
ROW2
ROW5
ROW6
ROW7

ROW7
ROW6
ROW5
ROW2
ROW1
ROW0

18
17
16
15
14
13
12
11

B[1]
B[2]
B[3]
B[4]
B[5]
B[6]
B[7]
B[8]

A[1]
A[2]
A[3]
A[4]
A[5]
A[6]
A[7]
A[8]

ZONE 3
2
3
4
5
6
7
8
9

EDIT

C5
0.1uF 50V 20%

VCC

ZONE 2

1
2
S3

INT VOX
3
1
2
4
S4

MENU
3
1
2
4
S9

COPY
1
2
S8

GLOBAL
3
1
2
4
S10

3
4

MIDI SET
3
1
4
2
S5

C6
0.1uF 50V 20%

R12
10K
1

COMPARE
3
1
2
4
S7

MIDI RCV
3
1
4
2
S11

KB3
3
1
4
2
S6

R13
10K
1

2
Note: From RevB to RevC, no schematic changes made.
R14
10K

1
CANCEL
3
1
4
2
S13

FX
3
4

VCC

R11
10K

SHIFT

SOLO

>>>
3
1
2
4
S2

3
4

C4
0.1uF 50V 20%

ZONE 1

<<<
1
2
S1

3
4

19

23
18
16
13

ZONE 4

G2 G1
DGND4
DGND3
DGND2
DGND1

INT VOX

10
9
8
7
6
5
4
3
2
1

1
OE
11
G
3
D[1]
4
D[2]
7
D[3]
8
D[4]
13
D[5]
14
D[6]
17
D[7]
18
D[8]

Q2
MMBT2222A
C
E

COMPARE

U2
74HC373

2
26
25
24

CTRL1
CTRL2
CTRL3
CTRL4

RED
D7

J601
FRONT PANEL
CONTHI
WPR
CONTLO

GLOBAL

RED
D5
2

R9
15

RED
D3
2

RED
D1
2

Q1
MMBT2222A
C
E

MIDI SETUPS

COPY

EDIT

ROWDRVPWR

R15
10K
1
ENTER
3
1
4
2
S14

1
2
S12

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.

R16
10K
1

RIGHT PC2 RACK FRONT PANEL


FP Buttons and LEDs

2
FRONT PANEL RIGHT

7-14

Filename: 021251C1
Eng: DAON
Mfg:
Doc: 021251-000

Date: 12/20/2000
By: DO
Sht 1
of 2
Rev: C v1
8

Left Front Panel Board (rack models)Controllers, FP Buttons and LEDs (page 2 of 2)
1

ROWDRIVERPOWER

+ C7

Kurzweil PC2 Series Service Manual

R17
15

COL9
COL7
COL6
COL3
COL2
COL1

ZONE 3

ZONE 4

ZONE 1

D19
DUAL COLOR
1

1
2

SOLO

D17
DUAL COLOR

ZONE 2

SHIFT
B

S17
2
4
1
3

4
3

D12
ZONE 4
LL4148

ZONE 3

S18
2
4
1
3

D14
ZONE 1
LL4148

S19
2
4
1
3
1

S16

D16
ZONE 2
LL4148

6
5
4
3
2
1

D18
LL4148

SHIFT

2
1

S15
2
4
1
3

12
11
10
9

8
7

CTRL4
CTRL3
CTRL2
CTRL1

D15
DUAL COLOR

DROW0
DROW1

14
13

R18
15

D13
DUAL COLOR

SROW0
SROW1

Q10
MMBT2222A
C
E

RED
D10

16
15

RDRPWR
DGND

D11
DUAL COLOR

J603
Front Panel Bridge

Q9
MMBT2222A
C
E

0.1uF 50V 20%

S20
2
4
3
1
SOLO

Front Panel Bridge 2


2
+5vref
1
AVSS

POT D

10K LIN
R21

POT C

CW

CW
10K LIN
R22

2
1

10K LIN
R20

2
1

10K LIN
R19

CW

CW

J604

POT B

POT A

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.

LEFT PC2 RACK FRONT PANEL


Controllers, FP Buttons and LEDs
Filename: 021251C1
Eng: DAON
Mfg:
Doc: 021261-001
1

Date: 12/20/2000
By: DAON
Sht 2
of 2
Rev: C v1
8

7-15

Kurzweil PC2 Series Service Manual

Connector Board (rack models)Scanner (page 1 of 3)

R11
1M

+VBAT
1

2
PWRUPRST {3-A8}

RESET {3-C1}

INTMIDIRxD {2-C7}
INTMIDITxD {2-C7}
IRQ {2-C7}
A

RP11

U1
M37451
24
UNUSED

58
59
60
61
62
63
64
65

10K

RIBN_SLDR

R2
10K
1

8
7
6
5

PORT57
PORT56
PORT55
PORT54

R22
1.5K

2
VCC

RP10

10K
8
7
6
5

PORT53
PORT52
PORT51
PORT50

R16
1M
1

10K
1

26

2
12.2880MHz
2

VCC

C4
33pF NPO

C5
33pF NPO

C49
0.1uF
VCC

2 1

VCC

2 1

Y1

+5Vref {3-A3}

AIN[7]
AIN[6]
AIN[5]
AIN[4]
AIN[3]
AIN[2]
AIN[1]
AIN[0]

A15/ P[17]
A14/ P[16]
A13/ P[15]
A12/ P[14]
A11/ P[13]
A10/ P[12]
A09/ P[11]
A08/ P[10]

P[57]/SLD7
P[56]/SLD6
P[55]/SLD5
P[54]/SLD4
P[53]/SLD3
P[52]/SLD2
P[51]/SLD1 A07/ P[07]
P[50]/SLD0 A06/ P[06]
A05/ P[05]
A04/ P[04]
SYNC
A03/ P[03]
A02/ P[02]
R/W
A01/ P[01]
WR
A00/ P[00]
RD

31
CLKOUT
29
XOUT
28
XIN

RP12

23
22
20
21

1
2
3
4

VCC

TP1

FB2.5TSMT
L1
2
1

1
2
3
4

VCC

R1
10K

VCC

4
5
6
7
8
9
10
11

PORT57
PORT56
PORT55
PORT54
PORT53
PORT52
PORT51
PORT50

P[37]
P[36]
TxD/P[35]
RxD/P[34]
PWM/ P[33]
EV3/ P[32]
EV2/ P[31]
EV1/ P[30]

RESETOUT

RESET

D7/
D6/
D5/
D4/
D3/
D2/
D1/
D0/

P[27]
P[26]
P[25]
P[24]
P[23]
P[22]
P[21]
P[20]

69
VREFADC
68
VREFDAC
71
AVCC
70
AVSS WE/ WR/ P[67]
RD/E/ P[66]
72
VCC
CS/ P[65]
73
VSS2
A0/ P[64]
32
VSS1
RDY/ P[63]
INT3/ P[62]
25
MODE
INT2/ P[61]
INT1/ P[60]

R32
DNS

74
75
76
77
78
79
2
3

R33
DNS

R34
DNS

66
DAC2
67
DAC1

8
7
6
5

1
2
3
4

C45
0.1uF

2 1

VCC

R12
10K

VCC

R14
10K
1

R144
10K

2
1

42
43
44
45
46
47
48
49

12
13
14
15
16
17
18
19

2
COMPONENTS TO KEEP NEAR CONNECTORS
CONNECTOR COMPONENTS
J304
L2, R117, R20, RP6-8

50
51
52
53
54
55
56
57
33
34
35
36
37
38
39
40

R147
10K

9
10
11
13
14
15
12
1
5
2
4

VOLUME
{3-A3}
PORT27
PORT26
PORT25
PORT24
PORT23
PORT22

U11
74HC4051
16
C VDD
B
A
3
Y0
Y

VCC

RIBN_SLDR

Y1
Y2
8
Y3 VSS
7
Y4 VEE
Y5
Y6
6
Y7
G

R3
10K
1

UNUSED

RP9
10K

VCC
1
2
3
4

PORT64
PORT63
PORT62
PORT61

8
7
6
5

PORT64
PORT63
PORT62
PORT61

CPU

R108
10K

C
1

+12V

SENSE
DRIVE
COLA
COLD
COLC
COLB

ROW7
ROW6
ROW5
ROW2
ROW1
ROW0
DGND4
DGND3
DGND2
DGND1

23
18
16
13

E
BASS7
BASS6
BASS5
BASS2
BASS1
BASS0

~12V

CONTRAST {2-C6}

1K
R148

C3
0.1uF

R24
10K

R20
110
1

PORT26
PORT27

10
9
8
7
6
5
4
3
2
1

C2
0.1uF

BASS7
BASS6
BASS5

1
2
3
4

8
7
6
5

4
3
2
1

5
6
7
8

4
3
2
1

5
6
7
8

100

YOUNG CHANG CO., LTD.

RP7

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.

PORT64 {2-C7}

PC2 Rack Connector PCB


Scanner

PORT52
PORT51
PORT50
100

TP3

PORT22
PORT25
PORT24
PORT23
PORT57
PORT56
PORT55

100
BASS2
BASS1
BASS0

RP6

TP2

L2
FB2.5TSMT
R17
110
1
2

C1
0.1uF

15
14

7-16

1
1

17

12
11

2
10K
R109

+5V
PHASEB
PHASEA

22
21
20
19

CTRL1
CTRL2
CTRL3
CTRL4

Q18
MMBT2222

26
25
24

CONTHI
WPR
CONTLO

J304
FRONT PANEL

Filename: 021250B3
Eng:
Mfg:
Doc: 021250-000

RP8

Date: 9/29/2000
By: D. O'Neill
Sht 1
of 3
Rev: B V3
8

Connector Board (rack models)Digital Interface (page 2 of 3)

Kurzweil PC2 Series Service Manual

J320
MIDI

VCC
5

B
R94
110
2

12

2
1
1

R5
56 5%

C56
0.1uF

13

1
DIGITAL_OUT

1
2

C25
1000pF

U5
74HCU04

C18
1000pF

VCC

2
U5
74HCU04

R98
110

J300

SPDIF OUT

7
8

C22
1000pF

R100
220

R95
110

PC910
U6

VCC

R97
110

2
3

R106
3K

VCC

R99
56

C17 LL4148
1000pF D13
R102
56
1
2

R4
56 5%

3
4

C47
1000pF

U7
PC410
1
3

R96
56

R93
56

L5
AES XFRMR
5
2
1
6

R6
270 5%

Use either U6 or U7

18
25

OUT

21
16
20

4
23
12

7
2
6

22
5

OUT/THRU

11
24
19

IN

14
9
13

S1
2

C20
1000pF

U5
74HCU04

3 THRU
1
OUT

10

U5
74HCU04
11

MIDI_RxD
3

MIDI_TxD

OUT/THRU SELECT
+VBAT
U5
74HCU04

C19
1000pF

J303
MIDI & CPU
1
MIDI_RxD
2
CONT
3
MIDI_TxD
4
IRQ
5
IACK
6
INT_RxD
7
INT_TxD
8
DIG_OUT
9
GND
10
+VBAT

8
R101
220

C21
1000pF

INTMIDITxD {1-A8}
C

INTMIDIRxD {1-A8}
PORT64 {1-D6}
CONTRAST {1-C8}

IRQ {1-A8}

YOUNG CHANG CO., LTD.

Reproduction without the express written consent


of Young Chang Co., Ltd. is prohibited.
PC2 Rack Connector PCB
Digital Interfaces
Filename: 021250B3
Eng:
Mfg:
Doc: 021250-000
1

Date: 9/29/2000
By: D. O'Neill
Sht 2
of 3
Rev: B V3
8

7-17

Connector Board (rack models)Power Supply/Audio (page 3 of 3)

NO

NC

IN OUT
GND

C32
0.1uF

U5
74HCU04

C30
1000uF, 25V

S1A
D17

C36 +
100uF 16V

C38
0.1uF

HPLEFT
HPRIGHT

PC88II PWR

VR3
79L12ACM
2
I1
3
I2
1
OUT
6
I3
7
I4
100uF 16V
GND
C37 +

C33
0.1uF

~12V

PWRUPRST
BUVdd
MUTE
+12V
AGND
-12V
5V_DIG
DGND

C44
0.1uF

PC88 II POWER

100K
R15

~12V

+5Vref {1-C5}
VOLUME {1-B7}

14VAC
14VACSW
9VDC
9VDCSW
+5Vref
WPR
DGND
LEFT
RIGHT
AGND

C31
470uF, 25V

1+

3
~17V

J301
8
7
6
5
4
3
2
1

10

1
2
3
4
5
6
7
8
9
10

VCC

S1A
D15

J322

NO

PWRUPRST {1-A8}
VCC

+12V

3
4

+12V

VR2
78M12
1

D14
S1A +17V
1

7
2

NC

2
RY1
DPDT

Kurzweil PC2 Series Service Manual

C
B

Q9
MMBT2222

4
5
1

E
J321

PC2R FRONT PANEL VOL/PWR/HPhones

VR1
78T05

C41
0.1uF

C42
0.1uF

~12V

B
C

R127
3K

R129
3K

HPLEFT

R117
470

C46
100pF
1
2

C
Q7
MMBT2222

D22
S1A

C40 +
1000uF 16V

R135
15.0K 1%
2

R136
15.0K 1%
2

2
15.0K 1%
R138

C39
0.22uF

E
R137
47
1

C53
0.1uF

C52
0.1uF

C51
0.1uF

1
2

VCC

LEFT/MONO

R123
15.0K 1%

1
2
3
4
5

RING = -

2
200 1% 1/3W
R124

2
200 1% 1/3W
R130

J302
LOUT+
LOUT~
AGND
ROUT+
ROUT~

HPRIGHT

Q15
KSC2331

RESET {1-A1}

NE5532
U9
7

Q14
KSC2331

HPLEFT

HPRIGHT

C
B

LL4148
D21

C
B

R119
1M

C50
0.1uF

MMBT2907
Q13

MMBT2907
Q4

R118
1.6K

E
MMBT2907
Q12

VCC

C
R19
5.6K

8
R122
15.0K 1%

E
B

1
R8
5.6K

R18
470

15.0K 1%
R142

+9V

R134
47
1

JUMPER

NE5532
U9
1

BUVdd

R120
1K

R128
220

R126
220

1
2

R132
15.0K 1%
2

C35
0.1uF

1
2

C34 +
100uF 16V

+12V

VCC

MMBT2907
Q8

L4
FB2.5TSMT

+9V

VCC

GJ1

GND
C29
0.1uF

R133
15.0K 1%
2

C26
1000PF

C28 +
100uF 16V

IN OUT

+12V

1
2

L3
FB2.5TSMT

+9V
1

C27
1000PF

R121
10K

C55
100pF
1
2

TIP = +
LEFT/MONO

PC88II AUDIO OUT

C54
0.1uF

1
1

RING = -

200 1% 1/3W
R139

200 1% 1/3W
R141

6 JACK
J311
1
2
5
4
3

6 JACK
J312
1
2
5
4
3

TIP = +
RIGHT

ONE EACH AT GROUND PINS OF U1, U2, U5, U7, U11


D

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.
PC2 Rack Connector PCB
POWER SUPPLY/AUDIO
Filename: 021250B3
Eng:
Mfg:
Doc: 021250-000

Note on signal polarity; Line out TIP, Headphone out and Digital out = positive going signal. The Digital out is inverted with respect to the output of the DAC
1

7-18

Date: 9/29/2000
By: D. O'Neill
Sht 3
of 3
Rev: B V3
8

Power/Volume/Headphone Board (rack models)

Kurzweil PC2 Series Service Manual

VR1
Power sw / Volume control
7
6
5
4
3
B

J2
1
2
3
4
5
6
7
8
9
10

Do not connect these pins

2
1

14VAC
14VACSW
9VDC
9VDCSW
+5Vref
WPR
DGND
LEFT
RIGHT
AGND

6
5
4
2

PC2R FRONT PANEL VOL/PWR/HPhones

3
7
8
9
1
J1
Headphone

Front Panel Bridge 2


2
+5vref
1
AVSS

J3

YOUNG CHANG CO., LTD.


Reproduction without the express written consent
of Young Chang Co., Ltd. is prohibited.

PC2R
Power / Volume / Headphone PCB
Filename: 121262B1
Eng:
Mfg:
Doc: 021262
1

Date: 12/7/2000
By: Fran Turner
Sht 1
of 1
Rev: BV1
8

7-19

Kurzweil PC2 Series Service Manual

7-20

Kurzweil PC2 Series Service Manual

Alpha Wheel Test


scanner tests, PC2 5-8
scanner tests, PC2R 5-7
Assembly instructions, 76-note Keyboard Assembly
connecting the keyboard 4-21
contact boards 4-24
replacing contact strips 4-25
replacing keys 4-24
replacing the keyboard 4-20
Assembly instructions, 88-note Keyboard Assembly
contact boards 4-30, 4-31
removing a key weight 4-33
replacing contact strips 4-32
replacing keys 4-30
replacing the keyboard 4-27
Assembly instructions, keyboard models
bottom enclosure 4-6
Connector Board 4-10
Enclosure Support Walls 4-8
Engine Board 4-17
Front Panel Board 4-12
LCD Board 4-13
Mod Wheel Assembly 4-18
Polyphony Expansion Board (PCX-1) 4-14
Slider Board 4-15
top enclosure 4-6
Assembly instructions, rack models
Connector Board 3-4
Engine Board 3-6
Headphone/Volume/Power Switch Board 3-14
LCD Board 3-12
Left Front Panel Board 3-13
Polyphony Expansion Board (PCX-1) 3-5
removing the front panel faceplate 3-9
replacing the front panel faceplate 3-8
Right Front Panel Board 3-11
Top Cover 3-2

Cables, keyboard models


Connector Board 4-8
Engine Board 4-16
Front Panel Board 4-11
Cables, rack models
Connector Board 3-3
Engine Board 3-6
Connector Board
cables, keyboard models 4-8
cables, rack models 3-3
diagram, hardware 4-9
parts list, keyboard models 6-6
parts list, rack models 6-13
removing, keyboard models 4-8
removing, rack models 3-3
replacing, keyboard models 4-10
replacing, rack models 3-4
Contact Boards
removing, 76-note keyboard models 4-24
removing, 88-note keyboard models 4-30
replacing, 76-note keyboard models 4-24
replacing, 88-note keyboard models 4-30, 4-31
Contacts
troubleshooting 5-12

B
Battery
removing, PC2 5-5
removing, PC2R 5-6
replacing, PC2 5-5
replacing, PC2R 5-6
Boot Block
entering 5-2
installing 5-4
Boot block
installing the Sound ROM Option 5-4
Bottom Enclosure
closing, keyboard models 4-6
diagram 76-note keyboard 4-2, 4-19
diagram 88-note keyboard 4-3, 4-26
opening, 76-note keyboard 4-2
opening, 88-note keyboard 4-3
Burn-in Tests
diagnostics 2-3
Button Test
scanner tests, PC2 5-8
scanner tests, PC2R 5-7

D
Diagnostic Test Modes: description 2-2
Diagnostic Tests
LED 2-5
LISA 2-4
MABEL 2-4
MIDI 2-5
PCX-1 MABEL 2-6
PCX-1 RAM 2-5
PCX-1 ROM 2-5
PCX-1 RW 2-5
PCX-1 SROM 2-6
RAM 2-4
Read-write 2-4
ROM 2-4
Sound ROM 2-4
ZRAM 2-5
Diagnostics
Burn-in Tests 2-3
entering tests 2-2
list of tests 2-1
test results 2-3
Diagram, keyboard models
bottom enclosure 76-note keyboard 4-2, 4-19
bottom enclosure 88-note keyboard 4-3, 4-26
Connector Board hardware 4-9
Engine Board 4-16
Front Panel Board 4-11
front panel layout 1-3, 1-4, 1-5
Interconnect 5-14
key spring, 76-note keyboard 4-23
key spring, 88-note keyboard 4-29
key weights 88-note keyboard models 4-32
rear panel 1-2, 4-4
Slider Board 4-14

Kurzweil PC2 Series Service Manual

top cover and bottom enclosure 4-5


top enclosure, board locations 4-7
top enclosure, enclosure support wall locations 4-7
Diagram, rack models
front panel 1-6, 1-7, 1-8
front panel assembly 3-8
front panel faceplate 3-10
Headphone/Vol/Pwr Sw Board connection 3-13
Interconnect 5-13
rear panel 1-6
removing the Polyphony Expansion Board (PCX-1) 3-5
removing the top cover 3-2
Disassembly instructions, 76-note Keyboard Assembly
contact boards 4-24
disconnecting the keyboard 4-21
removing contact strips 4-25
removing keys 4-22
removing the keyboard 4-19
Disassembly instructions, 88-note Keyboard Assembly
contact boards 4-30
removing a key weight 4-32
removing contact strips 4-31
removing keys 4-27
removing the keyboard 4-26
Disassembly instructions, keyboard models
bottom enclosure 76-note keyboard 4-2
bottom enclosure 88-note keyboard 4-3
Connector Board 4-8
Enclosure Support Walls 4-8
Engine Board 4-15
Front Panel Board 4-10
LCD Board 4-13
Mod Wheel Assembly 4-17
Polyphony Expansion Board (PCX-1) 4-13
Slider Board 4-14
top enclosure 4-4
Disassembly instructions, rack models
Connector Board 3-3
Engine Board 3-6
Headphone/Volume/Power Switch Board 3-14
LCD Board 3-11
Left Front Panel Board 3-12
Polyphony Expansion Board (PCX-1) 3-5
removing the front panel assembly 3-8
removing the front panel faceplate 3-9
Right Front Panel Board 3-10
Top Cover 3-2

E
Enclosure Support Walls
removing, keyboard models 4-8
replacing, keyboard models 4-8
Engine Board
cables, keyboard models 4-16
cables, rack models 3-6
diagram, keyboard models 4-16
parts list 6-3
removing, keyboard models 4-15
removing, rack models 3-6
replacing, keyboard models 4-17
replacing, rack models 3-6
Entering Diagnostic Tests 2-2

ii

F
Final Assembly
parts list, 76-note keyboard models 6-9
parts list, 88-note keyboard models 6-11
parts list, rack models 6-16
Front Panel
diagram, keyboard models 1-3, 1-4, 1-5
diagram, rack models 1-6, 1-7, 1-8
features, keyboard models 1-3
features, rack models 1-7
Front Panel Assembly, rack models
description, front panel boards 3-9
diagram 3-8
diagram, front panel faceplate 3-10
diagram, Headphone/Vol/Pwr Sw Board connection 3-13
parts list 6-14
removing the front panel assembly 3-8
removing the front panel faceplate 3-9
replacing the front panel assembly 3-8
replacing the front panel faceplate 3-9
Front Panel Board
cables, keyboard models 4-11
diagram, keyboard models 4-11
parts list 6-5
removing, keyboard models 4-10
replacing, keyboard models 4-12
Front Panel Knobs Test
scanner tests, PC2R 5-7

H
Headphone & Power Switch Assembly
parts list 6-15
Headphone/Volume/Power Switch Board
removing, rack models 3-14
replacing, rack models 3-14

K
Keyboard
Dead 5-12
Dead Note(s) 5-12
noise 5-12
scanner testsPC2 5-9
Keyboard Assembly
parts list, 76-note keyboard models 6-10
parts list, 88-note keyboard models 6-12
Keyboard Assembly, 76-note keyboard models
connecting the keyboard 4-21
contact boards 4-24
disconnecting the keyboard 4-21
key spring, diagram 4-23
natural/white keys description 4-23
removing contact strips 4-25
removing keys 4-22
removing the keyboard 4-19
replacing contact strips 4-25
replacing keys 4-24
replacing the keyboard 4-20
sharp/black keys description 4-23
Keyboard Assembly, 88-note keyboard models
contact boards 4-30, 4-31

Kurzweil PC2 Series Service Manual

diagram, key weights 4-32


key spring, diagram 4-29
natural/white keys description 4-28
removing a key weight 4-32
removing contact strips 4-31
removing keys 4-27
removing the keyboard 4-26
replacing a key weight 4-33
replacing contact strips 4-32
replacing keys 4-30
replacing the keyboard 4-27
sharp/black keys description 4-29

diagram, keyboard models 1-2, 4-4


diagram, rack models 1-6
features, keyboard models 1-2
features, rack models 1-6
Resets
Hard Reset 5-2
Soft Reset 5-2
Right Front Panel Board
parts list 6-15
removing, rack models 3-10
replacing, rack models 3-11
ROM: diagnostic test 2-4

LCD Board
parts list, keyboard models 6-8
parts list, rack models 6-15
removing, keyboard models 4-13
removing, rack models 3-11
replacing, keyboard models 4-13
replacing, rack models 3-12
LED: diagnostic test 2-5
Left Front Panel Board
parts list 6-14
removing, rack models 3-12
replacing, rack models 3-13
LISA: diagnostic test 2-4

Scanner Tests, PC2


Alpha Wheel 5-8
Buttons 5-8
Front Panel Sliders 5-8
Keyboard 5-9
Mod Wheels 5-9
Pedals, continuous 5-9
Pedals, switch 5-9
Scanner Tests, PC2R
Alpha Wheel 5-7
Buttons 5-7
Front Panel Knobs 5-7
Slider Board
diagram, keyboard models 4-14
parts list 6-9
removing, keyboard models 4-14
replacing, keyboard models 4-15
Slider Test
scanner tests, PC2 5-8
Software Updates
file formats 5-3
installing 5-3
Sound ROM: diagnostic test 2-4

M
MABEL: diagnostic test 2-4
MIDI: diagnostic test 2-5
Mod Wheel
scanner tests, PC2 5-9
Mod Wheel Assembly
parts list 6-8
removing, keyboard models 4-17
replacing, keyboard models 4-18

P
PCX-1 MABEL: diagnostic test 2-6
PCX-1 RAM: diagnostic test 2-5
PCX-1 ROM: diagnostic test 2-5
PCX-1 RW: diagnostic test 2-5
PCX-1 SROM: diagnostic test 2-6
Pedals
continuous, scanner tests, PC2 5-9
switch, scanner tests, PC2 5-9
Polyphony Expansion Board (PCX-1)
diagram 3-5
removing, keyboard models 4-13
removing, rack models 3-5
replacing, keyboard models 4-14
replacing, rack models 3-5

R
RAM: diagnostic test 2-4
Read-write: diagnostic test 2-4
Rear Panel

T
Top Cover
removing, rack models 3-2
replacing, rack models 3-2
Top Enclosure, keyboard models
description 4-7
diagram, board locations 4-7
diagram, enclosure support wall locations 4-7
removing 4-4
replacing 4-6
Troubleshooting
Audio Problems 5-10
Front Panel Problems 5-11
Keyboard Problems 5-12
Power Problems 5-10

U
User data
saving 5-1

iii

Kurzweil PC2 Series Service Manual

Y
Young Chang Distributors iii

Z
ZRAM: diagnostic test 2-5

iv

You might also like