Is :

6803-1970
(Reeffkmed 1990)

( Reaffirmed 2006 )

Indian Standard Reamrmed98)

RECOMMENDATION FOR
SAFETY DEVICES FOR GAS CYLINDERS
(Fourth

UDC

Reprint AUGUST

1991)

62164202:621-781

,.
1.

BUREAU
OF
INDIAN
STANDARDS
MARG
MANAK BHAVAN, 9 BAHADuR -SHAH ZAFAR
NEW

Gr 5

DELHI

F#
,+*

,..

110002

April

19?1

IS:5903-1970

Indian Standard
RECOMMENDATION FOR
SAFETY DEVICES FOR GAS CYLINDERS
Gas Cylinders Sectional Committee, EDC 16
Representing

Chairman
SHRI S. C. ROY

Chief

Inspectorate
of Explosives
( Ministry of Industrial Development
& Internal Trade ), Nagpur

Members
SHRI M. P. MUKAERJI

( Altnatc
to
Shri S. C. Roy )
SHRI M. R. ANANTIIANARAYANAN
Bombay Foods Private Ltd, Baroda
Kosan Metal Products
Ltd, Bombay
SHHIS. P. BAHL
SHRI GEORQE P. AROOJIS ( Alfcrnatc )
Tube Investments
of India Ltd, Calcutta
SHRI T. G. BALL
Directorate
General
of Technical
Development,
SHRI S. C. BANERJEE
New Delhi
SERI C. B. CKU~H ( Alternate )
Mining
and
Allied
Machinery
Corporation
Ltd,
SRRI S.K. BANERJEE
Durgapur
SERI N. KRISHNAMURTRY (Alternate)
National Safeety Council, Bambay
SARI S. R. BHISE
Hindu&an
Steel Ltd, Ranchi
SARI BINOY~~HAKRABORTY
SHRI V. V. Rao ( Alternate )
DEPUTY DIRECTOR GENERAL OF Directorate
General of Observatories,
New Delhi
OBSERVATORIES ( INSTRUMENTS)
h&TEoROLOQIST ( Alternote)
SARI L. R. GIUTAM
SHRI SATPAL ( Alternate )
SHRI A. GHOSH
SHRI ALBERT JEAVONS
SHRI

The DCM

Chemical

Works,

New Delhi

National
Test House, Calcutra
The Indian
Sugar & General
tion, Yamuna
Nagar
(Altematc)

AMARJIT WADRAVAN

Engineering

Corpora-

Vanaz Engineers Private Ltd, Bombay

S. K. KAANDEKAR
*Ministry
of Defence ( DGI )
SHRI A. R. A. KRI~HNAN
SHRI
L. C. BHANDARI (Alternate )

SRRI

SHRI S. N. LAL
SHRI RAJENDRANATH
SHRI
S. N. SHAH ( Alhrnate
SHRI K. RAYANATHAN

Indian Oil Corporation Ltd, Bombay

~Gannon Dunkerley & Co Ltd, Bombay

The Mettur Chemical

& Industrial
Mettur Dam
SHRI M. PADMANABEAN ( Alternate )
Ministry of Defence ( R & D )
SHRI G. K. RAO
SHRI TRILOK SINGE ( Al&mute )

Corporation

( Contin&

BUREAU
MANAK

OF

-BHAVAN,

INDIAN
9 BAHADUK

NEW

DEIHI

STANDARDS
SHAH
110002-

ZAFAR

MARG

Ltd,

on page 2 )

IS: 5903-1970

( Continuedfrom Pugc I )
Mtrnbcrs

R@rasthg

Lloyds Register of Shipping, Bombay

SHIII H. S. RAO
Snra J. N. GOSIVAhtT ( Ahrnafe )
SfiRI D. MADEOK ( .dhrnate )
Indian Oil Corporation Ltd, Bombay
REEWESEXTATIVE
SHRI R. X. Sum
Iiindustan Gas & Industries Limited, Calcutta
Tata Chemicals Ltd, Okhamandai
Smu C. M. SHAR
SHRI S. E*LAERISEXAN
( Aftrrrrate)
Indian Air Gases Limited, ?vfughalsarai
SimI T. P. L. SINHA
Fertilizer Corporation of India Ltd, Dhanbad
SREX D. V. SUBBA RAO
SFZRTBRUPINDAR 3-ATE ( Alternate)
SHRI G. N. TAOORE
Indian Oxygen Ltd, Calcutta
SHRI D. S. MADAN ( Ahnafc )
SHRI G. N. VADEHRA
Industrial Gases Ltd, Calcutta
StiRI K. K, VkRSrrNEY
Hyderabad Allwyn Metal Works Limited, Hyderabad
SnRl M. V. PATANKAR,
Director Getteral, 1S1 ( Ex-o@io Mrm6cr )
Director

( Mech Engg ) ( SCcrdary )

J*
,*.

IS :5903-1970

[Man

Standard

RECOMMENDATION FOR
SAFETY DEVICES FOR GAS CYLINDERS

0.

FOREWORD

0.1 This
lncli~n
Standard was adopted by the Indiart Standards
Instituti,)n on 5 C)ctol)cr 1970, after the draft finalized by the Gas Cylinders
Sectional Committee
had ken approved by the Nfechanical
Engineering
Division Council.

0.2 This standard has been prepared to provide

ments of safety devices used for gas cylinders.

guidance

on the require-

0.3 hfanu[acture,
possession and use of any gas when contained in cy]in.
ders it~ a compressed
or liquefied stare are regulated
under the Gas
Cylinder Rules, 1940 of the Government
of India.
This specification
has
been prepared in consultation
and agreement with the statutory
authori.
ties under those rules,
0.4 l}hils~ all essential requirements
have been set out in considerable
details, other requirements
are purposely left out to permit a reasonable
degree of latitude to designers and users.
0,5 In the preparation
of this standard,
derived from the following:

considerable

A.S. B 28i-1969 Safety devices for gas cylinders.

tion of Australia,

assistance
Standards

has been
Associa.

CG.4 Pamphlet S: 1. I Safety relief device standards.

Part I Cylinders
for compressed gases.
Compressed Gas Association, U.S.A.
0.6 \\here provision is made in this standard
for -certain details to be
settled h~ agreement between the purchaser and the manufacturer,
\t shall
be understood
that, where applicable,
such details are subject also to
agreement
by the-Chief inspector of Explosives, Nagpur.
0.7 For the purpo~e of deciding whether a particular
requirement
of this
standard is complted With, the final value, observed or calculated, expressing the result of a test, shall be rounded OF in accordance
with 1S: 2-196o*.
The number of significant places retained in the rounded off value should
be the same as that of the specified value in this standard.
Rules

for rounding

off numerical

values ( rccijd

: ,

).

IS : 5903 - 1970
1. SCOPE
i.1 This standard
covers requirements
for the design, construction,
and certification
of safety devices for gas cylinders.

testing

2. TERMINOLOGY
2.0 For the purpose

of this standard,

2.1 Approach Channel-The

must pass from the cylinder
device.

the following

definitions

shall apply.

passage or passages through which gas

to reach

the

2.2 Bursting Disc-An

operating part
disc, usually of metal and which is so
channel under normal conditions.
The
determined
pressure to permit the escape

operating

parts

of the safety

of a safety device in the form of a

held as to close the safety device
disc is intended to burst at a preof gas.

NOTE- Such discs are generally flat, preformed, reinforced, or grooved types.

-2.3 Combination
Bursting Disc-Fusible
Plug combination with a low melting
point fusible metal,
the disc bursting at its predetermmed
bursting pressure
ture also is high enough to cause yielding or melting of

A bursting disc in

intended to prevent
unless the temperathe fusible metal.

2.4 Combination
Pressure-Relief
Valve -Fusible
Plug -A
safety
device utilizing a pressure-relief
valve in combination
with a fusible plug.
This combination
device may be an integral unit or separate units and is
intended
to open and to close at predetermined
pressures or to open at a
predetermined
temperature.
2.5 Discharge Channel -The
passage or passages beyond the operating
parts through which gas must pass to reach the atmosphere
exclusive of
any piping attached to the outlet of the device.
2.6 Flow Capaciq-The
discharged at the required

capacity in cubic metre per hour of free air

flow rating

2.7 Flow

pressure.

Rating Pressure-The
rated for capacity.

pressure at which a safety device is

2.8 Free Air or Free Gas -Air

at normal

pressure

and a temperature

or gas measured
of 15C.

2.9 Fusible PlugAn operating

low melting point material,
usually

part

atmospheric

in the form of a plug of suitable

a metal alloy, which closes the safety

device channel under normal conditions and is intended to yield or melt
at a predetermined temperature to permit the escape of gas.
4

2.10 Liquefied. Gas -For

the purposes of fIqw capacity assessment a gas
which, under the charging pressure, is-partially liquid at a temperature of
21C.
A flammable compressed gas which is normally non-liquefied at
21C, but which is partially liquid under the charging pressure and temperature, is also deemed to be a liquefied gas.
part that normally closes the safety discharge
2.11 Operating
Part -The
channel but when moved from this position as a result of the action of heat
or pressure or a combination of the two, permits escape of gas from the
cylinder.
2.12 Non-liquefied
Gas-For
the purposes of flow capacity assessment,
a gas, other than a gas in solution, which, under the charging pressure, is
entirely gaseous at a temperature of 21C.
2.13 Pressare
functions.

Opening -The

orifice against

which the bursting disc

2.14 Pressure-Relief
Valve - A safety device containing an operating
part that is held normally in a position closing the safety device channel
by spring force and is intended to open and to close at predetermined
pressures.
2.13 Rated Bursting Pressure ( of a Bursting Disc) -The maximum
pressure at which the disc is designed to burst at the rated temperature
when in contact with the pressure opening for which it was designed, when
tested as required in 7.2.2.
2.16 Rated Temperature (of a Bursting Disc) -The
temperature at
which a bursting disc is designed to burst when the rated bursting pressute is applied to the disc and when it is in contact with the pressure
Unless otherwise specifed and stated,
opening for which it was designed.
it is to be taken as 65C.
2.17 Reinforced Fusible Plug-

A fusible plug consisting of a core of

suitable material having a comparatively

ed by a low melting point fusible metal

high yield temperature

surroundof the required yield temperature.

Safety Device -A device intended to prevent rupture of a cylinder

vnder abnormal conditions of exposure.

2.18

NOTE- The term as used herein includes the approach channel, the operating parts,
and the discharge channel ( see 2.1,2.5 and 2.11).

2.19 Safety Device Channel -The channel through which gas released
by operation of the device must pass from the cylinder to the atmosphere
exclusive of any piping attached to the inlet or outlet of the device.
2.20 Set Pressure (of a Pressure-Relief Valve) -The
pressure at .which a pressure-relief valve is set to start-to-release
5

minimum
(see 6.1.4).

1s-s5903-1970
PressSSre (of a Pressure-Relief
Valve }The
2.21 Start-to-Release
pressure at which the first bubble appears through a water seal of not over
100 mm on the outlet of the pressure-relief valve (see X5).

2.22 Test Pressure of the Cylinder The internal

hydraulic stretch or pressute test of the cylinder.

pressure

required

for

sample of each design

2.23 Type Test A test applied to a represen~ative
or modifir.alion~ of a safety device to establish the adequacy or ~he design
or modification
( see 7).
2.24 Yield
which the
in 7.3.2.4.

Temperature

3. TYPES

OF

fusible

(of

a Fusible

met al or alloy

SAFETY

will

Plug)

yield

The

when

temperature
at
tested as required

DEVICES

3.1 Types of Safety Devices Types

specification are designated as follow.
3.1.3 Tgfie 13D Bursting

of safety devices covered

by this

disc.

fhsible plug utilizing

a
3.1.2 Type FP1 Fusible plug Or reinforced
fusible alloy with yield temperature
not over 77 CC, nor less than 69=C
( 74CC nommal ).
3.1.3 Ty/12 FPt Fusible plug or reinforced
fusible plug, utilizing a
fusible alloy with yield temperature
not over 104C, nor less than 98C
{ 100C nominal).
3.1.4 Type BD/FPl Combination
fvsil~le allov with yield temperature
( 74C nom;nal ).

3.1.5 Tyfv BD/FPa Combination

fusible alloy with yield temperature
( 100=C nominal).
3.1.6

Type PRV

3.1.7

Type PRV/FP

4. 1NFORMATION

Pressure-reIief

bursting discffusib]e
not over 77C, nor

plug, utiiizing
iess than 69C

bursting disc/fusible plug, utilizing a

not over 104C, nor less than 98C
valve.

Combination

pressure-relief

TO BE SPECIFIED

BY THE

valve/fusible

plug.

PURCHASER

4.1 The purchaser

in his enquiry and order shall supply .w@icient infor-
mation to fully identify the fitting required including,
where appropriate,
the following:
a) Name of gas for use with safety device;
b) Type of safety dwice ( scc 3);
valves);
.
c) Set pressure in kgfjcrnz(gauge ) (for pressure-relief

,, ..

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5.1.3 Combination Bursting Disc/ Fusible Plug -- In combination

bursting
disc/fusible plug devices, the fusible metal shall be on the discharge side
of the bursting disc. The fusible metal shall not be used in place of a
gasket to seal the disc against leakage around the edges. Gaskets, if used
shall be of material which will not deteriorate when in contact with the
gas to be contained at the maximum temperature specified for the fusible
metal.

6.1.4

Pvssurz- Rt lief Valces

6.1.4.1 When a pressure-relief valve is used on a compressed gas

(liquefied or non-liquefied)
cylinder, the flow rating pressure shall not
exceed the minimum test pressure of the cylinder on which the pressurerelief valve is installed and the resealing pressure shall not be less than 70
percent of the minimum test pressure of the cylinder.
6.1.4.2 The set pressure shall be not less than 80 percent of the
minimum required test pressure of the cylinder on which the pressurerelief valve is installed.
6.1.4.3 The design of the pressure-relief valve shall be such that the
valve will have direct communication with the vapour space of the cylinder
when in normal use and the possibility of unauthorized adjustment will
be minimized.
6.l.5 Combination Pressure-Relief
Valalr~e/Fusiblc Plug- A combination
pressure-relief valve/fusible plug safety device shall meet the following
requirements:
a) If 100 percent of the required flow capacity .is provided by a
pressure-relief valve, the supplementary fusible plug may be either
Type FP1 or FPs.
b) Where the pressure-relief valve provides less than 100 percent of
the required flow capacity, the ~balance shall be supplied by a Type
EP1 fusible plug.
c) Where the flow capacities of a pressure-relief valve and a Type
FPr fusible plug are to be combined to provide the required flow
capacity, the minimum flow capacity to be provided by the fusible
plug shall be that calculated as follows:
Using the total water capacity of the container, the flow capacity
for a pressure-relief valve shall be calculated by using the formula
in 6.2.4 or 6.2.5; the flow capacity of the pressure-relief valve shall
then be divided by the.calculated flow capacity required to obtain
the percentage provided by the pressure-relief valve; the remaining
percentage for the fusible plug shall then be multiplied by total
8

1s 15903 - 1970
water capacity
to obtain the water capacity
figure for use in
calculating
the minimum
flow capacity
to be provided
by the
fusible plug, using the formula in 6.2.2 or 6.2.3.
Example:

Liquefied
gas; a 450~litre water
capacity
cylinder;
a
pressure-relief
valve with flow capacity 2 060 ma/h at
35 kgf/cms (absolute).
Using

formula in 6.2.5
Qp = 0.164 PIVC
=0*164x35
x 450
Q,, = 2 580 ma/h
2 ~060
= 80 percent by pressure-relief
2 580

Using formula
20 percent

valve

in 6.2.3

of 450 = 90 litre water capacity

Q. = 1.148 JVC
= 1.148~ 90 = 103.3 ms/h flow capacity at 7 kgf/cms (absolute) provided
by fusible plug

Where Q. is the flow capacity at 7 kgf/cm*

test pressure in ms/h of free air.
62

plow

(absolute)

crpacity of S&ty Devicea

6.2.1 Ccncrtsl-The
flow capacity ofeach design and modification
thereof of all types of safety devices shall be ~determined from the relevant
formula in 6.2.2 to 6.2.5 by an actual Aow test in accordance
with 7.1.1.
6.2.2 Safety
Devices for USC with Non-liquejcd
Gas
(Except Pressure-Relief
minimum
required flow capacity of safety devices, except
Vulves ) -The
pressure-relief
valves, for installation
in non-insulated
cylinders for nonliquefied gas shall be ctilculated by the following formula:

Q. =

o-574

Wa

where

0. = flow capacity

at 7 ~kgf/cm* (abrolute)
in ma/h of free air,
and
w, = water capacity of the cylinder in litres, which in any case
shall not be taken as less than 10 litres.
NoTI - The above formula expreaen flow capacity rquirementa qual to 70 rccnt
of that which will dkhu
e through a perfcet orifice ( having @ 15 mm* area p
or each
litre of water capacity of&e cylinder ).
9

1s:5903-3970
6.2.3 Safep Decices for Use with Liqueyied Gas { Except Pressure-Re[ief
Values) The minimum
required flow capacity of safety devices, except
pressure-relief
valves, for installation
in non-insulated
cylinders for liquefied gas shall be calculated by the following formula:
Q,=

1.148 Iic

where

Q. = ~ly

capacity

at 7 kgf/cm*

( absolute)

in m3/h o~free air,

II, = water capacity of the cylinder in litres, which

shall not be taken as less than 10 litres.

in a]]y case

NOTE The above formutz expresses Ilow capacity requirements equal to 35 percent
of that which will clischargc lhrough a perfect orifice ( having O 15 mmt area for eacl]
litre of water capacity oTthc cylinder ).

6.2.4 -Safe~ De:ires fur Use 1$ith Norr./iqueJeri Gas Presswc-Relitf J-OlPCS
minimum required flow capacity of pressure-reIief
valves for
installation
in non-insulated
cylinders for non-liquefied gas shall be calculated by the following formula:

Ordy
) The

Q. = 0082 P[f-C
where
Q==

flow capacity

P = flow rating

in m3/h of free air,

pressure

in kgf/cmz

(absolute),

[V = Water capacity of she cylinder in litres,

shall not be taken as less than 5 litres.

and
which

in any case

6.2.5 Safety Deuicesfor Use wilh I.iquejied Gas ( Pressure-Relief Values Only )
The minimum required flow capacity of pressure-relief
valves for installation in non-insulated
cylinders for liquefied gas shall be calculated
by the
following Tormula

Q.a=

0 164 PWC

where
Q. == flow capacity in m8/h of free air,
P = flow rating pressure in kgf/cm~ (absolute),
Wc= water capacity of the cylinder in litres,
shall not be taken as less than 5 litres,

and
..

which in any case

6.3 Piping for Safety Devices Where fittings and piping are used on
either the upstream
or downstream
side or both of a safety device or
devices the passages shall be so designed that the flow capacity of the
10

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,
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IS I5903 - 1970
6.5.2 Individual Components of Bursting Disc Assemblies- When bursting
discs and pressure opening parts are designed to be replaced as components, they shall be marked to indicate the rated bursting pressrlre (with
the proper mating part), the flow capacity and the manufacturer.
NOTE- The following

are suggested

methods

of marking:

a) Stamp
to identify the rated bursting pressure
or
number, on the part containing the pressure opening,

identifying

p?rt

b) Ink, or otherwise mark, the number on the bursting disc, or apply

other code mark, to facilitate determination
of bursting pressure range
and proper mating parts.

6.5.3 Fusible Plugs-Fusible

plugs shall be externally marked (by
coding if necessary) to indicate yield temperature rating and flow capacity.
6.5.4 Pressure-Relief Valves-Pressure-relief
coding, if necessary, to indicate:

valves shall be marked by

a) the set pressure for which the valve is set to start to release ;
b) the flow rating pressure in kgf/cms gauge at which the flow
capacity of the valve is determined; and
c) the flow capacity in cubic metre per hour of free air.
bursting discs and pressure
6.5.5 Combination Safep Devices -When
opening parts are combined in factory assembled safety devices designed
to be replaced as a unit, the assembly shall be externally marked to
indicate pressure rating, flow capacity and yield temperature rating
( where applicable ).
NOTE- Examples
a) Bursting

disc assemblies

( BD ),

b) Combination

bursting

c) Combination

pressure-relief

7. ACCEPTANCE
7.1 Gameral

of these are:

AND

disc/fusible

plug ( BD/FP,

valve/fusible

APPROVAL

or BD/FP,),

plug ( PRV/FP,

and

or PRV/FP,

).

REQUlREMENTS

Requirementa

7.1.1 Ty#e Test - Only those safety devices which have complied with
the requirements of 7.1.2 and the requirements for the specific type of
Such devices
safety device shall be accepted as meeting the requirements.
may then be identified by the relevant type designation specified in 3.1.
7.1.2 Flow Capacity Test ( For All Safe& Dovice~ )
7.1.2.1 General-The
flow capacity of each design and modification
thereof of all types of safety devices shall be determined by a competent
authority by actual tlow test by an approved method and a copy ot results
obtained.
The form to be used for such submission shall he as given in
Appendix A.
12

IS : 5903 - 1970.
7.1.2.2 Number of samples for test-Three
samples of each size of each!
device representative of standard production shall be tested in accordance
with 7.1.2.3 by a competent authority by an approved method.
7.1.2.3

Test procedure-

Each sample device shall be tested as follows:

a) The device shall be completely assembled from the inlet of the

approach channel to the exit of the discharge channel in the manner
normally assembled for use.
b) Air orgas shall be supplied to the safety device through a supply
pipe provided with a pressure gauge and a thermometer for
indicating and recording ~the pressure and temperature of the
supply. Observations shall be made and recorded after steady
flow conditions have been established.
Test conditions need not
be the same as the conditions under which the device is expected
to function in service, but the following limits shall be met. The
inlet pressure of the air or gas supplied to the safety device shall
be not less than 7 kgf/cm* ( absolute ) , except that the flow capacity
of a pressure-relief valve shall be made at the flow rating pressure.
c) Each device shali be caused to operate by either pressure or by
temperature or by a combination of such effects which shall not
exceed the maximum temperature and pressure for which it was!
designed.
d) After pressure testing and without cleaning, removal of parts, or !
reconditioning, each safety device shall be, subjected to an actual
flow test wherein the amount of air or gas released by the device is
meaiured.
e) Where fusible plugs are being flow capacity tested, the fusible
alloy shall be removed from the orifice by heating the plug above
the melting point of the fusible alloy.
7.1.2.4 Requirements - The average capacity of the three devices tested
shall be recorded as the flow capacity.
The design of the device shall be
considered acceptable provided the q&ties
of the three sample devices
fall within 10 percent of the highest capacity recorded.
7.2 Specific Requirements

for Barsting Discs

every production batch of

7.2.1 Number nf Samples for Test -From
completed discs of the same size and made from the same roll of foil, or
from every batch of disc hold&s as appropriate, the number of discs shown
in Table I shall be selected at random for testing ( see also 7.2.4).
7.2.2

Bursting Testfor Discs

sample disc shall be mounted in a proper

7.2.2.1 Procedure -Each
holder with a pressure opening having dimensions identical with that in
the device in which it is to be used, and submitted to a bursting test
13

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OL61. - CO6S : SI

1s:5903.1970
b) / A test sarnde shall consist of aDiece50m m]omrandof
ammoxirnately 5 m-m diameter cut from ;ach stick.
Eat% sample .&all be
suspended horizontally on suitable supports spaced 25 mmripart and
presenting knife edges to the sample so that the ends of the sample
will overhang the knife edges 125 mm.
The supported samples
shall be immersed in a glycerine bath not closer than 5 mm to the
bottom of the container.
This batch shall be. suspended
in and
controlled by an outer glycerine bath.
c)

Two samples from the same stick shall be tested at one time.
A
thermometer
(bulb immersion ) shall be inserted into the batch
between and closely adjacent to the samples so that the bulb wilI
be completely
immersed at the same level as the samples.
The
bath temperature
shall be raised at a rate not in excess of 3C/min.

d)

The yieki temperature

shall be taken as that temperature
at which
the -second of the four ends of the samples loses its rigidity and
drops.

I%OTE-- The test outlined

above has been found to be a satisfactory laboratory
control test for determining the yie~d temperature
of fusible alloys.
Whlie this test is
recommended?
equivalent tests usisig samples Of different dimensions
and different
rates of heat me are permimibie provided that they yieid reproducible rests] ts.

793.2 Extrusion
Fusibie P!ugs.

and yield Temperature

Test of Fusible Plugs

or Reinforced

7.3.2.1 General Plugs selected in accordance

with 7.3.2.2 shall be
installed in a test rig which will simulate actual conditions of insta}lation
with 7.3.2.3 and 7.3.2.4.
in a cylinder, and tested in accordance
7.3.2.2 .Nurnber of samples for test From every production. batch of
completed
fusible plugs of the same size, made from the same batch of
fusible alloy (see 7.3.1 ), the number of plugs shown in Table 2 shall be
selected at random.
TABLE Z NUMBER OF PLUGS TO BE TESTED
NUMBER m I?ATCR

NVStBER TO BE TEETED

Mm
(1)

(2)

9 up to and including
9 >% S* s?
16,,
,, ,,

*1

15

30

31,,

,,

,,

;;

100

101 ,,

,,.

,,

,,

250

251 ,,

,,

,,

,,

,,

,,

,,10000

1001

,,

1000

10
25

16

..

.)*
. ,*.

IS : 5903 - 1970
7.3.2.3
Test to determine resistance to e.vtrusion -Each
sample shall be
subjected to a controlled
temperature
of not less than 55C for 24 hours
with a gas pressure of 35 kgf/cm2 (gauge)
on the end normally exposed to
No leakage or visible extrusion of material
the contents of the cylinder.
shall be evident upon examination
of the end exposed to atmospheric
pressure.
7.3.2.4
(see 3 )-Each
temperature,

Test

for determination
sample shall be
as follows:

of the yield temperature of a fusible

tested for determination
of the

plug
yield

a)

The samples shall be subjected to an air pressure of not less than

0.2 kgf/cma (gauge)
applied to the end normally exposed to the
contents of the cylinder.
While subjected
to this pressure the
samples shall be immersed in a alycerine-water
bath, at a temperature in the range of 3C immediately
below the minimum
yield
temperature,
and held in that temperature
range for 10 minutes.
The temperature
of the bath shall then be raised at a rate not
exceeding 3C/min during which the pressure may be increased to
not more than 3.5 kgf/cm2 (gauge).
When the temperature
of
the bath reaches the point where material is extruded sufficiently
to produce leakage of air from all sample plugs the temperature of
the bath should be recorded as the yield temperature of the plugs.
It shall be within the temperature
limits specified in 3 for that
particular type of fusible plug.

b)

As an alternative
method, these plugs, after passing the test at a
temperature
in the range of 3C immediately
below the minimum
yield temperature,
may at once be immersed in another bath held
at a temperature
not exceeding
the maximum
yield temperature
If air leakspecified in 3 for that particular type of fusible plug.
age occurs from all sample plugs for 5 minutes at that temperature
the requirements
shall be considered to have been met.

NOTE 1 -Variation
immersed
the tests.

for either

NOTE2-It
installed

in temperature
within
test(a) or (b) shall be kept

is recommended
that,
in the air supply line to restrict

the liquid

to a minimum

bath in which the plug is

by stirring while making

for safety reasons,

flow when conducting

restricting
this test.

orifice

be

7.3.2.5 RejectionIf any of the samples fails to meet the requirements

of 7.3.2.3 and 7.3.2.4,
the entire batch of plugs.shall be rejected unless a
retest is carried out in accordance
with 7.3.2.6.
so desires, he may subject double
Retests - If the manufacturer
number of samples, selected at random from the same batch,
If all of these additional plugs meet the requirements,
to identical tests.
the remaining
plugs of the batch
shall be acceptable;
if any of the
additional plugs fail the entire batch shall be rejected.
7.3.2.6

the original

17

81
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OL61- CO6S: SI

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