Professional Documents
Culture Documents
FILE NO.
SPW-T253GH56
SPW-T253GH56
SPW-T363GH56
SPW-T483GH56
SPW-C253GH5
SPW-C253GH8
SPW-C363GH8
SPW-C483GH8
Section
SPW-T253GH56
854 011 44
SPW-C253GH5
854 012 18
SPW-T253GH56
854 011 44
SPW-C253GH8
854 012 19
SPW-T363GH56
854 011 45
SPW-C363GH8
854 012 20
SPW-T483GH56
854 011 46
SPW-C483GH8
854 012 21
Indoor Unit
Outdoor Unit
3
0178_T_I
0408_C_S
SPW-T253GH56
SPW-T363GH56
SPW-T483GH56
SPW-C253GH5
SPW-C253GH8
0409_C_S
SPW-C363GH8
SPW-C483GH8
85464849134001
Important
IMPORTANT!
Please Read Before Starting
This air conditioning system meets strict safety and
operating standards. As the installer or service person, it
is an important part of your job to install or service the
system so it operates safely and efficiently.
For safe installation and trouble-free operation,you
must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices
given in this manual.
This symbol refers to a hazard
or unsafe practice which can
result in severe personal injury
or death.
CAUTION
When
Transporting
When
Installing
In a Room
Properly insulate any tubing run inside a room to prevent
sweating that can cause dripping and water damage to
walls and floors.
In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents
water damage and abnormal vibration.
In a Snowy Area
(for Heat Pump-type Systems)
When
Connecting Refrigerant Tubing
SPECIAL PRECAUTIONS
When
Wiring
NOTE
Depending on the system type, liquid and gas lines may
be either narrow or wide. Therefore, to avoid confusion,
the refrigerant tubing for your particular model is specified
as either narrow or wide rather than as liquid or gas.
When
Servicing
SM830034
TABLE OF CONTENTS
1. SPECIFICATIONS ....................................................................................................... 7
1-1 Unit Specifications .............................................................................................. 8
1-2 Major Component Specifications ...................................................................... 12
(A) Indoor Unit .................................................................................................... 12
(B) Outdoor Unit ................................................................................................ 15
1-3 Other Component Specifications ...................................................................... 18
1-4 Dimensional Data ................................................................................................ 20
(A) Indoor Unit ..................................................................................................... 20
(B) Outdoor Unit .................................................................................................. 21
1-5 Refrigerant Flow Diagram ...................................................................................23
1-6 Operating Range ................................................................................................. 24
2. PROCESSES AND FUNCTIONS ...........................................................................25
2-1 Room Temperature Control ................................................................................26
(A) Cooling .......................................................................................................... 26
(B) Heating .......................................................................................................... 27
2-2 Cold Draft Prevention (Heating Cycle) ................................................................28
2-3 Automatic Fan Speed (Indoor Unit).....................................................................29
(A) Cooling .......................................................................................................... 29
(B) Heating .......................................................................................................... 29
2-4 Outdoor Fan Speed Control ................................................................................30
(A) Cooling .......................................................................................................... 30
(B) Heating .......................................................................................................... 30
2-5 Freeze Prevention (Cooling) ...............................................................................31
2-6 Condensing Temperature Control (Cooling) ...................................................... 32
2-7 Overload Protection (Heating).............................................................................33
2-8 Discharge Temperature Control (Cooling and Heating) ..................................... 34
2-9 Auto. Mode for Automatic Heating/Cooling Switching ........................................ 34
SM830034
SM830034
This manual will help you understand and service the air conditioner. To help you find the information you
need, we have divided it into 5 main sections. Each section is divided into chapters with charts, tables and
explanations to help you find and repair problems.
Section 1: Specifications, tells you about the physical and electrical make up of the unit, as
well as its heating and cooling capacities. Look in this section to find the correct values for
components and functions.
Section 2: Processes and Functions, explains each different part of the cooling and
heating cycle, and how each control function reacts to changing conditions to keep the room
at the set temperature range.
Section 3: Electrical Data, which has fold-out schematic and wiring diagrams so you can
find the parts you need to check when something is wrong, and see how they should be
connected.
Section 4: Service Procedures, has two main parts, a diagnostic chapter to help you find
the specific component to replace or adjust, and a chapter with specific procedures and
values to guide you in checking the electrical components in the unit.
Section 5: Instruction Manual, is the same manual the user will have, and it contains
general information about how to set and use the features of this particular air conditioner.
Knowing this information will help you tell the owner how to use and care for this air
conditioner, and also help you install and set the unit correctly.
Look at the TABLE OF CONTENTS to get an idea of what is in this manual and where to
find it.
2.
Look at the chapter about TROUBLE SHOOTING, so you are familiar with the way the flow
charts work. They are designed to guide you quickly through the possible causes for each
kind of problem that is likely to happen to the Unit. Particularly read the introduction to this
section, and the parts about the self-diagnosis and error codes which show on the display.
3.
Look at the chapter about CHECKING ELECTRICAL COMPONENTS. You already know
about most of these procedures. This chapter gives you the specific values and methods for
these components. If you dont know some of these procedures, you can easily learn them
here.
4.
Read the Instruction Manual! The Instruction Manual is included here because it helps you
help the user to set the temperature controls properly and know how to take care of any
simple problems that may happen, as well as know when to call for service. The Instruction
Manual also has illustrations, care, and installation information not found in the rest of the
service manual. It is short, and if you read it carefully, you will be able to answer the
customers questions easily, and also know the most efficient ways for setting times and
temperatures.
Please use this manual to make your work easier, keep the air conditioner functioning well, and keep your
customers satisfied.
5
SM830034
SM830034
1. SPECIFICATIONS
1-1
1-2
1-3
1-4
1-5
1-6
SM830034
1. Specifications
Indoor Unit
Outdoor Unit
POWER SOURCE
PERFORMANCE
Capacity
SPW-T253GH56
SPW-C253GH5
220 - 230 - 240 V / 1 Phase / 50 Hz
Cooling
Heating
7.3
8
25,000
27,000
1,140/1,020/840
3.4
-
kW
BTU / h
m3 / h
Liters/h
V
V
A
A
kW
%
W /W
A
dB - A
dB - A
m (ft.)
m (ft.)
m (ft.)
mm (in)
mm (in)
kg
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
kg (lb)
kg (lb)
m3 (Cu. ft.)
220
14.7
16.9
3.11
96.2
2.35
68
230
198 - 264
14.9
16.8
3.15
91.9
2.32
71
240
220
15
16.8
3.2
88.9
2.28
74
14.8
16.1
3.11
95.5
2.57
68
230
198 - 264
14.8
15.9
3.15
92.5
2.54
71
240
15
15.8
3.2
88.9
2.5
74
Cooling :
Rating conditions(*) : Indoor air temperature 27C DB / 19C WB, Outdoor air temperature 35
C DB
Full load conditions(**) :Indoor air temperature 35C DB / 25C WB, Outdoor air temperature 45
C DB
Heating :
Rating conditions(*) : Indoor air temperature 20C DB, Outdoor air temperature 7
C DB / 6C DB
Full load conditions(**) :Indoor air temperature 24C DB, Outdoor air temperature 24
C DB / 15.5C WB
SM830034
1.Specifications
Specifications
1.
Indoor Unit
SPW-T253GH56
Outdoor Unit
POWER SOURCE
PERFORMANCE
Capacity
Air circulation (Hi/Me/Lo)
Moisture removal(High)
ELECTRICAL RATINGS
Voltage rating
Available voltage range
Running amperes*
Max. running amperes**
Power input
Power factor
C.O.P
Max. starting amperes
FEATURES
Controls / Thermostat control
Timer
Fan speeds Indoor/Outdoor
Airflow direction (Indoor)
Air filter
Remote controller (Option)
Refrigerant control
Drain pump (drain connection)
Compressor
Operation sound
Indoor - Hi/Me/Lo
Outdoor - Hi
REFRIGERANT TUBING
Limit of tubing length
Limit of tubing length at shipment
Limit of elevation difference
between the two units
Refrigerant tube
Narrow tube
outer diameter
Wide tube
Refrigerant amount at shipment
DIMENSIONS & WEIGHT
Unit dimensions
Height
Width
Depth
Package dimensions
Height
Width
Depth
Net weight
Shipping weight
Shipping volume
SPW-C253GH8
380 - 400 - 415 V / 3N / 50 Hz
Cooling
Heating
7.3
8
25,000
27,000
1,140/1,020/840
3.4
-
kW
BTU / h
m3 / h
Liters/h
V
V
A
A
kW
%
W /W
A
dB - A
dB - A
m (ft.)
m (ft.)
m (ft.)
380
400
342 - 456
4.6
5.1
2.74
86
2.66
28
4.8
5.3
2.72
86.1
2.68
26
380
4.5
4.9
2.77
85.6
2.64
29
4.9
5.7
2.81
87.1
2.85
26
400
342 - 456
4.8
5.5
2.82
84.8
2.84
28
415
4.7
5.3
2.85
84.4
2.81
29
mm (in)
mm (in)
kg
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
kg (lb)
kg (lb)
m3 (Cu. ft.)
415
6.35 (1 / 4)
15.88 (5 / 8)
R22 - 3.0
185
1,270
670
271
1,370
782
28
36
0.29
Indoor unit
(7-9/32)
(50)
(26-12/32)
(10-21/32)
(53-30/32)
(30-25/32)
(62)
(79)
(10.2)
Outdoor unit
735 (28-30/32)
940 (37)
340 (13-12/32)
826 (32-17/32)
1,016 (40)
416 (16-12/32)
71 (157)
77 (170)
0.349 (12.3)
Cooling :
Rating conditions(*) :
Full load conditions(**)
Heating :
Rating conditions(*) :
Full load conditions(**)
C DB
Indoor air temperature 27C DB / 19C WB, Outdoor air temperature 35
C DB / 6C DB
Indoor air temperature 20C DB, Outdoor air temperature 7
SM830034
1. Specifications
Indoor Unit
SPW-T363GH56
Outdoor Unit
POWER SOURCE
PERFORMANCE
Capacity
SPW-C363GH8
380 - 400 - 415 V / 3N / 50 Hz
Cooling
Heating
10.6
11.4
36,000
39,000
1,680/1,410/1,200
4.8
-
kW
BTU / h
m3 / h
Liters/h
V
V
A
A
kW
%
W /W
A
dB - A
dB - A
380
400
342 - 456
5.2
6.2
3.1
86
3.42
33
5.3
6.3
3.08
88.3
3.44
31
415
380
5.1
6
3.12
85.1
3.4
34
5.4
6
3.16
88.9
3.61
31
400
342 - 456
5.2
6
3.19
88.5
3.57
33
415
5.1
5.9
3.23
88.1
3.53
34
m (ft.)
m (ft.)
m (ft.)
50 (164)
30 (98)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 30 (98)
mm (in)
mm (in)
kg
9.52 ( 3 / 8 )
19.05 ( 3 / 4 )
R22 - 3.5
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
kg (lb)
kg (lb)
m3 (Cu. ft.)
250
1,570
670
336
1,670
782
41
51
0.439
Indoor unit
(9-27/32)
(61-26/32)
(26-12/32)
(13-7/32)
(65-24/32)
(30-25/32)
(90)
(112)
(15.5)
Outdoor unit
1,235 (48-20/32)
940 (37)
340 (13-12/32)
1,326 (52-7/32)
1,016 (40)
416 (16-12/32)
94 (207)
101 (223)
0.56 (19.8)
Cooling :
Rating conditions(*) :
Full load conditions(**)
Heating :
Rating conditions(*) :
Full load conditions(**)
C DB
Indoor air temperature 27C DB / 19C WB, Outdoor air temperature 35
C DB / 6C DB
Indoor air temperature 20C DB, Outdoor air temperature 7
10
SM830034
1.Specifications
Specifications
1.
Indoor Unit
SPW-T483GH56
Outdoor Unit
POWER SOURCE
PERFORMANCE
Capacity
Air circulation (Hi/Me/Lo)
Moisture removal(High)
ELECTRICAL RATINGS
Voltage rating
Available voltage range
Running amperes*
Max. running amperes**
Power input
Power factor
C.O.P
Max. starting amperes
FEATURES
Controls / Thermostat control
Timer
Fan speeds Indoor/Outdoor
Airflow direction (Indoor)
Air filter
Remote controller (Option)
Refrigerant control
Drain pump (drain connection)
Compressor
Operation sound
Indoor - Hi/Me/Lo
Outdoor - Hi
REFRIGERANT TUBING
Limit of tubing length
Limit of tubing length at shipment
Limit of elevation difference
between the two units
Refrigerant tube
Narrow tube
outer diameter
Wide tube
Refrigerant amount at shipment
DIMENSIONS & WEIGHT
Unit dimensions
Height
Width
Depth
Package dimensions
Height
Width
Depth
Net weight
Shipping weight
Shipping volume
SPW-C483GH8
380 - 400 - 415 V / 3N / 50 Hz
Cooling
Heating
14
16
47,800
54,600
1,920/1,610/1,320
7.1
-
kW
BTU / h
m3 / h
Liters/h
V
V
A
A
kW
%
W /W
A
dB - A
dB - A
380
400
342 - 456
8.7
9.1
5.04
83.6
2.78
73
8.5
9.1
4.84
86.5
2.89
71
415
380
8.9
9.3
5.13
80.2
2.73
75
9
9.8
5.19
87.6
3.08
71
400
342 - 456
9.1
9.5
5.33
84.5
3
73
415
9.2
9.2
5.41
81.8
2.96
75
m (ft.)
m (ft.)
m (ft.)
50 (164)
30 (98)
Outdoor unit is higher than indoor unit: 50 (164)
Outdoor unit is lower than indoor unit: 30 (98)
mm (in)
mm (in)
kg
9.52 ( 3 / 8 )
19.05 ( 3 / 4 )
R22 - 4.5
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
mm (in)
kg (lb)
kg (lb)
m3 (Cu. ft.)
250
1,570
670
336
1,670
782
41
51
0.439
Indoor unit
(9-27/32)
(61-26/32)
(26-12/32)
(13-7/32)
(65-24/32)
(30-25/32)
(90)
(112)
(15.5)
Outdoor unit
1,235 (48-20/32)
940 (37)
340 (13-12/32)
1,326 (52-7/32)
1,016 (40)
416 (16-12/32)
108 (238)
115 (254)
0.56 (19.8)
Cooling :
Rating conditions(*) :
Full load conditions(**)
Heating :
Rating conditions(*) :
Full load conditions(**)
C DB
Indoor air temperature 27C DB / 19C WB, Outdoor air temperature 35
C DB / 6C DB
Indoor air temperature 20C DB, Outdoor air temperature 7
11
SM830034
1. Specifications
SPW-T253GH56
Source
CR - X253GH (Microprocessor)
mm
Centrifugal (4...130)
Fan Motor
ModelNominal output
Source
No. of poler.p.m. (230 V, High)
Coil resistance
(Ambient temperature 20 C)
KFG4Q - 41A5P...40 W
220 - 230 - 240 V / 1 phase / 50 Hz
rpm.
4...1,198
BRN WHT
WHT VLT
VLT ORG
: 175.1
: 43.6
: 27.0
,
,
ORG YEL
YEL PNK
:
:
70.9
15.6
:
:
46
46
Safety device
Operating temperature
Open C
130 5 C
Close C
Run capacitor
VAC, F
440 V, 2.5 F
DKV - MOZS550E0
ORG GRY
RED GRY
:
:
46
46
,
,
YEL GRY
BLK GRY
IKV - 24D12
Heat exchanger
Coil
Rowsfin pitch
Face area
31.7
0.170
MC8 D
V, Hz, W, rpm.
V, W
12
SM830034
1.Specifications
Specifications
1.
SPW-T363GH56
Source
CR - X253GH (Microprocessor)
mm
Centrifugal (4...150)
Fan Motor
ModelNominal output
Source
No. of poler.p.m. (230 V, High)
Coil resistance
(Ambient temperature 20 C)
KFG4Q - 101D5P...100 W
220 - 230 - 240 V / 1 phase / 50 Hz
rpm.
4...1,194
BRN WHT
WHT VLT
VLT ORG
:
:
:
43.3
16.6
24.5
,
,
ORG YEL
VLT PNK
: 349.3
: 40.8
Safety device
Operating temperature
Open C
130 5 C
Close C
Run capacitor
VAC, F
440 V, 4.0 F
EKV - MOZS559E0
ORG GRY
RED GRY
:
:
46
46
,
,
YEL GRY
BLK GRY
:
:
46
46
HKV - 30D16
Heat exchanger
Coil
Rowsfin pitch
Face area
31.7
0.34
MC8 D
V, Hz, W, rpm.
V, W
13
SM830034
1. Specifications
SPW-T483GH56
Source
CR - X253GH (Microprocessor)
mm
Centrifugal (4...150)
Fan Motor
ModelNominal output
Source
No. of poler.p.m. (230 V, High)
Coil resistance
(Ambient temperature 20 C)
KFG4Q - 101D5P...100 W
220 - 230 - 240 V / 1 phase / 50 Hz
rpm.
4...1,212
BRN WHT
WHT VLT
VLT ORG
:
:
:
43.3
16.6
24.5
,
,
ORG YEL
VLT PNK
: 349.3
: 40.8
Safety device
Operating temperature
Open C
130 5 C
Close C
Run capacitor
VAC, F
440 V, 4.5 F
EKV - MOZS559E0
ORG GRY
RED GRY
:
:
46
46
,
,
YEL GRY
BLK GRY
:
:
46
46
HKV - 30D16
Heat exchanger
Coil
Rowsfin pitch
Face area
31.7
0.34
MC8 D
V, Hz, W, rpm.
V, W
14
SM830034
1.Specifications
Specifications
1.
SPW-C253GH5
Source
CR - C253GH5 (Microprocessor)
250 V, 3.15 A
Compressor
Rotary (Hermetic)
C - R221H5W
Source
Nominal output
Compressor oil
cc
Coil resistance
(Ambient temperature 25 C)
2200
1500
C R : 0.76
C S : 2.76
R S : 3.52
Safety devices
Overload relay models
Operating temperature
Internal type
Open
160 5
Close
87 11
240V, 25 W
kg
R22 - 3.0
ACB - 1TB07
OFF
kg/cm2
ON
kg/cm2
30 ++ 2.0
0.5
24 2.0
Fan
Propeller
Number...diameter
mm
1 ..... 460
Fan speeds
2 (AUTO)
Fan motor
Model
KFC6T - 91C5P
Source
6...772 / 376
Nominal output
Coil resistance
(Ambient temperature 20C)
Safety device
Operating temperature
Run capacitor
70
WHT BRN
WHT VLT
: 127.3
: 56.7
,
,
VLT YEL
YEL PNK
:
:
15.0
7.2
Internal type
Open
130 8
Close
79 15
VAC,
440 V, 6 F
Heat exchange
Coil
Rows ..... fin pitch
Face area
2 ..... 2.0
m2
0.616
15
SM830034
1. Specifications
SPW-C253GH8
Source
CR - C253GH (Microprocessor)
250 V, 3.15 A
Compressor
Rotary (Hermetic)
C - R224H8U
Source
Nominal output
Compressor oil
cc
Coil resistance
(Ambient temperature 25 C)
2400
1350
T R : 5.54
S T : 5.54
R S : 5.54
Safety devices
Overload relay models
Operating temperature
Internal type
Open
120 5
Close
98 11
240V, 25 W
kg
Set pressure
R22 - 3.0
ACB - 1TB07
kg/cm2
ON
kg/cm2
Fan
30 ++ 2.0
0.5
24 2.0
Propeller
Number...diameter
mm
Fan speeds
1 ..... 460
2 (AUTO)
Fan motor
Model
KFC6T - 91C5P
Source
6...772 / 376
Nominal output
Coil resistance
(Ambient temperature 20C)
Safety device
Operating temperature
Run capacitor
70
WHT BRN : 127.3
WHT VLT : 56.7
, VLT YEL :
, YEL PNK :
15.0
7.2
Internal type
Open
130 8
Close
79 15
VAC,
440 V, 6 F
Heat exchange
Coil
Rows ..... fin pitch
Face area
2 ..... 2.0
m2
0.616
16
SM830034
1.Specifications
Specifications
1.
SPW-C363GH8
Source
SPW-C483GH8
CR - C253GH (Microprocessor)
250 V, 3.15 A
Compressor
Model ..... number
Source
Rotary (Hermetic)
Scroll (Hermetic)
C - R243H8V
Nominal output
2,400
Compressor oil
cc
1,350
Coil resistance
(Ambient temperature 25 C)
T R : 5.54 , R S : 5.54
S T : 5.54
3,700
2,130
T 1 T2 : 2.72 , T2 T3 : 2.72
T 3 T1 : 2.72
240 V, 25 W
240 V, 36 W
Safety devices
Overload relay models
Operating temperature
Internal type
Open
120 5
130
Close
98 11
61
kg
R22 - 3.5
Set pressure
R22 - 4.5
ACB - 1TB07
30 ++ 2.0
0.5
OFF kg/cm2
ON
24 2.0
kg/cm2
Fan
Propeller
Number...diameter
mm
2 ..... 460
Fan speeds
2 (AUTO)
Fan motor
Model
KFC6T - 91C5P 2
Source
6...772 / 376
Nominal output
Coil resistance
(Ambient temperature 20C)
Safety device
Operating temperature
Run capacitor
70 W 2
BRN WHT
WHT VLT
: 127.3
: 56.7
,
,
VLT YEL
YEL PNK
:
:
15.0
7.2
Internal type
Open
130 8
Close
79 15
VAC,
440 V, 6 F 2
Heat exchange
Coil
Rows ..... fin pitch
Face area
2 ..... 2.0
m2
1.08
17
SM830034
1. Specifications
Power Transformer
Indoor Unit
Outdoor Unit
SPW-T253GH56
SPW-C253GH5, SPW-C253GH8
ATR - II215TB
ATR - I65B
Rated
Primary
V. Hz
Secondary
Coil resistance
AC 230 V, 50 Hz
AC 230 V, 50 Hz
10.2V , 1.4 A
14 V , 0.4 A
14 V , 0.5 A
WHT WHT :110 , BRN BRN : 0.5 WHT WHT : 300 , BRN BRN : 2.2
RED RED : 2.3
145
PB3M - 41E - S4, PBC - 41E - S25, PBC - 41E - S14, PBC - 41E - S36, PBC - 41E - S4
k
145
10 C
5 C
0 C
5 C
:
:
:
:
23.7
18.8
15.0
12.1
,
,
,
,
KTEC - 35 - S6
k
Relay
0 C : 16.5 ,
5 C : 12.8 ,
10 C : 10.0 ,
20 C : 6.3 ,
30 C : 4.0 ,
40 C :
45 C :
50 C :
55 C :
10 C
20 C
30 C
40 C
45 C
:
:
:
:
:
9.7
6.5
4.4
3.1
2.6
PTC - 51H - S1
2.7
2.2
1.8
1.5
60 C : 13.8
70 C : 9.7
75 C : 8.2
80 C : 7.0
85 C : 5.9
,
,
,
,
,
90 C :
100 C :
110 C :
120 C :
130 C :
FMCA - 1SZ607
Coil rated
AC 220 - 240 V
Contact rating
V.A
AC 440 V, 13 A
5.1
3.8
2.8
2.2
1.7
IKV - 24D12
CHV - 0201
DKV - MOZS550E0
CHV - 01AJ504D1
18
SM830034
1.Specifications
Specifications
1.
Indoor Unit
SPW-T363GH56
Power Transformer
Outdoor Unit
SPW-T483GH56
SPW-C363GH8
SPW-C483GH8
ATR - II215TB
ATR - I65B
AC 230 V, 50 Hz
AC 230 V, 50 Hz
Rated
Primary
V. Hz
Secondary
Coil resistance
10.2V , 1.4 A
14 V , 0.4 A
14 V , 0.5 A
WHT WHT : 110 , BRN BRN : 0.5 WHT WHT : 300 , BRN BRN : 2.2
RED RED : 2.3
145
PB3M - 41E - S4, PBC - 41E - S25, PBC - 41E - S35, PBC - 41E - S36, PBC - 41E - S4
k
145
10 C : 23.7
5 C : 18.8
0 C : 15.0
5 C : 12.1
,
,
,
,
KTEC - 35 - S6
k
Relay
0 C : 16.5 ,
5 C : 12.8 ,
10 C : 10.0 ,
20 C : 6.3 ,
30 C : 4.0
40 C :
45 C :
50 C :
55 C :
10 C :
20 C :
30 C :
40 C :
45 C :
9.7
6.5
4.4
3.1
2.6
PTC - 51H - S1
2.7
2.2
1.8
1.5
60 C : 13.8
70 C : 9.7
75 C : 8.2
80 C : 7.0
85 C : 5.9
,
,
,
,
,
90 C :
100 C :
110 C :
120 C :
130 C :
FMCA - 1SZ607
Coil rated
AC 220 - 240 V
Contact rating
V.A
AC 440 V, 13 A
5.1
3.8
2.8
2.2
1.7
HKV - 30D16
EKV - MOZS559E0
19
CHV - 0301
CHV - 0401
CHV - 01AJ504D1
SM830034
1. Specifications
125
748
1048
1190
1490
15.88
19.05
6.35
9.52
Ref.gas line
Ref. liquid line
Dimension : mm
330
60
60
250
181
185
291
110
58
1570
588
1270
626
38
36, 48 type
29
25 type
670
(A)
35
36
40
65
138
1190
1190
125
40
35
221
256
90
40
221
85
40
73
103
60
60
33
107
330
40
42
35
35
40
12
626
1190
92
670
89
4 - 28
HOLES FOR ANCHOR BOLT
62
DRAIN HOLE
(SLIT HOLE)
0296_T_I
Fig. 1
20
SM830034
1.Specifications
Specifications
1.
(B)
660
110
400
380
340
20
170
20
307
280
735
940
Dimension : mm
Hole for anchor bolt (4-13)
Refrigerant tube joint (narrow tube)
Flare connection 1/4 in (6.35 mm)
Refrigerant tube joint (wide tube)
Flare connection 5/8 in (15.88 mm)
Refrigerant tubing inlet
Power supply inlet
0411_C_S
Fig. 2
21
SM830034
1. Specifications
(B)
660
110
400
380
340
20
170
20
607
580
1235
940
Dimension : mm
Hole for anchor bolt (4-13)
Refrigerant tube joint (narrow tube)
Flare connection 3/8 in (9.52 mm)
Refrigerant tube joint (wide tube)
Flare connection 3/4 in (19.05 mm)
Refrigerant tubing inlet
Power supply inlet
0412_C_S
Fig. 3
22
SM830034
1.Specifications
Specifications
1.
Compressor
Accumulator
Accumulator
Gas line
service
valve
O.D.
15.88mm
(5/8")
Gas line
nipple
HP
High
pressure
switch
Muffler
4-way valve
EC
Heat exchanger
EC
Heat exchanger
Distributor
Strainer
Electronic
ref.control
valve
Distributor
Liquid line
service
valve
M
O.D.
6.35mm
(1/4")
Liquid line
nipple
Strainer
Sub-heat exchanger
Cooling Cycle
Heating Cycle
0417_C_S
Fig. 4
23
SM830034
1. Specifications
Compressor
*Accumulator
Accumulator
Gas line
service
valve
High pressure
switch
HP
Gas line
nipple
O.D.
19.05mm
(3/4")
Muffler
4-way valve
EC
Heat exchanger
EC
Heat exchanger
Distributor
Strainer
Electronic
ref.control
valve
Distributor
Liquid line
service
valve
M
O.D.
9.52mm
(3/8")
Liquid line
nipple
Strainer
Sub-heat exchanger
Cooling Cycle
Heating Cycle
0418_C_S
Fig. 6
Maximum
35C DB / 25C WB
45C DB
Minimum
17C DB / 14C WB
5C DB
Maximum
27C DB / WB
24C DB / 18C WB
Minimum
16C DB / WB
Heating
24
15C DB / WB
SM830034
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
2-15
2-16
2-17
2-18
2-19
25
SM830034
(A) Cooling
(THERMO. OFF)
THERMO. OFF
ROOM TEMP.
(THERMO. ON)
THERMO. ON
BODY SENSOR
T+1C
SET TEMP. TC
T1C
MORE THAN
5 MINUTES 3 MINUTES
5 MINUTES
MORE THAN
3 MINUTES
MORE THAN
5 MINUTES
COMPRESSOR
ON
OFF
ON
OFF
ON
1
OUTDOOR FAN
(H OR M)
ON
OFF
ON
OFF
ON
SET SPEED
INDOOR FAN
DRAIN PUMP
ON
OFF
ON
OFF
ON
DEW PROOF
HEATER
ON
OFF
ON
OFF
ON
0671_X_S
Fig. 1
Chart Summary and Explanations
Once the compressor stops, it will not start running again for 3 minutes.
If you change the operation mode (HEAT, DRY, COOL, or FAN) during the cooling cycle,
the control circuit stops the compressor for 3 minutes.
For 5 minutes after the compressor is first turned on, and for 3 minutes after it is turned off,
the compressor is not controlled by the room sensor.
Thermo ON: When room temperature rises 1C (2C when set on body sensor) above
the set temperature T, (T+1 C or T+2 C when set on body sensor):
Compressor
ON
Thermo OFF: When the room temperature is 1C below the set temperature T:
Compressor OFF
26
SM830034
(B) Heating
THERMO. ON
REMOTE CONTROL
SENSOR
(Only for wireless
remote controller)
SET. +1C
SETTING TEMP.
SET. 1C
THERMO. ON
THERMO. OFF
THERMO. OFF
THERMO. ON
THERMO. OFF
BODY SENSOR
THERMO. ON
THERMO. OFF
THERMO. ON
THERMO. ON
+1C
SET TEMP.+4C SHIFT
1C
SET TEMP.
5 MINUTES
3 MINUTES
MORE THAN
5 MINUTES
MORE THAN
3 MINUTES
COMPRESSOR
OFF
ON
OFF
ON
OFF
ON
1
OUTDOOR FAN
(H OR M)
OFF
ON
OFF
ON
OFF
ON
3 SECONDS
2
INDOOR FAN
OFF
2
STANDBY
OFF
(31C)
INDOOR HEAT
EXCH.
COIL
27C
TEMP.
25C
E2
SOLENOID
COIL (4-WAY)
TEMP.
OPERATION
OFF
BUTTON
L LL L
ON
SET SPEED
OFF
LL
SET SPEED
LL
ON
OFF
ON
SET SPEED
OFF
ON (REVERSING CYCLE)
ON
0672_X_S
Once the compressor stops, it will not start running again for 3 minutes.
If you change the operation mode (HEAT, DRY, COOL or FAN) during the heating cycle,
the control circuit stops the compressor for 3 minutes.
For 5 minutes after the compressor is first turned on, and for 3 minutes after it is turned off,
the compressor is not controlled by the room sensor.
Fig. 2
27
SM830034
33
MAX. 6 MINUTES
31
INDOOR UNIT
COIL TEMP.
E2 (C)
27
25
10
SET
FAN
SPEED
AUTO OR H
LL
LL/OFF
LL
LL
LL/OFF
LL
LL
LL/OFF
LL
STANDBY
INDICATOR
STANDBY APPEARS
LL= Very low speed
L= Low speed
M= Medium speed
H= High speed
0673_X_S
Fig. 3
Chart Summary and Explanations
The main idea of this chart is to show that the indoor fan speed increases and gets closer to
the set fan speed as the coil temperature E2 rises.
The indoor units coil temperature is taken from sensor E2 located in the middle of the indoor
heat exchange coil.
The dotted line shows that the indoor fan motor is OFF. When the temperature at sensor E2
falls below 10C, the indoor fan motor stops running.
28
SM830034
INDOOR FAN
SPEED
H : High
L : Low
M : Middle LL: Very low
2
0433_M_S
Fig. 4
Chart Explanations and notes
When the fan speed changes, it keeps the speed step for at least 3 minutes, even if the
temperature changes to another speed step during the time.
(B) Heating
ROOM TEMP.
(deg)
SET TEMP.
2
4
INDOOR FAN
SPEED
H : High
L : Low
M : Middle LL: Very low
0434_M_S
Fig. 5
Chart Explanations and notes
When the fan speed changes, it keeps the speed step for at least 1 minute, even if the
temperature changes to another speed step during the time.
29
SM830034
The outdoor fan operates in H mode for 3 minutes after the compressor stops
(excluding defrosting operation period).
Charts below show how the outdoor fan speed changes with the change in
outdoor temperature.
Cooling
Outdoor unit coil
temperature [C2]
Outdoor fan
motor (FMo)
(A)
25
Fig. 6
Heating
Outdoor coil
temperature [C2]
Outdoor fan
motor (FMo)
(B)
14
Fig. 7
30
SM830034
MIN. VALUE OF
EITHER E1 OR E2
INDOOR UNIT
TEMP.
3
2
1
0
CONTINUOUS
DETECTION
FOR 2 MINUTES
(C)
ELECTRONIC REF.
CONTROL
VALVE SIGNAL
COMPRESSOR
OPEN
OPEN
ON
2
MINIMUM 3
MINUTES
ON
0435_M_S
Fig. 8
This chart shows when the electronic refrigerant control valve opens to regulate the
temperature of the indoor unit coil to prevent freezing.
If the refrigerant control is not effective and the temperature continues to drop and stays
below 0C for 2 minutes continuously, the control circuit stops the compressor. The
compressor does not start again until the temperature rises above 3C.
The compressor stops for 3 minutes minimum.
31
SM830034
55
OUTDOOR FAN
SPEED
ELECTRONIC REF.
CONTROL VALVE
H, M
FORCED
H
H, M
OPEN
0436_M_S
Fig. 9
This chart shows how the outdoor fan speed and the electronic refrigerant control valve
react to coil temperature to control condensing temperature.
Sensor C2 is located in the middle of the outdoor unit heat exchange coil.
When C2 rises above 60C the electronic refrigerant control valve opens at 50 steps/30
seconds, and the outdoor fan speed is forced to change to high (H) until C2 falls below
55C.
32
SM830034
(C)
64
62
INDOOR UNIT COIL
TEMP. (E2)
60
59
55
53
OVERLOAD
PROTECTION
OVERLOAD PROTECTION
FUZZY CONTROL
ELECTRONIC REF.
CONTROL VALVE
OUTDOOR FM
FUZZY CONTROL
OPEN
OPEN
START UP
COMPENSATION
OFF
H OR M
2
H
H OR M
0438_M_S
Fig. 10
Chart Explanations and notes
This chart shows how the outdoor fan speed and the electronic refrigerant control valve
react to coil temperature to keep the indoor heat exchanger coil from overloading.
When sensor E2 rises above 60C the electronic refrigerant control valve opens at 50 steps/
30 seconds until E2 falls below 59C.
Sensor E2 is located in the middle of the indoor unit heat exchange unit.
When sensor E2 rises above 62C, the control circuit stops the outdoor fan motor till the
temp. drops to 55C
33
SM830034
THE TEMPERATURES
IN THE PARENTHESIS
IS FOR 48 TYPE.
OUTDOOR
FAN SPEED
H OR M
COMPRESSOR
ELECTRONIC REF.
CONTROL VALVE
(DISCHARGE TEMP.)
H OR M
M
ON
OPEN
OPEN
TRIP IS OPERATED.
0439_M_S
Fig. 11
Chart Summary and Explanations
When the temperature rises above 95C the electronic refrigerant control valve opens at 50
steps/30 seconds until the temperature falls below 93C.
During HEATING operation, when the temperature rises above 105C, the control circuit
stops the outdoor fan motor until the temperature falls below 90C. Please note that this
control does not function during COOLING operation.
For both COOLING and HEATING modes, if the temperature reaches 115C (135C for 48
type) the operation shuts down and alarm P3 appears on the remote controller.
When the AUTO mode is selected, the microprocessor calculates the difference
between the set temperature and the room temperature, and automatically
switches to the COOLING or HEATING mode to maintain the desired
temperature.
Room temp. ] Set temp. COOLING
Room temp. < Set temp. HEATING
This means that if the room temperature is higher or equal to the set
temperature, COOLING operation starts. If the room temperature is lower than
the set temperature, HEATING operation starts.
34
SM830034
A
COOLING SELECTION TEMP.
+2.5 deg
SHIFT SET TEMP.
+2 deg
REMOTE CONTROLLED
SET TEMP.
HEATING
COOLING
HEATING
0440_M_S
Fig. 12
This chart shows how the Operation Mode (COOLING or HEATING) is determined by the
microprocessor taking the room temperature into consideration. It also shows the
temperature points at which the cooling or heating mode is switched, when the AUTO mode
is selected.
After operation starts, the set temperature shifts automatically by +2 deg. at cooling and by 2 deg. at heating. For example, if cooling is selected, the set temperature changes from
20 C to 22 C.
(The display of the remote controller remains 20 C.)
The change of the operation mode (heating to cooling, cooling to heating) by the change of
the room temperature during the operation is as follows.
Heating to Cooling; Room temp. Shifted temp + 0.5 deg.
Cooling to Heating; Room temp. Shifted temp -1.0deg.
For example, if the room temperature rises above 22.5 C (=22+0.5) during the cooling
operation at the room temperature 20 C set by the remote controller, the operation
changes to cooling. When the room temperature lowers below 17 C (=18-1.0) thereafter,
the operation changes to heating again.
In heating operation, using the body sensor, room temperature control is designed so that
room air temp. is sensed as 4 deg. lower than suctioned air at indoor unit taking into
account of the temperature gap between upper part and lower part of the room.
Within 10 minutes after the compressor turns OFF, the operation does not change to
cooling (heating), even when the room temperature changes from C to A (A to C).
When switching from cooling (heating) to heating (cooling), the actuation of the 4 way valve
will delay about 30-50 seconds after the compressor turns ON.
35
SM830034
2-10
When the outdoor temperature is low, frost may form on the outdoor heat exchanger coil.
When this occurred, the defrosting system operates. The microprocessor in the outdoor
unit monitors the relationship between the temperature of the outdoor heat exchanger coil
and the outdoor temperature so it can defrost when necessary.
Flow of Defrosting
OUTDOOR COIL
TEMP. C1 (C)
Y
RELEASE OF
DEFROSTING
RANGE
10
Heating operation
-13.7
-3
-8
Defrosting
Release of defrosting
0441_M_S
Fig. 13
COMPRESSOR
ON
SOLENOID COIL
(4 WAY VALVE)
ON
OUTDOOR FAN
(H OR L)
ON
MAX. 9 MINUTES
1 MINUTE
ON
ON
ON
ON
INDOOR FAN
(SET SPEED)
OFF
OR LL
OFF OR LL
STANDBY
INDICATOR
STANDBY APPEARS
Defrosting
Start
Release of
Defrosting
36
0442_M_S
Fig. 14
SM830034
OPERATION
BUTTON
ON
OFF
ON
ON
COOL
COOL
MODE
BUTTON HEAT
HEAT
HEAT
2
3 MINUTES
TURN ON
TURN OFF
OFF
ON
COMPRESSOR
THERMO OFF
THERMO OFF
THERMO
THERMO
ON
ON
OFF
ON
ON
2
1
SOLENOID COIL
(4-WAY VALVE)
OFF
ON
2
1
OFF
ON
OFF
1
ON
0443_M_S
Fig. 15
For the first 3 minutes after power is applied, the 4way valve remains OFF and the
compressor will not operate, even if the ON button is pushed.
If the 4way valve is turned OFF with the compressor operating, the air conditioner
operates in COOLING mode. See Table below.
If the 4way valve is turned ON with the compressor operating, the air conditioner operates
in HEATING mode. See Table below.
Operation Mode
4-way valve
solenoid
COOLING
OFF
HEATING
ON
37
Compressor
ON
SM830034
ON
OPERATION
BUTTON
ON
MORE THAN 10 MINUTES
(THERMO. OFF)
AUTO
COOL
MODE
CONTROL HEAT
COOL
HEAT
HEAT
THERMO. OFF
THERMO. ON
3 MINUTES
COMPRESSOR
OFF
MORE THAN
3 MINUTES
ON
OFF
ON
OFF
MORE THAN
30 50 SECONDS
SOLENOID COIL
(4-WAY VALVE)
OFF
ON
OFF
ON
MORE THAN
30 50 SECONDS
ON
OFF
ON
0445_M_S
Fig. 16
When the Compressor has stopped while in AUTO mode, the 4-way valve switches on
(heating) or off (cooling) within 1 minute according to the following conditions:
Fig. 17
38
SM830034
Model
25 type
Max. open
HEAT
COOL
100 step
120 step
36 type
90 step
90 step
48 type
100 step
110 step
480 step
Fuzzy Control
Fuzzy Control is a controlling system to control electronic refrigerant control valve
using fuzzy logic. It regulates the functions of heating and cooling, as well as some
of the processes inside the unit, by taking account of many different conditions of
temperature, fan speed, etc. These control circuits work automatically to send just
the right amount of refrigerant through the Electronic Refrigerant Control Valve.
Cooling
(B)
20 25
26 28
29 32
13 or below
14 16
27 35
36 43
40 80
40 90
60 100
70 105
18 21
22 25
0 or below
1 10
0 or below
40 80
50 90
40 90
1 10
26 30
11 21 0 or below
50 100 60 105
50 90
The above discharge temperature was measured with a 15m tubing length.
The temperature may vary with tubing length.
39
1 10
11 21
60 100 70 105
SM830034
1.4
Overload Protection Range
Is
1.17
Normal Operation Range
Is
Rated Current
value
0447_M_S
Fig. 18
2
Outdoor Model
Overload Protection
ls x 1.17 (A)
SPW-C253GH5
24.0
28.08
33.6
SPW-C253GH8
7.1
8.3
9.9
SPW-C363GH8
7.5
8.8
10.5
SPW-C483GH8
10.4
12.2
14.6
Overload Protection
When the detected current is 1.17 1.4 times greater than the rated current value (Is) and continues
for 30 seconds, both compressor and outdoor fan stop (Thermostat OFF).
After 3-minute pause, if the air conditioner is ready for Thermostat ON, it starts again. However, if the
condition mentioned above repeats twice within 30 minutes, the remote controller displays the alarm
message H01, compressor overload.
40
SM830034
SET TEMP.
+2deg
2deg
C
0448_M_S
Fig. 19
A range: When the room temperature is in this range, cooling operation starts. However, when
the temperature is below 18C, the cooling operation does not start.
B range: When the room temperature is in this range, the air conditioner automatically repeats
the dehumidifying cycle of 5 minutes ON, 3 minutes OFF see Fig. 22 for details.
C range: When the room temperature is in this range, the microprocessor shuts off the air
conditioner.
ROOM TEMP
AREA
A
T+2C (T+1C)
SET TEMP. TC
T2C (T1C)
B
C
5 MINUTES
3 MINUTES
COMPRESSOR
ON
OFF
ON
OFF
ON
OUTDOOR FAN
ON
OFF
ON
OFF
ON
INDOOR FAN
L
Body sensor
0449_M_S
Fig. 20
When the set temperature is either 18 or 19C, the set temperature is considered the same
as 20C.
Room temperature is monitored every 8 minutes when it is in the B range to select the best
operation mode.
41
SM830034
2-17
Auto-flap Control
F1
Cooling
F2
Heating
F3
F4
F5
0677_M_I
Fig. 21
Flap position
Operation mode
Cooling/dehumidifying
Automatic setting
Optional setting
F2
F1 F2 F3 Swing
Fan
F2
F1 F2 F3 F4 F5 Swing
Heating
F4
F1 F2 F3 F4 F5 Swing
42
SM830034
2-18
The circulation volume of the refrigerant is controlled by a pulse type electronic control
valve.
When the power is switched ON, the opening degree of the electronic control valve is
controlled between 90 and 480 steps after setting the initial step at the time when the
thermostat is ON.
Contents and Order of control
Cooling
Heating
Start
Start
*
* Repeat control in accordance with the priority order.
*
0451_M_S
Even though the operation is performed every 30 seconds, the control of discharge gas
temperature, high load prevention, outdoor unit coil temperature and freeze prevention
activates when it occurs.
(1) Refrigerant flow distribution control
At the control of flexible combination (a plural number of indoor units are set), the opening
degree of the electronic control valve is controlled by the indoor unit coil temperature.
Cooling: indoor unit coil E2 temperature (located at the middle of coil)
Heating: indoor unit coil E1 temperature (located at the outlet of coil)
(2) Fuzzy control (optimal refrigerant flow rate control)
By outputting the fuzzy estimation result corresponding to the fuzzy input variables (the
indoor unit coil temp., the deviation between the actual discharge gas temp. and the target
discharge gas temperature calculated from the outdoor unit coil temperature and the
change thereof), the electronic refrigerant valve is controlled so that the unit can perform
its maximum ability in accordance with the indoor and outdoor temperature conditions at
the operation.
43
SM830034
2-19
When the power voltage falls below 160 V (voltage between N phase and each phase) or
rises above 260 V, the P2 alarm is issued to protect the compressor and electrical
components.
44
SM830034
3. Electrical data
3. ELECTRICAL DATA
3-1
3-2
45
SM830034
Terminal
Plate(8P)
3 U1 U2 R1 R2 R3
Connector
2P(BLK)
1 3
P 1 2
S 1 2
AC
230V
TR1
P 1 2
Connector
2P(WHT)
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
T6 (WHT)
1 3
DP (BLU)
1 2 3 4
VCC(WHT)
1 3
R N
RN2(WHT)
1 2 3
SG 12V G
RC(BLU)
FS (RED)
1 2
SG1 SG2
OC(BLU)
1 3
R N
RN1(BLK)
PNK
BLU
GRN/YEL
RED
WHT
BLK
To Remote
Control
Switch
MOV
RC1
FMI
49FI
GRN/YEL
1 4
S 1 2 3 4 5 6 7 8 Connector
P 1 2 3 4 5 6 7 8 8P(WHT)
1 3 5 7
S
P
Connector
5P(WHT)
1 3
T20(GRY)
Controller (CR-X253GH)
LL L H HH
R N
RN3(WHT) FM1(WHT)
BRN
BRN
PNK
Unit
Control
Line
PNK
BRN
YEL
ORG
VLT
WHT
GRY
GRY
YEL
ORG
VLT
WHT
Power
Supply
WHT
WHT
WHT
BLU
RED
BRN
GRN/YEL
BLK
BLK
BLK
S 1 2 3 4
P 1 2 3 4
1 3
LS
(WHT)
(BRN)
Coil E3
1 3
LM
(GRN)
TH2
TH4
W 854-2-5268-412-00-1 (T)
TH3
1 3
TH1
S
P
Connector
4P(RED)
1 3
1 2
(BLK)
Coil E2
PNL
(GRN)
1 2 3
1 2
(RED)
Coil E1
DPH
(BLU)
1 2 3 4
1 2 3 4
1 2
(YEL)
Room Temp
Connector
4P(WHT)
DPH
LM
LSW
BLK
BLK
GRY
GRY
YEL
WHT
BLK
BLK
RED
RED
BRN
BRN
ORG
RED
YEL
BLK
GRY
WHT
YEL
BLK
BLK
46
ORG
RED
YEL
BLK
GRY
WHT
BLK
BRN
ORG
BRN
BLK
WHT
GRY
PNK
PNK
GRY
3-1
BRN
BRN
3. Electrical data
Indoor Unit
SM830034
3. Electrical data
3-1
Indoor Unit
1 SPW-T253GH56, SPW-T363GH56, SPW-T483GH56
Schematic Diagram
RCS
2
3
CR-X253GH
Controller
F1(5A)
8P-1(L)
T20
SG
RC12V
G
TR1
1
AC
230V
1X
2
3
4
8P-2(N)
RY2
2X
RY1
VCC
RN2
2
3
4
5
2
3
4
5
1
3
1
2
T6
49FI
1
3
8
3X
PNL
T20
3X
L H HH
3 5 7
MOV
3
LS
LL
8P-R1
8P-R2
2
8P-R3
3
DP
R
1
DPH
3
LM
FS
1X
LSW
2X
3
LL
6
1
FMI
1
DPH
2
RY1
LM
RY2
DP.DPH
1
2
LM
RC1
Room Thermistor
3X
H HH
1
2
1
DC12V
3
OC
SG1
SG2
TH1
Indoor Coil E1
TH2
Indoor Coil E2
TH3
Indoor Coil E3
TH4
1
2
8P8PU2
U1
To Outdoor Unit
Symbols
Description
Symbols
Description
FMI
TH3
49FI
TH4
RC1
Running Capacitor
F1
Fuse
Terminal Plate
LM
Connector
TR1
Power Transformer
Terminal
1X-3X
Auxiliary Relay
DPH
RY1-RY2
Auxiliary Relay
LSW
Limit Switch
MOV
FS
Float Switch
RCS
TH1
Room Thermistor
TH2
S 854-2-5268-412-00-1 (T)
47
SM830034
GRN/YEL
52C
CT
YEL
RED
WHT
L N
RED
RC
V W
32
31
Terminal
Plate (6P)
S T
CM
RED
GRN/YEL
BRN
Terminal
1
Plate (2P)
CH
P 1 2 Connector
S 1 2 2P (RED)
ORG
GRY
RC2
3P(WHT)
CT1
1 3
3P(BLK)
52C
1 3
GRN/YEL
49FO
FMO
3P(YEL)
20S
1 3
Connector 1 2 P
2P (YEL) 1 2 S
20S
3P(RED) 3P(WHT)
RS
63PH
3 1
1 3
Controller (CR-C253GH5)
9P(WHT)
CN24
1 3 5 7 9
Connector 1 2 3 4 5 6 7 8 P
8P (WHT) 1 2 3 4 5 6 7 8 S
BLK
L1
GRN/YEL
BLK
RED
2 CN2
1 2P (BLU)
BRN
1 2 3 4
BLU
PNK
BLU
BLU
To Indoor
Unit
WHT
RED
WHT
WHT
WHT
BLK
BLK
WHT
WHT
C2 1
(RED) 2
Discharge 1
Gas (GRN) 2
TR
2P VCC
(WHT) 1 2
BLK
BLK
C1 1
(BLK) 2
AC14V
TH8
TH7
TH6
W 854-2-5268-452-00-2 (C253GH5)
63PH
AC230V
WHT
WHT
Power Supply
BLK
BRN
PNK
PNK
YEL
BRN
BRN
BRN
BRN
GRY
BLK
WHT
VLT
BRN
GRY
GRY
WHT
VLT
YEL
48
BLU
BLU
BRN
BRN
3
Electric Wiring Diagram
3. Electrical data
SM830034
3. Electrical data
Schematic Diagram
Terminal
Plate (6P)
-1
63PH
L1 F1(3.15A)
-2
CR-C253GH5
Controller
2P-1
RY1 RY2
63PH
RY3
CN2
3
-3
RY4
-4
LL
3
49
FO
20S 52C
3
3
RS
2
1
3
AC 230V
TR
-L
3
-N
VCC
2
52C
5 6 7
H M L
CT
RC
20S
52C
52C
Outdoor
Coil C1
RY2
RY3
FM1
Outdoor
Coil C2
Discharge
gas
RY4
9
FM2
CT1
TH6
2
TH7
2
TH8
2
1
3
R
1
CM
AC 14V
DC12V
49
C
RC2
S
20S
FMO
CH
52C
RY1
49FO
2P-2
Symbols
Description
Symbols
Description
CM
Compressor Motor
FMO
RY1~4
52C
Terminal Plate
49FO
Terminal
63PH
Connector
CT
Current Transmitter
RC,RC2
Running Capacitor
TR
Power Transformer
CH
20S
F1
Fuse
TH6
TH7
TH8
Auxiliary Relay
S 854-2-5268-452-00-2 (C253GH5)
49
SM830034
GRN/YEL
52C
CT
BRN
YEL
RED
CM
V W
S T
BLU
BLU
RED
RED
WHT
WHT
49C
32
31
Terminal
Plate (8P)
GRY
CH
P 1 2 Connector
S 1 2 2P (RED)
ORG
GRY
BLK
BRN
BLU
WHT
RED
GRN/YEL
BLK
Terminal
1
Plate (2P)
GRN/YEL
RC2
3P(WHT)
CT1
1 3
3P(BLK)
52C
1 3
GRN/YEL
49FO
FMO
3P(YEL)
20S
1 3
Connector 1 2 P
2P (YEL) 1 2 S
20S
3P(RED) 3P(WHT)
63PH
RS
3 1
1 3
Controller (CR-C253GH)
9P(WHT)
CN24
1 3 5 7 9
Connector 1 2 3 4 5 6 7 8 P
8P (WHT) 1 2 3 4 5 6 7 8 S
L1
L2
L3
BRN
GRY
4 5 6 7
GRY
2 CN2
1 2P (BLU)
BRN
1 2 3
BLU
PNK
BLU
BLU
To Indoor
Unit
WHT
RED
L1 L2 L3 N
BLK
BLK
WHT
WHT
C2 1
(RED) 2
Discharge 1
Gas (GRN) 2
TR
2P VCC
(WHT) 1 2
BLK
BLK
C1 1
(BLK) 2
AC14V
TH8
TH7
TH6
W 854-2-5268-453-00-0 (C253GH8)
63PH
AC230V
WHT
WHT
Power Supply
BRN
PNK
PNK
YEL
BRN
BRN
BRN
WHT
VLT
BRN
GRY
GRY
WHT
VLT
YEL
50
BLU
BLU
BRN
BRN
3
Electric Wiring Diagram
3. Electrical data
SM830034
3. Electrical data
Schematic Diagram
Terminal
Plate (8P)
-1
63PH
L1 F1(3.15A)
-2
CR-C253GH
Controller
2P-1
RY1 RY2
63PH
RY3
CN2
3
-3
RY4
H
-4
LL
3
L1
L2
7
5
49
FO
20S 52C
3
3
RS
1
2
1
3
AC 230V
49FO
TR
-5
4
-6
VCC
2
52C
L3
2P-2
-8
5 6 7
H M L
20S
52C
Outdoor
Coil C1
RY2
RY3
FM1
Outdoor
Coil C2
Discharge
gas
52C
52C
RY4
FM2
CT1
TH7
2
TH8
2
1
3
N L3 L2
CM
TH6
DC12V
49
C
RC2
R
AC 14V
49C
20S
FMO
CH
CT
RY1
-7
1
1
L2 L3 N
Symbols
F2(3.15A)
Description
Symbols
Description
CM
Compressor Motor
CR-C253GH
Outdoor Controller
FMO
RY1~4
Auxiliary Relay
52C
Terminal Plate
49C
Terminal
49FO
Connector
63PH
CT
Current Transmitter
RC2
Running Capacitor
TR
Power Transformer
CH
20S
F1,2
Fuse
TH6
TH7
TH8
S 854-2-5268-453-00-0 (C253GH8)
51
SM830034
GRN/YEL
52C
CT
BRN
YEL
RED
CM
V W
S T
BLU
BLU
RED
RED
WHT
WHT
49C
32
31
Terminal
Plate (8P)
GRY
GRY
CH
P 1 2 Connector
S 1 2 2P (RED)
ORG
GRY
BLK
BRN
BLU
WHT
RED
GRN/YEL
BLK
Terminal
1
Plate (2P)
BLK
GRY
GRY
GRN/YEL
Connector 1 2 3 4 5 6 7 8 P
8P (WHT) 1 2 3 4 5 6 7 8 S
RC2
BRN
GRN/YEL
49FO1
FMO1
RC3
3P(WHT)
CT1
1 3
3P(BLK)
52C
1 3
GRN/YEL
49FO2
FMO2
3P(YEL)
20S
1 3
Connector 1 2 P
2P (YEL) 1 2 S
20S
3P(RED) 3P(WHT)
RS
63PH
1 3
3 1
Controller (CR-C253GH)
9P(WHT)
CN24
1 3 5 7 9
Connector 1 2 3 4 5 6 7 8 P
8P (WHT) 1 2 3 4 5 6 7 8 S
L1
L2
L3
BRN
4 5 6 7
BRN
2 CN2
1 2P (BLU)
WHT
VLT
1 2 3
BLU
PNK
BLU
BLU
To Indoor
Unit
WHT
RED
L1 L2 L3 N
BLK
BLK
WHT
WHT
C2 1
(RED) 2
Discharge 1
Gas (GRN) 2
TR
2P VCC
(WHT) 1 2
BLK
BLK
C1 1
(BLK) 2
AC14V
TH8
TH7
TH6
W 854-2-5268-454-00-1 (C363GH8)
63PH
AC230V
WHT
WHT
Power Supply
YEL
BRN
BRN
BRN
BLK
RED
PNK
PNK
PNK
WHT
VLT
BRN
GRY
GRY
WHT
VLT
YEL
WHT
VLT
BRN
GRY
GRY
WHT
VLT
YEL
52
BLU
BLU
BRN
BRN
3
Electric Wiring Diagram
3. Electrical data
SM830034
3. Electrical data
Schematic Diagram
Terminal
Plate (8P)
-1
63PH
L1 F1(3.15A)
-2
CR-C253GH
Controller
2P-1
RY1 RY2
63PH
RY3
CN2
3
-3
RY4
H
-4
LL
3
L1
L2
7
5
49
FO
20S 52C
3
3
RS
1
2
1
3
AC 230V
49FO1
TR
-5
4
-6
VCC
52C
L3
2P-2
5 6 7
H M L
5 6 7
H M L
49FO2
20S
4
CH
CT
FMO1
FMO2
52C
49C
52C
RC2
R
20S
52C
Outdoor
Coil C1
RY2
RY3
FM1
Outdoor
Coil C2
Discharge
gas
RY4
FM2
CT1
TH6
2
TH7
2
TH8
2
1
3
N L3 L2
T
1
CM
AC 14V
DC12V
49
C
RC3
RY1
-7
-8
L2 L3 N
Symbols
F2(3.15A)
Description
Symbols
Description
CM
Compressor Motor
CR-C253GH
Outdoor Controller
FMO1,2
RY1~4
Auxiliary Relay
52C
Terminal Plate
49C
Terminal
49FO1,2
Connector
63PH
CT
Current Transmitter
RC2,3
Running Capacitor
TR
Power Transformer
CH
20S
F1,2
Fuse
TH6
TH7
TH8
S 854-2-5268-454-00-1 (C363GH8)
53
SM830034
GRN/YEL
T1
52C
CT
BRN
YEL
RED
T3
CM
T2
V W
S T
WHT
RED
RED
WHT
4 5 6 7
32
31
ORG
GRY
BLK
CH
P 1 2 Connector
S 1 2 2P (RED)
BRN
BLU
WHT
RED
GRN/YEL
BLK
BLK
GRY
GRY
GRN/YEL
Connector 1 2 3 4 5 6 7 8 P
8P (WHT) 1 2 3 4 5 6 7 8 S
RC2
BRN
GRN/YEL
49FO1
FMO1
RC3
3P(WHT)
CT1
1 3
3P(BLK)
52C
1 3
GRN/YEL
49FO2
FMO2
3P(YEL)
20S
1 3
Connector 1 2 P
2P (YEL) 1 2 S
20S
3P(RED) 3P(WHT)
RS
63PH
3 1
1 3
Controller (CR-C253GH)
9P(WHT)
CN24
1 3 5 7 9
Connector 1 2 3 4 5 6 7 8 P
8P (WHT) 1 2 3 4 5 6 7 8 S
L1
L2
L3
BRN
BLU
BLU
2 CN2
1 2P (BLU)
BRN
1 2 3
BLU
PNK
WHT
VLT
To Indoor
Unit
Terminal
1 2
Plate (2P)
BLU
BLU
Terminal
8
Plate (8P)
63PH
AC230V
BLK
BLK
WHT
WHT
1
C2
(RED) 2
Discharge 1
Gas (GRN) 2
TR
2P VCC
(WHT) 1 2
BLK
BLK
1
2
C1
(BLK)
AC14V
TH8
TH7
TH6
W 854-2-5268-457-00-2 (C483GH8)
WHT
RED
L1 L2 L3 N
WHT
WHT
Power Supply
YEL
BRN
BRN
BRN
BLK
RED
PNK
PNK
PNK
WHT
VLT
BRN
GRY
GRY
WHT
VLT
YEL
GRY
WHT
VLT
BRN
GRY
GRY
WHT
VLT
YEL
54
BLU
BLU
BRN
BRN
3
Electric Wiring Diagram
3. Electrical data
SM830034
3. Electrical data
Schematic Diagram
Terminal
Plate (8P)
-1
63PH
L1 F1(3.15A)
-2
CR-C253GH
Controller
2P-1
RY1 RY2
63PH
RY3
CN2
3
-3
RY4
H
-4
LL
3
L1
L2
7
5
20S 52C
3
3
49
FO
RS
-6
2
1
3
AC 230V
TR
VCC
-8
CH
CT
52C
5 6 7
H M L
FMO1
1
49FO2
20S
FMO2
RC2
T2
5 6 7
H M L
52C
52C
Outdoor
Coil C1
RY2
RY3
FM1
Outdoor
Coil C2
Discharge
gas
RY4
FM2
CT1
TH6
2
TH7
2
TH8
2
1
3
N L3 L2
T3
1
CM
AC 14V
DC12V
49
C
RC3
20S
3
1
RY1
-7
T1
49FO1
-5
52C
L3
2P-2
L2 L3 N
Symbols
F2(3.15A)
Description
Symbols
Description
CM
Compressor Motor
CR-C253GH
Outdoor Controller
FMO1,2
RY1~4
Auxiliary Relay
52C
Terminal Plate
49FO1,2
Terminal
63PH
Connector
CT
Current Transmitter
RC2,3
Running Capacitor
TR
Power Transformer
CH
20S
F1,2
Fuse
TH6
TH7
TH8
S 854-2-5268-457-00-2 (C483GH8)
55
SM830034
3. Electrical data
56
SM830034
4. Service procedures
4. SERVICE PROCEDURES
4-1
Troubleshooting .............................................................................................58
(1) Check before and after Troubleshooting ................................................ 59
(2) General Troubleshooting Flow Chart: Diagnosis and Remedy .............. 61
(3) Meanings of alarm messages ................................................................ 63
(4) LED Indication on the Outdoor Units P.C.B. Assy ................................ 65
(5) Symptoms and parts to inspect .............................................................. 66
(6) Procedures When a Specific Component Does Not Work ..................... 76
(7) Service Functions of Remote Controller................................................. 78
4-2
57
SM830034
4. Service procedures
4-1
Troubleshooting
How to use the self-diagnostic tests to find parts that arent working right
This unit is made to be trouble free, and not need much service. However, with time,
moving parts wear out, electronic components break down, and sometimes misuse
damages the unit.
The purpose of this section is to help you when the unit is not working properly.
Sometimes your experience will tell you right away where to look for a problem, and when
you find it you will know how to fix it at once.
Often, however, all you have is a symptom like poor cooling or outside fan doesnt
come on. Now you must find out the cause of the problem, and then how to fix it. This
section provides several ways to help you go from the symptom to the cause and then the
solution.
The first chart, General Troubleshooting Flow Chart is divided into two sections: Poor
heating and Poor Cooling. Under each heading you will find the main things that can go
wrong and cause either of these problems. Sometimes you can start with this chart and
find the problem right away, but often you will come here for more suggestions after you
have looked at the error code on the remote control unit display. This chart gives you the
"big picture" of problems and solutions.
The other main tool we explain here is the use of the Alarm Messages. When a certain
part fails or a safety device has shut the unit down, any alpha-numeric codes appears on
the display to guide you to the problem.
By understanding the code you can often go right to the problem area and then, with this
manual and your knowledge of air conditioning, find the solution.
58
SM830034
4. Service procedures
Outdoor Unit
B
R.C. Address on the PCB: 0 (S2, BLK)
(0: Factory shipped state)
Inter-unit
power wiring
(Line voltage)
Inter-unit
control wiring
(Low voltage)
U1
U2
Ground
RED
R1
WHT
R2
BLK
R3
Power supply
220 - 240 V 50 Hz
Ground
A
Remote controller D
0500_M_I
Fig. 28
59
SM830034
4. Service procedures
Check that inter-unit control wiring (DC low voltage) is correctly connected
between the indoor unit and outdoor unit.
Power Supply: 50 Hz, 3-phase, 380-400-415 V
Indoor Unit
Outdoor Unit
B
R.C. Address on the PCB: 0 (S2, BLK)
(0: Factory shipped state)
Inter-unit
power wiring
(Line voltage)
Inter-unit
control wiring
(Low voltage)
U1
U2
L1
L1
L2
L2
Ground
RED
R1
WHT
R2
L3
L3
BLK
R3
Remote controller
(Option)
Power supply
380 - 415 V - 3 N
50 Hz
D
A
Ground
0499_M_I
Fig. 29
SM830034
4. Service procedures
(A) Cooling
a. Cooling
Poor cooling
Refrigerant flow
failure
Is setting temp.
suitable ?
Is cooling load
too heavy ?
4-way valve is
defective.
Refrigerant
shortage
Electronic refrigerant
control valve is defective.
Compressor is defective.
Air filter
is clogged.
Is fan speed
set to LOW ?
0458_M_I
61
SM830034
4. Service procedures
(B)
Heating
b. Heating
Poor heating
Is setting temp.
suitable ?
Is heating load
too large ?
4-way valve is
defective.
Refrigerant
shortage
Charge with
refrigerant.
Electronic refrigerant
control valve is defective.
Compressor is defective.
Air filter
is clogged.
Is fan speed
set to LOW ?
Cold air is
discharged.
4-way valve is
defective.
STANDBY is
displayed.
Replace indoor
P.C.B. Ass'y.
Refrigerant flow
failure
Not enough
air circulation
0459_M_I
62
SM830034
4. Service procedures
(3)
If an error occurred in the air conditioner, the error condition is presented by indicating the
error code in the wired remote controller display or by the combination of lamp statuses for
operation, timer and heat stand-by (OFF status and flashing status).
Wired remote Wireless remote
controller
controller
display
display
E01
E02
Indoor unit is detecting unusual signal from the remote controller or group control.
(No serial communications signal)
E03
O: Operation
lamp
E08
v: Timer lamp
E09
E10
E11
E14
E04
Heat stand-by
E05
lamp flashes
E06
v:Operation
lamp
E07
v: Timer lamp
E15
E16
E17
E18
L01
L02
When using group control, main indoor unit address setting is duplicated.
(judged by indoor unit.)
L03
Operation lamp
and heat standby lamp flash at
the same time.
L04
O: Operation
lamp
L07
v: Timer lamp
L08
L09
L11
L13
Operation
lamp flashes
Mis-setting
P09
4
v: Operation
lamp
O: Timer lamp
O: Heat standby lamp
P01
P10
P02
P03
O: Operation
lamp
P04
v: Timer lamp
P05
P31
63
Operation lamp
and heat stand-by
lamp flash
alternately.
SM830034
4. Service procedures
Thermistor failure
F01
F02
F10
F04
O: Operation
lamp
F06
O: Timer lamp
F07
F09
Fault with
compressor
and its circuit
Operation lamp
and heat stand-by
lamp flash
alternately.
F29
H01
H02
v:Operation
lamp
H03
O: Timer lamp
H04
H05
Low-pressure switch
H06
H17
H18
O: flashes
v: OFF
64
SM830034
4. Service procedures
No message
No message
P02
P04, P05
F04~F09
H01, H02
H04, H05
*
*
E15, E16
Flash at the same time
*
*
Flash alternately
NOTE
SETTING
flashes.
v: LED lamps OFF V: LED lamps ON (lights up) *: LED lamps ON (flashes)
LED 1
LED 2
0654_C_I
Fig. 30
* REFRIGERANT SHORTAGE
Note particularly that a shortage of refrigerant is only shown by the outdoor P.C.B.
Assy LEDs and the Alarm Message does not appear on the Indoor Remote Controller .
The compressor keeps running even when the refrigerant is less, so when you find the
LED indication on the outdoor P.C.B. Assy, stop the air conditioner immediately to
avoid the compressor damage.
65
SM830034
4. Service procedures
(5)
1)
Is there 12 V DC
Yes
between R2 and R3
on the 8P terminal
plate of the indoor unit?
No
Miswiring of
power supply
wires and
indoor/outdoor
control lines
Correct the
connections
No
Repair the
remote
controller
wiring.
Yes
Is there 220-240 V AC
between R and S of
the indoor PCB?
Replace the
remote controller.
Yes
No
Correct the
wiring. Remove the
socket connected to
the OC plug on the
PCB and connect to
the EMG plug instead.
No
Is there 12 V DC
between 2 and 3
of the remote
controller?
No
Yes
Replace the
indoor unit power
transformer.
No Is there 15 V AC
between 1 and 2
of the 4P connector
for the indoor units
power transformer?
Is the primary
side of the indoor
power transformer
shorted?
No
Yes
Yes
Replace the
indoor unit PCB.
Replace or repair.
0332_M_I
66
SM830034
4. Service procedures
NG
OK
Yes
No
Yes
No
Yes
No
No
Start
Yes
No
NG
OK
Replace the indoor unit PCB.
0334_M_I
67
SM830034
4. Service procedures
4)
No
No
Yes
Replace the indoor unit PCB.
Yes
No
No
Yes
Indoor/outdoor unit
control lines are cut off
5)
0335_M_I
68
SM830034
4. Service procedures
6)
Yes
No
Is there a cut line or contact
defect between an indoor and
outdoor units control line?
Yes
Correct wiring.
No
0337_M_I
Yes
No
Influenced by external noise
0338_M_I
Yes
No
Replace the remote controller.
0339_M_I
69
SM830034
4. Service procedures
9)
Symptom: LCD on the remote controller displays CHECK P01. (Indoor fan
protection thermostat operation warning)
Start
No
Yes
Is there 220-240 V AC between
T20-3 and S4 after T20-1 and T20-3
on the indoor unit PCB shorted?
No
Is the indoor fan wire winding
protection thermostat (49FI) off?
Yes
No
70
SM830034
4. Service procedures
10) Symptom: LCD on the remote controller displays CHECK P02. (Compressor /
outdoor fan protection thermostat operation warning / power supply
voltage abnormality)
Start
Yes
Yes
No
Yes
No
Yes
Is there 220-240 V AC between
CN19-9 and CN19-1 on the
outdoor unit PCB?
No
No
Is the outdoor fan wire winding
protection thermostat (49FO) off?
Yes
No
Yes
4
No refrigerant
High load
4-way valve defect
Clogged refrigerant circuit
Electronic refrigerant control valve
defect (indoor unit)
Yes
No
71
SM830034
4. Service procedures
Start
12) Symptom: LCD on the remote controller displays CHECK P04. (High-pressure
switch activation warning)
Start
No
Yes
No
High-pressure switch activation
0344_M_I
72
SM830034
4. Service procedures
13) Symptom: LCD on the remote controller displays CHECK P05. (Negative phase
detection operation warning)
Start
No
Yes
Yes
No problem
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
73
SM830034
4. Service procedures
Yes
No
Are the total capacities of indoor units
to that of outdoor units more than 107%?
Yes
No
Yes
No
0648_M_S
Start
Yes
Connect firmly.
Yes
74
SM830034
4. Service procedures
18) Symptom: LCD on the remote controller displays CHECK H01, H02, H03. (PC
compressor current detection)
* Please check the related part described in the following chart after confirming the
code setting (S4) of the outdoor units capacity on the PCB in the outdoor unit.
Start
Compressor overload
detection
Insufficient voltage
Comp. motor magnetic contactor
defect
Refrigerant over-charged
Compressor lock
0346_M_I
19) Check the indoor unit (When the alarm of communication failure is not activated)
If the electronic control valve failure occurred in Flexible Combination system
(simultaneous operation system), one indoor unit would not be operated normally,
then the other units wont be operated either. Due to this, try to detect the troubled
unit and correct it.
Operate the unit in
cooling mode.
(30 minutes after its operation)
Yes
Normal
No
Yes
No
75
SM830034
4. Service procedures
(6)
1)
No
Replace the capacitor.
Yes
Is there voltage output
of P.C.B. Ass'y for fan
motor ?
No
Yes
Check resistance of
fan motor winding.
Out
2)
Flaps in indoor units air outlet does not operate, when you press SWEEP button.
No
Check the louver motor resistance.
Is auto louver motor normal?
Yes
No
Connect firmly.
Yes
3)
Flap does not operate, when you press FAN AIM button. (When you press SWEEP
button, flap operates.)
No
Does limit switch actuate?
Yes
No
Connect firmly.
Yes
76
SM830034
4. Service procedures
4)
Yes
5)
No
Yes
No
Yes
No
Yes
4
Check resistance of fan motor
winding.
NG
77
SM830034
4. Service procedures
RCU. ADR
switch
ON
OFF
The service check switch (RCU.CK) is located on the back of the remote controllers
P.C.B. Assy as follows :
ON
OFF
RCU. CK
switch
0354_M_I
The followings are the correct switch settings for ordinary use of the unit. Only change the
settings temporarily for making service checks. When you finish the settings, be sure to
return them to the standard settings shown here.
RCU.CK switch - Refer to section (E) Checking the remote controller for
correct operation
(Remote Control Unit, Check)
RCU.ADR switch - Keep the switch OFF all the time except in case of sub remote
controller
(Remote Control Unit, Address)
78
SM830034
4. Service procedures
(B)
AIR FLOW
UNIT
MODE
FLAP
SET TEMP.
TIMER SET
FAN SPEED
A
SET
CL
TEST
ON
OFF
TEST / CHK
Alarm message
CAUTION
The TEST RUN button is used only for servicing the air conditioner. Do not press this
button in normal operation, or the system may be damaged.
79
SM830034
4. Service procedures
MODE
UNIT No.
R.C.
No.
AIM
CODE No.
TIMER SET
SET TEMP.
SWEEP
SET TEMP.
FAN SPEED
SETTING
SET
CL
ON
OFF
TEST / CHK
0356_M_I
b The UNIT No., the address and temperature of the sensors instead of its usual
information will flash on the display.
Following example shows the UNIT No. (Indoor unit address) is fixed at 01 01.
In case of group control, select the UNIT NO. (Indoor unit address) which you want
to check with UNIT button.
Each time you press the ,
(SET TEMP.) button you can select a different
sensor, and the display shows the sensor address and temperature as shown
below.
UNIT No. (Indoor unit address)
AIR FLOW
UNIT
FLAP
MODE
UNIT No.
R.C.
Sensor address
No.
SET TEMP.
CODE No.
Sensor temperature C
TIMER SET
FAN SPEED
SETTING
DATA
SET
CL
MONITOR
ON
OFF
TEST / CHK
0357_M_I
NOTE
Do not press TIMER SET button during the procedure.
80
SM830034
4. Service procedures
Refer to the table below for the relationship between the sensor address and the location
of the sensor.
Relationship between the sensor address and the location of sensor
Sensor Address
(CODE No.)
Indoor Unit
01
02
03
04
05
Outdoor Unit 06
07
08
09
0A
0B
0C
0D
0E
0F
10
11
12
13
14
TH1
TH2
TH3
TH0A
TH0B
TH0D
TH0E
NOTE
In case there are no sensor equipped with the unit, - - - is shown on the display.
C Resetting the remote controller display to previous mode.
To reset the display, press TEST / CHK button, then the remote controller will
return to previous mode.
(D)
The remote controller can memorize the max. 4 most recent alarm messages, so you
can see problems the unit has had, if any. Knowing what has already occurred and been
fixed helps you to know what to check at present.
This function is usable even if the unit is not working.
To display the past error codes, follow the procedure below.
Procedure:
a On the remote controller, press both TEST / CHK and SET buttons at the same time
for more than 4 seconds.
b Once in this mode, display changes from the normal display to service check display
as shown in the table below:
NORMAL DISPLAY
Display Change
( )
Set temp.
Code No.
UNIT No.
Hours, Minutes
Alarm Message
81
SM830034
4. Service procedures
UNIT No.
11
R.C.
No.
Refrigerant
Circuit No.
No.
CODE No.
CODE No.
CHECK
Alarm message
SERVICE
0358_M_I
SET TEMP.
Present
Present
Past
FAN SPEED
0359_M_I
For example, if the last four alarm messages were, in order of occurrence from oldest to
most recent, P01, P02, P04, and most recently E01, then the display will be shown as
button four times. The 5th time you press
button you can
below when you press
repeat the display, then the first message will be shown again.
1
UNIT No.
R.C.
UNIT No.
No.
R.C.
CODE No.
UNIT No.
No.
R.C.
UNIT No.
No.
CODE No.
R.C.
CODE No.
No.
CODE No.
CHECK
CHECK
CHECK
CHECK
SERVICE
SERVICE
SERVICE
SERVICE
UNIT No.
R.C.
No.
CODE No.
CHECK
Alarm message
SERVICE
0360_M_I
82
SM830034
4. Service procedures
Important
Never press CL (clear) button unless you want to erase the accessed data in memory.
Follow the procedure below only when erasing is necessary.
To erase accessed data, press the CL button.
When erasing is finished,---- mark appears on the controllers display.
CAUTION
After checking the alarm messages, be sure to press the TEST / CHK button.
(E) Check the remote controller itself for correct operation
The remote controller has a self-diagnostic function to check if it works properly. Use this
procedure to find out if the remote controller itself is in trouble.
a Turn ON the RCU.CK switch on the back of the P.C.B. Assy in the remote controller.
See section (A) for exact location.
b The appearance of the display will tell you whether or not the remote controller is
working correctly or not.
Normal condition All displays appear for 10 seconds, then disappear.
Unusual condition All displays flash ON and OFF for 10 seconds, then
disappear.
CAUTION
After checking the panel, be sure to set the RCU.CK switch to this original OFF
position.
83
SM830034
4. Service procedures
(F)
AIR FLOW
UNIT
FLAP
MODE
R.C.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET
CL
ON
OFF
TEST / CHK
0361_M_I
c Select R.C. No. which you want to execute the auto. address operation with UNIT
button.
d Press the SET button. The auto. address operation will start. CODE No. changes from
flashing to ON state.
e If an error occurs during operation, the alarm message will be displayed. Check and
remove the cause. If you want to stop the operation, press the CL button then the unit
stands in waiting mode (Press the SET button again.)
84
SM830034
4. Service procedures
AIR FLOW
UNIT
FLAP
MODE
R.C.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0362_M_I
b Select the R.C. No. which you want to change with the UNIT (up) or
FLAP (down) buttons.
c Press the SET button (to confirm the R.C. No.).
The smallest registered indoor No. and the selected R.C. No. will be
displayed.
Ex:
R.C. No. 3 is selected.
Indoor No. 2 is the smallest indoor No. of
the R.C. No. 3.
AIR FLOW
UNIT
FLAP
MODE
UNIT No.
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0363_M_I
d Select the indoor No. which you want to change with UNIT button. Once in this mode,
the fan motor of selected indoor unit will turn on and let you confirm the indoor
unit address.
85
SM830034
4. Service procedures
AIR FLOW
UNIT
FLAP
) button.
MODE
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
SETTING
86
SM830034
4. Service procedures
(H)
AIR FLOW
UNIT
FLAP
MODE
UNIT No.
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0365_M_I
b In case of group control, if you want to change all units in group control collectively,
proceed next step remaining ALL displayed.
If you want to change a unit individually, select the indoor unit address (UNIT No.) with
UNIT button.
c Select the CODE No. 06 with
d Choose the shift temp with
AIR FLOW
UNIT
FLAP
) button.
EX:
UNIT No. 16
CODE No. 06
Shift temp. +5 deg
MODE
UNIT No.
R.C.
No.
CODE No.
SET TEMP.
SET TEMP.
FAN SPEED
TIMER SET
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0366_M_I
SETTING
SM830034
4. Service procedures
(I)
1) In case of group control, branch wiring for group control should be removed
temporarily.
2) In case of remote controllerless system, remote controller should be connected
with the indoor unit temporarily.
a Short the two terminals of DISP PIN on indoor unit PCB.
(DISP PIN : Refer to P. VI2)
b Press the TEST / CHK , SET and CL buttons at the same time for more than 4
seconds.
AIR FLOW
UNIT
FLAP
MODE
UNIT No.
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0367_M_I
AIR FLOW
UNIT
FLAP
MODE
UNIT No.
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0368_M_I
88
SM830034
4. Service procedures
AIR FLOW
UNIT
FLAP
) button.
UNIT No.
R.C.
No.
SET TEMP.
CODE No.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0369_M_I
SETTING
f Select the CODE No. 13 to set the indoor unit No. with the
g Set the indoor unit No. which you want to set with the
) button.
AIR FLOW
UNIT
FLAP
R.C.
MODE
UNIT No.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
4
0370_M_I
SETTING
89
SM830034
4. Service procedures
AIR FLOW
UNIT
FLAP
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
) button.
MODE
UNIT No.
CL
ON
OFF
TEST / CHK
0371_M_I
SETTING
l If you made a mistake, press the CL button so that setting returns to the initial state.
m Press the TEST / CHK button to finish this mode.
The display is disappeared.
n Confirm the indoor unit address (UNIT No.) with the UNIT button after pressing the ON
/ OFF button.
o Finally, remove the short circuit of DISP PIN.
And in case of group control, be sure to restore the branch wiring to its original wiring.
In case of remote controllerless system, remove the remote controller.
90
SM830034
4. Service procedures
AIR FLOW
UNIT
FLAP
MODE
UNIT No.
R.C.
No.
CODE No.
SET TEMP.
TIMER SET
FAN SPEED
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0213_M_I
b In case of group control, if you want to change all units in group control collectively,
proceed next step remaining ALL displayed.
If you want to change a unit individually, select the indoor unit address (UNIT No.) with
UNIT button.
c Select the CODE No. 02 with
AIR FLOW
UNIT
FLAP
No.
CODE No.
SET TEMP.
SET TEMP.
FAN SPEED
) button.
EX:
UNIT No. 16
CODE No. 02
T type 150 hr
MODE
UNIT No.
R.C.
75 hr
TIMER SET
SETTING
SET DATA
SET
CL
ON
OFF
TEST / CHK
0214_M_I
SETTING
91
SM830034
4. Service procedures
Measurement of Insulation
Resistance
Earthed wire
Clip
Probe
Insulation
tester
Indoor Unit
0638_X_S
Fig. 39
Terminal plate
Probe
Clip
Copper
tube or
metallic part
Insulation
tester
0639_X_S
Fig. 40
92
SM830034
4. Service procedures
4 Measurement of Insulation
Resistance for Electrical parts
Probe
Clip
Copper
tube or
metallic part
Insulation
tester
NOTE
0640_X_S
Fig. 42
Metallic
part
Probe
Clip
Insulation
tester
0641_X_S
Fig. 43
93
SM830034
4. Service procedures
(2)
Then check continuity among plugs (and/or sockets) terminal as in Fig. 44.
Multimeter
0642_X_S
Disconnect 9P connector (WHT) which leads to the indoor fan motor (FMI).
Check the sockets terminals between No. 8 (GRY lead wire) and No. 9
(GRY lead wire).
4
3
Fig. 44
Check sockets terminal between No. 3 (GRY lead wire) and No.4 (GRY lead
wire).
Disconnect the socket (63PH) of 3P (red) connecting to the P.C. board, and
check both sides (1 (white), 3 (red)).
94
SM830034
4. Service procedures
(3)
Primary
Secondary
Primary
Secondary
Multimeter
NOTE
Fig. 45
95
Fan motor
Capacitor
0643_X_S
SM830034
4. Service procedures
Measure the resistance between No. 5 (GRY lead wire) and other terminals
(another color of lead wires) of 5P (WHT) plug connected to the solenoid coil.
Refer to 1-2-(A) Major component specifications.
Measure the resistance between A (ORG lead wire) and B (GRY lead wire)
terminals on the compressor motor magnetic contactor.
Refer to 1-3 Other component specifications.
MODEL
4
9
Pair of terminals
Push button on
the magnetic
contactor
RU
SV
TW
31 32
no press
YES
press
YES
YES
YES
Measure the resistance between No.1 (BLU lead wire) and No.2 (BLU lead
wire) terminals of 2P (YEL) socket connected to the solenoid coil.
Refer 1-3 Other component specifications.
96
SM830034
4. Service procedures
Fuse on indoor and outdoor P.C.B. Assy . Both in indoor and outdoor unit
*Check the continuity.
Remove the P.C.B. Assy from the electrical component box. Then pull out
the fuse from the P.C.B. Assy. (Fig. 46)
Fuses
Fuses
Fig. 46
Then check the continuity of the fuse by using the multimeter. (Fig.47)
Fuse
0645_X_S
Fig. 47
97
SM830034
4. Service procedures
(4)
Indoor Unit
SPW-T363GH56
SPW-T483GH56
SPW-T253GH56
Electronic refrigerant
control valve (ERCV)
Electronic refrigerant
control valve (ERCV)
0472_T_I
ERCV
E1, E3
0471_T_I
SPW-T363GH56
SPW-T483GH56
SPW-T253GH56
4
TH3 (E2), (BLK)
0474_T_I
0475_T_I
98
SM830034
4. Service procedures
Outdoor Unit
SPW-C253GH5, SPW-C253GH8
TH6, 7, 8
20S, 63PH
TH8 (GRN)
( Discharge gas)
20S
CM
CH
TH6 (C1), (BLK)
0582_C_S
0583_C_S
SPW-C363GH8
TH6, 7, 8
4
TH7 (C2), (RED)
20S
63PH
TH8 (GRN)
( Discharge gas)
TH6 (C1), (BLK)
CM
CH
0585_C_S
0584_C_S
99
SM830034
4. Service procedures
SPW-C483GH8
TH6, 7, 8
20S
63PH
TH8 (GRN)
( Discharge gas)
TH6 (C1), (BLK)
CM
CH
0585_C_S
0586_C_S
100
SM830034
4. Service procedures
( PB3M-41E)
40
35
10
30
Resistance (kn )
Resistance (kn )
7
6
5
4
25
20
15
10
3
5
20
10
15
20
25
30
35
15
10
Temperature (C)
40
10
15
20
0375_M_I
Temperature (C)
0374_M_I
4
7
Resistance (kn )
6
5
4
3
2
1
80
90
100
110
120
130
Temperature (C)
0376_M_I
101
SM830034
4. Service procedures
SM830034
4. Service procedures
: S2
A. ADD (S1):
Automatic address setting start button
Used for central control (link system)
and group control (Normally, not used)
: S3
1
OFF side
R.C. address
0515_C_I
R.C. address
(S3: 2P dip switch, green or Blue)
ON
00 auto address
(0 when shipped from factory)
R.C. address
(S2: Rotary switch, Black)
ON side
0
Both OFF
Set to 0
1
ON
OFF side
ON side
2
Both OFF
Set to 2
1
ON
ON side
3
OFF side
Both OFF
1
ON
Set to 3
OFF side
ON side
10s SW is ON
Set to 1
1
ON
OFF side
ON side
20s SW is ON
Set to 1
1
103
ON
OFF side
ON side
0
Set to 0
1
OFF side
SM830034
4. Service procedures
(9)
104
SM830034
4. Service procedures
2)
3)
OFF side
OFF side
0510_C_I
Outdoor PCB
1
2
3
4
ON ON ON OFF
ON ON ON OFF
OFF ON OFF ON
OFF OFF ON ON
No.
Model No.
25 type (1 phase)
25 type (3 phase)
36 type (3 phase)
48 type (3 phase)
105
Outdoor PCB
1
2
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
SM830034
4. Service procedures
Multiple remote
control?
Yes
No
Recheck the test items before test operation.
(See 4-2-(10))
Yes
Single type?
(One indoor unit and one
remote controller for one
outdoor unit)
Multiple indoor
units for one outdoor
units?
No
No
Group control
for multiple outdoor
units?
No
(See 4-2-(6)-(B))
Go to next
R.C. line
or
Central control
for multiple outdoor
units?
No
Finish all
R.C. line?
Yes
Go to next
R.C. line
(See 4-2-(6)-(C))
or
No
Yes
Yes
No
Yes
Yes
Finish all
R.C. line?
4
Display the combination number.
(See 4-2-(9))
No
Yes
End
NOTE
1) One of CN4 of all linked outdoor units shold be short.
2)
0676_M_I
In case of using system controller, zone registration is required after finishing Test run.
Regarding the zone registration, please refer to Installation Instructions attached with system controller.
106
SM830034