07 Part2 Chapter5 Evaluation

ACKNOWLEDGMENT OF SPONSORSHIP
This work was sponsored by the American Association of State Highway and
Transportation Officials, in cooperation with the Federal Highway Administration, and
was conducted in the National Cooperative Highway Research Program, which is
administered by the Transportation Research Board of the National Research Council.
DISCLAIMER
This is the final draft as submitted by the research agency. The opinions and
conclusions expressed or implied in the report are those of the research agency. They are
not necessarily those of the Transportation Research Board, the National Research
Council, the Federal Highway Administration, the American Association of State
Highway and Transportation Officials, or the individual states participating in the
National Cooperative Highway Research Program.
PART 2DESIGN INPUTS

CHAPTER 5
EVALUATION OF EXISTING PAVEMENTS FOR REHABILITATION
This chapter provides an introduction to project-level pavement evaluation, guidance for data
collection, and an overall condition assessment and problem definition for existing flexible and
rigid pavements.
2.5.1
INTRODUCTION
Reliable and cost-effective design of a rehabilitation project requires the collection and detailed
analysis of key data from the existing pavement. Such data are often categorized as follows:
Traffic lane pavement condition (e.g., distress, smoothness, surface friction, and
deflections).
Shoulder pavement condition.
Past maintenance activities.
Pavement design features (e.g., layer thicknesses, shoulder type, joint spacing, and lane
width).
Geometric design features.
Layer material and subgrade soil properties.
Traffic volumes and loadings.
Climate.
Miscellaneous factors (e.g., utilities and clearances).
This chapter provides procedures and guidance for performing project-level evaluation of
pavement structures for use in rehabilitation type selection (see PART3, Chapter 5) and in
rehabilitation design (see PART 3, Chapters 6 and 7). It also provides guidance for determining
those inputs that are considered essential for the different types of rehabilitation design. The
project-level evaluation program incorporated into this Guide covers three common pavement
typesflexible, rigid, and composite. It discusses the procedures used for pavement evaluation
and the types of input data required for both assessing existing pavement condition and designing
recommended rehabilitation alternatives.
2.5.1.1 Major Aspects of Project-Level Pavement Evaluation
Project-level data evaluation usually consists of a detailed analysis of all aspects of pavement
condition, resulting in the identification of specific problems and their causes. The data types
required for analysis range from simple data, such as the pavement design features and pavement
geometrics, to detailed data obtained from destructive testing (e.g., asphalt concrete [AC]
dynamic modulus and portland cement concrete [PCC] elastic modulus), nondestructive testing
(e.g., deflection testing), and drainage surveys.
Overall pavement condition and problem definition can be determined by evaluating the
following major aspects of the existing pavement:
2.5.1
Structural adequacy (load related).

Functional adequacy (user related).
Subsurface drainage adequacy.
Material durability.
Shoulder condition.
Extent of maintenance activities performed in the past.
Variation of pavement condition or performance within a project.
Miscellaneous constraints (e.g., bridge and lateral clearance and traffic control
restrictions).
The structural category relates to those properties and features that define the response of the
pavement to traffic loads; the data will be used in mechanistic-empirical design of rehabilitation
alternatives. The functional category relates to the surface and subsurface characteristics and
properties that define the smoothness of the roadway, or to those surface characteristics that
define the frictional resistance or other safety characteristics of the pavements surface.
Subsurface drainage and material durability may affect both structural and functional condition.
Shoulder condition is very important in terms of rehabilitation type selection and in affecting
project cost. Variation within a project refers to areas where there is a significant variability in
pavement condition. Such variation may occur along the length of the project, between lanes
(truck lane versus other lanes), among cut and fill portions of the roadway, and at bridge
approaches, interchanges, or intersections.
Miscellaneous factors, such as joint condition for jointed concrete pavements and reflection
cracking for composite pavements, are important to the overall condition such pavements but
should be evaluated only where relevant.
Lastly, project-level pavement evaluation cannot be complete unless all possible constraints that
may be encountered during rehabilitation (such as the availability of adequate bridge clearance
for placing overlays and traffic control restrictions) are documented. This is a very important
consideration in selecting feasible rehabilitation alternatives and for life cycle cost analysis
(LCCA).
2.5.1.2 Definition of Project-Level Pavement Evaluation
This chapter provides overall guidance for identifying the types and root causes of distress on
existing pavements. It also provides information on the data required for providing a costeffective rehabilitation design for defective pavements. As shown in figure 2.5.1, the pavement
evaluation and rehabilitation selection and design process can be subdivided into three phases
(1). For all three phases, considerable amounts of analysis and engineering judgment should be
applied to define the problems of existing pavements and to develop cost-effective solutions. A
detailed description of phase I (evaluation) is presented in this chapter; phase II (selection and
preliminary design) is described in Chapters 5, 6, and 7 in PART 3 of this Guide. Phase III
(LCCA) is described in Appendix C.
2.5.2
PHASE I: OVERALL CONDITION ASSESSMENT AND

PROBLEM DEFINITION (Part II, Chapter 5)
A. COLLECT DATA
B. EVALUATE DATA
C. IDENTIFY CONSTRAINTS
PHASE II: POTENTIAL PROBLEM SOLUTIONS

(Part III, Chapters 5, 6, and 7)
A. COLLECT DATA
B. FEASIBLE SOLUTIONS
C. DEVELOP PRELIMINARY DESIGNS
PHASE III: SELECTION OF PREFERRED SOLUTION

(APPENDIX C)
A. COST ANALYSIS
B. NON-MONETARY CONSIDERATIONS
C. PREFERRED REHABILITATION ALTERNATIVE
D. DETAILED DESIGN
Figure 2.5.1. The pavement rehabilitation selection process (1).
2.5.3
Phase IOverall Condition Assessment and Problem Definition (Evaluation)

The first step in the pavement rehabilitation selection process involves assessing the overall
condition of the existing pavement and fully defining the existing pavement problems. To avoid
making an inaccurate assessment of the problem, the engineer should collect and evaluate
sufficient information about the pavement. High-speed nondestructive testing data such as
ground penetration radar (GPR) and profile testing should be considered to assist in making
decisions related to timing of the improvement and additional data collection efforts needed.
Table 2.5.1 contains a comprehensive checklist of factors designed to hone in on the problems
that should be addressed. This list should be modified to suit the projects specific needs. It is
vital that the agencies develop procedures and guidelines for answering the questions on their
list. Information on many of the factors in table 2.5.1 can be obtained from the agencys existing
pavement management system; however, depending on how regularly data are collected and how
recent the latest data are, there may be the need to supplement the pavement management data
with more current field survey and testing data. The data to be collected and the steps for
determining an assessment of the pavements current structural or functional condition are (2):
1.
2.
3.
4.
5.
6.
7.
Historic data collection (records review).

First field survey.
First data evaluation and determination of additional data requirements.
Second field survey.
Laboratory characterization.
Second data evaluation.
Final field evaluation report.
2.5.1.3 Level of Data Collection

Data required for overall condition assessment and problem definition can be collected in a
variety of ways that are categorized as Level 1, 2, or 3. These levels are defined according to
source and reliability, similar to the definition of inputs in PART 2, Chapters 1 through 4.
Descriptions of the different levels of data are summarized in section 2.5.2 of this chapter. The
premature failure of many rehabilitated pavements can be traced to inadequate problem
definition. Therefore, it is important that the evaluation process be implemented adequately to
ensure reliable results.
2.5.1.4 Field Evaluation Plan
The design engineer should prepare an evaluation plan that outlines all activities required for
investigating and determining the causes of pavement defects and for selecting and designing an
appropriate repair strategy for those defects. A well-planned pavement evaluation process
should also be within the resources of the agency, and it should address the traffic control
requirements for rehabilitation alternatives.
2.5.4
Table 2.5.1. Checklist of factors used in overall pavement condition assessment and problem
definition.
Facet
Factors
4.
1.
2.
3.
1.
Description
Little or no load/fatigue-related distress
Moderate load/fatigue-related distress (possible deficiency in
load-carrying capacity)
Major load/fatigue-related distress (obvious deficiency in
current load-carrying capacity)
Load-carrying capacity deficiency: (yes or no)
High deflections
Are backcalculated layer moduli reasonable?
Are joint load transfer efficiencies reasonable?
Determine layer thickness
1.
Determine joint/crack faulting
1.
2.
Existing distress
Structural
adequacy
Nondestructive testing
(deflection testing)
Nondestructive testing (GPR testing)
Nondestructive testing (profile
testing)
Destructive testing
Previous maintenance performed
Has lack of maintenance contributed
to structural deterioration?
Smoothness
Cause of smoothness deficiency

Functional
adequacy
Noise
Friction resistance
Climate (moisture and temperature

region)
Subsurface
drainage
Presence of moisture-accelerated
distress
Subsurface drainage facilities
Surface drainage facilities
Has lack of maintenance contributed
to deterioration of drainage facilities?
Presence of durability-related distress
(surface layer)
Materials
durability
Base erosion or stripping

Nondestructive testing (GPR testing)
3.
1. Are cores strengths and condition reasonable?

2. Are the layer thicknesses adequate?
Minor, Normal, Major
Yes, No, Describe_________________
Measurement ______________
Very Good,
Good, Fair,
Poor,
Very Poor
Foundation movement
Localized distress or deterioration
Other
Satisfactory,
Questionable,
Unsatisfactory
Satisfactory,
Questionable,
Unsatisfactory
Moisture throughout the year
Seasonal moisture
Very little moisture
Deep frost penetration
Freeze-thaw cycles
No frost problems
Yes,
Possible,
Satisfactory,
Satisfactory,
No
Marginal,
Marginal,
Unsatisfactory
Unsatisfactory
Yes, No, Describe_________________

1. Little or no durability-related distress
2. Moderate durability-related distress
3. Major durability-related distress
1. Little or no base erosion or stripping
2. Moderate base erosion or stripping
3. Major base erosion or stripping
1. Determine areas with material deterioration/moisture damage
(stripping)
2.5.5
Table 2.5.1. Checklist of factors used in overall pavement condition assessment and problem
definition (continued).
Facet
Shoulder
adequacy
Condition/
performance
variability
Miscellaneous
Constraints?
Features
Description
Little or no load-associated/joint distress
Moderate load-associated/joint distress
Major load-associated/joint distress
Structural load-carrying capacity
deficiency: (yes or no)
Yes, No
Location:
1.
2.
3.
4.
Surface condition
Localized deteriorated areas

Does the project section include significant
deterioration of the following:
Bridge approaches
Intersections
Lane to lane
Cuts or fills
Is there a systematic variation in pavement condition
along project (localized variation)?
Systematic lane to lane variation in pavement condition
PCC joint damage:
Is there adequate load transfer (transverse joints)?
Is there adequate load transfer (centerline joint)?
Is there excessive centerline joint width?
Is there adequate load transfer (lane-shoulder)?
Is there joint seal damage?
Is there excessive joint spalling (transverse)?
Is there excessive joint spalling (longitudinal)?
Has there been any blowups?
Past maintenance
Patching
Joint resealing
Traffic capacity and geometrics
Current capacity
Future capacity
Widening required now
Are detours available for rehabilitation construction?
Should construction be accomplished under traffic?
Can construction be done during off-peak hours?
Bridge clearance problems
Lateral obstruction problems
Utilities problems
Other constraint problems
Yes,
Yes,
Yes,
Yes,
No
No
No
No
Yes,
Yes,
No
No
Yes,
Yes,
Yes,
Yes,
Yes,
Yes,
Yes,
Yes,
No
No
No
No
No
No
No
No
Yes,
Yes,
No
No
Adequate, Inadequate
Adequate, Inadequate
Yes, No
Yes, No
Yes, No
Yes, No, Describe________________
Describe________________
Describe________________
Describe________________
Describe________________
Results from the field evaluation plan should help to identify specific details of the project that
may have a significant effect on the performance of the repair strategy or rehabilitation design.
A sample step-by-step procedure for collecting and evaluating existing pavements is outlined in
table 2.5.2 and explained in the paragraphs that follow.
2.5.6
Table 2.5.2. Field data collection and evaluation plan.

Step
Title
Historic data collection
First field survey
First data evaluation and

the determination of
additional data
requirements
Second field survey
Laboratory testing of
samples
Second data evaluation
Final field and office data

compilation
Description
This step involves the collection of information such as location of the
project, year constructed, year and type of major maintenance,
pavement design features, materials and soils properties, traffic, climate
conditions, and any available performance data.
This step involves conducting a windshield and detailed distress survey
of sampled areas within the project to assess the pavement condition.
Data required includes distress information, drainage conditions,
subjective smoothness, traffic control options, and safety
considerations. Detailed procedures for collecting pavement
distress/condition data are given in section 2.5.2.4.
Determine critical levels of distress/smoothness and the causes of
distress and smoothness loss using information collected during the first
field survey. This list will aid in assessing preliminarily existing
pavement condition and potential problems. Additional data needs will
also be assessed during this step.
This step involves conducting detailed measuring and testing such as
coring and sampling, profile (smoothness) measurement, skid resistance
measurement, deflection testing, drainage tests, and measuring vertical
clearances.
This step involves conducting tests such as material strength, resilient
modulus, permeability, moisture content, composition, density, and
gradations, using samples obtained from the second field survey.
This involves the determination of existing pavement condition and an
overall problem definition. Condition will be assessed and the overall
problem defined by assessing the structural, functional, and subsurface
drainage adequacy of the existing pavement. Condition assessment and
overall problem definition also involve determining material durability,
shoulder condition, variability in pavement condition along project, and
potential constraints. Additional data requirements for designing
rehabilitation alternatives will also be determined during this step.
Preparation of a final evaluation report.
Steps 1 and 2: Historic Data Collection and First Field Survey

Regardless of the level of input data adopted for pavement evaluation, the field collection and
evaluation process and problem definition phase of pavement rehabilitation should begin with an
assembly of historic data and preferably some benchmark data. This information may be
obtained from a windshield field survey of the entire project followed by a detailed survey of
selected areas of the project (steps 1 and 2 of the field evaluation plan presented in table 2.5.2).
Steps 1 and 2 of the field collection and evaluation plan should, as a minimum, fulfill all the data
requirements to perform an overall problem definition. The following activities should be
performed:
Review construction and maintenance files to recover and extract information and data
pertinent to pavement performance and response.
2.5.7
Review previous distress surveys and the pavement management records, if available, to
establish performance trends and deterioration rates.
Review previous deflection surveys.
Review previous pavement borings and laboratory test results of pavement materials and
subgrade soils.
Perform a windshield survey or an initial surveillance of the roadways surface, drainage
features, and other related items.
Identify roadway segments with similar or different surface and subsurface features using
the idealized approach (discussed in the next section of this chapter). In other words,
isolate each unique factor that will influence pavement performance.
Identify the field testing/materials sampling requirements for each segment and the
associated traffic control requirements.
Determine if the pavement performed better or worse than similar designs.
The information gathered in this step can be used to divide the pavement into units with similar
design features, site conditions, and performance characteristics for a more detailed pavement
evaluation. Also, because limited time and funds are allotted to this portion of the evaluation
process, each agency should develop a standard data collection/evaluation procedure that best
suits its information, personnel, and equipment resources. The information gathered in this
phase can only be used to detect any inadequacies that should be rectified during rehabilitation.
It is not sufficient for designing rehabilitation alternatives such as a structural overlay, retrofit
subdrainage systems, or for reconstruction of the entire project.
Step 3: First Data Evaluation and Determination of Additional Data Requirements
Using the information and data gathered in steps 1 and 2, a preliminarily overall pavement
condition analysis can be performed. Also, the information gathered can be used to determine if
the specific project is a candidate for pavement preservation options. This is achieved by using
the data obtained to evaluate the following major aspects of the existing pavement:
Structural adequacy.
Functional adequacy including foundation movement.
Subsurface drainage adequacy.
Shoulder condition.
Variation of pavement condition.
Miscellaneous constraints.
If any of these aspects is inadequate, then more detailed data will be required to determine the
extent and severity of the problem and for use in the design of all feasible rehabilitation
alternatives. Step 3 is very important since it helps agencies reduce considerably the list of
additional data requirements, making the overall pavement assessment and problem definition
process more cost-effective.
2.5.8
Step 4 and 5: Second Field Survey and Laboratory Characterization

Steps 4 and 5 involve conducting detailed measuring and testing, such as coring and sampling,
smoothness measurement, deflection testing, skid resistance measurement, drainage tests, and
measuring vertical clearances on the project under evaluation. The data collected at this stage
should be guided by the data needs determined at the end of the first evaluation phase in step 3.
Steps 4 and 5 will also involve conducting tests such as material strength, resilient modulus,
permeability, moisture content, composition, density, and gradations, using samples obtained
from the second field survey. Field data collection, laboratory characterization, and data
manipulation should be done according to established guidelines from test standards such as
AASHTO, ASTM, LTPP, SHRP, and State and local highway agencies. Section 2.5.2 of this
chapter presents a detailed description of the methods used for data collection.
Step 6 and 7: Second Data Evaluation and Final Field Evaluation Report
Using the data collected during steps 1 through 5, the final pavement evaluation and overall
problem definition can be conducted. The data required for determining feasible rehabilitation
alternatives (outlined in PART 3, Chapter 5) will also be prepared during this step. Step 7
documents the details of the pavement evaluation process, the data obtained specifying levels of
input, and problems identified in a final evaluation report. All of this information will be utilized
in the design of rehabilitation strategies as described in PART 3, Chapters 6 and 7.
2.5.2 GUIDES FOR DATA COLLECTION
2.5.2.1 Overview
One of the most critical aspects of pavement evaluation is the collection of reliable data on the
existing pavement facility. This is because all major decisions regarding existing pavement
problems and feasible rehabilitation alternatives depend on the accuracy and integrity of the data
assembled. Several types of data are collected for the pavement evaluation process, ranging
from easy-to-obtain data, such as the pavement geometric features and structure, to the more
complex material properties and pavement response variables, such as resilient modulus and
deflections obtained through testing.
Figure 2.5.2 shows a timeline of when various data types are collected. Any data collected
before pavement evaluation, regardless of type, is historic. It includes site-, design-, and
construction-related data assembled from inventory, monitoring, and maintenance data tables
established throughout the pavement life. Data collected during pavement evaluation, such as
visual surveys, nondestructive, and destructive testing are described as benchmark data. The
source of data for pavement evaluation and rehabilitation design is important because it relates to
the reliability of the entire process. For example, layer thickness information collected during
the evaluation process through coring is described as benchmark data. The same data obtained
from the files containing test data collected during construction is described as historic. A
successful and thorough pavement evaluation program will require both benchmark and historic
data, since some data by definition will always remain historic (e.g., traffic). However, in
situations where the data can be obtained from both sources, benchmark data will tend to be
2.5.9
more reliable. The following are brief summaries of the typical data types used in pavement
evaluation.
Historic Data
Historic data basically consists of inventory data and monitoring data, as shown in figure 2.5.2.
The constituents of historic data are described in the following sections.
Inventory Data
Inventory data basically consist of data necessary to identify the project under evaluation. This
consists of the geometric details of a project and describes the design features and material
properties of the structural constituents of the pavement.
All of these data remain constant up to the time of evaluation (with the exception of material
properties and climate that change with time) unless the pavement undergoes significant
maintenance or repairs. Usually, inventory data are obtained from the projects as-designed or
as-constructed drawings, plans, and records. Inventory data are not always reliable due to
potential differences in as-designed and as-constructed design plans and pavement properties and
the general inaccuracies associated with such data. Inventory data should be used for pavement
characterization only when there are no other alternatives.
Monitoring Data
Monitoring data include distress, surface friction, longitudinal profile measurements,
nondestructive testing such as deflection testing, and destructive testing that consists of coring,
sampling, and laboratory characterization. Typically, these data are collected on a periodic basis
to provide a historic database for monitoring pavement performance. Monitoring data also
include the past traffic estimates (measured in terms of the axle type, load, and frequency) and a
detailed list of all significant maintenance activities that have been performed on the pavement
since construction.
Benchmark Data
Benchmark data consist of data obtained through visual surveys and testing of the pavement or
samples retrieved from the pavement.
2.5.2.2 Data Required for Overall Condition Assessment and Problem Definition
Data required for overall condition assessment and problem definition can be categorized from
Levels 1 to 3, according to source and reliability. Descriptions of the different levels of data are
summarized in table 2.5.3. Table 2.5.3 shows that various kinds of information (whether historic
or benchmark) are required for a comprehensive pavement evaluation. The information required
can be obtained directly from the agencys historic data tables (inventory or monitoring tables) or
by conducting visual surveys, performing nondestructive testing, and performing destructive
testing as part of pavement evaluation.
2.5.10
Design and
Construction
Phase
Pavement
In-service
Opening
to Traffic
2.5.11
Inventory Data
Design features
Site properties
Construction parameters
Monitoring Data
Visual distress (manual or automated)
NDT (Deflection testing, profile, friction, and GPR)
Traffic
Historic Data
Figure 2.5.2. Timeline for data acquisition.
Pavement
Evaluation
Rehabilitation
Phase
Benchmark Data
Design features
Site properties
Construction parameters
Table 2.5.3. Definition of input levels for pavement evaluation.

Features
1
50 to 100 percent
visual survey of the
entire project
Level of Data
2
10 to 50 percent
visual survey of
entire project
Perform NDT at
intervals less than
500 ft along project
Perform NDT at
intervals greater than
Use historic data or

perform limited NDT
at selected locations
along project
Destructive testing
(coring, DCP)
Perform coring at
intervals less than
Perform coring at
intervals greater than

perform limited coring
along project
Maintenance data
Historic data and

visual survey
(profile testing)IRI
Perform testing along

entire project
Factor
Load-related distress
(deflection testing)
Structural
adequacy
Functional
evaluation
(GPR testing)
(profile testing)
(friction testing)FN
Climate data
Moisture-related
distress
Signs of moistureaccelerated damage
Subsurface
drainage
Condition of
subsurface drainage
facilities
Condition of surface
drainage facilities
Durability-related
surface distress
Materials
durability
Base condition
(erosion or stripping)
or contamination
Historic data
3
Windshield survey of
entire project
Historic data
Perform testing along Use historic data

selected sample units (pavement
within project
management data)
Perform testing along Use historic data
Perform testing along
selected sample units (pavement
entire project
within project
management data)
Refer to Chapter 3 in PART 2 of this Design Guide
100 percent drainage 100 percent drainage
survey of the entire
survey of sample area
entire project
project
along project
entire project
project
along project
Windshield drainage
of entire project
project
along project
entire project
project
along project
100 percent visual
100 percent visual
entire project
project
along project
Perform testing every Perform testing every perform limited testing
50 ft along project
along project
2.5.12
Table 2.5.3. Definition of input levels for pavement evaluation, continued.

Features
Shoulder
Variability
along project
Factors
Surface condition
(distress and joint)
Identification of areas of
likely variability and
condition of such areas
PCC joint condition
Miscellaneous
Traffic capacity and
geometrics
Are detours available?
Should construction be
accomplished under
traffic
Can construction be done
during off-peak hours
Constraints
Bridge clearance
problems
Lateral obstruction
problems
Utilities problems
1
100 percent visual
survey of the
entire project
100 percent
survey* of the
entire project
100 percent visual
survey of the
entire project
100 percent visual
survey of the
entire project
100 percent visual
survey of the
entire project
100 percent visual
survey of the
entire project
100 percent visual
survey of the
entire project
100 percent visual
survey of all
bridges in entire
project area
100 percent visual
survey of the
entire project
100 percent visual
survey of the
entire project
Level of Data
2
100 percent visual survey
of selected sample units
within project
100 percent survey* of
selected sample units
within project
within project
within project
within project
within project
within project
within project
within project
within project
3
Windshield
survey of entire
project
Windshield
survey* of entire
project
Windshield
survey of entire
project
Windshield
survey of entire
project
Windshield
survey of entire
project
Windshield
survey of entire
project
Windshield
survey of entire
project
Windshield
survey of
bridges in entire
project area
Windshield
survey of entire
project
Windshield
survey of entire
project
* All relevant surveys (e.g., visual, drainage). Levels 1 and 2 typically are benchmark data while level 3 consists of a
limited form of benchmark data obtained from windshield surveys and historic data.
The activities performed as part of assembling historic data from inventory or monitoring data
files include a review of past construction and maintenance data files to recover and extract
information and data pertinent to pavement design features, material properties, and construction
parameters, borings logs, and laboratory testing of layer materials and subgrade soils.
The review should also include past pavement management records for information on past
distress surveys and maintenance activities. A thorough review of past records could also yield
information on pavement constraints such as bridge clearances and lateral obstruction. Two
kinds of information that should be assembled as part of the historic data are traffic and climaterelated data.
2.5.13
The traffic data required include past and future traffic estimates that are required as input for
determining current and future pavement structural adequacy. PART 2, Chapter 4 of this Guide
provides guidance on the traffic-related data required and how they can be obtained. Climate
variables such as precipitation and freeze-thaw cycles may also be required as inputs for
rehabilitation design and structural adequacy analysis. PART 2, Chapter 3 of this Guide
provides guidance on the climate-related data required and how they can be obtained.
Visual Surveys
Visual surveys range from a casual windshield survey conducted from a moving vehicle to the
more detailed survey that involves trained engineers and technicians walking the entire length of
the project (or selected sample areas) and measuring and mapping out all distresses identified on
the pavement surface, shoulders, and drainage systems (2). Recently, automated visual survey
techniques have become more common and are being adopted for distress surveys and pavement
condition evaluation. Several methods are available to measure and quantify distress.
In most cases, the raw data collected during the survey needs to be transformed for use in
pavement evaluation and analysis (e.g., converting the number of low-, medium-, and highseverity transverse cracking in a 500-ft sampled section into percentage of slabs cracked).
Because of the vast differences in visual data collection methods, the procedures used for
transforming them for use in pavement evaluation will not be discussed in this Guide. Users
should, however, ensure that their data are transformed and compatible with the distress
quantities used in this Guide.
Nondestructive Testing Data
Nondestructive testing (NDT) is a term used to describe the examination of pavement structure
and materials properties through means that do not induce damage or property changes to the
structure. NDT ranges from simple techniques such as using GPR to determine in-situ layer
thickness and condition, profile testing to determine pavement surface smoothness, friction
testing to determine pavement surface-vehicle tire skid resistance, through to the well-established
method of deflection testing, using a Falling Weight Deflectometer (FWD) (3).
Though the most widely used forms of NDT are deflection, profile, and friction testing, other
forms of NDT (such as GPR) are becoming state-of-the-art technologies. NDT typically has the
following advantages (1,3):
Reduces the occurrence of accidents due to lane closures.

Reduces costs.
Improves testing reliability.
Provides vital information for selecting between rehabilitation options.
Provides data for rehabilitation (overlay) design.
A key disadvantage to some NDT, such as deflection testing, is lane closures.
2.5.14
Destructive Testing
Destructive tests require the physical removal or damage of pavement layer material to obtain a
sample (either disturbed or undisturbed) for laboratory characterization or to conduct an in-situ
dynamic cone penetrometer (DCP) test. Destructive testing ranges from simple tests such as
coring (and determining the pavement layer thicknesses by measuring core lengths) to
performing dynamic modulus testing on retrieved AC cores or determining the elastic modulus
and strength of PCC cores. Other forms of destructive testing that are less common are:
Trenching of hot mix AC pavements to determine material condition and permanent

deformation.
Lifting of slabs of jointed concrete pavements (JCP) to determine subsurface material
conditions.
Trenching consists of cutting a full depth, 4- to 6-in-wide strip of pavement, full width of a
traffic lane, and removing it to observe the condition of the different pavement layers over time.
If rutting is present, it allows the engineer to determine where the rutting is located and the cause
of rutting (consolidation or plastic flow). Trenching also allows the engineer to determine if and
where stripping-susceptible asphalt layers lie in the pavement section. Destructive tests such as
trenching generally help improve evaluation of the causes of surface distresses.
Destructive testing has many limitations, particularly when conducted on moderate to heavily
trafficked highway systems (e.g., risk to testing personnel). Practical restraintsin terms of time
and moneyseverely limit the number and variety of destructive tests conducted on routine
pavement evaluation studies (1, 3). Destructive testing also has some vital advantages, including
the observation of subsurface conditions of pavements layers and bonding between layers.
Destructive testing could also include the milling of an AC overlay in an AC/PCC composite
pavement to make it possible to visually examine the joint area of the PCC for deterioration.
2.5.2.3 Establishing Fundamental Analysis Segments
The first step in pavement evaluation involves dividing the pavement project into segments
possessing similar design features, site properties, or pavement conditions. Segmentation can
also be done for data collection purposes. Some tests require specific minimum lengths of
measurement, such as a 0.1-mile length for smoothness testing. Figure 2.5.3 shows a typical
project divided into five segments. The five segments were selected based on different crosssectional designs and traffic levels.
The figure shows that although the surface layer has uniform thickness, the base is made up of
different materials; therefore, a difference in performance can be expected. Segments with
different conditions or performance characteristics will likely have different problems and should
therefore be evaluated separately. Analysis segments can also be identified by evaluating
pavement response to testing (e.g., defection testing, surface profile).
2.5.15
Traffic level 2
Traffic level 1
Design 1
Design 2
Design 3
Design
n
sig
De
Unit 5
Unit 1
Unit 2
Unit 3
Unit 4
Figure 2.5.3. Example of pavement project segmented into five units with similar properties for
evaluation.
Normally, data for this type of segment differentiation are obtained from plans, specifications,
and other kinds of historic data. Data from high-speed GPR testing and profilometers for
determining smoothness are becoming increasingly helpful in establishing fundamental analysis
segments (26, 27). Figure 2.5.4 illustrates the typical plot of a pavement response variable as a
function of distance along the highway segment.
Typically, there is considerable variability in measurements of response variables such as
smoothness with distance. Nonetheless, it is still possible to observe points of significant change
in response because at such points the mean of the response variable of segments on either side
will be noticeably different. For instance, for the variable response shown in figure 2.5.4, four
separate units can be identified for evaluation.
The variations in pavement design, site, and construction properties for the pavement project
shown in figure 2.5.3 and the variations in pavement response variables for the pavement project
shown in figure 2.5.4 are called the between-unit variability. Between-unit variability reflects
the fact that statistically homogeneous units may exist within a given rehabilitation project and
may be used in segmenting the pavements for evaluation, condition assessment, and problem
definition, and eventually for rehabilitation design. The ability to delineate the general boundary
locations of these units is critical in pavement evaluation and rehabilitation because these units
form the basis for the specific evaluation and rehabilitation alternatives to be conducted.
2.5.16
Pavement Response Variable, RP
Unit 3
Unit 1
Unit 2
Project Limits
Figure 2.5.4. Typical plot of a pavement response variable as a function of distance along the
highway segment.
If unit delineation is not done carefully, the possibility of gross inefficiencies in pavement
evaluation and the determination of rehabilitation strategy will increase considerably, and the
units identified could be either under-designed (i.e., premature failure) or over-designed
(uneconomical use of materials). As noted earlier, the units identified should reflect all
statistically homogeneous units that may exist within the given rehabilitation project.
There are several methods available for dividing a given project under evaluation into smaller
and more manageable units based on the between-unit variability within the project. Two
common approaches are the idealized approach and the measured pavement response
approach, discussed and described in the following paragraphs (1).
Idealized Approach
To delineate a pavement length, the engineer should isolate each unique factor influencing
potential pavement performance. These factors include:
Pavement type.
Differences in construction history (including rehabilitation and major maintenance).
Differences in pavement cross section (including layer material type and thickness).
Differences in subgrade type and foundation support.
Differences in past and future traffic.
2.5.17
Differences in pavement condition such as the levels of smoothness and distress.

Evaluation should include lane-to-lane variability in pavement condition.
Under ideal circumstances, the engineer will use a historic pavement database to evaluate these
factors. Figure 2.5.5 illustrates how the factors listed above are used to determine analysis units
that are characterized by a unique combination of pavement performance factors. The validity of
the final units is directly related to the accuracy of the historic pavement information available.
If accurate records have been kept, the idealized approach has more merit in delineating unique
units than a procedure that relies on current observations of pavement surface distress because
changes in one or more design factors (which indicate points of delineation) are not always
evident through observation of pavement surface distress.
When delineating pavement analysis units, the most difficult factor to assess (without
measurement) is the subgrade (foundation) factor. While records may indicate a uniform soil
subgrade, the realities of cut and fill earthwork operations, variable compactive effort, drainage,
topographic positions, and groundwater table positions often alter the in-situ response of
subgrades, even along a uniform soil type. The depth to bedrock should also be considered in
delineating pavement analysis units since it has a significant effect on pavement foundation
strength and support.
Frequently, the engineer cannot accurately determine the practical extent of the performance
factors noted and should rely upon the analysis of a measured pavement response variable (e.g.,
deflection, smoothness, and distress) for unit delineation. This is done by developing a plot of
the measured response variable versus distance along the project.
Figure 2.5.6 shows an example of such a plot. While this example uses smoothness as the
pavement response variable, the procedure is identical for any other type of pavement response
variable selected.
Once the plot of a pavement response variable has been generated, it may be used to delineate
units with uniform condition through several methods. The simplest of these is visual
examination to determine where relatively unique units occur. Several analytical methods are
also available to help delineate units, such as the recommended cumulative difference
procedure.
Measured Pavement Response Approach
The cumulative difference procedure is based on the simple mathematical fact that when the
variable Zc (defined as the difference between the area under the response curve at any distance,
X, and the total area developed from the overall project average response at the same distance) is
plotted as a function of distance along the project, unit boundaries occur at the location where the
slopes of the plot Zc versus X change sign. Figure 2.5.7 is an example plot of the cumulative
difference variable (Zc) for the data shown in figure 2.5.6. For this example, 11 preliminary
analysis units can be outlined clearly.
2.5.18
Project Length
Factors
R (Rigid)
Pavement Type
Construction History
Cross Section
OL (Overlay)
F (Flexible)
REC (Reconstruction)
PCC/AC/ATB
AC/PATB
PCC/GB
AC/ATB
Soil Type (ST2)
Soil Type (ST1)
Subgrade
OR (Original)
Traffic Level (T1)
Overlay Traffic
Final Units
Unit No.
Traffic Level (T2)
Rigid
Rigid
Rigid
Flexible
Flexible
Flexible
Overlay
Reconstruction
Reconstruction
Reconstruction
Reconstruction
Original
PCC/AC/ATB
PCC/GB
PCC/GB
AC/PATB
AC/PATB
AC/ATB
Subgrade
ST1
ST1
ST2
ST2
ST2
ST2
Traffic
TL1
TL1
TL1
TL1
TL2
TL2
Pavement type
Construction history
Cross section
Smoothness (IRI, in/mile)
Figure 2.5.5. Idealized method for analysis of unit delineation.
0+00
1+00
2+00
3+00
4+00
5+00
6+00
Distance
Figure 2.5.6. Smoothness results versus distance along a project.
2.5.19
ZcCumulative Difference Value
2.5.20
0+00
1+00
2+00
3+00
4+00
5+00
Distance
Figure 2.5.7. Delineating analysis units by cumulative difference approach.
6+00
Engineers can further evaluate the identified units to determine whether two or more can be
combined for practical construction considerations and economic reasons. The combination of
units should be done relative to the sensitivity of the mean response values for each unit on
performance of future rehabilitation designs.
After delineating the project in units for evaluation, the inherent diversity of the required
variables (e.g., layer thickness) within each unit should be assessed because it is an important
source of variability required for rehabilitation design. This source of variability is called
within-unit variability. Within-unit variability is important because it is used to characterize
the variability of the pavement properties within a unit for use in designing rehabilitation
alternatives. It is also used in characterizing variability within the unit for determining the
reliability of alternative rehabilitation designs.
For both the idealized and measured pavement response approaches, the segments should be of
practical length for construction. Localized deteriorated areas should be specifically addressed
within any segment so it does not reoccur and cause failure after rehabilitation.
2.5.2.4 Distress Survey
A key input required for the determination of feasible rehabilitation alternatives is pavement
condition. Although pavement condition is defined in different ways by different agencies, it
almost always requires the identification of several distress types, severities, and amounts
through on-site visual survey. Manual distress surveys, automated distress surveys, photologs,
and low-level aerial photographs can all be used in specific situations to aid in economically
collecting data for determining pavement condition. The use of automated techniques could
significantly reduce the time of data collection and the time from data collection to decision
making and the start of rehabilitation which is the time critical for minimizing damage of
distressed pavements by heavy loads. This section describes the types of distresses common to
flexible, rigid, and composite pavements and procedures for measuring them.
General Background
Accurate condition surveys, which assess a pavements physical distress, are vital to a successful
evaluation effort because condition survey results form the basis adequacy, as presented in
section 2.5.3 in this chapter. Thus, an intensive survey is highly recommended before any
detailed pavement evaluationpavement condition assessment and problem definitionis
attempted.
While engineers accept the necessity for condition or distress surveys in broad terms, specific
methodologies for such surveys vary from agency to agency. Each agency should develop a
survey approach consistent with its use of the data generated, as well as its available manpower
and financial resources.
2.5.21
Minimum Information Needs

When pavement condition surveys are conducted, certain information should be available if the
engineer is to make knowledgeable decisions regarding pavement condition assessment and
problem definition and, hence, rehabilitation needs and strategies. The following data are
required for pavement evaluation:
1. TypeIdentify types of physical distress existing in the pavement. The distress types
should be placed in categories according to their causal mechanisms.
2. SeverityNote level of severity for each distress type present to assess degree of
deterioration.
3. QuantityDenote relative area (percentage of the lane area or length) affected by each
combination of distress type and severity.
A detailed visual distress survey should address each of the requirements listed above. Although
the parameters of each category may vary from agency to agency, the procedures used in
conducting such surveys are similar (manual or automated) and can be adapted or modified to
suit local conditions. For this Design Guide, distress identification for flexible, rigid, and
composite pavements will be based on the Distress Identification Manual for the Long-Term
Pavement Performance Project (4). Figures 2.5.8 through 2.5.13 show examples of the distress
types of interest at various levels of severity.
Although the Distress Identification Manual for the Long-Term Pavement Performance Project
was developed as a tool for the LTPP program, the manual has broader applications and provides
a common language for describing cracks, potholes, rutting, spalling, and other pavement
distresses required for pavement evaluation. The manual is divided into three sections, each
focusing on a particular type of pavement: AC-surfaced, JCP, and continuously reinforced
concrete pavement (CRCP) (4).
Figure 2.5.8.
Example of transverse joint faulting in jointed plain concrete pavement.
2.5.22
Figure 2.5.9.
Example of transverse cracking in jointed plain concrete pavement.
Figure 2.5.10.
Example of punchout in continuously reinforced concrete pavement.
2.5.23
Figure 2.5.11.
Figure 2.5.12.
Example of fatigue cracking in hot mix AC pavement.
Example of permanent deformation in hot mix AC pavement.
2.5.24
Figure 2.5.13.
Example of longitudinal cracking in hot mix AC pavement.
Tables 2.5.4 through 2.5.6 present a summary of common distress types for flexible, jointed
concrete, and continuously reinforced concrete pavements (3, 4, 5, 6, 7, 8).
Pavement Conditions of Concern
When conducting visual surveys, engineers should note all distress types present especially the
distress types critical for pavement condition assessment and problem definition. The following
sections briefly describe the distress types and severities of concern for flexible, rigid, and
composite pavement (1, 5 ,6, 7, 8).
Flexible Pavements
For flexible pavements, the distress types that are critical include those that have a detrimental
impact to the ride quality of the pavement surface and can cause accelerated deterioration of the
pavement structure. Flexible pavements with one or more of the following conditions will
continue to deteriorate and cause further accelerated distress after rehabilitation, if adequate
remedial measures are not taken:
Flexible pavements with high deflections and brittle hot mix asphalt surfaces (high
modulus, low tensile strain at failure).
Weak surface or saturated unbound aggregate base/subbase materials and/or subgrade
soils.
Expansive soils subjected to seasonal variations in moisture.
2.5.25
Table 2.5.4. General categorization of flexible and composite pavement distress.

General
Description
Cracking
Surface
deformation
Surface defects
Miscellaneous
distress
Patching and
potholes
1.
2.
3.
Distress Type1, 2, 3
Major Contributing Factors
Fatigue Cracking
Long. Cracking (wheelpath)
Reflection Cracking
Transverse Cracking
Block Cracking
Rutting
Shoving
Raveling
Bleeding
Lane-to-Shoulder Drop-off
Pumping
Patch Deterioration
Potholes
Load
Load
Load, materials, climate, construction
Materials, climate
Materials, climate, construction
Load, materials
Load
Load
Note that the severity of the distresses listed is typically aggravated by harsh climatic conditions and a lack of
adequate drainage.
Most of the distresses listed influence the functionality of the pavement which is typically characterized by
smoothness and surface friction.
Some distresses such as reflection cracking and rutting have multiple causes.
Table 2.5.5. General categorization of JCP distress.

General
Description
Corner breaks
Cracking
Longitudinal cracking
Transverse cracking
Transverse joint seal damage
Longitudinal joint seal damage
Joint
deficiencies Spalling of longitudinal joints
Spalling of transverse joints
Durability cracking
PCC durability
ASR
Map cracking
Scaling
Surface defects
Polished aggregate
Popouts
Blowups
Faulting of transverse joints and
cracks
Miscellaneous Lane-to-shoulder dropoff
distress
Lane-to-shoulder separation
Patch deterioration
Water bleeding and pumping
1.
2.
3.
Major Contributing Factors

Load
Load
adequate drainage.
Some distresses such as longitudinal cracking have multiple causes.
2.5.26
Table 2.5.6. General categorization of CRCP distress.

General
Description
Punchouts
Longitudinal cracking
Transverse cracking
Longitudinal joint seal damage
Joint
deficiencies Spalling of longitudinal joints
Durability cracking
PCC durability
ASR
Map cracking
Scaling
Surface defects
Polished aggregate
Popouts
Blowups
Lane-to-Shoulder dropoff
Miscellaneous
Lane-to-Shoulder separation
distress
Patch deterioration
Water bleeding and pumping
Cracking
1.
2.
3.
Primarily Materials, Climate, or

Construction Related
adequate drainage.
Some distresses such as longitudinal cracking have multiple causes.
Frost susceptible soils subjected to freezing temperatures.

Hot mix asphalt surface and bases that are susceptible to moisture damage and stripping.
Brittle hot mix asphalt mixtures (low adhesion or strength) that have severe block,
transverse, or longitudinal cracking.
Hot mix asphalt surface mixtures with severe rutting or surface distortion.
Rigid Pavements
For jointed concrete pavements, the distress types that are critical are those associated with the
joints and cracks. Pavements with deteriorated joints create localized areas of weakness that
cannot be bridged by flexible overlays (full-depth repairs are required before rehabilitation with
overlays). Such localized areas of weakness may be addressed with minimal repairs if overlaid
by a separated (unbonded) PCC layer. Also, joints with poor load transfer and that have
deteriorated badly will continue to deteriorate and can cause further distress after rehabilitation if
adequate remedial measures are not taken.
The conditions of existing CRCP that are critical include deteriorated and working transverse
cracks, steel rupture, punchouts, pumping, expansion joints, durability problems, and the amount
of previous repairs. Because of the closely spaced cracks in CRCP, it is a relatively flexible
pavement; therefore, adequate foundation support is critical, and the condition survey should
examine any localized conditions that indicate the lack of support. Tables 2.5.7 and 2.5.8
summarize the key distress types and conditions that are of concern for flexible and rigid
pavements (3, 5, 6, 7, 8).
2.5.27
Table 2.5.7. Conditions of concern for existing flexible pavements.

Factor
Fatigue Cracking
Longitudinal Cracks in
Wheel Path
Reflection Cracking
Transverse Cracking
Block Cracking
Rutting
Possible Condition
Interconnected cracks forming a complete

pattern
Over 45 percent of the wheel path area;

crack deterioration around edges
Severely deteriorated cracks over 20

percent of wheel path area; pieces move
under traffic
Mean crack width exceeds 0.25 in and has
Longitudinal Cracks in or adjacent to
some deterioration in at least one wheel
wheel path
path over 25 percent of the length.
Transverse or longitudinal cracks that have a mean width that exceeds 0.25 in with some
crack deterioration
Mean crack width exceeds 0.25 in with
Crack spacing is less than 100 ft
crack deterioration
Transverse and longitudinal cracks that
Mean crack width exceeds 0.25 in and has
form a grid pattern
some crack deterioration
Average depth between both wheel paths exceeds 0.5 in
Depression-swells exceed 25 percent of
wheel path area
Stripping in HMA Layer
Raveling
Surface is rough and pitted, loose of coarse

aggregate over more than 50 percent of the
lane area
Moisture sensitive HMA mixture
Bleeding
Loss of surface texture over more than 25

percent of the wheel path area
Stripping in HMA mixtures
Pumping
Pumping along construction joints or

cracks along lane
Lane-to-Shoulder Dropoff
Average difference in elevation of the traffic lane and shoulder exceeds 0.8 in
Shoving
Depressions/Swells,
Longitudinal Profile
Surface Transverse
Profile
Patch/Patch
Deterioration
Potholes
Uniformity of Support
Deflection Softening
Structural Response
High asphalt content mixtures
Thin film thickness (low asphalt content)

High asphalt content mixtures
Saturated aggregate base materials or soils
HMA pavements supported by expansive soils that are subjected to seasonal variations in
moisture content
HMA pavements supported by frost-susceptible soils that have insufficient cover to
prevent frost penetration into the soil
Rutting
Greater than 0.5 in
Shoving
More than 25 percent of wheel path area
Loss of material around the edges of the patch and/or pumping around the edges
Depth of the pothole exceeds 1 in with a frequency of more than 2 per mile
Localized area with high deflections or frequent abrupt changes in deflection magnitude
and basin curvature
Deflection increase with increasing load at an accelerated rate
2.5.28
Table 2.5.8. Conditions of concern for existing rigid pavements.

Pavement
Type
Factor
Transverse joints
Longitudinal joints
Jointed
concrete
pavement
PCC slab-cracking
PCC slab durability
Drainage
Uniformity of support
Surface profile
Existing expansion
joints
Overlay lane width
Transverse cracks
Longitudinal joints
CRCP
Punchouts and
punchout potential
PCC slab durability
Drainage
Uniformity of support
Surface profile
Existing expansion
joints
Possible condition
Poor load transfer (< 50 percent) and high deflections
Presence of severe spalling/disintegration, pumping, faulting
Working transverse joints and cracks (severely spalled or faulted that
exhibit poor load transfer less than 50 percent)
Corner breaks
Wide joint opening, corrosion of tie bar, poor load transfer, pumping,
spalled/deteriorated
Working transverse cracks1, working longitudinal cracks, corner breaks,
shattered slabs, movement or rocking of slabs when loaded
Badly shattered slabs (four or more pieces that rock under load)
Severe "D" cracking and reactive aggregates
Pumping and other evidence of poor subsurface drainage
Relatively excessive deflections at certain locations
Settlements, heaves, and loss of smoothness, and number of existing and
new repairs prior to overlay per unit sampling area
Presence of exceptionally wide joints (greater than 1 in) or full-depth, fulllane-width AC patches per unit sampling area
Same as overlay, or narrower than overlay, and is widening required
Wide working cracks, steel rupture, poor crack load transfer,
spalling/disintegration, pumping, faulting
Wide joint opening, corrosion of tie bar, poor load transfer,
spalled/deteriorated
Wide working closely-spaced transverse cracks, steel rupture, poor
foundation support, and existing punchouts
Severe "D" cracking, reactive aggregates
Pumping and other evidence of poor subsurface drainage
Relatively excessive deflections at certain locations
Settlements, heaves, loss of smoothness, and number of existing and new
repairs prior to overlay per unit sampling area
Presence of exceptionally wide joints (greater than 1 in) or full-depth, fulllane-width AC patches per unit sampling area
Potential overlay lane

Same as overlay, or narrower than overlay, and is widening required
width
1
Working cracks are spalled or faulted cracks that exhibit poor load transfer (<50 percent deflection transfer).
Composite Pavements
The key distress type of concern for composite pavements is reflection cracking. A deteriorated
and working reflected transverse crack will lead to water infiltrating into the pavement system,
ultimately leading to accelerated failure. The amount and state of reflected cracks should
therefore be noted during distress surveys to aid in the pavement condition assessment and
problem definition process (3).
Visual Distress Data Collection Methods
There are two main methods used in visual distress data collection, namely manual and
automated.
2.5.29
Manual Surveys
Manual surveys consist of a visual walk through the pavement section by experienced field
inspection crews. Data pertaining to specific distress types, severities, and quantities are
collected by mapping their exact location on distress maps. The distresses are drawn on the map
at the scaled location using symbols appropriate to the pavement type. Distresses that are not
described in the Distress Identification Manual are usually photographed for future analysis.
Automated Surveys (Photologging)
Automated surveys gained popularity in the mid-1990s when State highway agencies began
converting from manual to a fully or semi-automated process that utilizes video survey
techniques for distress surveys and overall pavement condition evaluation. Reasons for moving
to the automated process included:
Increased safety (no survey crews parked on shoulders of busy highways).

Less impact on the traveling public.
Ability to automatically measure pavement rideability, rutting, and faulting.
Increased uniformity of data collection and data processing activities.
Warehousing of survey data on videotapes and databases.
Automated surveys typically consist of a specially modified vehicle that houses an extensive set
of computers and sensors, including lasers, inertial measurement units, accelerometers, ultrasonic
transducers, digital cameras and other advanced technology subsystems. The purpose of all this
technology is to collect information and critical data about the pavement condition at a very fast
pace by measuring and recording up to 36 different pavement surface characteristicranging
from roughness and rutting to detailed asset inventories using multiple camera imagerywhile
traveling at posted speed limits. Data collected using this type of technology have been found to
be comparable and compatible with standard manual survey techniques. A wide variety of data
can be collected continuously at highway speeds, including:
Longitudinal profile.
Transverse profile/rutting.
Grade, cross-slope.
Pavement texture.
Pavement distress.
Global Positioning System (GPS) coordinates.
Panoramic right-of-way video.
Once the videotape and sensor data are collected, the information is processed by trained and
experienced personnel. As part of the data processing effort, the rating personnel identify
predominant distress types, severities, and quantities. In addition, sensor data associated with
pavement roughness, wheel path rutting, and joint faulting are processed using automated,
computer-based techniques.
2.5.30
Summary
The distress evaluation provides valuable information for determining the causes of pavement
deterioration, its condition, and eventually its rehabilitation needs. The distresses need to be
classified according to the underlying cause (load, moisture, temperature/climate, materials, or a
combination thereof). Pavement drainage should be evaluated closely. If moisture is
accelerating pavement deterioration, the engineer should determine how the water is accelerating
the deterioration, where it is coming from, and what can be done to prevent or minimize it.
2.5.2.5 Smoothness Measurements/Data
Pavement smoothness is widely regarded as a critical measure and indicator of pavement
performance because it is the parameter that is most evident to the roadway user. Smoothness of
a pavements surface also has a significant effect on vehicle operating costs and safety.
Smoothness is usually an index that quantifies the deviations on a pavement surface. The
pavement surface is characterized by measuring its profile (9).
A profile is defined as a two-dimensional slice of the road surface, taken along an imaginary line.
Profiles taken along a transverse line show the superelevation and cross slope surface, plus
rutting and other damage. Longitudinal profiles show the design grade, smoothness, and texture.
Pavement smoothness is characterized using the longitudinal profile. The use of the transverse
profile to characterize rutting and other pavement distress is explained in the LTPP Distress
Identification Manual (4).
Definition of Smoothness
Smoothness is defined as the longitudinal deviations of a pavement surface from a true planar
surface with characteristic dimensions that affect vehicle dynamics, ride quality, and dynamic
pavement load (10). It is also referred to as ride quality or roughness. Several indices are used
to quantify the measured profile of a pavement, including Profile Index (PI), the Mays
Roughness Index, and the International Roughness Index (IRI).
The lack of smoothness on a pavements surface may be caused or exacerbated by several
factors, particularly, the irregularities built into the pavement surface during construction,
referred to as initial smoothness. The initial pavement smoothness generally deteriorates when
the pavement is exposed to traffic and climate-related loads that cause the development of
distress and other defects on the pavement surface. Some of the factors that cause smoothness
loss include (9, 10):
Localized pavement distress (i.e., depressions, potholes, and cracks).

Traffic (which causes distresses such as corrugations of flexible pavements).
Environmental processes, combined with pavement layer material properties such as poor
drainage, swelling soils, freeze-thaw cycles, and non-uniform consolidation of subgrade,
results in change in longitudinal profile.
Warping and curling of long concrete slabs.
2.5.31
Smoothness Measuring Systems (Profilers)

There are many instruments and test methods used to measure the true profile for an imaginary
line on the road. A profiler is an instrument used to produce a series of numbers related in a
well-defined way to a true profile. Profilers do not always measure true profile, exactly. They
measure the components of true profile that are needed for a specific purposecomputing
smoothness (9, 11). Profilers work by combining three measurementsa reference elevation,
the height relative to the reference, and the longitudinal distancein different ways based on the
design of the profiler. Three types of equipment are commonly used in measuring pavement
profilesthe rod and level (static profiler), Dipstick (static profiler), and the inertial profiler. Of
these, the most common type of equipment used by State highway agencies is the inertial
profiler, which is described in the following section (9).
Inertial Profiler
The inertial profiler combine the same three measurements required for pavement profilers (a
reference elevation, the height relative to the reference, and the longitudinal distance) to measure
the profile of a pavement (9). The inertial reference is provided by an accelerometer. Data
processing algorithms convert the acceleration measure to an inertial reference that defines the
instant height of the accelerometer in the host vehicle. The height of the ground relative to the
reference is therefore the distance between the accelerometer (in the vehicle) and the ground
directly under the accelerometer. This height is measured with a non-contacting sensor, such as
a laser or ultrasonic transducer. The longitudinal distance of the instruments is usually picked up
from the vehicle speedometer (9, 11).
An inertial profiler not only works at highway speed, it requires a certain speed even to function.
For example, even the best inertial profilers do not work well at speeds less than 10 mph.
Locating the accelerometer and sensor over the proper imaginary line is difficult and requires an
experienced driver (9, 11).
Even though inertial profilers do not produce the same plot of profile as static profilers, they still
provide high accuracy for smoothness indices calculated from pavement profiles. In general,
smoothness indices computed from inertial profiles are more reliable than measures obtained
statically because the inertial systems are mostly automated and eliminate the many potential
sources of human error.
Also, with the development of more accurate sensors and faster computers, more reliable results
are being obtained. For example, early systems performed the profile calculations electronically
and required that the vehicle operate at constant forward speed. Modern inertial profilers correct
for minor variations in speed and perform the calculations numerically with on-board computers.
Instructions for using an inertial profiler are provided by the manufacturer. Figure 2.5.14
illustrates the components of an inertial profiler.
2.5.32
Figure 2.5.14. Components of an inertial profiler.

Smoothness Measuring Indices
Several smoothness indices are used for characterizing a pavements smoothness. They are
calculated with the following basic four-step approach:
1. Obtain the raw profile measurements of the pavement surface from a profiler.
2. Filter the raw profile data to eliminate wavelengths that are not of interest. Some
analyses involve several filters applied in sequence.
3. Accumulate (or reduce) the filtered profile to a single index by accumulating the
absolute values of the numbers, or accumulating the squared values. The result is a
single cumulative number.
4. Convert the accumulated number to an appropriate scale. This involves dividing by the
number of profile points or the length of the profile, to normalize the smoothness by the
length covered. For example, many historical roughness indices have had units of
inches/mile. A scale factor may be used to obtain standard units. A transformation
equation may be used to convert from a profile-based scale to an arbitrary scale.
The main advantage of using profilers to determine smoothness is that it is flexible. Several
statistics or profile indices can be obtained from the same profile and each statistic can
potentially describe a different characteristic of the profile. For this Guide, the index used for
characterizing pavement surface smoothness is IRI measured in in/mile.
IRI is generally reproducible, portable, and stable with time and is the first widely used profile
index where the analysis method is intended to work with different types of profilers. Also, IRI
is currently the most widely used smoothness index, and it is being adopted by several State
2.5.33
agencies as the key indicator showing whether a pavement is functionally inadequate and should
be rehabilitated (3).
IRI, in/mile
The algorithm used for computing IRI is based on the quarter-car model. The quarter-car model
is just as its name implies, a model of one corner (a quarter) of a car. It includes one tire,
represented with a vertical spring, the mass of the axle supported by the tire, a suspension spring
and a damper, and the mass of the body supported by the suspension for that tire. This quartercar simulation is meant to be a theoretical representation of the response-type systems in use at
the time the IRI was developed, with the vehicle properties of the golden car adjusted to obtain
maximum correlation to the output of those systems. NCHRP Report 228 described the quartercar model and the algorithm used in computing IRI (12). Figure 2.5.15 shows IRI ranges
represented by different classes and conditions of highways.
300
200
Older damaged pavement
100
0
New primary/secondary pavement
0 = absolute New freeway/Interstate pavement

perfection
Figure 2.5.15. IRI ranges represented by different classes of road.
2.5.2.6 Surface Friction

Pavement surface friction is widely regarded as an indicator of safety of vehicles on highways
because it is a measure of the force that resists sliding of vehicles tires on a pavement. Friction
resistance is the force developed when a tire that is prevented from rotating slides along the
surface of the pavement. ASTM E-867, Standard Terminology Relating to Traveled Surface
Characteristics, defines friction resistance as the ability of the traveled surface to prevent the
loss of traction (13). Although friction resistance is often thought of as a pavement property, it
is actually a property of both the pavement surface characteristics and the vehicles tires.
Friction resistance is measured and reported by various highway agencies using different test
methods. The most common among these are Friction Coefficient (), Skid Number (SN),
Friction Number (FN), British Pendulum Number (BPN), and the International Friction Index
(IFI) (14).
2.5.34
2.5.2.7 Drainage Survey

Distress in flexible, rigid, and composite pavements is often either caused or accelerated by the
presence of moisture in the pavement structure. When evaluating the condition of existing
pavements, engineers should investigate the role of drainage improvements in correcting
declining pavement performance. It is also important to recognize when a pavement's distresses
are not moisture-related and, therefore, cannot be remedied by drainage improvements (1).
A comprehensive drainage condition survey, an essential part of any pavement evaluation
strategy, is presented in PART 3, Chapter 1 of this Guide. The survey has been designed to
reveal moisture-related distresses that may be caused or accelerated by moisture in the pavement
structure such as pumping, D-cracking, joint deterioration, faulting, and corner breaks. Further,
the drainage survey also shows pavement damage due to freezing and subsequent thawing
including differential frost heave and spring breakup (evidence of loss of support).
Results from the drainage survey are used later in this chapter to evaluate the effectiveness of the
pavements existing drainage facilities, define potential drainage related problems, and in PART
3, Chapter 5 of this Guide, to recommend feasible rehabilitation alternatives.
2.5.2.8 Nondestructive Testing
Several NDT systems are available for use in pavement evaluation. These systems or methods
can be categorized by the pavement properties that are measured by the test equipment (1, 3):
Pavement structural responseDeflection testing.

Layer thickness and determination of pavement anomaliesGround penetrating radar
testing.
Material elastic response and determination of material anomaliesSeismic analysis of
surface waves (SASW), impact echo (I-E), and impulse response (I-R) testing.
The most widely used deflection testing devices are the impulse loading devices (e.g., FWD).
These devices use velocity transducers or seismometers to measure pavement surface deflection
and the deflection basin of the loaded pavement, making it possible to obtain the pavements
response to load and the resulting curvature under load. Another class of devices that measures
pavement deflection is the rolling wheel deflectometer, but this is still under development (15).
Seismic testing of pavement systems is possible using the Spectral Analysis of Surface Waves
(SASW) test method. The SASW methodology was initially developed under the Strategic
Highway Research Program (SHRP) and has been greatly enhanced through the development of
new equipment and computer programs. Seismic analysis involves determining travel time of
Rayleigh waves through the tested medium and converting the observed response into material
properties. Seismic testing is usually performed under small strain conditions, typically less than
0.001 percent. They have been shown to be useful in determining modulus values and thickness
of surface layers. A schematic showing the seismic testing of pavement systems is presented in
figure 2.5.16.
2.5.35
Sensors
Amplitude
Measures speed, amplitude, and wavelength
Figure 2.5.16. Schematic showing the seismic testing of pavement systems.

It is recommended that NDT data be used in conjunction with the information from distress
surveys for effective interpretation of the data. NDT should be performed prior to performing
destructive tests, such as coring and materials excavation, to better select the locations of such
tests.
Deflection Testing
Nondestructive deflection testing has been an integral part of the structural evaluation and
rehabilitation process for many decades. In its earliest applications, the total measured pavement
deflection under a particular load arrangement was used as a direct indicator of structural
capacity. Several agencies developed failure criteria that related the maximum measured
deflection to the number of allowable load repetitions.
With the accumulation of knowledge and experience over the years, several algorithms have
been developed for transforming deflections obtained through testing into pavement layer
properties such as elastic modulus and Poissons ratio using various kinds of backcalculation
algorithms and software.
Deflection testing equipment operates by applying a load to the pavement system and measuring
the resulting maximum surface deflection or the surface deflection basin. Deflection testing
results are used to determine the following:
Asphalt concrete pavements.

o Elastic modulus of each of the structural layers (at non-distressed locations).
o Structural adequacy (at non-distressed locations).
Concrete pavements.
o Concrete elastic modulus and subgrade modulus of reaction (center of slab).
o Load transfer across joints (across transverse joints in wheelpath).
o Void detection (at corners).
o Structural adequacy (at non-distressed locations).
2.5.36
Equipment Type
There are different types of commercially available deflection testing devices. The devices are
grouped based on loading modeimpulse, steady-state dynamic, and static. The impulse
devices are the most recently developed and better simulate the load from a moving tire. A brief
description of this type of device is presented in this section.
Impulse Type Deflection Testing Equipment
The most commonly used impulse type deflection testing equipment is the FWD. The FWD is a
trailer-mounted device that delivers a transient force impulse to the pavement surface. The
equipment uses a weight that is lifted to a given height on a guide system and is then dropped.
The falling weight strikes a set of rubber buffers mounted to a 12-in circular foot plate, which
transmits the force to the pavement. A thin ribbed rubber pad is always mounted under the foot
plate.
By varying the mass or the drop height or both, the impulse load can be varied. This load may
be varied between 2,500 lb to 27,000 lb for regular types of FWD. Seven deflection sensors
measure the surface deflections caused by the impulse load. The first deflection sensor is always
mounted in the center of the loading plate, while the rest are positioned at various spatial
distances up to 6 ft from the load center. From all deflections recorded, peak values are stored
and displayed. Load pulse base widths usually range from 20 ms to 60 ms for various equipment
manufacturers.
FWD testing is commonly conducted at pavement temperatures between 40F and +90F. In
special cases, such as when investigating the influence of frost on a pavement system, testing can
be performed at temperatures below freezing. Testing at temperatures above +90F is usually
not recommended since viscous properties of the asphalt become predominant, whereas
pavement structure modeling and analysis is generally based on elastic properties. When
deflection measurements are taken on an asphalt concrete pavement, the results should be
corrected (standardized) to a particular type of loading system and normalized to an arbitrarily
defined set of climatic conditions. In general, measured deflections should be adjusted to a
reference pavement temperature (usually 70 oF) to account for the effect of temperature on
asphalt-treated materials modulus.
Also, because deflection testing is usually conducted at a particular time of the year (i.e., month
or season) the backcalculated layer moduli (and modulus of subgrade reaction for PCC
pavements) represent only that period in the year. The layer moduli should be transformed to
account for the effect of changes in seasons (e.g., dry versus wet and freeze versus non-freeze).
Procedures for adjusting moduli for the effect of climate are presented in PART 2, Chapter 3.
The effect of seasonal moisture and temperature on pavement deflection is presented in figure
2.5.17.
The FWD load level used for testing AC and PCC pavements may affect the back calculated
moduli obtained from the deflection data, particularly for unbound granular and subgrade
2.5.37
Deflection
Period of
Strength Loss
Period of Rapid
Strength Recovery
Period of Slow
Strength Recovery
Period of
Deep Frost
Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov
Time
Figure 2.5.17. Seasonal effects on pavement deflection (16).
materials. Normally, the heavier the load the lower the back calculated modulus of unbound
layers. Thus, it is recommended that the FWD load should be in the range of 9 to 12 kips so that
the layer moduli predictions will be representative of pavement response under heavy truck
wheel loads. In addition, with the deeper deflection zone caused by larger dynamic loads,
additional weaknesses in the pavement structure may be located.
Test spacing depends on length of the road and level of investigation. For project-level
evaluations, test spacing may vary from 100 ft to 500 ft. Testing may be performed in the outer
wheelpath, in the center of the lane, or both. Figures 2.5.18 through 2.5.21 show schematics of
the FWD test layout and the stress zone of a pavement under FWD testing.
m
h
k
Figure 2.5.18. Schematic (elevation) view of the impulse type FWD test equipment (16).
2.5.38
12 in.
12 in.
12 in.
12 in.
12 in.
12 in.
12 in.
Loading Wheel Contact Area

Sensor
Figure 2.5.19. Plan layout of the FWD test showing loading location and position of sensors.
FWD Load
Drop height
Geophone locations
Springs
HMAC
Stress Zone
Base
Subgrade
Figure 2.5.20. Schematic of the stress zone with a pavement under FWD testing.
2.5.39
30- to 150-m intervals

(100 to 500 ft intervals)
Basin testing
Load-transfer
testing
Transverse Approach
Leave side
joint
Side of joint of joint
Traffic
Figure 2.5.21. Examples of testing location and frequency for FWD testing for JPCP (16).
The use of the deflection test data for backcalculating asphalt concrete pavement elastic modulus
(for each of the structural layers), backcalculating concrete pavement PCC elastic modulus,
subgrade modulus of reaction, load transfer across joints, and for void detection are described in
the next few sections.
Backcalculation of Asphalt Concrete Pavements Elastic Modulus (for Each Structural Layer)
This section presents a summary of the procedures used in backcalculating flexible pavement
layer properties (17, 18).
Computational Software and Approaches
One of the more common methods for analysis of deflection data is to backcalculate the elastic
properties for each layer in the pavement structure and foundation. Backcalculation programs
provide the elastic layer modulus typically used for pavement evaluation and rehabilitation
design. At present, interpretation of deflection basin test results usually is performed with staticlinear analyses, and there are numerous computer programs that can be used to calculate these
elastic modulus values (Youngs modulus) (17, 18).
There are three basic approaches to backcalculating layered elastic moduli of pavement
structures: 1) the equivalent thickness method, 2) the optimization method, and 3) the iterative
method. Layer thickness is a critical parameter that should be reasonably accurately known for
nearly all backcalculation programs, regardless of methodology, although some programs claim
to be able to determine a limited set of both Youngs modulus and layer thickness. Many of the
software packages available are similar, but the results can be different as a result of the
assumptions, iteration technique, backcalculation, or forward calculation schemes used within
the programs.
2.5.40
Within the past couple of decades, there have been extensive efforts devoted to improve
backcalculation of elastic-layer modulus by reducing the absolute error or Root Mean Squared
(RMS) error to values as small as possible. The absolute error term is the absolute difference
between the measured and computed deflection basins expressed as a percent error or difference per
sensor; the RMS error term represents the goodness-of-fit between the measured and computed
deflection basins. These improvements have spawned standardization procedures and guidelines to
ensure that there is consistency within the industry and to improve upon the load-response
characterization of the pavement structural layers. ASTM D 5858, Standard Guide for Calculating
In Situ Equivalent Elastic Moduli of Pavement Materials Using Layered Elastic Theory is a
procedure for analyzing deflection basin test results to determine layer elastic moduli (i.e., Youngs
modulus). Detailed algorithms used to compute layer elastic moduli are presented in several
references (19, 20).
Limitations of the Backcalculation ProcessLayered Elastic Analyses
Most backcalculation programs are limited by the number and thickness of the layer used to
define the pavement structure. They are also limited by assuming that the behavior of pavement
layer materials under loading is linear elastic defined using Youngs modulus.
Unbound pavement materials and soils exhibit for the most part, non-linear behavioreither
stress-hardening or stress-softening. Thus, the calculated layer modulus represents an
effective Youngs modulus that adjusts for stress-sensitivity and discontinuities or anomalies
(such as variations in layer thickness, localized segregation, cracks, slippage between adjacent
layers, and the combinations of similar materials into a single layer).
Most backcalculation programs use some sort of iterative or optimization technique to minimize
the difference between the calculated (for a specific set of elastic layer properties) and measured
deflection basins. Obviously, the absolute error (percent error per sensor) and RMS error
(goodness-of-fit) vary from station-to-station and depend on the pavements physical features
that have an effect on the deflection basin measured with the FWD. For example, thickness
variations, material density variations, surface distortion, and cracks, which may or may not be
visible at the surface, can cause small irregularities within the measured deflection basin, which
are not consistent with the assumptions of elastic layer theory.
These irregularities result in differences between the measured and calculated deflection basins.
In fact, some of the differences between the calculated and measured basins are so large that the
solution is considered highly questionable or that no elastic layered solution exists for that
measured deflection basin for the simulated pavement structure (layer type and thickness).
2.5.41
Backcalculation of Concrete Slab Elastic Modulus and Subgrade Modulus of Reaction

This section presents a summary of the procedures used in backcalculating rigid pavement
surface and subgrade strength properties. Detailed descriptions of the software and algorithms
used with nondestructive response measurements of pavement structures for computing
pavement strength parameters are provided in several references (19, 20).
Computational Approaches
Rigid pavements are generally analyzed as slab on grade with or without a base or subbase. In
the past decade, much progress has been made in the development of reliable methods for
backcalculation of concrete slab, base layer, and subgrade moduli from deflection measurements.
Nevertheless, backcalculation for rigid pavements remains a challenging problem. To obtain
realistic results from backcalculation, a thorough analysis of all factors that influence the final
results is required. Some of these factors are sensor configuration, base layer type, joint spacing,
and temperature conditions during testing. Several methods for backcalculating the PCC slab,
base, and subgrade moduli or moduli of subgrade reaction (k-value) are available. Each method
has its strengths and its limitations. The following are algorithms specifically developed for
rigid pavement; based on slab on elastic solid or slab on dense liquid models (19):
AREA method-based procedures.

Best Fit-based procedures.
Both backcalculation procedures/algorithms are based on plate theory and are used to
backcalculate layer material propertieselastic modulus, Poissons ratio, and modulus of
subgrade reaction. The Best Fit method solves for a combination of the radius of relative
stiffness, R, and the coefficient of subgrade reaction, k, that produce the best possible agreement
between the predicted and measured deflections at each sensor (19). The AREA method, which
was described in the 1993 AASHTO Guide, estimates the radius of relative stiffness as a
function of the AREA of the deflection basin. This estimation, along with the subsequent
calculation of subgrade k and slab modulus of elasticity, E, is made using simple closed form
equations (1, 19). Both methods are based on Westergaards solution for the interior loading of a
plate consisting of a linear elastic, homogeneous, and isotropic material resting on a dense liquid
foundation. Under a load distributed uniformly over a circular area of radius a, the distribution
of deflections, w(r), may be written as (19):
w(r ) =
p
f (r , l )
k
f (r ) = 1 C1 (al ) ber ( s ) C2 ( al ) bei ( s )

f ( r ) = C 3 ( a l ) ker( s ) + C 4 ( a l ) kei ( s )
(2.5.1)
for 0 < r < a
for r > a
where
p
P
al
=
=
=
applied load intensity (pressure) = P/(a2)

total applied load
(a/l) dimensionless radius of the applied load
2.5.42
(2.5.2)
(2.5.3)
r
l
=
=
D
k
s
E
=
=
=
=
=
=
=
=
h
ber, bei
ker, kei
radial distance measured from the center of the load

(D/k)1/4 radius of relative stiffness of plate-subgrade
system for the dense liquid foundation
Eh3/12(1-2) flexural rigidity of the plate
modulus of subgrade reaction
(r/l) normalized radial distance
plate elastic modulus
plate Poisson's ratio
plate thickness
Kelvin Bessel functions
Kelvin Bessel functions
The Kelvin Bessel functions may be solved using appropriate series expressions available in the
literature (19). Detailed algorithms for the Best Fit and AREA methods used to compute the PCC
elastic modulus and modulus of subgrade reaction are presented in several references (18, 20).
Void Detection Testing and Analyses
Detection of voids under joints and cracks in rigid pavements is one of the important uses of the
FWD. The FWD deflection data can be analyzed in several ways to estimate the approximate
size of voids under a concrete pavement. Presented in the following sections are two methods
for detecting voids under a concrete slab (1).
Corner Deflection Profile Method
This method requires the measurement of slab corner deflections under a constant load
(preferably 9 kips) for all joints along a section of pavement. Measured deflections for the
approach and leave slab corners for each joint within the project are then plotted as shown in
figure 2.5.22. Usually the approach slab corners have little deflections and are most likely to
have full support and therefore no voids. A field-generated criterion developed based on a
maximum deflection value of the approach slab corner and larger than the apparent full support
or no-void value of the approach slab corner, can then be selected and used as for identifying the
corners with a high possibility of voids. Slab corners with deflections higher than the fieldgenerated criterion may have voids. For example, the deflection measurements in figure 2.5.22
show approximately 0.020 in to be a reasonable maximum deflection criterion separating slab
corners with or without a high possibility of voids (1).
One shortcoming of this void detection method is that a single criterion may not be appropriate if
joint load transfer and slab corner deflections vary widely from joint to joint. High variability in
pavement deflections may be due to variability in subgrade conditions and pavement structure.
The change in temperature conditions over the testing period can also significantly affect
deflection measurements. Furthermore, this method does not provide any indication of the
probable size of voids that may be present. Consequently, this method should be viewed as an
approximate approach to void detection (1).
2.5.43
2.5.44
18,000 Ib Axle Deflection,

in*10-3
50
40
30
20
10
0
0
10 12 14 16 18 20
Joint Number
Leave corner
Approach corner
Figure 2.5.22. Profile of corner deflection for JPCP.
Variable Load Corner Deflection Analysis Method

In this method, corner deflections are measured at three load levels (6, 9, and 12 kips) to
establish the load vs. deflection response for each test location. The measured deflections are
then plotted against the load level, and a linear regression is performed to plot a best-fit line
through the data points. The best-fit line is extended back to zero load to determine the yintercept. If the pavement slab is fully supported, the y-intercept should be close to zero
(theoretically, the intercept should be zero, however, allowing for possible errors in
measurement, effect of slab curling, and so on the actual intercept should be close to zero). The
presence of voids causes the best-fit line to shift up because of the additional deflection resulting
from the loss of support. The result is a positive intercept that indicates the relative size of the
void. An intercept of 0.002 in or more indicates a possible presence of voids. This method is
illustrated in figure 2.5.23 (1). An example plot of calculated voids along a project is shown in
figure 2.5.24.
A significant amount of variability is typically associated with any field test data. To obtain
reliable results, measuring the testing variability is highly recommended. This can be
accomplished by making multiple drops at each load level and conducting a t-test to determine if
the calculated void is statistically significant. Even though some test protocols calls for three
drops at each load level. It may not be necessary to make three drops at each load level at every
testing point, but a sufficient number of multiple-drop tests should be conducted at each day of
testing to establish testing variability.
Other Considerations for Void Detection Testing
The temperature conditions during deflection testing are extremely important to void detection.
Several studies have shown that pavement slabs can have a significant amount of residual
negative effective temperature gradients (i.e., the slabs are curled up). A fair amount of positive
temperature gradient is usually required (e.g., 9 oF) for pavement slabs to reach the flat
condition. When pavement slabs are exposed to negative temperature gradients (such as during
nighttime or early morning), a significant amount of voids may be present under the slab corners,
even if there are no foundation problems (1).
To ensure that built-in curling is not falsely identified as an erosion problem, the deflection
testing for void detection should not be conducted when the pavement slabs are exposed to a
significant negative temperature gradient. Higher midday temperatures should also be avoided
during deflection testing to minimize the possibility of joint lockup and slab curl, especially if
the Corner Deflection Profile method is used. On cool, overcast days, deflection testing may be
performed throughout the day (1).
In general, a deflection device capable of simulating heavy truckloads should be used for the
deflection testing. The preferred testing equipment is the FWD. There are no standards in terms
of the location and quantity of joints to be tested; this is left to the discretion of the engineer
upon conducting a visual field survey. The recommended testing pattern depends on the method
of void detection used (1).
2.5.45
20
Deflection, 10-3 in
15
10
Indication of
voids
5
No voids
0
-5
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
Load, lbs
Figure 2.5.23. Void detection using the Variable Load Corner Deflection method.
10
Possible voids
8
Void, 10-3 in
6
4
2
0
-2
-4
-6
0+00
5+00
10+00
15+00
20+00
25+00
Station, ft
Figure 2.5.24. An example plot of calculated voids at joints along a project.
2.5.46
30+00
Load Transfer Efficiency

In addition to backcalculation of pavement layer and subgrade properties and void detection,
deflection testing can also be used to evaluate the load transfer efficiency (LTE) of joints and
cracks in rigid pavements (1).
LTE testing begins with the placement of the FWD load plate 6 in from the joint (or crack)
measured from the center of the plate to the joint or crack. A haversine load is then imparted to
the pavement while the deflections across the joint or crack is recorded. The sensors for
measuring deflections are placed at the center of the plate and 12 in from the center of the load
plate across the joint (or crack). LTE tests are usually performed in the outer wheelpath of the
outside lane. Deflection data should be collected for both the approach and leave side of the
joint. As a minimum, deflection data should be collected with the load plate on the leave side of
the joint, which results in more conservative values of load transfer efficiencies (1).
Testing should be done at a minimum at one load level. It is preferable to test at three load
levels8 kips, 12 kips, and 16 kips. Also, it is recommended that testing should be performed
across joints (or cracks) every 100 to 500 ft. However, depending on the length of the project and
the availability of resources this can be increased to every 1000 ft (1).
Figure 2.5.25 illustrates the concept of deflection load transfer for two extreme cases: a joint
with full load transfer and a joint with no load transfer. Joint deflection load transfer efficiency
values may range from 0 percent (no load transfer) to 100 percent (full load transfer). The load
transfer efficiency described above is the deflection load transfer because it is the ratio of the
deflection of the unloaded side to the deflection of the loaded side. The deflection load transfer
is not the same as stress load transfer, and studies indicate that there is not a one-to-one
relationship between deflection load transfer and stress load transfer. The stress load transfer as
described in the 1993 AASHTO Guide is not a required input for the structural analysis in the
Design Guide. Using the deflection data obtained load transfer efficiency in terms of the
measured deflection can be calculated using the following formula:
LTE =
u
* 100
l
(2.5.4)
where
LTE
u
=
=
load transfer efficiency, percent

deflection on unloaded side of joint or crack measured 6 in from the
joint/crack
deflection on loaded side of joint or crack measured beneath the
load plate the center of which is placed 6 in from the joint/crack
To ensure that the computed LTE reflects the actual LTE and joint or crack condition several
other factors should be considered during testing. The important factors are presented in the
following sections.
2.5.47
Wheel Load
Direction of Traffic
Approach Slab
Leave Slab
Leave slab deflection = 0

0% Load Transfer Efficiency
Wheel Load
Appraoch Slab
Leave Slab
Leave slab deflection = Approach slab deflection

100% Load Transfer Efficiency
Figure 2.5.25. Illustration of poor and good load transfer across a joint.
Temperature Adjustment
Testing should be avoided during hot portions of the day (after 11 am, typically) to avoid joint
lockup. On cool, overcast days, deflection testing may be performed throughout the day. When
a large negative thermal gradient exists (during portions of the night), slab curling may be
significant and may affect measured load transfer. The specific temperature adjustment to load
transfer efficiencies will depend on the increments used to accumulate damage for top-down
cracking, which is a major distress affected by joint load transfer.
Seasonal Adjustment
For the response modeling and calculation of structural damage, it is desirable to know the
percentage of time that a pavement will have load transfer efficiencies less than 25 percent, 25 to
50 percent, 50 to 75 percent, 75 to 90 percent, and greater than 90 percent. Seasonal adjustment
2.5.48
is made to the calculated load transfer efficiency values based on the testing time of year and on
engineering experience. This is used to estimate the percentage of time the joints in the
pavements will have load transfer efficiencies in the specified ranges.
Other Information
In addition to the actual deflection data, visual distresses present at the joint or crack should be
recorded and quantified. Joint (and crack) distress information is useful in analyzing and
filtering the results obtained from the LTE calculation. The joint distresses that need to be noted
include, transverse joint spalling, transverse joint faulting, pumping/erosion, D-cracking, and
alkali-silica reactivity (ASR). The presence of subsurface deterioration at a joint or crack can be
determined by coring through the joint/crack and comparing the results to nondestructive testing
and distress survey results. The load transfer rating as related to the load transfer efficiency is
shown in table 2.5.9.
Table 2.5.9. Load transfer efficiency quality.
Load Transfer Rating
Excellent
Good
Fair
Poor
Very Poor
Load Transfer Efficiency (percent)

90100
7589
5074
2549
024
Evaluating Cracks in JCP

Load transfer efficiency calculation can be used to evaluate the level of deterioration of JCP
cracks. Figure 2.5.26 shows an illustration of poor and good load transfer across a crack in a
JCP. Crack LTE is a critical measure of pavement condition because it is an indicator of whether
the existing cracks will deteriorate further. For jointed plain concrete pavements (JPCP), cracks
are held together by aggregate interlock, while for jointed reinforced concrete pavements (JRCP)
cracks are held together by the reinforcing steel and aggregate interlock. In general, cracks with
a good load transfer (LTE greater than 75 percent) hold together quite well and do not
significantly contribute to pavement deterioration. However, over time, the cracks in JPCP and
JRCP deteriorate partially due to rupture of reinforcing steel for JRCP and loss of aggregate
interlock for both JPCP and JRCP. Cracks with poor load transfer (LTE less than 50 percent) in
are working cracks and can be expected to deteriorate to medium and high severity levels and
exhibit faulting over time. These cracks are candidates for rehabilitation.
Ground Penetrating Radar
GPR is a well-established nondestructive method of investigating the internal composition of
many naturally occurring materials such as rocks, earth and gravel, and man-made materials like
concrete, brick, and asphalt. It can also be used to detect metallic and non-metallic pipes,
sewers, cables, cable ducts, voids, foundations, reinforcing rods in concrete, and a whole host of
other buried objects. It is also used to investigate the depth and makeup of different strata layers
and is frequently used to survey areas of land before digging takes place.
2.5.49
Wheel Load
Approach
Leave
Poor load transfer across crack
Wheel Load
Approach
Leave
Good load transfer across crack
Figure 2.5.26. Illustration of poor and good load transfer across a crack in a joint concrete
pavement.
This section presents information on the fundamentals of ground penetrating radar and how it
used in characterizing pavement structure (layer thickness). A schematic showing a given
pavement structure under GPR testing is shown in figure 2.5.27 (2).
General Principles
The radar system sends out pulses of electromagnetic (EM) energy and works by detecting the
electrical echo caused when the pulse meets (electromagnetic) discontinuities, such as pipes,
voids, or abrupt changes in material properties. By moving the radar across the surface of a
pavement the reflected waves are used to create an image of the profile of the layers within the
pavement system. The measured output is a time profile of how long it took the EM pulse to
penetrate the pavement system and bounce back to the GPR receiver and is expressed as the Two
Way Travel Time (TWTT). TWTT is the time taken for the signal to leave the transmit antenna,
bounce off the target and finally be detected by the receive antenna. Radar data is collected over
a time period or time window. The longer the time window over which the radar observes the
returning signal, the further that signal will have traveled. This time profile can then be
converted into a true depth.
2.5.50
GPR Transmitter/Receiver
Conceptual Output
HMA
Base
Subbase
Subgrade Soil
Figure 2.5.27. A schematic showing a pavement structure under GPR testing (2).
Use for Determining True Depth
A radar wave travels at different rates through different ground materials, due to their differing
electromagnetic properties. This implies that the true depth of a layer can only be determined if
the speed of propagation of the radar signal through the materials can be determined. This would
have been relatively simple if a pavement system consisted of a uniform media with perhaps
isolated targets buried within it. However, in many cases, the ground being surveyed can be
quite complex, making simple calibration difficult. The radar pulses are electromagnetic in
nature, they have an extremely short duration (about 0.001 microseconds), and they travel at
close to the speed of light.
Table 2.5.10 shows the velocities in different media (compared with the speed of light, c). The
typical GPR has the ability to use a variety of antennas centered on different frequencies for
measuring the thickness profiles of pavements constructed with different material types. The
center frequency of an antenna is defined as the mean of the range of frequencies that the
antenna is sensitive to. Summaries of capabilities of the common antenna frequencies are
presented in table 2.5.11.
Table 2.5.10. Estimates of the speed of radar pulses in different media (2, 21).
Medium
Air
Dry geological material
Wet geological material
Water
Speed (as a fraction of the speed of light, c)

1.0
0.33 to 0.5
0.2 to 0.33
0.11
2.5.51
Table 2.5.11. Summaries of capabilities of the common antenna frequencies (2, 21).
Antenna Mean Frequency,
MHz
500
1000
Penetration
Depths, m
2
0.5 to 0.75
Resolution, m
0.05
0.01
Without actual calibration, a speed of c/3 is assumed to be a reasonable approximation of the

actual propagation velocity. At this velocity, it takes 0.02 microseconds to travel from the
surface to a reflector at 1 m depth and back again. The velocity of the propagating pulse is
determined by the "dielectric constant" of the subsurface material. The dielectric constant, ,,
relates the velocity of propagation in air (c) to the velocity of propagation in the dielectric
medium (v). Typical dielectric constants are summarized in table 2.5.12.
Table 2.5.12. Typical dielectric constants (2, 21).
Medium
Air
Water
Dielectric Constant
1.0
4 to 9
9 to 25
81
As discussed, the raw output data from a GPR is presented as a radargram. As the antennas are
moved across the surface, the transmitter radiates short sharp pulses and the receiver records the
echoes. This is analogous to firing a shot in a mountainous area and listening to the echoes. The
radar system constructs amplitude versus time traces as the antennas are moved across the
subsurface. These traces are plotted next to each other showing recorded amplitudes versus
chainage along the profile, and time (depth) into the ground. The resulting radargram appears in
the form chainage (horizontal axis) versus time (vertical axis). The simplest conversion from
time to depth requires knowledge of the velocity of the pulse in the ground. Typical time-todepth conversion factors are given in table 2.5.13.
Table 2.5.13. Typical time-to-depth conversion factors (2, 21).
Medium
Air
Water
Dielectric Constant, ms/m

0.006
0.012 to 0.02
0.02 to 0.035
0.06
The interpretation of GPR data has been a source of suspicion among engineers. Very rarely are
the test data of such quality that they can be interpreted literally. Radar works best as a
technique for interpolating between known quantities, such as between boreholes, or
extrapolating from known pavement profiles. For most typical applications, the engineer or
geophysicist cannot interpret radar data blindly (except for "search-and-identify" projects such as
confirming the presence of buried cables or pipes underground). For applications, such as,
2.5.52
determining (1) the depth of pipes and cables beneath a pavement or (2) the pavement layer
thicknesses GPR can be applied in the following two ways:
Use for the identification of potential sites for ground-truthing exercises (drilling).
Use to interpolate between (or extrapolate from) ground truth sites.
Brief descriptions of GPR applications for pavement evaluation are presented in the following
sections.
Use of GPR for Search-and-Identify
Search-and-identify is the most trivial application of radar. Usually very little is known of the
site other than that there may be some buried object (e.g., pipes). GPR is deployed in the hope
that it can prevent a large and painstaking digging exercise. Detecting anomalies in radar
patterns over the site identifies possible locations of the buried objects. The identified locations
are then excavated. Failure to find anomalies in radar patterns is not unusual because a general
knowledge of the site should exist so that testing is performed in the vicinity of the buried object.
Failure to do this could lead to a wild search with very little chance for success. Also, some
ground conditions are not uniform, making it difficult to interpret radar signals. In such
situations, GPR is normally used as a cheap substitute for an expensive excavation program.
Use for the Identification of Potential Sites for Ground-Truthing Exercises (Drilling)
The application of radar to identify drilling sites is reasonably straightforward. A rapid GPR
survey is conducted over the area of interest. Depending on the anomalies identified in radar
patterns, sites with typical or atypical structures can be identified for further investigation.
Use to Interpolate Between (or Extrapolate From) Ground Truth Sites
The interpolation between, or extrapolation from, ground-truth sites is less trivial. Here radar
can be used to "connect the dots" between drill holes and, sometimes, stratigraphies as
determined by other geophysical techniques. The use of ground-truth helps, as literal
interpretation of radar data is usually very difficult. Close cooperation between the engineers
and geophysicists is needed for accurate interpretation.
Limitations
GPR relies on the transparency of the geological materials (in the frequency band in which radar
works) to allow one to "see" into the ground. Electrically conductive media are partially opaque
to radar and limit the range over which radar can be used. Overall, conductivity is increased by
the presence of clay minerals, salts, and water, especially in combination. Conductive ore-bodies
also limit penetration. Sometimes, different geological materials have similar dielectric
properties. As radar relies on the electromagnetic contrast between materials, the interface
between the materials may be invisible. This is especially true in unweathered rock, where the
contrasts are expected to be low in any case.
2.5.53
2.5.2.9 Destructive Pavement Testing

Background
Historically, destructive and nondestructive tests have been used in combination for evaluating
pavement strength and performanceassessment of the existing pavement condition.
Experience has shown that nondestructive testing techniques alone may not always provide a
reasonable or accurate characterization of the in-situ material properties, particularly for those of
the top pavement layer. It is recognized good practice to supplement nondestructive tests with
the use of destructive testing methods. Destructive testing ranges from coring of materials for
observation and testing to the removal of a layer of pavement by milling to observe the
underlying pavement condition. Another common and useful form of destructive testing is the
DCP test.
Destructive tests require the physical removal of pavement layer material to obtain a sample
(either disturbed or undisturbed) for observation of material condition (e.g., bonding, AC
stripping, PCC D-cracking, or PCC ASR) or to conduct an in-place test. Such testing has many
limitations, particularly when conducted on moderate to heavily trafficked highway systems.
Practical restraints in terms of time and money severely limit the number and variety of
destructive tests conducted on routine rehabilitation studies.
Major Parameters
During the data collection process, the engineer should accumulate enough information on the
in-place condition of the pavement system to determine the precise cause of the distress. The
parameters of the actual data collected will vary from project to project. To illustrate, if a rigid
pavement is experiencing extensive pumping after 15 to 20 years of service, the rehabilitation
required is probably routine, and a minimum field sampling and testing program will probably
suffice. On the other hand, if a rigid pavement is experiencing extensive pumping after only a
few years in service, more extensive field testing and data collection may be necessary to
pinpoint the exact cause of the distress and the appropriate rehabilitation measures. Such
pumping may be the result of material erosion (improper compaction) or excessive joint
deflection (inadequate load transfer).
It is the responsibility of the engineer to determine the extent of the data collection for a specific
project, and to minimize cost by avoiding the collection of unnecessary information. There are,
however, several major parameters that should be viewed as highly recommended in any data
collection process. They are as follows:
In-situ material properties (e.g., modulus and strength).

Layer thicknesses.
Layer material type.
Examination of cores to observe general condition and material durability.
An important aspect of destructive testing is to test the retrieved core samples for strength and to
determine or confirm the layer thickness and material type. Other useful information obtained
2.5.54
through visual examination of cores is the pavement layers general condition, the presence,
severity, and extent of distress, indication of stripping for AC cores and D-cracking and ASR for
PCC cores, bonding condition between layers, and the presence of defects such as cracks, voids,
layer separation, aggregate distribution, bleeding. Other features of the material that can be
noted are the general type and shape of aggregate such as rounded gravel or angular crushed
stone.
Necessity for Destructive Testing
There are three sources of information available to the engineer during the data collection
process: historic data, destructive testing, and nondestructive testing. One or more of these
sources may be used to fulfill the data collection parameters listed above. While the emphasis
thus far has been on nondestructive testing, destructive testing may play a vital role in field
sampling and testing.
The use of a limited number of destructive tests to verify/modify material properties estimated
from either NDT or historic data is sound engineering practice worthy of consideration. Also,
these tests may be used to determine drainage conditions and identify problem layers. Test pits
may also be of use in this area.
For rigid pavements, one of the more significant material properties influencing performance is
the flexural strength (modulus of rupture) of the concrete. General correlations between splitting
tensile strength and flexural strength may be used as a source of input since cores can be
obtained from the pavement.
The determination of pavement layer material type cannot be made through NDT. While historic
information may be available, the extreme importance and sensitivity of this variable calls for the
use of destructive testing to verify/modify the available historic information. Layer material type
can usually be identified from historic pavement information, unless special circumstances
dictate otherwise. A limited amount of coring at randomly selected locations may be used to
verify the historic information.
In summary, while NDT is largely preferred to destructive testing, a complementary destructive
test program is needed to ensure the accuracy of data obtained. This system will also ensure that
only accurate data will be used in the rehabilitation design.
Selecting Test Protocols and the Required Number of Tests
Most agencies use their local test protocols to perform laboratory analysis to characterize
pavement material properties. Such test protocols provide guidance on method of sampling,
material preparation, test equipment or apparatus, frequency of calibration of test equipment, test
procedure, calculation of results and data analysis, and reporting of results.
It is recommended that agencies follow the guidance provided in the test protocols to obtain
consistent and reliable results.
2.5.55
Sampling should be designed for each analysis unit (delineated using the guideline presented in
section 2.5.2) based on the unit length and design or construction features (e.g., intersection,
bridge approach). Analysis units are pavement segments, which exhibit statistically uniform
attributes and performance. These units should form the basis for a field sampling and testing
program. The sampling and testing plan should also identify within-unit variability (associated
with any parameter) for use in design reliability computations. PART 2, Chapter 2 of this Guide
provides a summary of test types and protocols recommended for materials characterization of
flexible and rigid pavements.
Dynamic Cone Penetrometer
This section describes the DCP, its use, and the application of data obtained by its use. The DCP
is typically used to measure soil strength. It can also be used for determining pavement layer
thickness by identifying sudden changes in strength within the pavement layer system.
Description
The DCP consists of a 5/8-in diameter steel rod with a steel cone attached to one end which is
driven into the pavement or subgrade by means of a sliding dual-mass hammer. A schematic of
the DCP is shown in figure 2.5.28. The angle of the cone is 60 degrees, and the diameter of the
base of the cone is 0.79 in. The cone is hardened to increase service life. The diameter of the
cone is 0.16 inch larger than that of the rod to ensure that the resistance to penetration is exerted
on the cone.
DCP Device
Cone angle 60
Handle
Hammer
(17.6 Ibs)
2 in
1 in
20 in
(variable)
Steel rod
(0.6 in)
Cone
Figure 2.5.28. Schematic of the manual DCP (16) (Not to scale).

The DCP is driven into the soil by dropping either a 17.6-Ib or 10.1-Ib sliding hammer from a
height of 22.6 in. The cone penetration caused by one blow of the 17.6-Ib hammer is essentially
twice that caused by one blow of the 10.1-Ib hammer.
2.5.56
The 10.1-Ib hammer is more suitable for use and yields better test results in weaker soils having
a California Bearing Ratio (CBR) value of 10 or less. The 17.6-Ib hammer penetrates highstrength soils quicker and may be preferred when these soils are encountered. However, the
10.1-Ib hammer can be used on soils up to CBR 80.
The depth of cone penetration is measured at selected penetration or hammer-drop intervals, and
the soil shear strength is reported in terms of DCP index (based on the average penetration depth
resulting from one blow of the 17.6-Ib hammer). The average penetration per blow of the 10.1Ib hammer should be multiplied by 2 to obtain the DCP index value. The DCP is designed to
penetrate soils to depths of 36 in. Individual DCP index values are reported for each test depth
resulting in a soil-strength-with-depth profile for each test location.
Soil Strength Evaluations with DCP
The number of test measurements required, test location, depth of measurements, and frequency
of recording data with depth vary with the type and properties of the pavement to be evaluated
and with the time available for conducting the tests. For this reason, there are no hard-and-fast
rules for the number of tests required in evaluating pavements. Soil conditions are extremely
variable. The strength range and uniformity of the soils or existing pavement materials will
generally control the number of measurements necessary.
In all cases, it is advisable to first test those spots that appear to be weakest, since the weakest
conditions are critical for pavement evaluation. Penetrations in areas that appear to be firm and
uniform may be few and widely spaced. In areas of doubtful strength, penetration tests should be
more closely spaced. No less than three penetration tests should be made in each area having
similar soil conditions.
Soil strength usually increases with depth, but in some cases a thin, hard crust will overlay a soft
layer, or the soil will contain thin layers of hard and soft material. For this reason (and the fact
that trucks with heavy wheel loads will exert considerable stresses to the soil up to depths of 36
in or more), it is recommended that testing be conducted to a minimum depth of 36 in unless
prevented by a very hard layer at a lesser depth. Testing depths may be reduced for pavements
with light traffic.
Application of Test Data
The Design Guide Software allows users to input DCP test results directly or indirectly
depending on the models of choice for converting the raw penetration data into layer moduli as
follows:
Directly input the penetration test result.

Convert the penetration test results into CBR using locally calibrated models and then
input layer CBR.
Convert the penetration test results into modulus using locally calibrated models and then
input layer modulus.
2.5.57
Models used in the Design Guide Software to convert penetration rate to modulus are presented
in PART 2, Chapter 2.
Other Considerations in Using the DCP for Pavement Evaluation
In general, soil strength and properties are affected immediately and significantly by climate.
The magnitude in change in properties varies according to material type. Gravel layers within
the pavement structure are generally less affected by rainfall than other soil types, such as clay.
Nevertheless, both soil types will freeze if exposed to extended periods of sub-zero temperatures.
DCP test results are therefore only useful if interpreted within the context of the soil condition.
A blind use of test data could result in significant deviations from the true material strength
properties.
The soil type in which testing is to be performed should also be taken into consideration to
develop appropriate test strategies. For example, DCP tests in highly plastic clays are generally
accurate for depths to approximately 12 in. At deeper depths, clay sticking to the lower rod may
indicate higher CBR values than the actual values. Oiling the penetration rod will help prevent
the clay from sticking to the penetration rod; however, it will not significantly improve the test
results. A 2-in diameter (or larger) auger can be used to open the test hole up after each 12-in
DCP test penetration. This will eliminate clay lower-rod friction problems and allow the test to
accurately measure the clay soil strength for an additional 12 in. However, sands occur in a
loose state, and relatively dry sands show no DCP index values for the top few inches. They
only show increasing DCP index values with depth, and this should be considered when
evaluating the strength properties of such materials regardless of the DCP index values.
Finally, DCP testing should not be conducted in very stiff or high strength soils. If a layer is
encountered with a penetration of less than 1 in after 10 blows with the 17.6-Ib hammer (20
blows with the 10.1-Ib hammer), then testing should be stopped to prevent damage to the
equipment. The depth of the stiff layer may be determined by coring or drilling with an auger.
For thin stiff layers, DCP testing should proceed through the cored access hole after the depth of
stiff layer has been recorded. The DCP is generally not suitable for soils with significant
amounts of coarse aggregates that will be retained on a 2-in sieve.
2.5.3
OVERALL CONDITION ASSESSMENT AND PROBLEM DEFINITION
The final step in the pavement evaluation process is to prepare an overall condition assessment.
If this is done properly, then the next phase of identifying feasible rehabilitation alternatives is
relatively easy (PART 3, Chapter 5). Such an assessment helps fully define the problems that
should be addressed or corrected, leading to the development of a set of feasible rehabilitation
solutions.
This section presents guidelines for assessing the overall state of a pavement and defining its key
problems, in preparation for identifying feasible, cost-effective rehabilitation alternatives. Areas
of assessment include pavement structural, functional, and drainage adequacy, materials
durability, maintenance applications, shoulders adequacy, and variability within the project.
2.5.58
As illustrated in table 2.5.14, information gathered from the various surveys and tests discussed
in the previous section of this chapter can and should be used in assessing overall pavement
condition.
Table 2.5.14. Areas of overall condition assessment and corresponding data sources.
Area of
Assessment
Structural
Adequacy
Functional
Adequacy
Drainage
Adequacy
Materials
Durability
Maintenance
Applications
Shoulders
Adequacy
Variability
Along Project
Miscellaneous
Distress
Survey
Smoothness
Testing
Friction
Testing
Data Source
Drainage
Survey
Nondestructive
Testing
Destructive
Testing
To assess current adequacy in any of the categories (e.g., structural, functional, drainage, and so
on) the extent and severity of related distresses is compared with the value ranges provided for
different highway classes. A pavement is considered to have failed in the given category if it
meets or exceeds any of the threshold values specified under the inadequate category. When a
pavement exhibits these levels of distress, the rate of deterioration is such that maintenance
treatments become cost-prohibitive, lane closures excessive, and larger-scale remedial action is
needed.
A pavement with one or more related distresses in a given category in the marginal category is
one that will soon need rehabilitation. The establishment of a trigger value for each distress
within the ranges listed under marginal allows an agency time to plan, design, and implement a
rehabilitation activity prior to the pavement reaching a structurally inadequate condition.
The rehabilitation strategy adopted for a given pavement should be based on the categories that
are inadequate or marginal. Specific rehabilitation strategies should be based on the local agency
guidelines. Some guidance is provided in PART 3, Chapter 5 on possible rehabilitation
alternatives available.
2.5.3.1 Structural Adequacy
The structural adequacy of a pavement can be viewed in terms of current or future structural
adequacy.
2.5.59
Current structural adequacy represents the difference between the existing level of pavement
deterioration and the level of deterioration deemed as structural failure by an agency. A
pavement that has not deteriorated to the point of structural failure is considered structurally
adequate, whereas one that has reached or surpassed the agency-specified threshold for
deterioration is considered structurally deficient.
Future structural adequacy refers to a pavements ability to support projected traffic loadings
(obviously, a pavement that is currently structurally deficient has no ability to carry future loads
without significant maintenance and repair). It is measured in terms of the amount of additional
serviceable life (age or traffic loadings) an existing pavement can provide without undergoing
any structural improvements and without heavy maintenance and repair. This remaining
serviceable life is determined through a detailed analysis of structural distresses using
mechanistic based models and various key inputs concerning the design, past performance, and
current state of the pavement.
A thorough assessment of structural adequacy makes use of the following four key evaluation
activities:
Evaluation of the current types, severities, and extents of load-related distresses (and their
progression overtime if available).
Evaluation of in-situ material samples via coring, removal of small sections of
pavements, visual examination, and testing.
Analysis of pavement response to loading characteristics, as generated by deflection
testing.
Estimating damage to the existing pavement structure and, thus, the remaining life of the
pavement.
Evaluation of Load-Related Distresses

Surface distresses provide valuable insight into a pavements current structural condition. The
presence of significant load-associated distresses, as identified in a visual condition survey,
generally indicates that a pavement is currently approaching or has reached structural
inadequacy. Such distresses in flexible pavements include fatigue cracking (including
longitudinal cracking in the wheelpath) and rutting. For rigid pavements, they include transverse
cracking and transverse joint/crack faulting in JPCP and JRCP and longitudinal cracking in
JPCP, JRCP, and CRCP, punchouts in CRCP, and patch/patch deterioration in all three concrete
pavement types.
To assess current structural adequacy, the extent and severity of load-related distresses can be
compared with the value ranges provided for different highway classes in tables 2.5.15 and
2.5.16. A pavement is considered to have failed structurally if it meets or exceeds any of the
threshold values specified under the inadequate category. When a pavement exhibits these
levels of distress, the rate of deterioration is such that maintenance treatments become costprohibitive, lane closures excessive, and larger-scale remedial action is needed.
2.5.60
Table 2.5.15. Distress types and severity levels recommended for assessing rigid pavement
structural adequacy (at the time of evaluation).
Load-Related Distress
JPC Deteriorated Cracked Slabs
(medium- and high-severity
transverse and longitudinal
cracks and corner breaks), %
slabs
JRC Deteriorated Cracked
Slabs (medium- and highseverity transverse cracks and
corner breaks), #/lane-mi
JPC Mean Transverse
Joint/Crack
Faulting, in
JRC Mean Transverse
Joint/Crack
Faulting, in
CRC Punchouts (medium- and
high-severity), #/lane-mi
Highway
Classification
Interstate/
Freeway
Primary
Current Distress Level Regarded As:

Inadequate
Marginal
Adequate
>10
5 to 10
<5
>15
8 to 15
<8
>20
10 to 20
<10
>40
15 to 40
<15
>50
>60
20 to 50
25 to 60
<20
<25
>0.15
0.1 to 0.15
<0.1
>0.20
>0.3
0.125 to 0.20
0.15 to 0.3
<0.125
<0.15
>0.3
0.15 to 0.3
<0.15
>0.35
>0.4
0.175 to 0.35
0.2 to 0.4
<0.175
<0.2
>10
5 to 10
<5
>15
>20
8 to 15
10 to 20
<8
<10
Secondary
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
Table 2.5.16. Distress types and levels recommended for assessing current flexible pavement
structural adequacy.
Highway
Classification
Interstate-Freeway
Fatigue Cracking,
percent of wheel path
Primary
area.
Secondary
Interstate-Freeway
Longitudinal Cracking
Primary
in Wheel Path, ft/mi
Secondary
Interstate-Freeway
*Reflection Cracking,
Primary
crack width, in
Secondary
Interstate-Freeway
Transverse Cracking,
Primary
spacing, ft
Secondary
Interstate-Freeway
Rutting, mean depth of
Primary
both wheel paths, in
Secondary
Interstate-Freeway
Shoving, percent of
Primary
wheel path area.
Secondary
* Composite AC/PCC pavements.
Distress Type
Inadequate
>20
>45
>45
>1060
>2650
>2650
> 0.5
> 0.75
> 0.75
< 100
< 60
< 60
> 0.4
> 0.6
> 0.8
>10
>20
>45
2.5.61
Distress Level Regarded As:

Marginal
Adequate
5 to 20
<5
10 to 45
<10
10 to 45
<10
265 to 1060
<265
530 to 2650
< 530
530 to 2650
< 530
0.25 to 0.5
< 0.5
0.5 to 0.75
< 0.5
0.5 to 0.75
< 0.5
100 to 200
> 200
60 to 120
> 120
60 to 120
> 120
0.25 to 0.4
< 0.25
0.35 to 0.6
< 0.35
0.4 to 0.8
< 0.4
1 to 10
None
10 to 20
<10
20 to 45
<20
A pavement with one or more load-related distresses in the marginal category is one that will
soon need rehabilitation. The establishment of a trigger value for each distress within the
ranges listed under marginal allows an agency time to plan, design, and implement a
rehabilitation activity prior to the pavement reaching a structurally inadequate condition.
The results of visual condition surveys can also be used to determine variability within the
project. Differences in load-related distress levels throughout the project length, between lanes,
or at specific locations (e.g., bridge approaches, intersections) give the engineer more
information to work with when formulating overall rehabilitation design strategies.
The extent of differences in distresses between traffic lanes (carrying significantly different
amounts of heavy trucks traffic) is important to note in the evaluation. This provides a direct
indication of structural adequacy of the pavement.
Lastly, it should be noted that the values in tables 2.5.15 and 2.5.16 represent general guideline
limits as to what is considered adequate, marginal, and inadequate. Designers may specify
alternative limits, based on their own experiences and agency policies/practices.
Evaluation and Testing of In-Situ Material Samples
The results of visual distress surveys can be supplemented with information collected through
the visual examination of cores and material testing. Core samples taken from an existing
pavement, for instance, not only serve to verify layer thicknesses and conditions, they can also be
used to identify the causes of observed distresses (e.g., debonding of AC layers, stripping of AC,
PCC durability problems), tested for evidence of unbound granular material degradation and/or
contamination, and tested for AC dynamic modulus, PCC compressive strength and indirect
tensile strength. Resulting modulus and strength results can be compared with typical design
values or used in a simulation of pavement response under loading.
In some cases, it may be useful to remove (by milling) a small section of pavement surfacing
(AC overlay of PCC joint) to observe the underlying pavement condition.
Analysis of Pavement Response
A third method of evaluating an existing pavements structural adequacy involves characterizing
pavement response to loading by NDT. Coupled with data from a complete visual distress
survey and coring and materials testing program, NDT data can provide a very reliable
assessment of current structural adequacy. More important, however, is the fact that the data
compiled from all three evaluations (distress survey, coring, and NDT) can be used to estimate
existing pavement damage and, in turn, determine structural adequacy.
NDT Data
Although deflection data are often used to quantify the variability of pavement strength within a
project, such data can also be used to backcalculate AC modulus, base modulus, PCC elastic
modulus and the resilient moduli of underlying pavement layers, including the subgrade, and the
2.5.62
modulus of subgrade reaction. The backcalculated values can be compared to the typical
material stiffness characteristics to identify weak material layers and gauge current structural
adequacy. Table 2.5.17 list typical values found in the Long Term Pavement Performance
(LTPP) database.
Table 2.5.17. Typical laboratory tested /backcalculated pavement layer material stiffness and
strength characteristics (19, 22, 23, 24).
Strength Variable
Material Type
AC*
Modulus
PCC
AC-treated base
Lean concrete base
Cement-treated base
Soil cement
Resilient Modulus, psi
Granular base
Granular subbase
Coarse subgrade
Fine subgrade
Flexural Strength, psi
PCC
Compressive Strength, psi
PCC
* Tested at 68 oF and 0.1 cycles/sec.
Low
300,000
3,000,000
100,000
500,000
250,000
50,000
15,000
8,000
7,000
3,000
500
2,500
Range of Test Values

High
1,500,000
7,500,000
500,000
2,500,000
1,000,000
100,000
40,000
25,000
20,000
7,000
900
7,000
Mean
500,000
4,500,000
250,000
1,500,000
600,000
75,000
30,000
15,000
12,000
5,000
700
5,500
As an example, a pavement with a mean PCC elastic modulus below 3,000,000 psi would be
considered structurally deficient, since the modulus typically ranges from 3,000,000 to 7,000,000
psi. A low elastic modulus value would likely be attributed to distress within the PCC material,
such as cracking or durability problems.
For rigid pavements, deflection test results can also be used to compute the subgrade dynamic
modulus of reaction. The backcalculated k-values can be compared to the subgrade strength
characteristics provided in table 2.5.18, to determine the general condition of the subgrade and to
identify areas of weakness. It is also a useful tool for identifying variability in pavement
foundation strength along the project.
The material strength values in tables 2.5.17 and 2.5.18 serve as guidelines for comparison with
actual values. Agencies are encouraged to develop their own matrix of typical strength values for
assessing relative pavement structural condition.
DCP Data
DCP test data can also be used to assess the structural condition of the existing foundation. As
discussed in the previous section of this chapter, DCP test results can be correlated with unbound
base/subgrade support/stiffness parameters, such as CBR and resilient modulus. The stiffness
values obtained through correlation can then be compared with the typical values to identify
weak material layers and assess current structural adequacy.
2.5.63
Table 2.5.18. Typical FWD backcalculated dynamic modulus subgrade reaction for rigid
pavements (19, 20, 22).
Range of Dynamic Modulus of Subgrade Reaction,
Values, psi/in*
Low
High
Mean
Gravel
350
450
400
Coarse sand
200
400
300
Fine sand
150
300
225
Silt
25
165
95
Silty gravel
300
500
400
Plastic clay
25
255
140
Moderately plastic clay
25
215
120
Highly plastic clay
40
220
130
* Dynamic k-value is approximately twice the conventional static k-value.
Subgrade Material Type
Summary
The structural adequacy of a pavement can be viewed in two different terms, current structural
adequacy and future structural adequacy. The procedures required for both current and future
structural adequacy assessment are summarized in the following sections.
Current Structural Adequacy
Current structural adequacy is assessed through a combination of:
Load-related distress.
Backcalculated layer elastic moduli.
Visual examination of pavement cores to determine layer condition, bonding, and other
defects.
Physical testing of cores to determine moduli and strength.
The engineer using the assembled information and data assesses the current structural adequacy
of the existing pavement following the guidelines presented in this section. A thorough
assessment will answer the following questions:
What is the current structural adequacy of the existing pavement?

Does the pavement need a structural improvement now?
Future Structural Adequacy

Future structural adequacy can only be assessed through a structural analysis of the existing
pavement that takes the following into account:
Past damage from traffic and climate-related loads.

Current condition.
2.5.64
Expected future traffic and climate-related damage.
Procedures for estimating past damage based on current condition determined using procedures
presented in this chapter are included in PART 3, Chapters 6 and 7. Estimated past damage is an
important component for assessing the future structural adequacy of rehabilitated pavements
(e.g., JPCP restoration, concrete overlays over exiting hot mix AC, and hot mix AC over existing
hot mix AC). Past damage estimates are however not required for PCC over existing concrete
pavements or where existing PCC pavements are to be fractured before overlay.
2.5.3.2 Functional Adequacy
The functional adequacy of a pavement is a measure of how well the pavement is performing its
intended function of providing a smooth, safe ride to the highway user (25). The two primary
components of functional adequacy are smoothness and friction resistance. As mentioned
previously in this chapter, smoothness is synonymous with ride quality and rideability. It can be
measured and reported using a vast array of surveying equipment and techniques and reported
using several indices. The Design Guide uses IRI to report pavement smoothness (26).
Suggested smoothness criteria are provided in table 2.5.19; frictional resistance criteria may be
suggested by the highway agencies.
Table 2.5.19. Recommended IRI levels for assessing pavement smoothness.
Pavement Type
Highway
Classification
Flexible and rigid
InterstateFreeway
Primary
Secondary
IRI (in/mile) Level Regarded As:

Inadequate
Marginal
Adequate
(Not smooth) (Moderately Smooth)
(Smooth)
>175
100 to 175
<100
>200
>250
110 to 200
125 to 250
<110
<125
Table 2.5.19 offers guideline IRI values for assessing the adequacy of pavement smoothness. It
lists the ranges of adequate, marginal, and inadequate IRI for the major classes of highways. As
can be seen, high-type pavements with an IRI greater than 175 in/mi create significant user
discomfort and are therefore considered functionally inadequate. For secondary highways, on
the other hand, IRI values up to 250 in/mi are considered adequate because secondary highways
are generally much lower volume than Interstates/freeways and travel speeds are often lower.
2.5.3.3 Drainage Adequacy
A significant amount of information on subdrainage is given in PART 3, Chapter 1. This section
focuses on the evaluation of existing pavements only. As outlined in the Techniques for
Pavement Rehabilitation manual, drainage adequacy is a function of external and internal factors
(25). External drainage factors are the climatic conditions in an area that regulate the supply of
moisture to the pavement. Locations with high amounts of annual precipitation (>20 in/year),
high-intensity rainfall, intensive seasonal precipitation, and freeze-thaw conditions generally
require special consideration for drainage.
2.5.65
Internal drainage factors are the roadway design characteristics and material properties that
influence the action of moisture in a pavement system. Such factors consist of the permeability
of the pavement surface, the drainability of base/subbase layers and the subgrade soil, the crosssectional design of the pavement structure (i.e., bathtub designs), the longitudinal grade of the
roadway and ditches, and the inclusion of surface and subsurface drainage facilities.
The effects of all these factors on drainage adequacy are evidenced by pavement surface
distresses and/or deficiencies in existing drainage facilities. In addition to gathering and
evaluating the existing pavements design and construction records, proper assessment of
drainage requires conducting both visual distress surveys and drainage surveys, and examining in
detail the respective results.
Visual Distress Survey Results
Data from visual distress surveys will reveal the types and extents of distresses present in the
pavement that are either caused by or accelerated by moisture. Such distresses include, but are
not limited to, fatigue cracking, rutting, and stripping for flexible pavements and pumping,
faulting, corner breaks, D-cracking, and reactive aggregate for rigid pavements. Drainage is
considered inadequate or marginal if any of these key distress types are present to the extents
listed in table 2.5.20.
Drainage Survey Results
Information collected from drainage surveys will indicate the presence, condition, and
functionality of surface and subsurface drainage facilities, such as ditches, longitudinal edge
drains (outlets in particular), transverse drains, permeable and daylighted bases, joint and crack
sealants, and various drainage structures (e.g., culverts, storm drains, curb-and-gutter).
The survey will also produce information concerning the pavement cross-slope, longitudinal
grades, and locations of cut and fill, all of which factor into the influence of moisture on a
pavement. Based on the results of drainage surveys, pavement drainage is considered inadequate
or marginal if any of the following conditions are prevalent throughout the project:
Water remains in pavement joints and cracks for an extended period of time following a
rainfall.
If present, joint and crack sealants are failing to perform their intention of keeping water
from entering the pavement system.
Water ponds on the travel lane or shoulder, due to build-ups or other obstructions at the
lane or shoulder edge.
Outlets on subsurface drainage facilities (edge drains, daylighted bases) are obstructed or
are below ditchlines.
Subsurface drainpipes or membranes are obstructed (as determined by video cameras).
Ditchlines are at or above the top of the subgrade.
Ditches have considerable amount of standing water and/or water-loving vegetation (e.g.,
cattails and willows), due to obstructions or flat slope.
Inlets are obstructed or not at grade.
2.5.66
Table 2.5.20. Distress types and levels recommended for assessing drainage adequacy.
Moisture-Related
Distress
AC stripping
Highway
Classification
InterstateFreeway
Primary
Secondary
InterstateFreeway
AC pumping (fines from

underlying layers)
Primary
Secondary
JPC and JRC Pumping

(all severities), % joints
JPC Mean Transverse
Joint/Crack
Faulting, in
JRC Mean Transverse
Joint/Crack
Faulting, in
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
PCC Durability (all

severity levels of Dcracking and reactive
aggregate durability
distress)
All
JPC and JRC Corner

Breaks (all severities),
#/mi
Interstate/
Freeway
Primary
Secondary
Inadequate
Signs of the
distress
Signs of the
distress
Signs of the
distress
Signs of the
distress
Signs of the
distress
Signs of the
distress

Marginal
Adequate
No signs of the
No signs of the
distress
distress
No signs of the
No signs of the
distress
distress
No signs of the
No signs of the
distress
distress
No signs of the
No signs of the
distress
distress
No signs of the
No signs of the
distress
distress
No signs of the
No signs of the
distress
distress
>25
10 to 25
<10
>30
>40
15 to 30
20 to 40
<15
<20
>0.15
0.1 to 0.15
<0.1
>0.20
>0.3
0.125 to 0.20
0.15 to 0.3
<0.125
<0.15
>0.3
0.15 to 0.3
<0.15
>0.35
>0.4
0.175 to 0.35
0.2 to 0.4
<0.175
<0.2
Predominantly
medium- and
high-severity
Predominantly
None or some lowlow- and mediumseverity
severity
>25
10 to 25
<10
>30
>40
15 to 30
20 to 40
<15
<20
Drainage assessment can also be benefited by data obtained from coring and material testing.
The permeability and effective porosity of base/subbase materials, as determined through
laboratory tests or calculated from gradations, can be used to quantify drainability. Moreover,
using county soil maps, the drainability of the subgrade soil can be estimated. A comprehensive
procedure for assessing the need for drainage facilities is described in PART 3, Chapter 1.
2.5.3.4 Material Durability
Material durability problems are the result of adverse chemical or physical interactions between
a paving material and the environment. In rigid pavements, the problems occasionally
manifested and the interactions causing the problems are as follows:
2.5.67
D-cracking in PCCthe fracture of layer aggregate particles, and subsequently the PCC
mortar, as a result of water freezing (and expanding) in the pores of moisture-susceptible
coarse aggregate.
Alkali reactivity distress in PCCmap cracking and joint deterioration resulting from the
reaction of high silica or high carbonate aggregates and alkalies (sodium and potassium)
in portland cement. The reaction produces a gel that absorbs water and swells, thus
fracturing the cement matrix.
Freeze-thaw damage in PCCspalling and scaling of PCC in freeze-thaw climates due to
inadequate entrained air voids. The lack of entrained air restricts the internal expansion
of water in concrete during periods of freezing and thawing.
Steel corrosion in doweled and continuously reinforced PCCfor pavements located in
regions where de-icing salts are used, the salts can lead to the corrosion of embedded
steel dowels or reinforcing steel (including tie bars).
Treated base/subbase disintegrationstripping of asphalt cement by water in asphalttreated materials, or the disintegration of cement-treated materials due to freeze thaw
cycles.
Unbound base/subbase contamination by fines from subgrade.
In flexible pavements, the problems occasionally manifested and the interactions causing the
problems are as follows:
Moisture damage (stripping) identified by pavement shoving, bleeding, or rutting

caused by the trapping of moisture in lower or intermediate layers of the pavement as a
result of by high voids/low density of the mix or the presence of excessive amount of
material passing the No. 200 sieve in the mix resulting in a high fines/asphalt ratio.
Ravelingdisintegration of the AC material caused by the lack of adequate compaction,
constructed in cold or wet weather, use of dirty aggregate, use of a mix with inadequate
asphalt cement dry mix, or the over heating of the AC mix during construction.
Bleedingcaused by excessive amounts of asphalt in the mix, low air voids, or excess
amounts of prime or tack.
Unbound base/subbase contamination by fines from subgrade.
Pavement material durability is best assessed using information from visual condition surveys
and from core samples. Tables 2.5.21 and 2.5.22 provide guidelines for determining whether
material durability is an issue that should be addressed, based on the types and levels of
durability-related distress observed for flexible and rigid pavements, respectively.
2.5.68
Table 2.5.21. Distress types and levels recommended for assessing flexible and composite
pavement material durability.
Durability-Related
Distress
Raveling, percent of
total area
Rutting, mean depth of
both wheel paths, mm
Shoving, percent of
wheel path area.
Block Cracking, crack
width, mm
Bleeding, percent of
wheel path area
Highway
Classification
Interstate-Freeway
Primary
Secondary
Interstate-Freeway
Primary
Secondary
Interstate-Freeway
Primary
Secondary
Interstate-Freeway
Primary
Secondary
Interstate-Freeway
Primary
Secondary
Stripping (Treated
Base/Subbase)
All
Unbound granular base

contamination
All

Inadequate
Marginal
Adequate
Loss of fine
Loss of coarse
aggregate
aggregate
>50
10 to 50
<10
>100
45 to 100
<45
>10
6 to 10
<6
>13
9 to 13
<9
>20
10 to 20
<10
>10
1 to 10
None
>20
10 to 20
<10
>45
20 to 45
<20
Noted
None
>6
<6
>6
<6
>10
5 to 10
<5
>25
10 to 25
<10
>50
20 to 50
<20
Unable to recover
Unable to recover
Cores are
majority of cores
some cores due to
predominantly
due to
disintegration or
intact
disintegration or
stripping
No sign of
stripping
Some pumping of
pumping of fines
Some pumping of
fines onto shoulder
from beneath
fines onto shoulder
may be observed
pavement
may be observed
Contamination of unbound granular base/subbase with fines
from subgrade
2.5.69
Table 2.5.22. Distress types and levels recommended for assessing rigid pavement material
durability.
Durability-Related
Distress
PCC Durability (Dcracking and ASR)
JPC and JRC

Patch/Patch
Deterioration
(medium- and highseverity), % surface
area
CRC Patch/Patch
Deterioration
(medium- and highseverity), % surface
area
PCC Longitudinal
Joint Spalling
(medium- and highseverity), % length
JPC Transverse Joint
Spalling (mediumand high-severity),
joints/mi
JRC Transverse Joint
Spalling (mediumand high-severity),
joints/mi
Unbound granular
base contamination
Stripping (Treated
Base/Subbase)
Highway
Classification
All
Interstate/
Freeway
Primary
Secondary

Inadequate
Marginal
Adequate
Predominantly
Predominantly lowmedium- and highNone or
and medium-severity,
severity, with
predominantly
significant spalling with some spalling and
low-severity
and disintegration at disintegration at joints
joints
>10
5 to 10
<5
>15
8 to 15
<8
>20
10 to 20
<10
Interstate/
Freeway
Primary
>5
2 to 5
<2
>10
5 to 10
<5
Secondary
>15
8 to 15
<8
Interstate/
Freeway
>50
20 to 50
<20
Primary
>60
25 to 60
<25
Secondary
>75
30 to 75
<30
Interstate/
Freeway
>50
20 to 50
<20
Primary
>60
25 to 60
<25
Secondary
>75
30 to 75
<30
>25
10 to 25
<10
Interstate/
Freeway
Primary
Secondary
All
All
>30
15 to 30
<15
>40
20 to 40
<20
Contamination of unbound granular base/subbase with fines from
subgrade
Unable to recover
Unable to recover
Cores are
majority of cores due
some cores due to
predominantly
to disintegration or
disintegration or
intact
stripping
stripping
No sign of
Some pumping of
Some pumping of
pumping of fines
fines onto shoulder
fines onto shoulder
from beneath
may be observed
may be observed
pavement
2.5.70
2.5.3.5 Maintenance Applications

Visual distress surveys and discussions with local maintenance personnel will provide the
information necessary to determine if past maintenance on a pavement has reached an excessive
level. The amount of full- and partial-depth patching (AC or PCC) that exists as a result of
alligator cracking, transverse crack deterioration, slab cracking, joint deterioration, punchouts,
and other major surface distresses is the primary indicator of past maintenance. However, other
maintenance treatments, such as selected resurfacing, crack sealing and joint resealing, spot
grinding of joints, and subsealing of slabs, should also be taken into consideration.
Levels of maintenance and their condition (e.g., patch deterioration) should be considered in
determining the structural adequacy of an existing pavement. Suggested guidance as to what
levels of maintenance are deemed to reduce a pavement structural condition to marginal or
inadequate for the three different highway classes are provided in table 2.5.23. As can be seen,
these levels are defined in terms of the percent surface area that has been (a) patched through
partial- or full-depth repairs and selected resurfacing and (b) treated through microsurfacing, spot
grinding, or subsealing. It is assumed that the patches, resurfacing, spot grinding, and so on are
deteriorated.
Table 2.5.23. Patching levels recommended for assessing past maintenance.
Maintenance Application1
%Surface area of flexible
pavement with deteriorated
patching and other repairs
%Surface area of JPC and JRC
with deteriorated patches,
resealed joints, replaced slab,
and so on
Highway
Classification
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary

Inadequate
Marginal
Adequate
>15
8 to 15
<8
>20
10 to 20
<10
>25
12 to 25
<12
>15
8 to 15
<8
>20
10 to 20
<10
12 to 25
Secondary
>25
<12
Interstate/
>8
3 to 8
<3
%Surface area of CRC
Freeway
pavement with deteriorated
Primary
>12
5 to 12
<5
patching and other repairs
Secondary
>15
10 to 15
<10
1
Pavements with excessive amounts of deteriorated repairs and other maintenance activities are most likely
to be structurally compromised. This should be considered in evaluating the structural adequacy of a
pavement. The effect of deteriorated repairs on the functionality of the pavement will be detected by
determining the smoothness of the pavement as outlined in table 2.2.19.
2.5.3.6 Shoulders Adequacy

The design and condition of existing shoulders should also be considered when doing an overall
assessment of a pavement because planned rehabilitation is largely dependent upon the types of
materials (AC, PCC, granular) that make up the shoulder and the kinds of distresses that exist.
Condition information needed to assess shoulder adequacy should include, as a minimum, data
2.5.71
from visual distress surveys. NDT data, if available, can be particularly beneficial to this
analysis if the shoulders are expected to support significant truck loadings in the future.
The same surface distress types used to assess pavement structural adequacy should be used to
assess the adequacy of the shoulders. For tied concrete shoulders, such distresses include
transverse cracking and corner breaks, pumping, faulting, patch/patch deterioration, and
longitudinal and transverse joint spalling. For AC shoulders, such distresses include fatigue
cracking, thermal cracking, raveling and weathering, rutting, potholes, and patch/patch
deterioration. Also to be considered for both shoulder types are laneshoulder drop-offs and
laneshoulder separation.
Generally, the threshold levels for these distresses appearing in shoulder pavements will be
somewhat higher than the levels specified for pavements in traffic lanes.
2.5.3.7 Variability Along the Project
There are several forms of variability within a project that should be considered when assessing
overall condition. Such variability is generally defined in terms of changes in structural or
functional conditions that are the result of variations in pavement structure, construction quality,
traffic loadings, subgrade properties, and topography. The main forms of variability, which can
and should be delineated using distress, NDT, and possibly destructive testing data, include the
following:
Variations of condition over the project length.

Lane-to-lane variations in condition (a valuable observation because of the typical
difference in truck traffic between lanes).
Variations occurring at intersections or interchanges (due to slower moving trucks).
Variations occurring at bridge approach and leave areas (due to settlements, pushing, and
excessive joint openings).
Cut and fill section variations.
By delineating locations with different conditions and comparing the results with comprehensive
design and construction data, the causes of variation may be able to be identified. And, by
knowing the causes of variation, a more appropriate set of rehabilitation alternatives can be
developed which better address the problems that do exist along the project.
2.5.3.8 Miscellaneous
Rigid Jointed Pavements
Deficiencies of transverse, centerline, and lane-to-shoulder joints of jointed concrete pavements
may be manifested as several types of distress, including inadequate load transfer, joint seal
damage, separation, pumping, faulting, spalling, and cracking. In general, distresses located
close to the pavement joint result in a weakening of the joint, which creates excessive deflections
and reduced load transfer. The reduced load transfer, in turn, leads to additional joint
deterioration and cracking.
2.5.72
The overall joint condition can be assessed by determining the extent and severity of joint
distresses and the ability of a joint to transfer load from one side of a joint to the other (load
transfer efficiency, LTE). Good load transfer efficiency is a major factor in a pavements
structural performance. Table 2.5.24 presents guideline distress levels for determining the
adequacy of PCC joints.
Table 2.5.24. Distress types and levels recommended for assessing PCC joint condition.
Joint-Related Distress
JPC and JRC Mean Load
Transfer Efficiency, %
JPC and JRC Transverse
Joint Seal Damage
(medium- and highseverity), % joints
JPC and JRC Pumping
(all severities), % joints
JPC Mean Transverse
Joint/Crack Faulting, in
JRC Mean Transverse

Joint/Crack Faulting, in
Highway Classification

Inadequate
Marginal
Adequate
All
<60
60 to 80
>80
All
>40
15 to 40
<15
Interstate/Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
Interstate/
Freeway
Primary
Secondary
>25
>30
>40
10 to 25
15 to 30
20 to 40
<10
<15
<20
>0.15
0.1 to 0.15
<0.1
>0.20
>0.3
0.125 to 0.20
0.15 to 0.3
<0.125
<0.15
>0.3
0.15 to 0.3
<0.15
>0.35
>0.4
0.175 to 0.35
0.2 to 0.4
<0.175
<0.2
2.5.4 SUMMARY
The assessment of overall pavement condition requires that the following eight facets of the
existing pavement be investigated thoroughly:
Structural adequacy (current and future).

Functional adequacy.
Drainage adequacy.
Materials durability.
Maintenance applications.
Shoulders adequacy.
Project variability.
Miscellaneous constraints
Information needed to assess these facets are obtained from a variety of sources, including
design and construction records, visual distress surveys, smoothness testing, drainage surveys,
NDT, destructive testing, and maintenance records.
2.5.73
After completing each investigation, the engineer will better understand the real problems of the
existing pavement. Once the problems have been clearly defined, the next task will involve
identifying the rehabilitation strategies that best address the problems in a cost-efficient manner.
As noted in previous sections, the pavement rehabilitation selection process should involve
assessing the overall condition of the existing pavement and fully defining the existing pavement
problems. To avoid making an inaccurate assessment of the problem, the engineer should collect
and evaluate sufficient information about the pavement. Table 2.5.1 can help in this regard. It
contains a comprehensive list of factors designed to hone in on the problems that should be
addressed. This list should be modified by each agency to suit their particular needs. It is vital
that agencies develop procedures and guidelines for consistently answering the questions on their
list.
Finally, it is important that the project engineer prepare a brief report that summarizes the data
analysis and findings. The report should highlight the following:
Project identification (including a brief statement on the history of the project and the
major goals of the evaluation/rehabilitation project).
Brief statement on the major findings of previous evaluations where available.
Purpose of this evaluation.
Dimensions of this evaluation (indicate whether this is a global or a partial evaluation. If
global, specify the major dimensions or criteria of the evaluation. If partial, indicate the
focus (e.g., structural evaluation).
Sources of data and methods of used for data collection (include a brief justification for
choosing these particular sources and methods).
Summary and interpretation of results (e.g., major findings and strengths and deficiencies
requiring attention)
Remedial action and rehabilitation alternatives (i.e., actions recommended as a result of
the evaluation and reasons for the recommendations).
2.5.74
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2.5.76

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ACKNOWLEDGMENT OF SPONSORSHIP

PART 2DESIGN INPUTS

Structural adequacy (load related).

PHASE I: OVERALL CONDITION ASSESSMENT AND

PHASE II: POTENTIAL PROBLEM SOLUTIONS

PHASE III: SELECTION OF PREFERRED SOLUTION

Figure 2.5.1. The pavement rehabilitation selection process (1).

Phase IOverall Condition Assessment and Problem Definition (Evaluation)

Historic data collection (records review).

2.5.1.3 Level of Data Collection

Determine joint/crack faulting

Cause of smoothness deficiency

Climate (moisture and temperature

Base erosion or stripping

1. Are cores strengths and condition reasonable?

Yes, No, Describe_________________

Localized deteriorated areas

Table 2.5.2. Field data collection and evaluation plan.

Historic data collection

First field survey

First data evaluation and

Second field survey

Second data evaluation

Final field and office data

Steps 1 and 2: Historic Data Collection and First Field Survey

Step 4 and 5: Second Field Survey and Laboratory Characterization

Figure 2.5.2. Timeline for data acquisition.

Table 2.5.3. Definition of input levels for pavement evaluation.

Use historic data or

Use historic data or

Historic data and

Perform testing along

Perform testing along Use historic data

Table 2.5.3. Definition of input levels for pavement evaluation, continued.

Reduces the occurrence of accidents due to lane closures.

A key disadvantage to some NDT, such as deflection testing, is lane closures.

Trenching of hot mix AC pavements to determine material condition and permanent

Pavement Response Variable, RP

Differences in pavement condition such as the levels of smoothness and distress.

Soil Type (ST2)

Soil Type (ST1)

Traffic Level (T1)

Traffic Level (T2)

Smoothness (IRI, in/mile)

Figure 2.5.5. Idealized method for analysis of unit delineation.

Figure 2.5.6. Smoothness results versus distance along a project.

ZcCumulative Difference Value

Minimum Information Needs

Example of transverse joint faulting in jointed plain concrete pavement.

Example of transverse cracking in jointed plain concrete pavement.

Example of punchout in continuously reinforced concrete pavement.

Example of fatigue cracking in hot mix AC pavement.

Example of permanent deformation in hot mix AC pavement.

Example of longitudinal cracking in hot mix AC pavement.

Table 2.5.4. General categorization of flexible and composite pavement distress.

Major Contributing Factors

Table 2.5.5. General categorization of JCP distress.

Major Contributing Factors

Table 2.5.6. General categorization of CRCP distress.

Primarily Materials, Climate, or

Frost susceptible soils subjected to freezing temperatures.

Table 2.5.7. Conditions of concern for existing flexible pavements.

Interconnected cracks forming a complete

Over 45 percent of the wheel path area;