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ANDRITZ air pollution control

Hightech solutions are often based on simple ideas


Retrofitting of Large
Combustion Plants
Ch. Patterer, 31.10.2012, Vienna

Energy Community Workshop, October 2012

Energy Community Workshop


Table of content

Overview of the Andritz Group


WET Flue Gas Desulphurisation (W-FGD)
DRY Flue Gas Desulphurisation (D-FGD)
Comparison of WET and DRY FGD Solutions
WET and DRY FGD Projects under Execution
2

ANDRITZ Energy & Environment

The ANDRITZ GROUP


Overview
Company
ANDRITZ AG, Graz, Austria (Group headquarters)
More than 180 production and service sites worldwide
Employees: approximately 17,400 worldwide (as of June 30, 2012)
Key figures 2011
Order intake: 5,707 MEUR
Sales: 4,596 MEUR
Net income (including non-controlling interests): 232 MEUR
Equity ratio (as of end of 2011): 21 %
Products and services
Plants and services for hydropower stations, the pulp and paper industry, solid-liquid
separation in the municipal and industrial sectors, the steel industry, and the
production of animal feed and biomass pellets

ANDRITZ Energy & Environment

Company Profile
A world market leader in most business areas

HYDRO
40-45%*

Electromechanical equipment
for hydropower
plants (mainly turbines and generators); pumps;
turbo generators

PULP & PAPER


30-35%*

Systems for the


production of all
types of pulp and
of certain paper
grades (tissue,
cartonboard);
boilers

SEPARATION
10%*

Equipment for the


mechanical and
thermal solid/
liquid separation
for municipalities
and various
industries

METALS
10%*

Systems for the


production and
processing of
stainless steel
and carbon steel
strips; industrial
furnaces

* Long-term average share of the ANDRITZ GROUPs total order intake

ANDRITZ Energy & Environment GmbH company presentation October 2012

FEED & BIOFUEL


5%*

Systems for the


production of
animal feed
pellets (pet and
fish food) and
biomass pellets
(wood, straw)

Strengthening of the Market Position


Growth through organic expansion and acquisitions
2006
2007
2008
2008
2010
2010
2010
2011

HYDRO
VA TECH HYDRO
Tigp
GE Hydro business
GEHI (JV)
Precision Machine
Hammerfest Strm (55.4%)
Ritz
Hemicycle Controls

1997
1998
2000
2002
2004
2005
2008
2012
2012

METALS
Sundwig
Thermtec
Kohler
SELAS SAS Furnace Div.
Kaiser
Lynson
Maerz
Bricmont
Soutec

1992
1996
2002
2004
2004
2004
2005
2006
2009
2009
2010

SEPARATION
TCW Engineering
Guinard
3SYS
Bird Machine
NETZSCH Filtration
Fluid Bed Systems of
VA TECH WABAG
Lenser Filtration
CONTEC Decanter
Delkor Capital Equipment
Frautech
KMPT

1990
1992
1994
1998
1999
2000
2000
2000
2002
2003
2003
2003
2004
2005
2005
2006
2006
2006
2007
2007
2008
2009
2010
2010
2011
2011
2011
2011

PULP & PAPER


Sprout-Bauer
Durametal
Kone Wood
Kvaerner Hymac
Winberg
Ahlstrom Machinery
Lamb Baling Line
Voith Andritz Tissue LLC (JV)
ABB Drying
IDEAS Simulation
Acutest Oy
Fiedler
EMS (JV)
Cybermetrics
Universal Dynamics Group
Ksters
Carbona
Pilo
Bachofen + Meier
Sindus
Kufferath
Rollteck
Rieter Perfojet
DMT/Biax
AE&E Austria
Iggesund Tools
Tristar Industries
Asselin-Thibeau

FEED & BIOFUEL


1995 Jesma-Matador
2000 UMT
2005 Chemes Strojarne

ANDRITZ Energy & Environment

4.596

3.283

3.610

3.554
3.198

2.710

1.110 1.225

1.481

1.744

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Sales of the ANDRITZ GROUP (MEUR)

Important Key Figures Q2 and H1 2012 at a Glance


Satisfactory business development
Unit

H1 2012

H1 2011

+/-

Q2 2012

Q2 2011

+/-

2011

Order intake

MEUR

2,554.4

3,644.5

-29.9%

1,193.2

1,978.5

-39.7%

5,706.9

Order backlog (as of end of period)

MEUR

6,935.9

7,249.0

-4.3%

6,935.9

7,249.0

-4.3%

6,683.1

Sales

MEUR

2,437.8

2,011.1

+21.2%

1,252.1

1,087.4

+15.1%

4,596.0

EBITDA

MEUR

184.7

157.0

+17.6%

98.2

88.3

+11.2%

386.2

EBITA

MEUR

155.6

131.6

+18.2%

83.1

75.5

+10.1%

331.5

EBIT

MEUR

143.1

123.1

+16.2%

76.4

71.1

+7.5%

312.7

EBT

MEUR

149.8

127.1

+17.9%

79.7

72.1

+10.5%

321.7

Financial result

MEUR

6.7

4.0

+67.5%

3.3

1.0 +230.0%

9.0

Net income (including non-controlling interests)

MEUR

107.5

89.7

+19.8%

57.1

50.9

+12.2%

231.5

Cash flow from operating activities

MEUR

119.4

206.8

-42.3%

88.2

55.7

+58.3%

433.8

Capital expenditure

MEUR

34.5

23.5

+46.8%

15.0

13.2

+13.6%

77.0

EBITDA margin

7.6

7.8

7.8

8.1

8.4

EBITA margin

6.4

6.5

6.6

6.9

7.2

EBIT margin

5.9

6.1

6.1

6.5

6.8

17,420

16,119

+8.1%

17,420

16,119

+8.1%

16,750

Employees (as of end of period)

ANDRITZ Energy & Environment

ANDRITZ Share
Solid performance, broad research coverage
Performance June 2001
(ANDRITZ IPO) until
June 30, 2012:
ANDRITZ: +1,444%
ATX: +60%

Relative share price performance of the ANDRITZ


share versus the ATX since the IPO:

Performance in
H1 2012:
ANDRITZ: +23%
ATX: -2%
Market capitalization
ANDRITZ as of
June 30, 2012:
4,215 MEUR
Broad research coverage
Baader Bank, Berenberg Bank, Cheuvreux, Commerzbank, Deutsche Bank, Erste Bank, Goldman Sachs,
Hauck & Aufhuser, HSBC, J.P. Morgan, Kepler Capital Markets, RCB, UBS
Note: On April 23, 2012, the ANDRITZ share was split in a ratio of 1:2. All share price data and key figures were adjusted accordingly.
1 June 2001: IPO at 2.63 EUR/share 2 June 2003: Secondary Public Offering at 2.85 EUR/share 3 Closing price as of March 30, 2012: 40.52 EUR

ANDRITZ Energy & Environment

Air Pollution Control within ANDRITZ


Diversified product range and a clear focus
ANDRITZ GROUP

Air Pollution
Control

Wood
Processing

Recovery &
Power

Fiber and
Chemical

Pulp Drying

Steam generators and plants

ANDRITZ Energy & Environment

Pulp &
Paper
Services

Mechanical
Fiber
Preparation
Pulping

Power plant services

Paper
Technology

WET Flue Gas Desulphurisation (W-FGD)


Limestone based open spray tower technology

WET Limestone Flue Gas Desulphurization


Well proven technology for high removal efficiencies

Clean
gas

Raw
gas

Gypsum
Limestone
powder

Process characteristics:
Open spray tower optimized by advanced CFD tools
Removing of acid gaseous pollutants (SO2, HCl, HF)
Low operation cost due to low sorbent costs (limestone)
Low maintenance costs
Beneficial use for solid product (marketable gypsum)
Most used technology worldwide
Performance data:
High SO2 removal rate:
SO3 removal rate:
Dust removal rate:
High HCl removal rate:
Capacity:
Flue gas volume flow:
SO2 concentration:

up to 99 %
up to 70 %
up to 80 %
up to 99 %

4.8 Mio. m3/h (std,wet)


up to 30,000 mg/m3 (std,dry)

Applications:
Power stations (bituminous coal, lignite, fuel oil, ..)
Industry (cement, steel, ..)
10

ANDRITZ Energy & Environment

WET Limestone Flue Gas Desulphurization


Tailor made solutions for each application
Advantages:

11

Low operation cost

Low maintenance costs

Limestone as available and cheap absorbent

Producing marketable gypsum

ANDRITZ Energy & Environment

WET Limestone Flue Gas Desulphurization


One process step for various pollutants

Water

Clean
gas

Raw gas

Gypsum
Oxidation air
Limestone
12

ANDRITZ Energy & Environment

Removing of acidic gaseous


pollutants (SOX, HCl, HF) and
dust

WET Limestone FGD Process and Auxiliary Systems


Highly efficient and maintenance friendly
Absorber, Oxidation
Air System, Slurry
Recirculation

Waste Water
Discharge

Ash Removal
System

Gypsum
Dewatering
and Storage
System
13

ANDRITZ Energy & Environment

Limestone Storage,
Slurry Preparation
System

FGDplus as Enhancement of the Open Spray Tower


Reduced investment as well as operation costs
Redispersed
Droplets
Liquid
Bulk

Raw
Gas
Velocity magnitude (regions only) [m/s]

Process characteristics:
Scrubber with adapted mass-transfer regime
Optimized combination of high removal and fine removal
within the absorption zone
Increase SO2-removal efficiency for high inlet concentration
Maximize dust, aerosol and HM removal
Decrease of invest costs
Number of spray banks
Absorber height (sump, absorption zone)
Pump size
Decrease of operation costs
Pressure at nozzles
Decrease of liquid to gas ratio
Optimized behavior at variable load conditions
Capacity:
Flue gas volume:
up to 4.8 Mio. m3/h (std,wet)
SO2 concentration: up to 30,000 mg/m3 (std,dry)
Applications:
Upgrade of existing absorber
New installations

14

ANDRITZ Energy & Environment

Basic Wet Flue Gas Cleaning Chemistry


Overall chemical reactions
Sorbent

Wet FGD Process Product

Ca(OH)2

SO2

CaSO3 * H2O +

H2O

(1)

Ca(OH)2

SO3

CaSO4 * H2O +

H2O

(2)

Ca(OH)2

SO2

CaSO4 * H2O +

H2O

(3)

O2

CaSO4 * H2O

CaSO3 * H2O +

15

O2

Ca(OH)2

CO2

CaCO3

Ca(OH)2

2 HCl

CaCl2 * 2 H2O

Ca(OH)2

2 HF

CaF2

ANDRITZ Energy & Environment

(4)
+

H2O

(5)
(6)

2 H2O

(7)

Basic Sorbent Requirements for Wet Flue Gas Cleaning


Sorbent quality significantly impacts the system efficiency
Limestone

Unit

minimum

preferred

CaCO3

[wt. %]

> 90

> 95

MgCO3 *)

[wt. %]

< 4.0

< 2.0

Inerts

[wt. %]

< 6.0

< 3.0

Grain size distribution d90 (powder)

[m]

< 63 90

< 44 63

Grain size (pebbles)**)

[mm]

< 80

according to Andritz standard


reactivity test

[/to]

~ 35 55

Reactivity
Average middle European price
*)
**)

16

Considered as soluble and reactive


In case of onsite crushing and milling plant

ANDRITZ Energy & Environment

Basic Wet Flue Gas Cleaning Performance Figures


High removal efficiencies for various trace components
Removed trace component

normal

maximum

Sulphur dioxide

SO2

[%]

90 - 97

~ 99

Sulphur trioxide

SO3

[%]

50 - 60

~ 70

Hydrochloride

HCl

[%]

90 - 97

~ 99

Hydrofluoride

HF

[%]

95 - 97

~ 99

[%]

50 - 75

~ 80

[%]

75 - 80

~ 95

Particulate matter
Mercury *)

Hg

Heavy metals **)


*)
**)

17

Unit

[%]

for oxidized Mercury


Sb, As, Pb, Cr, Co, Cu, Mn, Ni, V, Sn

ANDRITZ Energy & Environment

Mainly accomplished by pre


wet FGD dust removal

DRY Flue Gas Desulphurization (D-FGD)


Circulating dry scrubbing (CDS)

DRY Flue Gas Cleaning Based on CFB Technology


Basic process characteristics

19

ANDRITZ Energy & Environment

DRY Flue Gas Cleaning Based on CFB Technology


No moving parts in the flue gas path
Circulating fluidized bed
with intense and turbulent
contact between solid
sorbent and flue gas

Filter designed for very high solids amounts

Water injection for


re-activation of
absorbent
Water
Hydrated lime

CFD optimized
turboreactor inlet
including venturi
nozzle(s)

20

Raw gas
from boiler

ANDRITZ Energy & Environment

Clean
gas

Product recirculation and discharge

DRY Flue Gas Cleaning Based on CFB Technology


Single step process for high removal efficiencies
Process characteristics:

Dry flue gas cleaning optimized by advanced CFD tools


Dry flue gas cleaning is based on fluidized bed technology
Removing of acid gaseous pollutants (SO2, HCl, HF)
Low investment costs
Applicable for installation up to 600 MWel

Performance data:
Water
Hydrated
Lime
Raw gas
from boiler

Clean
gas

FGD product
(for disposal mainly)

High SO2 removal rate:


High SO3 removal rate:
High dust removal rate:
High HCl removal rate:

up to 99 %
up to 99 %
up to 99.99 %
up to 99 %

Capacity:

Flue gas volume flow: 50,000 to 1.2 Mio. m3/h (std, wet)
SO2 inlet concentration: up to 20,000 mg/m3 (std, dry)

Application:

21

Small to middle sized power stations


Industry (cement, steel, ..), EfW and biomass plants

ANDRITZ Energy & Environment

CDS Process and Auxiliary Systems


A simple system for high performance
Sorbent System
Turboreactor, Baghouse Filter,
Product Recirculation System

Process Water

Product Discharge System


22

ANDRITZ Energy & Environment

Basic Dry Flue Gas Cleaning Chemistry


Overall chemical reactions
Sorbent

Dry FGD Process Product

Ca(OH)2

SO2

CaSO3 * H2O +

H2O

(1)

Ca(OH)2

SO3

CaSO4 * H2O +

H2O

(2)

Ca(OH)2

SO2

CaSO4 * H2O +

H2O

(3)

O2

CaSO4 * H2O

CaSO3 * H2O +

23

O2

Ca(OH)2

CO2

CaCO3

Ca(OH)2

2 HCl

CaCl2 * 2 H2O

Ca(OH)2

2 HF

CaF2

ANDRITZ Energy & Environment

(4)
+

H2O

(5)
(6)

2 H2O

(7)

Basic Sorbent Requirements for Dry Flue Gas Cleaning


Sorbent quality significantly impacts the system efficiency
Hydrated lime Ca(OH)2

Unit

minimum

preferred

Content of free, reactive Ca(OH)2

[wt. %]

> 80

> 90

Moisture

[wt. %]

<2

<1

Specific surface (BET-method)

[m2/g]

> 15

> 18

Grain size distribution d50

[m]

<8

<5

Average middle European price

[/to]

Burnt lime CaO*)

Unit

minimum

preferred

Content of free, reactive CaO


not sintered, soft burnt

[wt. %]

> 85

> 90

Rest CO2

[wt. %]

<5

<3

t60 value

[min]

<4

<2

Mean particle diameter d50

[mm]

<2

< 0,2

Average middle European price

[/to]

*)

24

In case of onsite hydration plant


ANDRITZ Energy & Environment

~ 150 180

~ 70 100

Basic Dry Flue Gas Cleaning Performance Figures


High removal efficiencies for various trace components
Removed trace component

normal

maximum

Sulphur dioxide

SO2

[%]

90 - 95

~ 99

Sulphur trioxide

SO3

[%]

95 - 98

~ 99

Hydrochloride

HCl

[%]

90 - 97

~ 99

Hydrofluoride

HF

[%]

95 - 97

~ 99

[%]

99.9 99.95

~ 99.99

[%]

90 - 95

~ 97

[%]

95 98

~ 99

Particulate matter
Mercury

Hg

Heavy metals *)
*)

25

Unit

Sb, As, Pb, Cr, Co, Cu, Mn, Ni, V, Sn

ANDRITZ Energy & Environment

Basic Dry Flue Gas Cleaning Arrangement


Compact layout and small footprint

26

ANDRITZ Energy & Environment

Basic Dry Flue Gas Cleaning Arrangement


Compact layout and small footprint for 2 x 145 MWel

27

ANDRITZ Energy & Environment

Basic Dry Flue Gas Cleaning Arrangement


Revised design reduces investment costs significantly

28

ANDRITZ Energy & Environment

Dry Flue Gas Cleaning in Operation


A view into the Turboreactor beneath the venturi nozzles

29

ANDRITZ Energy & Environment

WET or DRY Flue Gas Desulphurisation Solutions


A comparison of two well proven technologies

Wet FGD versus Dry FGD


Operation costs versus investment costs
About 85 to 90 % of installed FGDs worldwide are based on wet technology.
The reasons are mainly lower operational cost (cheap limestone can be used,
dry FGDs operate with more expensive burnt lime) and the production of
commercial grade gypsum.
However, there are also arguments for dry FGD. For certain applications and for
smaller power stations dry FGD might be the better solution. Which are the
selection criteria to choose the right system?

Dry FGD

Wet FGD

31

ANDRITZ Energy & Environment

Selection Criteria WET versus DRY FGD (1 of 3)


Sorbent costs and basic design parameters
Parameter

WET FGD

DRY FGD

100,000 4,800,000
m3/h (std, wet)

50,000 1,200,000
m3/h (std, wet)

~ 1,100 MWel

~ 150 MWel (lignite)


~ 300 MWel (hard coal)

SO2 removal efficiency

> 99 %

up to 99 % (95 %)

Sorbent consumption

CaCO3 (limestone)
SF 1.03

CaO / Ca(OH)2
SF 1.3 1,8 (depending
on removal efficiency)

Sorbent costs
(middle European)

35 /to

70 /to

Water consumption

100 %

80 %

Possible dust inlet


concentration

< 200 mg/m3 (std, dry)


Dust removal in wet
FGD limited

< 125 g/m3 (std, dry)


High dust removal in
dry FGD

Flue gas volume


Installed boiler
capacity

32

ANDRITZ Energy & Environment

Remark
Capacity just for
information, flue gas
volume is decisive

Yearly operating
hours to be
considered

Dry FGD may be


interesting for retrofit
(ESP performance
in old plants)

Selection Criteria WET versus DRY FGD (2 of 3)


Beneficial product use and waste discharge
Parameter

WET FGD

DRY FGD

Remark

SO3 removal

< 50 %

> 99 %

Important for oil fired


boilers

FGD product

Commercial grade
gypsum
OR disposal gypsum

Product for disposal


(CaSO3/CaSO4)

Is beneficial product
use required?
What are the
disposal costs?

Waste water

If commercial grade
gypsum is produced,
waste water has to be
discharged

Waste water free


system

Can waste water be


discharged?
What kind of waste
water treatment is
required?

higher

lower

~ 30 Mo

~ 24 Mo

Lower pressure drop


especially for part load

Lower power
consumption for
auxiliary equipment

Maintenance cost
Erection period
Power consumption /
pressure drop

33

ANDRITZ Energy & Environment

Has to checked on a
case by case basis

Selection Criteria WET versus DRY FGD (3 of 3)


Boundary conditions for retrofit projects
Parameter

WET FGD

DRY FGD

Remark

Condition of existing
stack

Existing stack has to


be modified in all
cases long outage
of boiler

Existing stack can most


of the times be used
without modification

Stack condition has


to checked in case
of dry FGD
application

Boiler ID fan

Lower pressure drop


possible that
existing ID fan can be
modified and used
20 100 %

20 100 %

Flue gas
recirculation < 60 %
is necessary for dry
FGD applications

Saturation temperature
50 60 C

75 85 C

Required stack
outlet temperature
has to be checked

Operation flexibility

Flue gas temperature


at FGD outlet

34

ANDRITZ Energy & Environment

WET versus DRY FGD Case Study 1 (Lignite)


660 MWel, 11,000 mg/m3 (std, dry) 2.8 Mio. m3/h (std, wet)
Parameter

WET FGD

DRY FGD

Sorbent consumption

48 to/h

50 to/h

Sorbent costs per year

~ 11.8 Mio.

24.5 Mio.

1 wet scrubber

3 dry scrubbers

(7,000 operating hours)

Equipment

Remark
12.7 Mio. higher
sorbent costs per
year for dry FGD

Water consumption
Electrical power
consumption
Invest costs
*)

Emission limit: 200 mg/m (std, dry)

Based on usual boundary conditions and


requirements only a wet FGD installation is
financially reasonable
35

ANDRITZ Energy & Environment

WET versus DRY FGD Case Study 2 (Hard Coal)


200 MWel, 3,500 mg/m3 (std, dry) 0.7 Mio. m3/h (std, wet)
Parameter

WET FGD

DRY FGD

Sorbent consumption

3.9 to/h

3.4 to/h

Sorbent costs per year

~ 0.82 Mio.

1.43 Mio.

1 wet scrubber

1 dry scrubber

38 m3/h

28 m3/h

Less with dry FGD

Electrical power
consumption

~ 2,000 kWh/h

~ 1,500 kWh/h

Less with dry FGD

Amount of FGD
product

8.0 to/h
Gypsum

6.0 to/h
Landfill

Landfill costs have


to be evaluated

Waste water discharge

1.5 m3/h

100 %

70 %

(6,000 operating hours)

Equipment
Water consumption

Invest costs
*)

36

Emission limit: 200 mg/m (std, dry)


ANDRITZ Energy & Environment

Remark
0.61 Mio. higher
sorbent costs per
year for dry FGD

Dry FGD can be


used as waste water
sink

Executive Summary
The market share of CDS based FGD systems will increase
The Andritz Turbo-CDS technology has been installed in 21 coal fired
power plants (35 turboreactor trains) in Europe, China and USA with a total
capacity of > 2,000 MWel.
Due to numerous advantages in comparison to wet FGD and semi-dry
spray absorption the CDS based technology has gained a considerable
share in the flue gas cleaning market
Most important is the possibility to remove nearly all pollutants apart from
CO and NOx in one process step
The CDS technology is waste water free and can be used as waste water
sink
Single vessel units for boiler sizes up to 300 MWel are state of the art

37

ANDRITZ Energy & Environment

Projects under execution


ANDRITZ air pollution control

Karlsruhe, Germany
Customer: EnBW
Start Up: 2012

Wet limestone FGD


Technical data:
Fuel:

Hard coal

Capacity:

1 x 910 MWel

Flue gas volume:

2,500,000 m/h (std,wet)

SO2 inlet:

3,800 mg/m (std,dry)

Removal efficiency:

> 95%

Technology/Supply:
ESP, ash handling system, flue gas system, absorber,
limestone slurry supply, gypsum dewatering and
storage, installation & commissioning

39

ANDRITZ Energy & Environment

Lnen, Germany
Customer: Trianel
Start Up: 2012, Consortium: SIEMENS / IHI / AE&E

Wet limestone FGD


Technical data:
Fuel:

Hard coal

Capacity:

800 MWel

Flue gas volume:

2,000,000 m/h (std,wet)

SO2 inlet:

1,300 mg/m (std,dry)

Removal efficiency:

95.0%

Technology/Supply:
Civil engineering, absorber, ducts, limestone slurry
supply, gypsum dewatering and storage, booster fan,
waste water treatment plant, installation &
commissioning

40

ANDRITZ Energy & Environment

Turceni, Romania
Customer: SC Complexul Energetic,Turceni SA
Start Up: 2012

Wet limestone FGD


Technical data:
Fuel:

Lignite

Capacity:

4 x 330 MWel

Flue gas volume:

2,800,000 m/h (std,wet)

SO2 inlet:

5,630 mg/m (std,dry)

Removal efficiency:

96.4%

Technology/Supply:
Turnkey plant, 4 absorbers, flue gas system incl. flue
gas fans, limestone slurry preparation plant, gypsum
dewatering and storage, installation & commissioning

41

ANDRITZ Energy & Environment

Ledvice, Czech Republic


Customer: CEZ a.s.
Start Up: 2013

Wet limestone FGD


Technical data:
Fuel:

Lignite

Capacity:

1 x 660 MWel

Flue gas volume:

2,517,800 m/h (std,wet)

SO2 inlet:

5,630 mg/m (std,dry)

Removal efficiency:

> 96%

Technology/Supply:
Civil works, absorber, ducts, limestone storage and
slurry system, gypsum dewatering system, installation
& commissioning Turnkey project

42

ANDRITZ Energy & Environment

Prunerov, Czech Republic


Customer: CEZ a.s., Skoda Praha Invest
Start Up: 2014

Wet limestone FGD


Technical data:
Fuel:

lignite

Capacity:

3 x 250 MWel

Flue gas volume:

3 x 1,010,800 m/h (std,wet)

SO2 inlet:

11,197 mg/m (std,dry)

Removal efficiency:

89,2%

Technology/Supply:
Turnkey wet FGD plant, 3 absorbers, auxiliary
systems

43

ANDRITZ Energy & Environment

Slovnaft, Slovak Republic


Customer: MOL, Slovnaft a.s
Start Up: 2011

Wet limestone FGD


Technical data:
Fuel:

Mixed petroleum residue

Capacity:

820 MWth
(5 existing, 2 new boilers)

Flue gas volume:

2 x 505,000 m/h (std,wet)

SO2 inlet:

2,600 mg/m (std,dry)

Removal efficiency:

93.1%

Dust outlet:

20 mg/m (std,dry)

Technology/Supply:
Turnkey FGD plant after refinery power plant,
2 absorbers, steam reheater, limestone preparation,
gypsum dewatering, 2 gypsum silos
44

ANDRITZ Energy & Environment

Ludwigshafen, Germany
Customer: BASF
Start Up: 2012

Dry sorption
Technical data:

45

Fuel:

Waste water sludge

Flue gas volume:

2 x 80,000 m/h (std,wet)

Hg inlet:

0.3 mg/m (std,dry)

Hg outlet:

0.03 mg/m (std,dry)

PCDD/PCDF inlet:

12 ngTE/m (std,dry)

Sorbent:

Activated carbon

ANDRITZ Energy & Environment

Yunus Emre, Turkey


Customer: Adularaja Enerji
Start Up: 2013, Installed after CFB boiler without pre-dedusting

Dry FGD (Turbo CDS with ESP)


Technical data:

46

Fuel:

Lignite

Capacity:

2 x 145 MWel

Sulfur content:

up to 3.5%

Flue gas volume:

2 x 610,000 m/h (std,wet)

SO2 inlet:

up to 15,000 mg/m (std,dry)


1,100 mg/m (std,dry) to TS

SO2 in clean gas:

< 200 mg/m (std,dry)

SO2 removal:

> 80 % in TS plant
> 98.5 % total

Sorbent:

CaO and fly ash from CFB


boiler

ANDRITZ Energy & Environment

Timisoara, Romania
Customer: Community Timisoara
Start Up: 2013

Dry FGD (Turbo-CDS)


Technical data:
Fuel:

coal

Capacity:

150 MWel

Flue gas volume:

650,000 m/h (std,wet)

SO2 inlet:

2,600 mg/m (std,dry)

Removal efficiency:

93.1%

Dust outlet:

20 mg/m (std,dry)

Technology/Supply:
Turnkey Turbo CDS plant after coal-fired CFB boiler,
CDS-reactor, fabric filter, absorbent storage and
preparation, product handling and storage.

47

ANDRITZ Energy & Environment

Tocopilla, Chile
Customer: AES
Start Up: 2013, 2014

Dry FGD (Turbo CDS)


Technical data:
Fuel:

coal

Capacity:

2 x 140 MWel

Flue gas volume:

2 x 600,000 m/h (std,wet)

SO2 inlet:

2,000 mg/m (std,dry)

Removal efficiency:

80 %

Dust outlet:

45 mg/m (std,dry)

Technology/Supply:
Turnkey Turbo CDS plant after coal-fired power plant, 2
reactors, fabric filters, absorbent storage and preparation,
product handling and storage, desalination plant

48

ANDRITZ Energy & Environment

Ventanas, Chile
Customer: AES
Start Up: 2013, 2014

Dry FGD (Turbo CDS)


Technical data:
Fuel:

coal

Capacity:

1 x 120 MWel, 1 x 220 MWel

Flue gas volume:

1 x 550,000 m/h (std,wet)


1 x 910,000 m/h (std,wet)

SO2 inlet:

2,000 mg/m (std,dry)

Removal efficiency:

80 %

Dust outlet:

15 mg/m (std,dry)

Technology/Supply:
Turnkey Turbo-CDS plant after coal fired power plant, 1 reactor,
fabric filters, absorbent storage and preparation, product
handling and storage, desalination plant

49

ANDRITZ Energy & Environment

ANDRITZ Energy & Environment GmbH


Waagner-Biro-Platz 1
8074 Raaba, Austria
Phone: +43 (316) 501 0
Fax: +43 (316) 501 482
info@aee-austria.at
www.andritz.com/aee

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ANDRITZ GROUP companies and purchasers of equipment and/or systems referred to herein.
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51

Flue Gas Cleaning Expert Conference 2011, ANDRITZ Energy & Environment

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