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Company Profile
A world market leader in most business areas
HYDRO
40-45%*
Electromechanical equipment
for hydropower
plants (mainly turbines and generators); pumps;
turbo generators
SEPARATION
10%*
METALS
10%*
HYDRO
VA TECH HYDRO
Tigp
GE Hydro business
GEHI (JV)
Precision Machine
Hammerfest Strm (55.4%)
Ritz
Hemicycle Controls
1997
1998
2000
2002
2004
2005
2008
2012
2012
METALS
Sundwig
Thermtec
Kohler
SELAS SAS Furnace Div.
Kaiser
Lynson
Maerz
Bricmont
Soutec
1992
1996
2002
2004
2004
2004
2005
2006
2009
2009
2010
SEPARATION
TCW Engineering
Guinard
3SYS
Bird Machine
NETZSCH Filtration
Fluid Bed Systems of
VA TECH WABAG
Lenser Filtration
CONTEC Decanter
Delkor Capital Equipment
Frautech
KMPT
1990
1992
1994
1998
1999
2000
2000
2000
2002
2003
2003
2003
2004
2005
2005
2006
2006
2006
2007
2007
2008
2009
2010
2010
2011
2011
2011
2011
4.596
3.283
3.610
3.554
3.198
2.710
1.110 1.225
1.481
1.744
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
H1 2012
H1 2011
+/-
Q2 2012
Q2 2011
+/-
2011
Order intake
MEUR
2,554.4
3,644.5
-29.9%
1,193.2
1,978.5
-39.7%
5,706.9
MEUR
6,935.9
7,249.0
-4.3%
6,935.9
7,249.0
-4.3%
6,683.1
Sales
MEUR
2,437.8
2,011.1
+21.2%
1,252.1
1,087.4
+15.1%
4,596.0
EBITDA
MEUR
184.7
157.0
+17.6%
98.2
88.3
+11.2%
386.2
EBITA
MEUR
155.6
131.6
+18.2%
83.1
75.5
+10.1%
331.5
EBIT
MEUR
143.1
123.1
+16.2%
76.4
71.1
+7.5%
312.7
EBT
MEUR
149.8
127.1
+17.9%
79.7
72.1
+10.5%
321.7
Financial result
MEUR
6.7
4.0
+67.5%
3.3
1.0 +230.0%
9.0
MEUR
107.5
89.7
+19.8%
57.1
50.9
+12.2%
231.5
MEUR
119.4
206.8
-42.3%
88.2
55.7
+58.3%
433.8
Capital expenditure
MEUR
34.5
23.5
+46.8%
15.0
13.2
+13.6%
77.0
EBITDA margin
7.6
7.8
7.8
8.1
8.4
EBITA margin
6.4
6.5
6.6
6.9
7.2
EBIT margin
5.9
6.1
6.1
6.5
6.8
17,420
16,119
+8.1%
17,420
16,119
+8.1%
16,750
ANDRITZ Share
Solid performance, broad research coverage
Performance June 2001
(ANDRITZ IPO) until
June 30, 2012:
ANDRITZ: +1,444%
ATX: +60%
Performance in
H1 2012:
ANDRITZ: +23%
ATX: -2%
Market capitalization
ANDRITZ as of
June 30, 2012:
4,215 MEUR
Broad research coverage
Baader Bank, Berenberg Bank, Cheuvreux, Commerzbank, Deutsche Bank, Erste Bank, Goldman Sachs,
Hauck & Aufhuser, HSBC, J.P. Morgan, Kepler Capital Markets, RCB, UBS
Note: On April 23, 2012, the ANDRITZ share was split in a ratio of 1:2. All share price data and key figures were adjusted accordingly.
1 June 2001: IPO at 2.63 EUR/share 2 June 2003: Secondary Public Offering at 2.85 EUR/share 3 Closing price as of March 30, 2012: 40.52 EUR
Air Pollution
Control
Wood
Processing
Recovery &
Power
Fiber and
Chemical
Pulp Drying
Pulp &
Paper
Services
Mechanical
Fiber
Preparation
Pulping
Paper
Technology
Clean
gas
Raw
gas
Gypsum
Limestone
powder
Process characteristics:
Open spray tower optimized by advanced CFD tools
Removing of acid gaseous pollutants (SO2, HCl, HF)
Low operation cost due to low sorbent costs (limestone)
Low maintenance costs
Beneficial use for solid product (marketable gypsum)
Most used technology worldwide
Performance data:
High SO2 removal rate:
SO3 removal rate:
Dust removal rate:
High HCl removal rate:
Capacity:
Flue gas volume flow:
SO2 concentration:
up to 99 %
up to 70 %
up to 80 %
up to 99 %
Applications:
Power stations (bituminous coal, lignite, fuel oil, ..)
Industry (cement, steel, ..)
10
11
Water
Clean
gas
Raw gas
Gypsum
Oxidation air
Limestone
12
Waste Water
Discharge
Ash Removal
System
Gypsum
Dewatering
and Storage
System
13
Limestone Storage,
Slurry Preparation
System
Raw
Gas
Velocity magnitude (regions only) [m/s]
Process characteristics:
Scrubber with adapted mass-transfer regime
Optimized combination of high removal and fine removal
within the absorption zone
Increase SO2-removal efficiency for high inlet concentration
Maximize dust, aerosol and HM removal
Decrease of invest costs
Number of spray banks
Absorber height (sump, absorption zone)
Pump size
Decrease of operation costs
Pressure at nozzles
Decrease of liquid to gas ratio
Optimized behavior at variable load conditions
Capacity:
Flue gas volume:
up to 4.8 Mio. m3/h (std,wet)
SO2 concentration: up to 30,000 mg/m3 (std,dry)
Applications:
Upgrade of existing absorber
New installations
14
Ca(OH)2
SO2
CaSO3 * H2O +
H2O
(1)
Ca(OH)2
SO3
CaSO4 * H2O +
H2O
(2)
Ca(OH)2
SO2
CaSO4 * H2O +
H2O
(3)
O2
CaSO4 * H2O
CaSO3 * H2O +
15
O2
Ca(OH)2
CO2
CaCO3
Ca(OH)2
2 HCl
CaCl2 * 2 H2O
Ca(OH)2
2 HF
CaF2
(4)
+
H2O
(5)
(6)
2 H2O
(7)
Unit
minimum
preferred
CaCO3
[wt. %]
> 90
> 95
MgCO3 *)
[wt. %]
< 4.0
< 2.0
Inerts
[wt. %]
< 6.0
< 3.0
[m]
< 63 90
< 44 63
[mm]
< 80
[/to]
~ 35 55
Reactivity
Average middle European price
*)
**)
16
normal
maximum
Sulphur dioxide
SO2
[%]
90 - 97
~ 99
Sulphur trioxide
SO3
[%]
50 - 60
~ 70
Hydrochloride
HCl
[%]
90 - 97
~ 99
Hydrofluoride
HF
[%]
95 - 97
~ 99
[%]
50 - 75
~ 80
[%]
75 - 80
~ 95
Particulate matter
Mercury *)
Hg
17
Unit
[%]
19
CFD optimized
turboreactor inlet
including venturi
nozzle(s)
20
Raw gas
from boiler
Clean
gas
Performance data:
Water
Hydrated
Lime
Raw gas
from boiler
Clean
gas
FGD product
(for disposal mainly)
up to 99 %
up to 99 %
up to 99.99 %
up to 99 %
Capacity:
Flue gas volume flow: 50,000 to 1.2 Mio. m3/h (std, wet)
SO2 inlet concentration: up to 20,000 mg/m3 (std, dry)
Application:
21
Process Water
Ca(OH)2
SO2
CaSO3 * H2O +
H2O
(1)
Ca(OH)2
SO3
CaSO4 * H2O +
H2O
(2)
Ca(OH)2
SO2
CaSO4 * H2O +
H2O
(3)
O2
CaSO4 * H2O
CaSO3 * H2O +
23
O2
Ca(OH)2
CO2
CaCO3
Ca(OH)2
2 HCl
CaCl2 * 2 H2O
Ca(OH)2
2 HF
CaF2
(4)
+
H2O
(5)
(6)
2 H2O
(7)
Unit
minimum
preferred
[wt. %]
> 80
> 90
Moisture
[wt. %]
<2
<1
[m2/g]
> 15
> 18
[m]
<8
<5
[/to]
Unit
minimum
preferred
[wt. %]
> 85
> 90
Rest CO2
[wt. %]
<5
<3
t60 value
[min]
<4
<2
[mm]
<2
< 0,2
[/to]
*)
24
~ 150 180
~ 70 100
normal
maximum
Sulphur dioxide
SO2
[%]
90 - 95
~ 99
Sulphur trioxide
SO3
[%]
95 - 98
~ 99
Hydrochloride
HCl
[%]
90 - 97
~ 99
Hydrofluoride
HF
[%]
95 - 97
~ 99
[%]
99.9 99.95
~ 99.99
[%]
90 - 95
~ 97
[%]
95 98
~ 99
Particulate matter
Mercury
Hg
Heavy metals *)
*)
25
Unit
26
27
28
29
Dry FGD
Wet FGD
31
WET FGD
DRY FGD
100,000 4,800,000
m3/h (std, wet)
50,000 1,200,000
m3/h (std, wet)
~ 1,100 MWel
> 99 %
up to 99 % (95 %)
Sorbent consumption
CaCO3 (limestone)
SF 1.03
CaO / Ca(OH)2
SF 1.3 1,8 (depending
on removal efficiency)
Sorbent costs
(middle European)
35 /to
70 /to
Water consumption
100 %
80 %
32
Remark
Capacity just for
information, flue gas
volume is decisive
Yearly operating
hours to be
considered
WET FGD
DRY FGD
Remark
SO3 removal
< 50 %
> 99 %
FGD product
Commercial grade
gypsum
OR disposal gypsum
Is beneficial product
use required?
What are the
disposal costs?
Waste water
If commercial grade
gypsum is produced,
waste water has to be
discharged
higher
lower
~ 30 Mo
~ 24 Mo
Lower power
consumption for
auxiliary equipment
Maintenance cost
Erection period
Power consumption /
pressure drop
33
Has to checked on a
case by case basis
WET FGD
DRY FGD
Remark
Condition of existing
stack
Boiler ID fan
20 100 %
Flue gas
recirculation < 60 %
is necessary for dry
FGD applications
Saturation temperature
50 60 C
75 85 C
Required stack
outlet temperature
has to be checked
Operation flexibility
34
WET FGD
DRY FGD
Sorbent consumption
48 to/h
50 to/h
~ 11.8 Mio.
24.5 Mio.
1 wet scrubber
3 dry scrubbers
Equipment
Remark
12.7 Mio. higher
sorbent costs per
year for dry FGD
Water consumption
Electrical power
consumption
Invest costs
*)
WET FGD
DRY FGD
Sorbent consumption
3.9 to/h
3.4 to/h
~ 0.82 Mio.
1.43 Mio.
1 wet scrubber
1 dry scrubber
38 m3/h
28 m3/h
Electrical power
consumption
~ 2,000 kWh/h
~ 1,500 kWh/h
Amount of FGD
product
8.0 to/h
Gypsum
6.0 to/h
Landfill
1.5 m3/h
100 %
70 %
Equipment
Water consumption
Invest costs
*)
36
Remark
0.61 Mio. higher
sorbent costs per
year for dry FGD
Executive Summary
The market share of CDS based FGD systems will increase
The Andritz Turbo-CDS technology has been installed in 21 coal fired
power plants (35 turboreactor trains) in Europe, China and USA with a total
capacity of > 2,000 MWel.
Due to numerous advantages in comparison to wet FGD and semi-dry
spray absorption the CDS based technology has gained a considerable
share in the flue gas cleaning market
Most important is the possibility to remove nearly all pollutants apart from
CO and NOx in one process step
The CDS technology is waste water free and can be used as waste water
sink
Single vessel units for boiler sizes up to 300 MWel are state of the art
37
Karlsruhe, Germany
Customer: EnBW
Start Up: 2012
Hard coal
Capacity:
1 x 910 MWel
SO2 inlet:
Removal efficiency:
> 95%
Technology/Supply:
ESP, ash handling system, flue gas system, absorber,
limestone slurry supply, gypsum dewatering and
storage, installation & commissioning
39
Lnen, Germany
Customer: Trianel
Start Up: 2012, Consortium: SIEMENS / IHI / AE&E
Hard coal
Capacity:
800 MWel
SO2 inlet:
Removal efficiency:
95.0%
Technology/Supply:
Civil engineering, absorber, ducts, limestone slurry
supply, gypsum dewatering and storage, booster fan,
waste water treatment plant, installation &
commissioning
40
Turceni, Romania
Customer: SC Complexul Energetic,Turceni SA
Start Up: 2012
Lignite
Capacity:
4 x 330 MWel
SO2 inlet:
Removal efficiency:
96.4%
Technology/Supply:
Turnkey plant, 4 absorbers, flue gas system incl. flue
gas fans, limestone slurry preparation plant, gypsum
dewatering and storage, installation & commissioning
41
Lignite
Capacity:
1 x 660 MWel
SO2 inlet:
Removal efficiency:
> 96%
Technology/Supply:
Civil works, absorber, ducts, limestone storage and
slurry system, gypsum dewatering system, installation
& commissioning Turnkey project
42
lignite
Capacity:
3 x 250 MWel
SO2 inlet:
Removal efficiency:
89,2%
Technology/Supply:
Turnkey wet FGD plant, 3 absorbers, auxiliary
systems
43
Capacity:
820 MWth
(5 existing, 2 new boilers)
SO2 inlet:
Removal efficiency:
93.1%
Dust outlet:
20 mg/m (std,dry)
Technology/Supply:
Turnkey FGD plant after refinery power plant,
2 absorbers, steam reheater, limestone preparation,
gypsum dewatering, 2 gypsum silos
44
Ludwigshafen, Germany
Customer: BASF
Start Up: 2012
Dry sorption
Technical data:
45
Fuel:
Hg inlet:
Hg outlet:
PCDD/PCDF inlet:
12 ngTE/m (std,dry)
Sorbent:
Activated carbon
46
Fuel:
Lignite
Capacity:
2 x 145 MWel
Sulfur content:
up to 3.5%
SO2 inlet:
SO2 removal:
> 80 % in TS plant
> 98.5 % total
Sorbent:
Timisoara, Romania
Customer: Community Timisoara
Start Up: 2013
coal
Capacity:
150 MWel
SO2 inlet:
Removal efficiency:
93.1%
Dust outlet:
20 mg/m (std,dry)
Technology/Supply:
Turnkey Turbo CDS plant after coal-fired CFB boiler,
CDS-reactor, fabric filter, absorbent storage and
preparation, product handling and storage.
47
Tocopilla, Chile
Customer: AES
Start Up: 2013, 2014
coal
Capacity:
2 x 140 MWel
SO2 inlet:
Removal efficiency:
80 %
Dust outlet:
45 mg/m (std,dry)
Technology/Supply:
Turnkey Turbo CDS plant after coal-fired power plant, 2
reactors, fabric filters, absorbent storage and preparation,
product handling and storage, desalination plant
48
Ventanas, Chile
Customer: AES
Start Up: 2013, 2014
coal
Capacity:
SO2 inlet:
Removal efficiency:
80 %
Dust outlet:
15 mg/m (std,dry)
Technology/Supply:
Turnkey Turbo-CDS plant after coal fired power plant, 1 reactor,
fabric filters, absorbent storage and preparation, product
handling and storage, desalination plant
49
Legal Disclaimer
All data, information, statements, photographs, and graphic illustrations contained in this presentation are
without any obligation to the publisher and raise no liabilities to ANDRITZ AG or any affiliated companies, nor
shall the contents in this presentation form part of any sales contracts, which may be concluded between
ANDRITZ GROUP companies and purchasers of equipment and/or systems referred to herein.
ANDRITZ AG 2010. All rights reserved. No part of this copyrighted work may be reproduced, modified or
distributed in any form or by any means, or stored in any database or retrieval system, without the prior written
permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation of the
relevant copyright laws.
51
Flue Gas Cleaning Expert Conference 2011, ANDRITZ Energy & Environment