Professional Documents
Culture Documents
Preventive Maintenance
Prior to the start of actual work, the person responsible must perform a
safety check based on the above method statement.
He must also use his own judgment to make sure that the equipment and
the prevailing working conditions are safe.
During maintenance work, all personnel must follow the safe working
procedures detailed in the method statement.
Boiler
Mitsubishi
4-3
Chapter 4
4.2
Preventive Maintenance
Routine Maintenance
The purpose of routine maintenance is the implementation of the preventive
maintenance program on a day-to-day basis according to a planned and correctly
executed inspection.
The routine maintenance activities are very important; if they are properly
performed, they will enhance the boiler reliability.
Good routine maintenance activities are effective in cost reduction through the
minimization of equipment downtime.
Cleaning is an important and necessary maintenance activity to prevent the
ingress of foreign material. Other major points are as follows: (Summarized major
routine activities are shown in Table 4-1).
4.2.1 Preparation
a)
b)
Documentation
Documentation is an important part of any maintenance duty.
Note all findings on a comprehensive log sheet, reporting all
aspects of the boiler observed during the routine inspection.
The data recorded in these documents will be useful in determining
the cause of equipment failure found during annual
outage/corrective maintenance work.
Any abnormalities must be immediately reported to the concerned
department/personnel for rectification and must be detailed in the
report.
Boiler
Mitsubishi
4-4
Chapter 4
Preventive Maintenance
CAUTION
Extreme care must be taken while inspecting the hot boiler and
pipelines. Hands and clothing can be burned by contact with
boiler parts.
CAUTION
Extreme care must be exercised while inspecting the furnace
through inspection holes. The furnace may be over pressurized at
any time due to control failure or furnace explosion. Flue gas
from the inspection holes could blow on to the face of the
inspecting personnel, causing serious eye injuries and breathing
trouble.
The inspecting personnel must wear proper personal protective
equipment such as eye protector and breather during inspection.
The operator must be provided with proper training to handle
such events.
CAUTION
Care must be exercised during the event of a furnace over
pressurization when the atmosphere surrounding the furnace
could be laden with dust.
The operator or maintainer should not panic and should move to
a safe place, wash the face with plenty of clean water and later
seek proper medical treatment.
The operator or maintainer must be provided with proper training
to handle such events.
Boiler
Mitsubishi
4-5
Chapter 4
Preventive Maintenance
CAUTION
Extreme care must be exercised while checking high pressure
steam leakage. Superheated steam is invisible and will cause
serious burn injuries.
Use proper tools, wear personal protective equipment and keep a
safe distance when performing the inspection.
CAUTION
Inspection of the boiler for suspected tube leakage must be done
with the utmost priority.
Make a quick decision to shutdown the boiler if tube leakage is
confirmed in the superheater, reheater or economizer
assemblies. Any delay will lead to more serious damage and
possibly multiple failures.
CAUTION
The safety valve can open momentarily without any prior sign.
While opening, the safety valve will make a loud noise and it may
lead to some accidents due to panic.
CAUTION
Any restrictions for the free expansion of the boiler must be
cleared without any delay. If the restriction remains, the high
mechanical stress caused to the pressure parts could lead to
their failure.
CAUTION
The sulfur contents in the coal should be within the contracted
design value (3.10% wt max.), because the excessive content of
sulfur will promote the corrosion rate of the pressure parts.
Boiler
Mitsubishi
4-6
Chapter 4
a)
Preventive Maintenance
CAUTION
Do not exceed the design pressure. If the operation
pressure exceeds the design pressure, check the
safety valve for leakage, confirm the operation data
and monitor the operation status continuously.
As the water wall tubes are not fully accessible during operation of
the boiler, monitoring of the water wall condition must be done by
comparison of plant operating records and current operating data.
High outlet gas temperature or high fuel consumption combined
with high outlet gas temperature indicates that the water wall tube
surfaces are dirty, adversely affecting the heat transfer.
Wall deslaggers must be operated periodically. While carrying out
a soot blowing operation, ensure proper functioning of the drain
trap in the system. This will avoid damage to the tubes due to
impingement of wet steam.
In order to ensure reliable / trouble free operation of the
supercritical boiler, stringent water quality control is required. All
Volatile Treatment (AVT) for plant startup period and Combined
Water Treatment (CWT) for normal plant operation must be
performed as required.
The furnace must be monitored for thermal expansion during
operation (Refer to Figure 2-30). Readings indicated by the
expansion trams provided at various locations at the corners and at
the boiler guides / stoppers are to be compared with the
manufacturers guidelines / operating records. Any deviation
noticed must be analyzed and any restriction of free movement
must be removed.
The furnace buckstays are to be inspected for integrity and missing
corner linkages. Missing linkage pins may lead to undesirable
water wall panel vibration; hence missing pins must be replaced at
the earliest opportunity.
The water wall outer surface must be inspected for any traces of
water or flue gas leakage/air ingress through the insulation. Water
leakage normally occurs through a pin hole or crack developed due
to failure of water wall tube welding. The source of the leakage
must be located immediately and the area cordoned off with safety
tags. To prevent possible sequential damage, the leakage must be
rectified at the earliest opportunity.
Boiler
Mitsubishi
4-7
Chapter 4
Preventive Maintenance
The furnace must be checked for any abnormal noise from inside
the furnace. Presence of noise or furnace pressure fluctuations
combined with an increase in feed water flow indicates the
presence of a water wall tube leakage. To prevent possible
sequential damage, the leakage must be rectified at the earliest
opportunity.
The observation port doors provided on the furnace water walls
must be checked for tight closing. Any observation port door left
open leads to air ingress to the furnace and reduces the operating
efficiency of the boiler.
This also may lead to a safety hazard to the operators and
maintainers and the nearby equipment due to pressurization of
furnace. Any open observation port door must be moved to the
closed position.
Note
When performing hydraulic pressure test, you must use ASME
standard (Temperature of water is above 20oC 21oC).
b)
Superheaters
The superheaters are not accessible during operation. Hence
monitoring of the superheater condition must be by comparison of
plant running records and current operating data.
Low superheat steam temperature combined with high flue gas
temperature in that zone indicates that the superheater tubes are
fouled with ash and/or the flue gas passages between the tubes
are blocked.
Soot blowing must be initiated or the frequency of soot blowing
operation increased.
While carrying out soot blowing operation, ensure proper
functioning of the drain trap in the system. This will avoid damage
to the tubes due to impingement of wet steam.
The superheated steam and the flue gas temperatures are to be
monitored before and after soot blowing. The metal temperature
recorder must be watched frequently for any abnormality. Any
abnormal high metal temperature indicates that the steam flow
through the superheater bank is low due to partial or complete
blockage.
This condition may result in tube failure. It must be brought to the
notice of the shift supervisor to analyze the cause or to initiate
steps to stop the boiler.
Boiler
Mitsubishi
4-8
Chapter 4
Preventive Maintenance
CAUTION
Do not exceed the design pressure. If the operation
pressure exceeds the design pressure, check the
safety valve for leakage, confirm the operation data
and monitor the operation status continuously.
c)
Reheaters
As the reheaters are not accessible during operation, monitoring of
the reheater condition must be by comparison of plant running
records and current operating data.
Low reheat steam temperature indicates that the reheater tubes
are fouled with ash and/or the flue gas passages between the
tubes are blocked.
Soot blowing must be initiated or the frequency increased. The
reheat steam temperature is to be monitored before and after soot
blowing.
While carrying out soot blowing operation, ensure proper
functioning of the drain trap in the system. This will avoid damage
to the tubes due to impingement of wet steam.
In order to ensure reliable / trouble free operation of the
supercritical boiler, stringent water quality control is required. All
Volatile Treatment (AVT) for plant startup period and Combined
Water Treatment (CWT) for normal plant operation must be
performed as required.
Boiler
Mitsubishi
4-9
Chapter 4
Preventive Maintenance
The reheater area in the boiler must be checked for any abnormal
noise. An abnormal noise in the vicinity of reheater indicates a
possible reheater tube failure. A quick decision must be made to
shutdown and repair the reheater tube leakage as any delay could
lead to a much more serious failure.
CAUTION
Do not exceed the design pressure. If the operation
pressure exceeds the design pressure, check the
safety valve for leakage, confirm the operation data
and monitor the operation status continuously.
d)
Economizer
As the economizers are not accessible during operation,
monitoring of the economizer condition must be by comparison of
plant running records and current operating data.
Persistent low economizer feed water outlet temperature combined
with high economizer outlet flue gas temperature indicates that the
finned tubes of the economizer are dirty and/or the flue gas
passages between the tubes are blocked.
Soot blowing must be initiated or the frequency increased. The
economizer outlet flue gas and inlet and outlet feed water
temperature are to be monitored before and after soot blowing.
While carrying out soot blowing operation, ensure proper
functioning of the drain trap in the system. This will avoid damage
to the tubes due to impingement of wet steam.
In order to ensure reliable / trouble free operation of the
supercritical boiler stringent water quality control is required. All
Volatile Treatment (AVT) for plant startup period and Combined
Water Treatment (CWT) for normal plant operation must be
performed as required.
The economizer area must be checked for any abnormal noise. An
abnormal noise in the vicinity of the economizer combined with an
increase in feed water flow indicates a possible economizer tube
failure. A sudden drop in flue gas temperature in the economizer
area is also indicative of a tube puncture. A decision must be made
to shutdown and repair the economizer tube leakage as any delay
could lead to a more severe failure.
Boiler
Mitsubishi
4-10
Chapter 4
Preventive Maintenance
Boiler
Mitsubishi
4-11
Chapter 4
TABLE 4-1
No.
Superheaters
Check Method
Check Reference
Action to be Taken
(if beyond acceptable limit)
Remarks
Recommended
Maintenance
Frequency
Plant
instruments
Temperature, fuel
consumption and
steaming conditions
normal
As required
Boiler expansion
Visual and
expansion
measurements
As per predicted
movement
Weekly
Furnace buckstay
Visual
No missing corner
link pins
Weekly
Boiler stoppers
Visual
Free movement
Weekly
Water or steam
leakage
Visual
No leakage
Every shift
Abnormal noise
Audible
No abnormal noise
Every shift
Visual
No leakage
Every shift
MM-M01.01
Rev.004
Description
Preventive Maintenance
surface
instruments
Abnormal noise
Audible
No abnormal noise
Every shift
Every shift
and vibration
Boiler
Mitsubishi
4-12
Chapter 4
Preventive Maintenance
No.
Tube surface
fouling
Plant
instruments
Every shift
Abnormal noise
and vibration
Audible
No abnormal noise
Every shift
Fouling on the
finned tube
surface
Plant
instruments
Every shift
Abnormal noise
and vibration
Audible
No abnormal noise
Every shift
Steam leakage,
Boiler Safety
Valves and other simmering
boiler attached
valves
Visual
No steam leakage
visible and no
simmering sound
audible
Every shift
Boiler skin
casing
Visual
No gas leakage
Economizer
Gas leakage
Remarks
Recommended
Maintenance
Frequency
Check Method
Reheaters
Check Reference
Action to be Taken
(if beyond acceptable limit)
MM-M01.01
Rev.004
Description
Boiler
Mitsubishi
4-13
Chapter 4
4.3
Preventive Maintenance
Outage Maintenance
The purpose of outage maintenance is to perform a preventive maintenance
program on a yearly basis through a planned and correctly executed
maintenance work program accompanying necessary inspections.
The outage maintenance activities are very important to extend the service of
the Boiler and to improve the reliability.
Major activities related to outage maintenance are as follows: (A summary of
major activities for outage maintenance are shown in Table 4-2).
4.3.1
Preparation
a)
b)
Documentation
Documentation is an important part of any maintenance duty.
Note all findings on a comprehensive log sheet, reporting all
aspects of the boiler observed during the outage inspection.
The data recorded in these documents will be useful in
determining the cause of boiler failure found during annual
outage/corrective maintenance work.
Boiler
Mitsubishi
4-14
Chapter 4
Preventive Maintenance
CAUTION
Prior to carrying out any outage inspection, make sure
that the boiler is shut down, cooled and all isolations
are in place.
CAUTION
When carrying out welding work make sure that the
welder has the required welding qualifications.
CAUTION
When you inspect the boiler, be careful not to drop
foreign matters into the tubes.
a)
Boiler
Mitsubishi
4-15
Chapter 4
Preventive Maintenance
Note
The above sampling is not applicable to superheater,
reheater and economizer tubes.
Boiler
Mitsubishi
4-16
Chapter 4
Preventive Maintenance
Note
MHI recommends chemical cleaning of water wall tubes at
fixed intervals to remove any internal salt deposits.
Also control the water chemistry (water quality) strictly
during normal boiler operation.
b)
c)
Boiler
Mitsubishi
4-17
Chapter 4
Preventive Maintenance
The hanger tubes, girdling tubes and the spacer tubes are to be
checked for their integrity and the superheater banks are to be
inspected for proper alignment. The superheater tube external
surfaces are to be inspected for any deposit of ash.
Inspect the erosion protectors and the anti short pass plate
supports for any damage and the severity of erosion. Change the
severely eroded protectors / plates.
Inspect the superheaters for other possible erosion and provide
additional protectors if required.
Inspect the superheater tube external surfaces for any deposit of
ash and clean where necessary.
The inside of the desuperheater is to be visually inspected for
excessive wear, damage to the liner pipe, the water spray pipe
and the spray nozzles. The internal visual inspection is to be
performed using a fiberscope inserted through the desuperheater
inspection nozzles. Inspect the counterbore of positioning
/support bolt and fillet welding part by ultrasonic test. The
clearance between liner pipe and desuperheater body should be
checked to confirm that specified value is ensured. (1ry SH
DeSH: 17.05mm/2ry SH DeSH:14.4mm). The hanger rods
supporting the headers are to be inspected for any damage.
Inspection and Maintenance Procedure for Superheater
Tubes (including steam cooled spacer tubes and girdling
tubes)
Normal Inspection
Perform the radiographic test for the bend of tube loop bottom in
the pendant panels in order to detect deposit of exfoliated scales.
The detailed procedure is described below.
Removal of Exfoliated Scale Inside Superheater Tubes
Measuring point
The bends of the superheater tubes in the pendant
panels.
Boiler
Mitsubishi
4-18
Chapter 4
Preventive Maintenance
Inspection method
Radiographic test (e.g. x-ray procedure).
Inspection interval
Every outage maintenance or every year.
Note
For several years after the new construction, it is
recommended that the radiographic test for all bend parts in
the pendant panels be performed if the boiler is
continuously operated over half a year in order to grasp the
individual characteristics of scale growth and exfoliation for
this boiler.
In case that construction schedule is so tight that RT for all
bend parts in pendant panels cannot be carried out, the
sampling at regular interval in boiler width direction may be
applied.
If one or more tube of which more than 50% of cross section
is blocked by the exfoliated scales is found, the
radiographic test for all bend parts in the pendant panels
should be carried out without fail, and the tube should be
cut and the accumulation of scale should be removed.
Boiler
Mitsubishi
4-19
Chapter 4
d)
Preventive Maintenance
Boiler
Mitsubishi
4-20
Chapter 4
Preventive Maintenance
Measuring point
The bends of the reheater tubes in the pendant
panels.
Inspection method
Radiographic test (e.g. x-ray procedure).
Inspection interval
Every outage maintenance or every year.
Note
For several years after the new construction, it is
recommended that the radiographic test for all bend parts in
the pendant panels be performed if the boiler is
continuously operated over half a year in order to grasp the
individual characteristics of scale growth and exfoliation for
this boiler.
In case that construction schedule is so tight that RT for all
bend parts in pendant panels cannot be carried out, the
sampling at regular interval in boiler width direction may be
applied.
Boiler
Mitsubishi
4-21
Chapter 4
Preventive Maintenance
FIGURE 4-2
e)
Boiler
Mitsubishi
4-22
Chapter 4
Preventive Maintenance
f)
Pipe Supports
The pipe supports on high pressure/high temperature pipe work
must be inspected during major outages or surveys.
Install a scaffolding to assure safety.
At first check the actual condition of the hanger assembly,
and then check the dynamic functioning of the spring unit.
Perform a thorough visual inspection of all elements of the
hanger to find the damage due to corrosion, wear or abuse.
This must also include the fixing of additional members to the
building steel work.
Make sure that the spring is intact and lubricated recently.
Also make sure that the hanger rod is normally straight and
vertically aligned.
Visually check the moving parts for telltale marks in the
grease or as bright metal to make sure that the component
has been functioning.
Check the position of the lever arm for the spring
compression plate to see if the support is within its functional
travel range or it is strained by the travel limiters. When
inspecting springs, check that the space between the coils
will allow further compression to occur.
General inspection of the pipe work is also necessary.
g)
Boiler
Mitsubishi
4-23
Chapter 4
Preventive Maintenance
CAUTION
It is possible that large size clinkers are formed in the furnace and
they fall into the DCC. Hence be careful of flooding while
inspecting DCC.
Create a restricted area and put safety signs during normal
operation.
Boiler
Mitsubishi
4-24
Chapter 4
Preventive Maintenance
BOILER-FRONT
C.L. OF Furnace
Clinker
Furnace bottom
membrane wall
Castable
refractory
Seal plate
Material SUS410
Buckstay
Cooling the
hot spot
Insulation
Stiffener
Support
Drip plate
MATERIAL
SA387-22-1
MPTD-4-333
MPTD-4-0333
MTD-4-0333
FIGURE 4-3
Boiler
Mitsubishi
4-25
Chapter 4
TABLE 4-2
No.
Water wall
tubes
Check
Reference
Action to be
Taken
(if beyond
acceptable limit)
Repair or change
Dye
penetration
test, Visual
No cracks
Deposits and
thickness survey on
tube samples
Visual
No deposits
Measurement
Tube thickness
within limits
Repair or change
damaged tubes.
Deposit of clinker or
slag
Visual
No deposit
Remove manually
or by water
washing
Tube overheating
Visual
No overheating
Change damaged
tubes
Thickness survey at
tube bend part
Ultrasonic Test
Tube thickness
within limits
Repair or change
damaged tubes
Erosion, corrosion
or deformation
Visual
No erosion,
corrosion or
deformation
Repair or change
Furnace inlet
and
intermediate
headers
Corrosion,
accumulation of
debris
Removal of
inspection
nipple and
checking of
internal
surface
No corrosion or
deformation
Clear debris
Water separator
Erosion,
corrosion ,weld
cracks and damage
Dye
penetration
test, Visual
No cracks or
damage
Repair
MM-M01.01
Rev.004
Description
Check
Method
Boiler
Mitsubishi
Preventive Maintenance
Remarks
Inspection Date
Inspector
Results
Refer to Table
3-2 for details of
minimum tube
thickness
Inspection
nipples to be
restored after
inspection
4-26
Chapter 4
Preventive Maintenance
Description
Check
Method
Check
Reference
Water separator
drain tank
Erosion,
corrosion ,weld
cracks and damage
Dye
penetration
test, Visual
No cracks or
damage
Superheater
headers, tubes
Corrosion,
accumulation of
debris
Removal of
inspection
nipple and
checking of
internal
surface
No corrosion or
deformation
Clear debris
Thickness survey at
tube bend part
Ultrasonic Test
Tube thickness
within limits
Repair or change
damaged tubes
Weld cracks,
element
deformation, or
damage
Dye
penetration
test, Visual
No defective
parts
Repair or change
Ultrasonic test
and tube
thickness
measurement
Thickness of
tube within
limits
Spacer tube,
Girdling tube, rod
spacers, support
plates and stoppers
Integrity and
alignment
No damage, or
misalignment
Rectify misalignment
Tube protectors
and the anti short
pass plate supports
Erosion
No excessive
erosion
Replace protectors/plates
Dye
penetration
test
No cracks
Repair
MM-M01.01
Rev.004
No.
Boiler
Mitsubishi
Remarks
Inspection Date
Inspector
Results
Inspection
nipples to be
restored after
inspection
Refer to tables
3-7 to 3-9 for
details of
minimum
thickness
10year survey
4-27
Chapter 4
Preventive Maintenance
Check
Reference
Action to be
Taken
(if beyond
acceptable limit)
Clean manually
No.
Description
5
(Cont)
Superheater
headers, tubes
Visual
No deposit
Hanger Tube
alignment
Visual
No deviation
Correct the
deviation
Deposit of
exfoliated scales at
pendant panels
Radiographic
test
No deposit
(Blockage
rate< 50%)
Remove deposit
Visual using
fiberscope
Ultrasonic test
No wear or
damage, or
leakage
Repair or change
Clearance between
liner
Visual using
fiber scope
No deviation
Correct the
deviation.
Weld cracks,
element
deformation or
damage
Dye
penetration
test, Visual
No defective
parts
Repair or change
Ultrasonic test
and tube
thickness
measurement
Tube
measurement
within limits
Visual
No deposit
Clean manually
Tube protectors
Erosion
No excessive
erosion
Change protectors
Reheater
headers and
tubes
Rev.004
Desuperheater
MM-M01.01
Boiler
Mitsubishi
Remarks
Inspection Date
Inspector
Results
Ash deposit on
tube surfaces
10 year survey
10 year survey
4-28
Chapter 4
Preventive Maintenance
MM-M01.01
Rev.004
Description
Reheater
headers and
tubes
Economizer
headers and
tubes
Check
Method
Check
Reference
Thickness survey at
bend at tube bend
part
Ultrasonic Test
Tube thickness
within limits
Deposit of
exfoliated scales at
pendant panels
Radiographic
test
No deposit
(Blockage
rate< 50%)
Remove deposit
Weld cracks,
deformation or
damage
Dye
penetration
test, Visual
No defective
parts
Repair or change
Ultrasonic test
and thickness
measurement
Thickness
measurement
within limits
Thickness survey at
bend at tube bend
part
Ultrasonic Test
Tube thickness
within limits
Repair or change
damaged tubes
Hanger Tube
alignment
Visual
No deviation
Tube protectors
and anti short pass
plate supports
Erosion
No excessive
erosion
Replace the
protectors/plates
No damage,
steam cut
As per recommendation
in the manual for safety
valve
Inspection Date
Inspector
Results
10 year survey
Refer to tables
3-13 & 3-14 for
minimum
thickness
Safety valves
Internals, Popup
and reset pressure
setting
10
Boiler skin
casing
Gas leakage
Visual
No gas
leakage
11
Seal plate
Wear-out of seal
plate
Visual and
measurement
of thickness
No worn-out of
plate
Boiler
Mitsubishi
Remarks
4-29
Chapter 4
BO ILER FRONT
S EC ON DA RY PASS
S ID E WA LL O UT LET HDR.
S EC ON DA RY PASS
F RO NT W AL L OU TL ET HDR.
FRON T W ALL
O UT LE T HDR.
R OO F IN LE T HDR.
+6 4500
Preventive Maintenance
O UT LE T HDR.
F RON T W ALL
O UT LE T HDR.
P AS SA GE SIDE
W AL L OU TL ET HDR.
S EC ON DA RY PASS
D IV IS IO N WA LL O UT LE T HDR.
S EC ON DARY PASS
R EA R WA LL O UT LE T HDR.
+6 4200
+63200
R OO F TUBE
+62 810
+6 3200
+63 200
R OO F TUBE
FZRX-1
(FZLX-1)
F ZRX-2
(FZLX-2)
B OT H SIDE
KZRU-1
(KZLU-1)
FZFU-1
FZFU-2
FZFU-3
FZFU-4
F ZFU-5
FZFU-6
FZFU-7
FZFU-8
FZRU-1
(FZLU-1)
FZRU-2
(FZLU-2)
F ZRU-3
(FZLU-3)
FZRU-4
(FZLU-4)
+4 9700
KZRU-1
(KZLU-1)
KZRU-1
(KZLU-1)
KZRU-1
(KZLU-1)
+5 6300
P AS SA GE SIDE
W AL L IN LET HDR.
P ASSA GE S ID E WALL
F RO NT W AL L IN TE RMEDIATE
O UT LE T HDR.
F ZFD-1
T.V
FZRD-1
(FZLD-1)
F ZFD-2
F UR NA CE INT ER MEDIATE
H DR (SID E WALL)
F UR NA CE INT ER MEDIATE
H DR (F RO NT WALL)
FTFA-1
FTFJ-1
F TFJ-2
CL O F A.A
+3 9061
CL O F A.A
+3 7733
+3 7733 CL O F A.A
FTFA-2
FTFJ-3
A .A P ORT
FTFA-3
FTFJ-4
FTFJ-5
FTRJ-2
(FTLJ-2)
F TRJ-3
(FTLJ-3)
FTRJ-4
(FTLJ-4)
+39061 C
L O F A.A
+37733 C
L O F A.A
F TFA-4
22.25
S EC ON DA RY P AS S SIDE
W AL L IN LET HDR.
CL O F BO ILER
A .A P ORT
FTRJ-1
(FTLJ-1)
A .A P ORT
A .A P ORT
7943.25
+3 1391 C
L O F CO AL B URNERS
+3 0729 C
L O F OIL BU RNERS
+3 1391 CL O F CO AL B URNERS
+3 0729 CL O F OIL BU RNERS
+3 0067 C
L O F CO AL B URNERS
+3 0067 CL O F CO AL B URNERS
B UR NER PANEL
B UR NE R PANEL
+2 6453 CL O F CO AL B URNERS
+2 5791 CL O F OIL BU RNERS
+2 5129 CL O F CO AL B URNERS
+2 6453 C
L O F CO AL B URNERS
+2 5791 C
L O F OIL BU RNERS
+2 5129 C
L O F CO AL B URNERS
CL O F FU RNACE
FTFN-1
F TFJ-7
FTFN-2
FTFJ-8
F TFN-3
F TFJ-9
FTFN-4
FTFJ-6
F TFJ-10
+2 1515 CL O F CO AL B URNERS
+2 0853 CL O F OIL BU RNERS
+2 1515 C
L O F CO AL B URNERS
+2 0853 C
L O F OIL BU RNERS
+2 0191 CL O F CO AL B URNERS
+3 5100
+2 0191 CL O F CO AL B URNERS
FTRJ-5
F TLJ-5)
FTRJ-6
(FTLJ-6)
FTRJ-7
(FTL J-7)
FTRJ-8
(FTLJ-8)
CL O F BO ILER
DETAIL A
FTRW-1
(FTLW-1)
FTF W-1
FTFW-2
FTFW-3
FTF W-4
FTFW-5
FTFW-6
FTFW-7
FTRW-2
(FTLW-2)
FTRW-3
(FTLW-3)
FTRW-4
(FTLW-4)
F TF W-8
22.25
+1 2000
LEF T SIDE ONLY
R IG HT SID E ONLY
+71 33.3
C
L O F FU RNACE
+7133.3
DETAIL B
FRONT WALL TUBE
VIEW FROM BOILER FRONT
MM-M01.01
Rev.004
+3 5100
F RO NT W ALL IN LE T HDR.
S ID E WA LL INL ET HDR.
FIGURE 4-4
Boiler
Mitsubishi
Chapter 5
C ha pte r
5.1
CAUTION
Prior to carrying out any maintenance, make sure that the
boiler is shutdown, cooled and all isolations are in place.
a)
Preparation
If water wall tube inspection and repair becomes necessary, all associated
equipment shall be mechanically and electrically isolated and an
authorized clearance and permit to work (PTW) shall be in place prior to
the commencement of work. The following points are also to be
considered when preparing for disassembly and reassembly:
Collect all necessary drawings (assembly drawings, sectional
drawings, part details, etc.) and documents (log sheets, field record
book, etc.) prior to the start of work.
Prepare the lifting platforms/gondolas and lights inside furnace with
necessary handling facilities to clean, inspect and maintain the
various parts of the equipment.
Prepare necessary scaffolding and lights in the passage pass and the
2ry pass.
Boiler
Mitsubishi
5-1
Chapter 5
b)
Inspect the water wall tubes for any corrosion, cracking or damage
that has occurred during operation. Inspection is to be carried out
externally and will comprise visual inspection and NDT.
Inspect all furnace bottom inlet headers (front, rear and side) on lug
weld joints for cracking visually and by NDT and repair as necessary.
Remove the inlet header inspection nozzle caps and remove any
accumulation of sludge from inside of the headers and then perform
an internal inspection using a fiberscope.
Inspect all the orifices for deposits & cracks by radiography. Repair
the orifices / joints for any cracks. If felt necessary, arrange for acid
cleaning of the boiler for removal of deposits on the orifices. For acid
cleaning procedure contact MHI.
Inspect the furnace bottom tube corner seal plate weld joints for
cracking visually and by NDT and repair as necessary.
Inspect all burner panel tube seal fins for burn damage or missing fins
and repair/change as necessary.
Inspect all intermediate header (front, rear and side) lug weld joints for
cracking visually and by NDT and repair as necessary.
Inspect all furnace outlet header (front, rear and side) lug weld joints
for cracking visually and by NDT and repair as necessary.
Inspect the roof inlet and outlet header lug weld for cracking visually
and by NDT, and repair as necessary.
Remove the passage pass and 2ry pass inlet header inspection
nozzle caps, and remove any accumulation of sludge from within the
headers and then perform an internal inspection using a fiberscope.
10 Inspect the passage pass and 2ry pass outlet header lug weld joints
for cracking visually and by NDT, and repair as necessary.
Boiler
Mitsubishi
5-2
Chapter 5
11 Remove all the manifold inspection nozzle caps, inspect and remove
any accumulation of sludge from inside of the manifolds and then
perform an internal inspection using a fiberscope.
12 Inspect the roof tubes for burn damaged or missing fins, and check for
flue gas leakage at the roof penetrations of superheater, reheater and
economizer tubes.
13 Inspect the refractory material in the area of the bottom tubes and
side wall tubes, roof tubes, nose section of rear wall and repair as
necessary.
14 Inspect the furnace access doors for signs of heat damage or flue gas
leakage. Check the block insulation and door seals and repair or
replace as necessary.
15 Reinstall all removed header and manifold inspection nozzle caps
following the procedure detailed in General in Page 5-7.
c)
Reassembly
1
Note
Refer to Figure 5-1 for identification of inspection areas of the
boiler.
2
Close all access points to the furnace and flue gas passages.
Boiler
Mitsubishi
5-3
Chapter 5
Boiler
Mitsubishi
5-4
Chapter 5
Perform dye penetrant test on 10% of the rear wall hanger tube
nozzles and on 20% of the inlet header supply pipe nozzles.
Perform dye penetrant test on 10% of the rear wall hanger tube
nozzles and on 20% of the rear wall hanger outlet pipe nozzles.
Perform dye penetrant test on 10% of the passage side wall tube
nozzles and on 20% of the passage side wall supply pipe
nozzles.
Perform dye penetrant test on 10% of the passage side wall tube
nozzles and on 20% of the passage side wall outlet pipe nozzles.
Perform dye penetrant test on 10% of the roof tube nozzles and
on 20% of the roof supply pipe nozzles.
Boiler
Mitsubishi
5-5
Chapter 5
Perform dye penetrant test on 10% of the roof tube nozzles and
on 20% of the roof outlet pipe nozzles.
2ry Pass Inlet Header (Front, Rear, Side and Division) (1-11)
1
Perform dye penetrant test on 10% of the 2ry pass wall tube
nozzles and on 20% of the 2ry pass supply pipe nozzles.
2ry Pass Outlet Header (Front, Rear, Side and Division) (1-12)
1
Perform dye penetrant test on 10% of the 2ry pass wall tube
nozzles and on 20% of the 2ry pass outlet pipe nozzles.
Furnace Lower Water Wall Tubes (Front, Rear and Side) (1-13)
1
Visually inspect the outside surface of all water wall tubes for
signs of erosion, corrosion, deformation and cracks.
Visually inspect the buckstay tie plate welds on the water wall
tube for cracks. Perform dye penetrant examination to check the
cracks.
Cut out a sample tube from the furnace front, side and rear walls
as indicated in the Figure 4-1.
The sample piece must be 1000mm in length and must be
removed, inspected and tested in accordance with Section 5.5.
Furnace Upper Water Wall Tubes (Front, Rear and Side) (1-14)
Boiler
Mitsubishi
Visually inspect the outside surface of all water wall tubes for
signs of erosion, corrosion, deformation and cracks.
Visually inspect the buckstay tie plate welds on the water wall
tube for cracks. Perform dye penetrant examination to check the
cracks.
5-6
Chapter 5
Visually inspect the outside surface of all water wall tubes for
signs of erosion, corrosion, deformation and cracks.
Visually and by NDT, inspect all tie plate weld joints for cracking.
Inspect all burner frame weld joints for signs of cracking, visually
and by NDT.
Inspect the roof tube fins at the superheater and reheater tube
penetrations visually from the furnace side for burn damages or
missing fins.
Also inspect areas where damaged fins are found from within the
roof housing. Repair the damaged areas to prevent the leak of flue
gas from the furnace.
Visually inspect all the wall tube support plate weld joints and fin
tips for cracking.
Visually inspect all the wall tube fin ends at the bottom of the side
walls for cracking.
Visually inspect the buck stay tie plate welds on the back pass
wall tube for cracks. Perform a dye penetrant examination to
check for cracks in suspected areas.
GENERAL:
In locations where header inspection nozzle caps have been removed
to provide access for internal inspection of the header, weld
preparations are to be machined on the header nozzle and on the cap.
The cap is to be rewelded to the nozzle at a location approximately
10 mm from the original weld. Welds are to be subjected to NDT or
hydrostatic test.
Boiler
Mitsubishi
5-7
Chapter 5
Where sections of water wall tube have been removed for examination,
removal and change is to be done in accordance with the procedures in
Section 5.5. The areas from which the tubes were removed are to be
inspected after the stipulated hydrostatic test to confirm that scaffolding
and other equipment used have been removed.
Make sure that all scaffolding, walkways and associated equipment
has been removed from the furnace and flue gas passages, and have
all been accounted for.
Close up all access points to the furnace and flue gas passages.
Boiler
Mitsubishi
5-8
Chapter 5
5.2
CAUTION
Prior to carrying out any maintenance, make sure that the
boiler is shutdown, cooled and all isolations are in place.
a)
Preparation
If superheater header, tubes and desuperheater inspection and repair
becomes necessary, all associated equipment shall be mechanically and
electrically isolated and an authorized clearance and work permit shall be
in place prior to the commencement of work. The following points are also
to be considered when preparing for disassembly and reassembly:
Collect all necessary drawings (assembly drawings, sectional
drawings, part details, etc.) and documents (log sheets, field record
book, etc.) prior to the start of work.
Prepare the lifting platforms/gondolas and lights inside furnace with
necessary handling facilities to clean, inspect and maintain the
various parts of the equipment.
Prepare necessary scaffolding and lights in the passage pass and the
2RY pass.
b)
Note
Refer to Figure 5-1 for identification of inspection areas of the
boiler.
Boiler
Mitsubishi
5-9
Chapter 5
Inspect all 1ry, 2ry and 3ry superheater inlet and outlet header support
plate weld joints for cracking, visually and by NDT.
Inspect all rod spacers, support plates for signs of burn damage or
missing spacers visually, and perform an NDT on those showing
burn damage or cracking. Inspect visually and perform an NDT on
all rod spacer weld joints for signs of cracking.
Visually inspect all seal collar weld joints at the roof penetrations
for signs of cracks or damage and perform an NDT on those
showing signs of damage.
Inspect visually all sleeve stopper weld joints of the hanger tubes
for signs of any burn damage and perform an NDT on those
showing signs of cracking.
Inspect visually and perform an NDT on all rod spacer weld joints
for signs of cracking.
Boiler
Mitsubishi
5-10
Chapter 5
Visually inspect all seal collar weld joints at the roof penetrations
for signs of cracking and perform an NDT on those showing signs
of cracking.
Inspect visually all rod spacers, stopper tubes for burn damage or
missing members and then perform an NDT.
Inspect visually all support plate weld joints for signs of cracking
and then perform an NDT.
Visually inspect all spacer tube support lugs for burn damage and
missing lugs and then perform an NDT.
Visually inspect all seal collar weld joints at the roof penetrations
for signs of cracking and perform an NDT on those showing signs
of cracking.
Boiler
Mitsubishi
Inspect visually all spacer weld joints for signs of cracking and burn
damage or missing spacers.
Inspect visually all spacer tube rod weld joints for signs of cracking
and then perform an NDT.
Inspect visually the tube sleeve weld joints for signs of cracking
and then perform an NDT.
5-11
Chapter 5
Girdling Tube
Refer to Figure 2-18.
1
Inspect visually all girdling weld joints for signs of cracking and
burn damaged, or missing spacers.
Inspect visually all girdling tube protector weld joints for signs of
cracking and then perform an NDT.
Inspect visually the tube sleeve weld joints for signs of cracking
and then perform an NDT.
Other areas
Inspect the furnace access doors for signs of heat damage or flue gas
leakage. Check the block insulation and door seals and repair or
change as necessary.
c)
Reassembly
1
Close up all access points to the furnace and flue gas passages.
Boiler
Mitsubishi
5-12
Chapter 5
Note
Refer to Figure 5-1 for identification of inspection areas of
the boiler.
Perform NDT on 10% of the tube nozzles and on all outlet pipe
nozzles.
Inspect visually all the nozzle weld joints for signs of cracking.
Perform NDT on 10% of the tube nozzles, all spacer tube nozzles
and on all outlet pipe nozzles.
Boiler
Mitsubishi
5-13
Chapter 5
Inspect visually all the nozzle weld joints for signs of cracking.
2
3
Inspect visually all the nozzle weld joints for signs of cracking.
Perform NDT on 10% of the tube nozzles, girdling tube nozzles,
drain nozzles, all outlet pipe nozzles and nozzles provided for
instruments.
After checking the inspection caps inspect the spray nozzle weld
joints for cracks using NDT.
After checking the inspection caps inspect the spray nozzle weld
joints for cracks using NDT.
In locations where the header inspection nozzle caps have been
removed to provide access for internal inspection of the header,
weld preparations are to be machined on the header nozzle and
on the cap.
The cap is to be rewelded to the nozzle at a location
approximately 10 mm from the original weld. Welds are to be
subjected to NDT and/ or hydrostatic test as required by the local
regulations.
Make sure that all scaffolding, walkways and associated
equipment has been removed from the furnace and flue gas
passages, and all has been accounted for.
Close up all access points to the furnace and flue gas passages.
Boiler
Mitsubishi
5-14
Chapter 5
5.3
CAUTION
Prior to carrying out any maintenance, make sure that the
boiler is shutdown, cooled and all isolations are in place.
a)
Preparation
If reheater header and tube inspection and repair become necessary, all
associated equipment shall be mechanically and electrically isolated and
an authorized clearance and work permit shall be in place prior to the
commencement of work. The following points are also to be considered
when preparing for disassembly and reassembly:
Collect all necessary drawings (assembly drawings, sectional
drawings, part details, etc.) and documents (log sheets, field record
book, etc.) ready prior to the start of work.
Prepare the necessary handling facilities (e.g. suitable lifting
equipment, trolley and supports, etc.) to remove and store the various
parts of the equipment.
b)
Disassembly
Refer to Figure 5-21 to 5-24 & 5-26.
All data is to be recorded during the reheater headers and tubes
inspection and removal.
Access to the furnace is required with suitable scaffolding and walkways.
Note
Refer to Figure 5-1 for identification of inspection areas of the boiler.
5-15
Chapter 5
5-16
Chapter 5
Inspect visually all sliding & fixed spacers and seismic ties, stopper
tube sleeves, stopper plates, etc., for heat damaged or missing
spacers and then perform an NDT.
Inspect visually all the economizer hanger tubes passing through the
elements for signs of excessive erosion.
c)
Inspect visually all rod & bar spacers, stopper tube sleeves,
support plates, etc., for heat damaged or missing spacers and then
perform an NDT.
Inspect the access doors for signs of heat damage or flue gas
leakage.
Check the block insulation and door seals and repair or replace as
necessary.
Reassembly
1
Close up all access points to the furnace and flue gas passages.
Boiler
Mitsubishi
5-17
Chapter 5
Note
Refer to Figure 5-1 for identification of inspection areas of
the boiler.
Inspect visually all the nozzle weld joints for signs of cracking.
Inspect visually all the nozzle weld joints for signs of cracking.
Boiler
Mitsubishi
5-18
Chapter 5
5.4
CAUTION
Prior to carrying out any maintenance, make sure that the
boiler is shutdown, cooled and all isolations are in place.
a)
Preparation
If economizer header and tube inspection and repair become necessary,
all associated equipment shall be mechanically and electrically isolated
and an authorized clearance and work permit shall be in place prior to the
commencement of work. The following points are also to be considered
when preparing for disassembly and reassembly:
Collect all necessary drawings (assembly drawings, sectional
drawings, part details, etc.) and documents (log sheets, field record
book, etc.) prior to start of work.
Prepare the necessary handling facilities (e.g. suitable lifting
equipment, trolley and supports, etc.) to remove and store the various
parts of the equipment.
b)
Disassembly
Refer to Figures 5-11 & 5-12.
All data is to be recorded during headers and tubes inspection and
removal.
Access to the secondary pass requires suitable scaffolding and walkways.
Economizer headers, inlet and outlet pipes, finned tubes and drain & vent
lines are to be inspected for corrosion, cracking or damage that has
occurred during operation. This external inspection is done visually,
incorporating NDT when in doubt.
Boiler
Mitsubishi
Inspect all economizer tube panels and fins visually for signs of
erosion, corrosion, deformation and cracks.
5-19
Chapter 5
Inspect visually the Y tubes of the hanger tubes (5-5) for signs of
erosion, corrosion and cracks and perform an NDT wherever
necessary.
Inspect the economizer access doors for signs of heat damage or flue
gas leakage.
c)
Check the block insulation and door seals and repair or replace as
necessary.
Reassembly
1
Close up all access points to the economizer and flue gas passages.
Note
Refer to Figure 5-1 for identification of inspection
areas of the boiler.
Boiler
Mitsubishi
5-20
Chapter 5
General
In locations where header inspection nozzle caps have been removed
to provide access for internal inspection of the header, weld
preparations are to be machined on the header nozzle and on the cap.
The cap is to be rewelded to the nozzle at a location approximately
10 mm from the original weld. Welds are to be subjected to NDT or
hydrostatic test.
Make sure that all scaffolding, walkways and associated equipment
have been removed from the economizer zone and the flue gas
passages and ensure that they have all been accounted for.
Close up all access points to the economizer and flue gas passages.
Boiler
Mitsubishi
5-21
Chapter 5
5.5
a)
Preparation
If sample tube removal becomes necessary, isolate all associated
equipment mechanically and electrically.
An authorized work permit and valid isolation certificate must be in place
prior to the start of work.
The following points must be considered while preparing for disassembly
and reassembly:
Collect all necessary drawings and documents (log sheets, field
record book, etc.) prior to the start of work.
Prepare tools, chain block, slings, scaffolding and ladders.
Boiler
Mitsubishi
5-22
Chapter 5
b)
Tube Removal
The sample tube removal procedure is as follows:
1
Locate and mark (using chalk) the position of the cutting points on the
inside and outside of the furnace by measuring from specified
reference points.
Using the cutting equipment, cut the tube at either side and at each
end of the sample piece.
Cut the sample piece at the lower point first, and then insert a piece of
thin sheet into the cut to minimize debris falling into the tube.
c)
Boiler
Mitsubishi
Cut the sample piece at the upper point and remove the tube piece.
Tube Change
1
Prepare the ends of the removed tube for welding. Avoid any debris
falling into the lower water wall section.
Measure the length of the open section after the weld ends have been
squared and chamfered.
Make sure all tools are removed from the furnace and all are
accounted for.
5-23
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-1
Boiler
Mitsubishi
5-24
Chapter 5
FRONT WALL
INTERMEDIATE MANILFOLD
SIDE W ALL
INTERMEDIATE
OUTLET HEADER
FRONT W ALL
OUTLET HEADER
BURNER OPENING
FURNACE
INTERMEDIATE
HEADER
(SIDE W ALL)
SIDE WALL
OUTLET HEADER
FRONT W ALL
INTERMEDIATE
OUTLET HEADER
FURNACE
INTERMEDIATE
HEADER
(FRONT WALL)
DETAIL 'A'
FRONT W ALL
INTERMEDIATE MANILFOLD
'A'
SIDE W ALL
INTERMEDIATE MANILFOLD
SIDE W ALL
INLET HEADER
'B'
BURNER OPENING
FURNACE
INTERMEDIATE
HEADER
SIDE W ALL
INTERMEDIATE
OUTLET HEADER
DETAIL 'B'
MPTD-3-0120
SIDE W ALL
INLET HEADER
MM-M01.01
Rev.004
(SIDE W ALL)
FIGURE 5-2
Boiler
Mitsubishi
5-25
Chapter 5
S1
67 8 6
38 93 .5
79 21
39 3 8.2 5
79 21
3 80 4.75
38 71 .5
22 69 .5
39 3 8.2 5
S E C O N D A R Y P A S S S ID E W A LL
1 43 35
60 22
5 00 6.25
38 93 .5
28 9 5.5
32 93
+6 45 0 0
+ 63 20 0
RO O F TUBE
S3
38 7 4.5
42 7 2
25 9 5.5
S ID E W A LL
O UTLET HDR.
2 -O 32 3.8
F R O N T W A L L O U TL E T H D R .
1 -O 32 3.8
H A N G E R TU B E
(E X C E P T FO R B E N D TU B E )
O 3 8.1 xt9.9
10 0 0
11 57 0
B O IL E R F R O N T
67 8 6
38 04 .7 5
S2
P A S S A G E S ID E W A L L
10 00
29 41 4
3 42 6.5
2 72 5.62 5
65 6 3.75
2 44 7.5
33 3 7.5
30 59 .3 7 5
P A S S A G E S ID E
W A L L O U TL E T H D R .
2 -O 21 9 .1
R O O F IN LE T H D R .
1 -O 21 9.1
+6 42 0 0
+6 47 5 0
+6 4 60 0
+6 47 5 0
+6 4 50 0
S3
+6 3 20 0
ROO F TUBE
+ 62 63 0
O 4 5.0 O 5 7.1
8 8.7 5
2 1 9x 13 3.5 = 29 2 36 .5
25 .2 5
4 4.5
4 4.2 5
44 .5
86 x 44 .5
=3 82 7
86 x 44 .5
=3 8 27
44 .5
44 .5
86 x 44 .5
= 38 27
86 x 44 .5
=3 82 7
44 .5
50 x 44 .5
=2 2 25
44 .5
86 x 44 .5
=3 82 7
6 4x 4 4.5=2 84 8
44 .5
86 x4 4 .5
=3 8 27
86 x 44 .5
=3 82 7
ROO F O UTLET
HEADER
1 -O 6 1 0.0
+6 1 10 0
+6 08 5 0
88 .7 5
44 .5
7 4x 4 4.5 =3 29 3
44 .5
9 4x 4 4.5 =4 18 3
44 .5
89
86 x 44 .5+ 2 5.25
+ 59 = 39 11 .2 5
25 .2 5
89
27 x 89
= 24 03
59
11 1 .2 5
37 x 89 =3 29 3
89
+ 58 90 0
23 x 11 1.2 5
= 25 58 .7 5
21 x 11 1.25
= 23 3 6.25
1 11 .2 5
1 11 .2 5
3 1x 1 11.25
= 34 4 8.7 5
2 6x 1 11.25
=2 8 92 .5
+5 81 0 0
44 .2 5
77 8 .7 5
S ID E W A L L T U B E 1
D IV IS IO N W A LL
+5 6 30 0
+ 55 10 0
+5 49 0 0
+5 5 10 0
+5 47 0 0
+5 37 0 0
+5 4 70 0
+5 45 0 0
+5 36 0 0
+5 44 0 0
P R IM A R Y S H
IN L E T H D R .
2 -O 45 7.0
+ 53 2 23 .4
+5 22 5 0
30
+5 0 80 0
+5 0 65 0
+5 0 50 0
38 07 .7 5
+4 9 70 0
O P E N IN G F O R
LIF TIN G P LA TF O R M
50
2 -O 2 1 9.1
+ 47 60 0
+4 76 0 0
+4 7 10 0
2 x6 7 -O 3 8 .1 x t8 .9
S A 2 1 3 -T 1 2
F in t6 S A 3 8 7 -1 2 -1
T .V
+4 51 2 0
+5 0 45 0
+5 00 5 0
+4 5 12 0
+ 47 30 0
+4 7 30 0
+4 7 05 0
+4 70 0 0
P R IM A R Y R H
IN L E T H D R .
2 -O 5 5 9.0
+4 28 4 0
+4 24 0 0
+4 2 58 0
+4 2 42 0
+4 23 0 0
+4 11 5 0
+4 11 5 0
A .A PO R T
(4 7 )
A .A P O R T
(2 7 )
O
A .A P O R T
(2 7 )
A .A PO R T
(4 7 )
C
L O F A.A
+3 9 31 5
+3 90 6 1
7 6x 4 4.5
=3 38 2
44 .5
7 6x 4 4.5
=3 3 82
4 4.5
80 x 44 .5
= 35 60
44 .5
+3 7 73 3
9 1x 4 4.5
= 40 49 .5
80 x 44 .5
= 35 60
44 .5
76 x 44 .5
=3 38 2
44 .5
7 6x 44 .5
=3 3 82
44 .5
48 x 44 .5
=2 13 6
44 .2 5
25 .2 5
+3 49 5 0
6 6x 4 4.5 =2 93 7
8 4x 4 4.5=3 7 38
44 .5
8 4x 4 4.5=3 7 38
44 .5
8 4x 4 4.5=3 7 38
44 .5
S E C O N D A R Y P A S S S ID E
W A L L IN L E T H D R .
2 -O 2 1 9.1
25 .2 5
+3 49 5 0
+3 3 60 0
4 4.2 5
34 x 44 .5
=1 51 3
4 4.5
6 6x 4 4.5
=2 9 37
+ 39 46 5
+ 38 15 0
C
L O F A.A
48 x 44 .5
=2 13 6
+ 39 51 5
+3 88 6 5
+ 38 15 0
4 4.2 5
2 R Y P A S S IN L E T
M A N IF O LD A IR V E N T P IP E
(R igh t S ide O n ly)
4 4.5
96 x 44 .5
= 42 72
87 x 44 .5
4 4.5 =3 8 71 .5
8 5x 4 4.5
4 4.5 = 37 82 .5 44 .5
87 x 44 .5
=3 87 1 .5 44 .5
96 x 44 .5
= 42 72
44 .5
66 x 44 .5
=2 9 37
34 x 44 .5
=1 51 3
44 .5
S4
+3 36 0 0
S4
S E C O N D A R Y P A S S S ID E W A L L
1 0 5 -O 3 8 .1 x t8 .9 S A 2 1 3 -T 1 2
F in t6 S A 38 7-1 2 -1
44 .2 5
+ 31 39 1
+ 30 72 9
+3 0 72 9
+3 0 72 9
CL O F O IL B U R N E R S
+3 00 6 7
LEG END
O
(2 6 )
(3 6 )
R ET RA C TA BLE
S O O T B LO W ER
H ALF R ETR A CTAB LE
S O O T B LO W ER
(3 6 )
(26 )
+ 26 45 3
+ 25 79 1
+2 5 79 1
+ 25 79 1
CL O F O IL B U R N E R S
+ 25 12 9
W ALL BLO W ER
GAS TEM PERATURE
PROBE
+ 21 51 5
+ 20 82 8
+2 0 82 8
+2 08 2 8
CL O F O IL B U R N E R S
+ 20 19 1
G A S D R A F T T A P (T S E T )
G A S T E M P E R A T U R E T A P (T S E T )
25 .2 5
+1 65 0 0
6 6x 4 4.5 =2 93 7
8 4x 4 4.5=3 7 38
44 .5
+1 6 50 0
8 4x 4 4.5=3 7 38
44 .5
8 4x 4 4.5=3 7 38
25 .2 5
44 .5
B .L+ 15 6 86
+1 56 8 6
F U R N A C E IN L E T P IP E
2 -O 4 5 7.0
+1 22 0 0
4 4.2 5
44 .5
44 .5
44 .5
50 x 44 .5
=2 22 5
44 .5
4 4.5
86 x4 4 .5
=3 8 27
44 .5
86 x 44 .5
=3 82 7
44 .5
+1 2 20 0
+1 2 00 0
44 .2 5
L E F T S ID E O N L Y
ACCESS DOOR
O 610
ACCESS DOOR
8 0 0 x 8 0 0 (S ID E W A L L B O T T O M )
O B S E R V A T IO N P O R T
100x250
T E L E V IS IO N P O R T
R IG H T S ID E O N LY
C
L O F BO IL ER
+ 78 33 .3
+7 8 33 .3
+ 71 33 .3
Rev.004
+7 1 33 .3
44 .5
3 27 x 44 .5 =14 5 51 .5
10 0 0 80 0
3 31 x 44 .5 =14 7 29 .5
44 .2 5
29 41 4
S 1 -S 1
MM-M01.01
S ID E W A L L IN L E T H D R .
1 -O 21 9.1
80 0 10 0 0
4 4.2 5
1 80 0
18 00
F R O N T W A L L IN L E T H D R .
1 -O 21 9 .1
FR O N T W ALL
M P T D -3-01 21 -1
6 6 0 -O 2 8 .6
F in t6 S A 3 8 7-1 2 -1
S1
S ID E W A L L
2 x3 2 2 -O 2 8 .6 S A 2 1 3 -T 1 2
F in t6 S A 3 8 7 -1 2 -1
FIGURE 5-3
Boiler
Mitsubishi
S2
5-26
Chapter 5
29404.5
ROOF TUBE(FRONT)
440-O38.1xt7.4
14702.25
1270
3738
3738
2937
3738
3738
3738
3888.75
REAR WALL
HANGER OUTLET HDR.
1-O219.1
400.5
FIN t6 SA387-12-1
BOILER FRONT
580
FIN t9 SA387-12-1
10140
4295
1000
+41150
A.A PORT
(47 )
A.A PORT
(27 )
10150
C
L OF A.A
+39061
C
L OF A.A
+37733
1300
84
300
C
L OF 2RY PASS
SIDE WALL
133.5
25x133.5
=3337.5
51x66.75
=3404.25
66.75
133.5
14702.25
27x133.5
=3604.5
55x66.75
=3671.25
66.75
133.5
27x133.5
=3604.5
55x66.75
=3671.25
66.75
66.75
6022
5006.25
CL OF 2RY PASS
DIVISION WALL
27x133.5
=3604.5
55x66.75
=3671.25
14335
A.A PORT
(47 )
A.A PORT
(27 )
C
L OF 2RY PASS
FRONT WALL
+44310
CL OF BOILER
CL OF REAR WALL
1370
+44971.8
C
L OF FURNACE
+45120
CL OF FRONT WALL
422.75
33.375
44.25
57x66.75
=3804.75
66.75
86x44.5=3827
31x66.75 31x66.75
=2069.25 =2069.25
66.75
66.75
+50500
86x44.5=3827
39x66.75
=2603.25
66.75
57x66.75
=3804.75
66.75
14707
4.75
39x66.75
=2603.25
4.75
57x66.75
=3804.75
66.75
3200
REAR WALL
HANGER INLET HDR.
1-O219.1
29414
+53700
57x66.75
=3804.75
66.75
285.85
33x66.75
=2202.75
10900
O48.6xt11.2 SA213T12
108x267=28836
REAR WALL HANGER TUBE
4313.75
370
C
L OF PASSAGE
SIDE WALL
C
L OF SIDE WALL
284.25
320
4.75
55.375
55.375
370
+63200
ROOF TUBE
O28.6xt5.3
SA213T12
(Smooth Tube)
2320
MEMBRANE
+64200
11520
4956.25
MEMBRANE
+64600
44.25
FIN t6 SA387-12-1
5332
29404.5
3888.75
CL OF 2RY PASS
REAR WALL
14702.25
6563.75
1000
S3-S3
+38150
57466.7
44.25
80x44.5
=3560
76x44.5
=3382
44.5
76x44.5
=3382
44.5
48x44.5
=2136
44.5
91x44.5
=4049.5
48x44.5
=2136
44.5
76x44.5
=3382
44.5
76x44.5
=3382
44.5
80x44.5
=3560
44.25
+34950
34x44.5
=1513
44.5
85x44.5
=3782.5
96x44.5
44.5 =4272 44.5
68x44.5
=3026
85x44.5
44.5 =3782.5 44.5
68x44.5
=3026
44.5
96x44.5
=4272 44.5
26
+33600
44.25
34x44.5
=1513
44.5
85x44.5
=3782.5
44.25
+31391
+30729
+30729
BOILER FRONT
C
L OF OIL BURNERS
+30067
(36 )
(26 )
(26 )
(36 )
C
L OF OIL BURNERS
+20828
C
L OF OIL BURNERS
26
+25791
CL OF FURNACE
17100
+25791
+26453
+25129
CL OF BOILER
+21515
+20828
36
+20191
MEMBRANE
180
44.5
44.5
44.5
86x44.5
=3827
44.5
44.5
86x44.5
=3827
44.5
44.25
o
50x44.5
=2225
44.5
36
44.25
MEMBRANE
9366.7
+16500
B.L+15686
CL OF BOILER
+7833.3
Rev.004
+7133.3
44.5
327x44.5=14551.5
1000 800
331x44.5=14729.5
29414
MM-M01.01
400.5
S2-S2
MPTD-3-0121-2
Boiler
Mitsubishi
800 1000
44.25
44.25
1800
REAR WALL
660-O28.6 Fin t6 SA387-12-1
S4-S4
1800
REAR WALL INLET HDR.
1-O219.1
FIGURE 5-4
5-27
Chapter 5
FIGURE 5-5
Boiler
Mitsubishi
5-28
Chapter 5
TUBE(SMOOTH)
SA213-T12
(m m)
38.10
(mm)
8.90
M pa(g)
30.11
C
450
(m m)
8.90
(mm )
5.05
M PTD -4-0123
FIGURE 5-6
Boiler
Mitsubishi
5-29
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-7
Boiler
Mitsubishi
5-30
Chapter 5
C
L OF BOILER
1
2
SCREEN TUBE
TUBE(SMOOTH)
SA213-T12
SA213-T12
(mm)
45
38.10
(mm)
7.40
8.90
Mpa(g)
29.80
29.80
C
460
460
(mm)
7.40
8.90
(mm)
5.96
5.04
MPTD-4-0125-1
FIGURE 5-8
Boiler
Mitsubishi
5-31
Chapter 5
SECONDARY PASS
REAR WALL OUTLET HDR
C
L OF BOILER
SECONDARY PASS
REAR WALL INLET HDR
TUBE (SMOOTH)
SA213-T12
(mm)
38.10
(mm)
8.90
Mpa(g)
29.80
C
460
(mm)
8.90
(mm)
5.04
MPTD-4-0125-2
FIGURE 5-9
Boiler
Mitsubishi
5-32
Chapter 5
BOILER FRONT
TUBE (SMOOTH)
SA213-T12
(mm)
38.10
(mm)
8.90
Mpa(g)
29.80
C
460
O
(mm)
8.90
(mm)
5.04
MPTD-4-0125-3
FIGURE 5-10
Boiler
Mitsubishi
5-33
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-11
Boiler
Mitsubishi
Chapter 5
FIGURE 5-12
Boiler
Mitsubishi
5-35
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-13
Boiler
Mitsubishi
5-36
Chapter 5
A
BOILER FRONT
"f"
SEAL BAR
SEAL WELD
"e"
"e"
SEAL BAR
SEAL WELD
ROOF TUBE
A-A
(B-B)
(SIDE WALL TUBE AND ROOF TUBE SEAL)
"e"
Roof Tube(Rear)
"e"
INSULATION
ROOF TUBE
"e"
"e"
REFRACTORY
C-C
(ECO. HANGER TUBE BELLOW)
2RY PASS
SIDE WALL TUBE
2RY PASS
REAR WALL TUBE
ECO. HANGER
TUBE
1RY SH TUBE
ROOF TUBE
PAD
PAD
REFRACTORY
S6
D-D
(2RY PASS DIVISION WALL BELLOWS)
1RY SH
OUTLET HDR
ECO. HANGER
TUBE
ECONOMIZER
OUTLET HDR
2RY PASS
ECO. HANGER
TUBE
1RY RH TUBE
1RY RH
OUTLET HDR
2RYRH
OUTLET HDR
2RY PASS
2RY SH TUBE
2RY RH
INLET HDR
3RY SH
INLET HDR
3RY SH
OUTLET HDR
3RY SH TUBE
REAR WALL
HANGER TUBE
"a"
ECO. HANGER
TUBE
INSULATION
PASSAGE SIDE
WALL TUBE
BELLOWS PLATE
S6
BOILER FRONT
SEAL BOX
INSULATION
2RY PASS
FRONT WALL
OUTLET HDR
REAR WALL
HANGER
OUTLET HDR
FRONT WALL
OUTLET HDR
ROOF INLET HDR
2RY PASS
DIVISION WALL
OUTLET HDR
BELLOWS
DETAIL "e"
ROOF TUBE
REFRACTORY
BELLOWS
ROOF TUBE
SLEEVE SEAL
"b"
SLEEVE SEAL
"c"
S1
E-E
ROOF TUBE
ROOF TUBE
"d"
SLEEVE SEAL
"d"
SLEEVE SEAL
S6 -S 6
C
L OF 2RY PASS DIVISION WALL TUBE
PASSAGE SIDE
WALL TUBE
INSULATION
BELLOWS PLATE
INSULATION
S5
SEAL COLLAR
SEAL PLATE
SEAL BOX
ROOF TUBE
ROOF TUBE
INSULATION
REFRACTORY
SLEEVE
REFRACTORY
REFRACTORY
ROOF TUBE
S1
S1-S1
S5
DETAIL "a"
DETAIL "f"
2SH
F-F
INSULATION
S5 -S5
REFRACTORY
S3
SPACER TUBE
S4
SEAL COLLAR
SEAL COLLAR
SEAL BOX
BELLOWS PLATE
SEAL COLLAR
SEAL PLATE
BELLOWS PLATE
ROOF TUBE
S2
REFRACTORY
ROOF TUBE
NORMAL
Rev.004
SEAL PLATE
BELLOWS
SEAL BOX
ROOF TUBE
S2
DETAIL "b"
3SH
MPTD-3-0129
Boiler
Mitsubishi
NORMAL
SECTION
BELLOWS
NORMAL
BELLOWS
SIDEWALL(INLET HDR) 4 PANELS x2
SIDE WALL(OUTLET HDR) 6 PANELS x2
BOILER CNTERr 6 6 PANELS x2
S3
REFRACTORY
MM-M01.01
REFRACTORY
ROOF TUBE
BELLOWS PLATE
SEAL COLLAR
INSULATION
SEAL BOX
BELLOWS
REFRACTORY
BELLOWS
NORMAL
INSULATION
BELLOWS
SEAL PLATE
DETAIL "c"
NORMAL
S4-S4
S4
DETAIL "d"
S 3-S 3
1SH,1RH
2RH
S2-S2
FIGURE 5-14
5-37
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-15
Boiler
Mitsubishi
Chapter 5
BO ILE R FR O NT
TU BE
SA213-T12
(m m )
45
(m m )
6.90
M pa(g)
28.61
C
494
O
(m m )
6.90
(m m )
6.32
M PTD-4-0131
FIGURE 5-16
Boiler
Mitsubishi
5-39
MM-M01.01
Rev.004
Chapter 5
MPTD-4-0132
FIGURE 5-17
Boiler
Mitsubishi
MM-M01.01
Rev.004
Chapter 5
MPTD-3-0133
FIGURE 5-18
Boiler
Mitsubishi
5-41
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-19
Boiler
Mitsubishi
5-42
Chapter 5
FIGURE 5-20
Boiler
Mitsubishi
5-43
MM-M01.01
Rev.004
Chapter 5
MPTD-4-0136
FIGURE 5-21
Boiler
Mitsubishi
5-44
Chapter 5
PRIMARY REHEATER
INLET HEADER
1
2
3
4
5
6
7
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
SA213-T12
SA213-T12
SA213-T22
SA213-T22
C ASE 2115-1
C ASE 2328-1
SA213-T12
(mm)
57.10
57.10
57.10
57.10
57.10
57.10
57.10
(mm)
3.50
4.50
4
4.50
4
3.50
4
Mpa(g)
5.84
5.84
5.84
5.84
5.84
5.84
5.84
C
451
451
516
516
547
605
537
O
(mm)
3.50
4.50
4
4.50
4
3.50
4
(mm)
1.87
1.87
2.57
2.57
1.36
1.69
3.35
MPTD-4-0137
FIGURE 5-22
Boiler
Mitsubishi
5-45
MM-M01.01
Rev.004
Chapter 5
MPTD-4-0138
Boiler
Mitsubishi
FIGURE 5-23
5-46
Chapter 5
1
2
3
4
5
6
7
8
9
10
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
TUBE
INLET NOZZLE
INLET NOZZLE
OUTLET NOZZLE
SA213-T12
CASE 2115-1
CASE 2328-1
CASE 2115-1
SA213-T91
SA213-T22
SA213-T12
SA213-T12
SA213-T12
SA213-T91
(mm)
57.10
57.10
57.10
57.10
57.10
57.10
57.10
57.10
38.10
57.10
(mm)
3.50
3.50
3.50
4.50
4.50
4.50
13
3.50
3.50
4.50
Mpa(g)
5.84
5.84
5.84
5.84
5.84
5.84
5.84
5.90
5.90
5.90
o
C
496
496
657
624
624
561
496
496
496
624
(mm)
3.50
3.50
3.50
4.50
4.50
4.50
13
3.50
3.50
4.50
(mm)
2.08
1.33
2.48
2.06
3.68
4.01
2.08
2.10
1.40
3.71
MPTD-4-0139
FIGURE 5-24
Boiler
Mitsubishi
5-47
Chapter 5
ITEM
TOP
TOP
7
4
S1-S1
S2-S2
DESCRIPTION
DE-SUPERHEATER BODY
LINER PIPE
POSITIONING BOLT
SUPPORT BOLT
PROTECTION NOZZLE
10
INSPECTION NOZZLE
11
12
13
14
SPRAY NOZZLE
15
NOZZLE HOLDER
16
POSITIONING ROD
17
18
19
TOP
14
SH PRIMARY
DE-SH OUTLET PIPE
S1
19
12
17
S2
13
SH PRIMARY
DE-SH INLET PIPE
15
FLOW
10
S1
S2
8
18
16
11
10
11
MPD-4-0140
FIGURE 5-25
Boiler
Mitsubishi
5-48
Chapter 5
ITEM
3
18
DESCRIPTION
DESUPERHEATER BODY
LINER PIPE
PROTECTION NOZZLE
INSPECTION NOZZLE
10
11
POSITIONING BOLT
12
SUPPORT BOLT
13
BOSS
14
POSITIONING ROD
15
16
SPACER
17
18
SPRAY NOZZLE
19
2
12
16
17
13
11
5
10
13
5
19
10
15
11
14
7
9
8
MPTD-4-0141
FIGURE 5-26
Boiler
Mitsubishi
5-49
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-27
Boiler
Mitsubishi
5-50
MM-M01.01
Rev.004
Chapter 5
FIGURE 5-28
Boiler
Mitsubishi
5-51
Chapter 5
29414
164x178=29192
111
111
14335
7167.5
7167.5
CL OF RIGHT SIDE
WALL TUBE
CL OF BOILER
14738
14738
29476
FHFI-2
29414
111
111
14707
164x178=29192
3167.5
C
L OF BOILER
FRONT WALL INLET HEADER
FHFI-1
C
L OF FURNACE
29414
FHFI-1
4000
14707
+7133.3
CL OF LEFT SIDE
WALL TUBE
4000
3167.5
380
BOILER FRONT
1800
BOILER FRONT
BOILER FRONT
1800
380
KEY PLAN
+7133.3
CL OF LEFT SIDE
WALL TUBE
CL OF RIGHT SIDE
WALL TUBE
CL OF BOILER
14738
14738
29476
FHBI-1
O1992
O1872
133.5 133.5
39x178=6942
+- 0.1
A01
92
R1+- 0.1
A02
- 0.1
39x178=6942
+
- 0.1
+0.05
Odo-0.03
COLD SIDE
(250)
TYPICAL ORIFICE
+7133.3
CL OF FURNACE
FRONT WALL TUBE
C
L OF FURNACE
7217.5
7217.5
CL OF FURNACE
REAR WALL TUBE
14435
FHLI-1
A01
8.0
375
COLD SIDE
(250)
MM-M01.01
Rev.004
CL OF FURNACE
FRONT WALL TUBE
CL OF FURNACE
7217.5
7217.5
A04
12
9.5
A05
13
10.0
A06
14
10.5
A07
15
11.0
A08
16
A09
A10
APPLIED
LOCATION
TUBE QUANTITY
MARKS
(SET)
FRONT WALL
REAR WALL
FRONT WALL
18
18
REAR WALL
FRONT WALL
12
REAR WALL
FRONT WALL
38
FRONT WALL
12
REAR WALL
14
FRONT WALL
16
FRONT WALL
12
REAR WALL
14
11.5
FRONT WALL
27
17
12.0
REAR WALL
12
18
12.5
REAR WALL
22
A11
19
13.0
REAR WALL
27
A12
20
13.5
REAR WALL
10
A13
21
15.0
REAR WALL
24
A14
22
16.0
REAR WALL
12
A15
23
18.0
FRONT WALL
12
REAR WALL
12
A16
7.0
12
12
A17
7.0
18
18
23
23
12
12
10
10
A21
FHRI-1
8.5
9.0
A20
14435
10
11
A19
CL OF FURNACE
REAR WALL TUBE
8.0
A03
A18
+7133.3
C0.5 +-0.2
+- 0.1
92
+- 0.1
+- 0.1
O1812
14335
+- 0.1
0
-0.1
A22
8
9
10
11
12
7.5
8.0
8.5
9.0
9.5
MPTD-3-0612
FIGURE 5-29
Boiler
Mitsubishi
5-52
Chapter-6
Corrective Maintenance
C ha pte r
6 Corrective Maintenance
Corrective maintenance means repair or changing work to be performed in case of failure
of the Boiler. Though a well-planned preventive program is able to reduce the probability of
sudden failure, the unscheduled corrective maintenance is still necessary seriousness of
the problem faced. The schedule for repair of equipment must be carefully planed to keep
outage time reduced.
During such repair or changing work, an inspection must be carefully conducted to
determine why the equipment has failed. Good corrective maintenance not only requires
the quick restoration of the failed equipment back into service but also demands every
effort to identify and record the root cause of the failure.
The inspection results will help to find the cause of the failure. The findings, along with
possible rectification proposals are use as a feedback to update the preventive
maintenance procedures.
6.1
Prerequisites
The necessary prerequisites for the schedule maintenance of the steam drum and
tube banks are as follows:
a)
Scheduling
Unlike preventive maintenance, the schedule of corrective maintenance can
only be started after a failure has occurred. Depending on the severity of the
problem, the importance of the service provided by the failed equipment and
availability of manpower, a schedule of the corrective maintenance must be
prepared to solve the problem at the earliest opportunity.
The schedule should clearly indicate the critical path and assign the priority
for different parallel activities. Once the schedule is agreed, be sure to
observe the schedule so that the maintenance should be completed timely.
b)
Departmental Interface/Notification
Refer to Section 4.1.2, Interdepartmental Cooperation and Communication
Notification.
c)
Isolation of Equipment
Refer to Section 4.1.3, Isolation of Equipment.
d)
Safety Precautions
Refer to Section 4.1.4, Safety Precautions.
Boiler
Mitsubishi
6-1
Chapter-6
6.2
Corrective Maintenance
Preparation
a)
b)
Documentation
Refer to Subsection 4.2.1 (b), Documentation.
6.3
6.4
Troubleshooting
This section provides information on troubleshooting and the servicing of the boiler
relative to mechanical maintenance.
A table of faults, possible causes and remedies has been provided to assist in
troubleshooting. (Refer to Table 6-1)
For any new kind of problem not listed in the following table, please contact the
manufacturer for assistance.
Boiler
Mitsubishi
6-2
Chapter-6
TABLE 6-1
Corrective Maintenance
Fault
Possible Cause
Remedy
Failure of waterwall,
superheater, reheater or
economizer
Failure of waterwall,
superheater, reheater or
economizer
Failure of waterwall,
superheater, reheater or
economizer
Pressurization of furnace
Chemical cleaning of
waterwalls required using
chelates.
External deposits on
superheater tubes.
Boiler
Mitsubishi
6-3
Appendix A
Appendix
A Torque Chart
TABLE A-1
TORQUE CHART
JIS-SCM435 AISI4137
2
Westinghouse 15106FD
10705BU AISI616
(28 kg/mm )
AISI1690(4290(42kg/mm )
(32kg/mm )
Stress
Bolts Diameter
Torque(kg-m)
Torque(kg-m)
Torque(kg-m)
12
5.4
6.2
8.1
16
10.9
12.5
16.3
19
18.2
20.8
27.0
22
29.2
33.4
43.4
25
44.5
50.8
66.0
29
64.5
73.7
95.8
32
90.7
103.7
134.8
35
123.4
141.0
183.3
38
145.3
166.0
215.8
41
199.5
228.0
296.4
44
272.1
311.0
404.3
48
363.1
415.0
539.5
51
399.0
456.0
592.8
Boiler
Mitsubishi
A-1
Appendix B
Recommended
B Spare Parts
Appendix
Boiler
Mitsubishi
B-1
Appendix B
MM-M01.01
Rev.004
TABLE B-1
Boiler
Mitsubishi
B-2
Appendix B
MM-M01.01
Rev.004
TABLE B-1
Boiler
Mitsubishi
B-3
Appendix B
MM-M01.01
Rev.004
TABLE B-1
Boiler
Mitsubishi
B-4
Appendix B
MM-M01.01
Rev.004
TABLE B-1
Boiler
Mitsubishi
B-5
Appendix B
MM-M01.01
Rev.004
TABLE B-1
Boiler
Mitsubishi
B-6
Appendix C
Appendix
C Special Tools
No special tools are recommended by the manufacturers for the inspection and maintenance of the
boiler.
Boiler
Mitsubishi
C-1
Appendix D
Appendix
Boiler
Mitsubishi
D-1
Appendix E
Appendix
1.
2.
Boiler
Mitsubishi
E-2
E-136
E-1
Appendix E
Boiler
Mitsubishi
E-2
Appendix E
Boiler
Mitsubishi
E-3
MM-M01.01
Rev.004
Appendix E
Boiler
Mitsubishi
E-4
MM-M01.01
Rev.004
Appendix E
Boiler
Mitsubishi
E-5
Appendix E
Boiler
Mitsubishi
E-6
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-7
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-8
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-9
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-10
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-11
Appendix E
Boiler
Mitsubishi
E-12
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-13
Appendix E
MM-M01.01
Rev.004
Boiler
Mitsubishi
E-14
Appendix E
MM-M01.01
Rev.004
10
Boiler
Mitsubishi
E-15
Appendix E
MM-M01.01
Rev.004
11
Boiler
Mitsubishi
E-16
Appendix E
MM-M01.01
Rev.004
12
Boiler
Mitsubishi
E-17
Appendix E
MM-M01.01
Rev.004
13
Boiler
Mitsubishi
E-18
Appendix E
MM-M01.01
Rev.004
14
Boiler
Mitsubishi
E-19
Appendix E
MM-M01.01
Rev.004
15
Boiler
Mitsubishi
E-20
Appendix E
MM-M01.01
Rev.004
16
Boiler
Mitsubishi
E-21
Appendix E
MM-M01.01
Rev.004
17
Boiler
Mitsubishi
E-22
Appendix E
MM-M01.01
Rev.004
18
Boiler
Mitsubishi
E-23
Appendix E
MM-M01.01
Rev.004
19
Boiler
Mitsubishi
E-24
Appendix E
MM-M01.01
Rev.004
20
Boiler
Mitsubishi
E-25
Appendix E
MM-M01.01
Rev.004
21
Boiler
Mitsubishi
E-26
Appendix E
MM-M01.01
Rev.004
22
Boiler
Mitsubishi
E-27
Appendix E
MM-M01.01
Rev.004
23
Boiler
Mitsubishi
E-28