Annual Outage Maintenence Check List - BFPT

Chapter 4
TABLE 4-2
No
1
Description
BFP-T ~ BFP
Coupling
Blade clearances:
th
nd
6 ~ 2 Stages
Check Method
ANNUAL OUTAGE MAINTENANCE CHECKLIST
Check Reference
Action to be Taken
(if beyond acceptable limit)
Remarks
Alignment
Using clamps and

DTI
Misalignment with
tolerance
Ensure proper alignment during the

reassembly
Mechanical faults
or cracks
Visual/NDT
No excessive wear,
damage or cracks
Exchange coupling components for

new.
Rotating blade
Lead wire and
shroud to seal strip Vernier caliper
radial clearance
(Top and Down)
Within limits specified

in Figure 4-1 and
Figure 4-2.
On reassembly, ensure clearance

within tolerance
Refer to Appendix F for

clearance measurement
procedure.
Inner-stage gland Lead wire and

seal to rotor radial Vernier caliper
clearance
(Top and Down)

in Figure 4-1 and
Figure 4-2.

within tolerance

procedure.
Diaphragm inner
ring to rotating
blade axial
clearance

in Figure 4-1 and
Figure 4-2.

within tolerance
Rotating blade
Lead wire and
shroud to seal strip Vernier caliper
radial clearance
(Top and Down)

in Figure 4-1 and
Figure 4-2.

within tolerance
Nozzle block to
Feeler gauge
rotating blade axial
clearance

in Figure 4-1 and
Figure 4-2.

within tolerance
Feeler gauge
Inspection
Date
Inspector
Results
Refer to coupling
instruction manual in
Appendix G.

procedure.
MM-M08
Rev.001
st
1 Stage
Major Check Item
Preventive Maintenance
Boiler Feed Pump Turbine

Mitsubishi
4-22
Chapter 4
Continued from previous page
TABLE 4-2
No
3
MM-M08
Rev.001
Description
Rotor
Rotating blades
Diaphragm
Major Check Item
Check Method
Erosion, corrosion,
Visual
damage or excessive
wear
Check Reference
No excessive erosion,
corrosion or wear
Action to be Taken
Remarks
Inspector
Results
Consult manufacturers for advice if

severe defects revealed.
Run out check
Rotor in lathe and Run out ,max 2/100mm Attempt to straighten or replace
dial gauge checks
rotor.
Cracks in the rotor

discs
NDT
No cracks
Consult manufacturer for advice if

cracks revealed.
Damage to rotor
surfaces (Journal
and gland areas)
Visual/NDT
No dent or damage
Repair for oil stone for minor defect.

Consult manufacturer if crack or
major defect reveled.
Thrust collar
Visual/NDT
No dent or damage
Repair or replace rotor if damage is

beyond repair.
Wear, damage and

cracks
Visual/NDT
No defects
Consult manufacture for advice

regarding for exchanging for new.
Specialist skills required.
6th stage blade

Visual/NDT
satellite strip erosion
and bonding
No excessive erosion
No loss of bond
Consult manufacture regarding

replacing new strips.
Blading and ring

Visual/NDT
erosion and damage
No excessive erosion
or damage
Consult manufacture for advise if

severe defects revealed.
Blading cracks
NDT
No cracks
Consult manufacture for advise if

cracks revealed.
Inter-stage gland
seal fin damage,
wear or cracks
Visual/NDT
No defects
Replace seal ring segments.

Mitsubishi
Inspection
Date
4-23
Chapter 4
TABLE 4-2
No
6
MM-M08
Rev.001
Description
Casing
Gland seal
Bearing
pedestal
Major Check Item
Check Method
Check Reference
Action to be Taken
Internal erosion,
corrosion, damage or
excessive wear
Visual
No excessive erosion,
corrosion, damage to
wear
Consult manufacturer for advise

regarding repair procedure.
Damage or loss of
flatness of horizontal
joint face.
Visual
No defect
Consult manufacture for advise

Nozzle cracks
NDT
No crack
Exchange nozzle for new.
Crack, wear or damage Visual/NDT

to seal fins
No crack or damage
Straighten bend fins and refurbish

flattened fins. Replace seal ring
segment if beyond repair.
Gland seal fins to rotor Lead wire/Vernier

seal clearance
caliper
(top & bottom)

in Figure 4-1 and 4-2

within tolerance.
Radial bearing
clearance
Feeler gauge,
Lead wire

in Figure 4-1.

within tolerance.
Thrust bearing
clearance
DTI

in Figure 4-1.

within tolerance.
Condition of radial and Visual

thrust pads
No deep scoring,
wiping, cracks
Exchange for a new as a set.
White metal bond

radial and thrust pads
Visual/NDT
100% bond
Exchange for a new as a set.
Pad contact area
Engineers blue
75% contact area
Hand scrap
Oil seal ring pin
Lead wire and

Vernier caliper

in Figure 4-2 & Figure
4-3

within tolerance.

Mitsubishi
Remarks
Inspection
Date
Inspector
Results
4-24
Chapter 4
TABLE 4-2
No
8
Bearing pedestal
(continued)
SV AND GV
Major Check Item

Cage ring
indentation
Check
Method
Visual
Check Reference
Action to be Taken
Remarks
No indentation
Repair or replace
Thrust pad support Visual

components
No wear or damage
Repair or replace
Base ring
indentation
No severe indentation
Investigate increased axial load and

fix
Body & cover

Visual
erosion, corrosion,
damage of
excessive area
Excessive erosion,
corrosion, damage or wear
Consult manufacturer for advise

Valve seat
damage or
excessive care
Visual
No damage of excessive
wear
Lap seat to restore seat
Valve seat crack
NDT
No crack
The manufacturer is to be consulted

for replacement procedure.
Valve wear or
damage
Visual
No damage or excessive
wear
Lap seating area or replace for new. Blue match seat to

achieve efficient seal.
Spindle or run out
Measurement 0.25mm
on V blocks
Fasteners
Visual/manual No excessive worn threads Replace fastener for new.

with free movements of nuts
on studs
Visual
Inspection
Date
Inspector
Results
Specialist skills required
Where beyond
restoration, manufacturer
is to be consulted for
replacement procedure.
Replace spindle for new.
MM-M08
Rev.001
Description

Mitsubishi
4-25
Chapter 4
TABLE 4-2
No
9
Description
SV AND GV
(continued)
Major Check Item Check Method

Diametrical
clearance
Measurement /
calculation
Check Reference
Action to be Taken
Remarks
Inspection
Date
Inspector
Results
LPSV (Refer to Figure 2-17 Replace bushing and other worn

components with new.
and 4-5)
Valve stem (12) to lower
stem bushing (14):
0.12-0.185mm
Valve stem (12) to upper
bushing (15):
0.12-0.185mm
Valve stem (12) to main
valve (2): 0.12-0.185mm
Valve stem (2) to main
valve (9): 0.025-0.35mm
Servomotor piston rod (21)
to bushing (26):
0.025-0.35mm
Servo piston rod (22) to
bush at cylinder bottom:
0.15-0.35mm
LPGV: (Refer to Figures
2-18 and 4-6)
Rev.001
Spindle (13) to upper and

lower bushing (17):
0.12-0.177mm
MM-M08
Piston rod (18) to bushing

(21): 0.018-0.21mm

Mitsubishi
4-26
Chapter 4
TABLE 4-2
No
9
Description
SV AND GV
(continued)
Major Check Item

Diametrical
clearances
Check Method
Measurement
calculation.

Check Reference
Action to be Taken
Remarks
Inspection
Date
Inspector
Results
Cylindrical (22) to piston (19), Replace bushing and other worn

components with new.
0.08-0.202mm
Operating shaft (3) to DU
bushing (34): 0.05~0.185mm
Operating shaft (3) to support
bracket (4) axial clearance
0.25~0.38mm
Linkage pin (41a, 41b) to
bearing (39a, 39b) :
0.0~0.034mm
Turning device
Free movements of Manual

shaft in the bearings
of buddy box.
Free movements in bearing

with no excessive clearance.
Replace worn components for

new.
Wear or damage of
gears
Visual
No excessive wear or damage Replace gears for new as a set.
Gear teeth
Visual
Full contact pattern on gear

teeth.
Investigate and fix gear

misalignment and/or replace worn
gears.
SSS clutch free

movement
Manual
Free movement along helical

splines over entire travel.
Replace SSS clutch for new.
MM-M08
Rev.001
10

Mitsubishi
4-27
Chapter 4
TABLE 4-2
No
11
MM-M08
Rev.001
12
Description
Oil tank
Oil pumps
Major Check Item
Check Method

Check Reference
Bearing oil and HP

oil pressure control
valves setting
Installed
instrument
Deterioration of oil
Sample analysis Lubricant to specification
Replace oil
Foreign material in
drain sample
Visual
No foreign material in the

system
Assess source of material and

exchange responsible components
for new.
Filter elements
Visual
No damage to filter elements
Replace with new elements.
Return strainer
debris
Visual
No debris in return strainer.
Assess source of parts and

replace responsible parts with
new.
Pump case wear
Visual
No excessive wear.
Reduce wear or exchange pump

case for new.
End cover and rear

cover wear
Visual
No excessive wear.
Reduce minor wear or exchange

cover plates for new.
Gear wear
Visual
No excessive wear.
Reduce minor wear or replace

gears for new.
Bearings
Manual/visual
No roughness, binding, pitting Replace damaged bearing with

or flaking.
new.
Mechanical seal
leakage
Visual
No evidence of leakage.
Replace mechanical seal

components or entire assembly.
According to design pressure
Adjust relief valve
Pump relief valve set On test

pressure

Mitsubishi
Design operating pressure
Action to be Taken
Remarks
Inspection
Date
Inspector
Results
Readjust valve setting if found

disturbed.
Replace every 4 years

even in good condition.
4-28
Chapter 4
TABLE 4-2
No
12
13
Oil pumps
(continued)
Oil cooler
Vapor Extractor
Major Check Item
Check
Method
Check Reference
Action to be Taken
Coupling bushes
Visual
Not excessive worn or

compressed.
Replace coupling bushes with new.
Coupling bolts
Visual
No wear or damage.
Replace coupling bolts with new.
Dirty plates
Visual
No dirt
Clean with soft brush and /or flush with

clean water.
Cooling plate
Visual
erosion or damage
No excessive erosion.
Replace plate with new.
Gasket crack or
damaged
Visual
No crack or damage.
Replace plate with new.
Impeller and
casing damage or
wear
Visual
No damage or
excessive wear.
Replace worn components with new.
Impeller hub wear

or damage
Visual
No damage or
excessive wear.
Repair or replace.
Motor bearing
wear or damage
Manual
No roughness, binding Replace motor bearings.

or excessive clearance.
Remarks
Inspection
Date
Inspector
Results
MM-M08
Rev.001
14
Description

Mitsubishi
4-29

Annual Outage Maintenence Check List - BFPT

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Chapter 4

ANNUAL OUTAGE MAINTENANCE CHECKLIST

Using clamps and

Ensure proper alignment during the

Exchange coupling components for

Within limits specified

On reassembly, ensure clearance

Refer to Appendix F for

Inner-stage gland Lead wire and

Within limits specified

On reassembly, ensure clearance

Refer to Appendix F for

Within limits specified

On reassembly, ensure clearance

Within limits specified

On reassembly, ensure clearance

Within limits specified

On reassembly, ensure clearance

Refer to Appendix F for

Major Check Item

Boiler Feed Pump Turbine

Continued from previous page

Major Check Item

ANNUAL OUTAGE MAINTENANCE CHECKLIST

Consult manufacturers for advice if

Run out check

Cracks in the rotor

Consult manufacturer for advice if

Repair for oil stone for minor defect.

Repair or replace rotor if damage is

Wear, damage and

Consult manufacture for advice

Specialist skills required.

6th stage blade

Specialist skills required.

Consult manufacture regarding

Blading and ring

Consult manufacture for advise if

Specialist skills required.

Consult manufacture for advise if

Specialist skills required.

Replace seal ring segments.

Boiler Feed Pump Turbine

Continued from previous page

Major Check Item

ANNUAL OUTAGE MAINTENANCE CHECKLIST

Consult manufacturer for advise

Consult manufacture for advise

Exchange nozzle for new.

Crack, wear or damage Visual/NDT

Straighten bend fins and refurbish

Gland seal fins to rotor Lead wire/Vernier

Within limits specified

On reassembly, ensure clearance

Within limits specified

On reassembly, ensure clearance

Within limits specified

On reassembly, ensure clearance

Condition of radial and Visual

Exchange for a new as a set.

White metal bond

Exchange for a new as a set.

Pad contact area