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Motion Synchronization

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You are on page 1of 11

Proceedings

of

Proceedings of

2001 ASME

International

Mechanical

Engineering

Congress

and

Exposition

2001 ASME International Mechanical Engineering Congress and Exposition

November

11-16,

2001,

New

York,

NYNY

November

11-16,

2001,

New

York,

IMECE2001/DSC-24566

IMECE2001/DSC-2B-4

MOTION SYNCHRONIZATION FOR MULTI-CYLINDER

ELECTRO-HYDRAULIC SYSTEM

Hong Sun

500 McCarthy Blvd, Maxtor Inc.

Milpitas, California 95003

Ray W. Herrick Laboratories

Purdue University

West Lafayette, Indiana 47907-1077

ABSTRACT

the added system weight and complexity as well as the

limitation to the operation range of the equipment. Compared

with pure hydraulic and mechanical approaches, electrohydraulic synchronization provides a flexible alternative. With

EH system, synchronization control strategies can be designed

to handle uneven loading as well as uncertainties and external

disturbances associated with the hydraulic system.

In 1994, Hogan and Burrow [4] looked at the issue of

synchronizing unevenly loaded hydraulic cylinders. Their

results indicated that to achieve synchronization of the unevenly

loaded cylinders, individual control of each cylinder is required.

However, with the added flexibility of individually controlled

cylinders, Hogan and Burrow did not elaborate on the design of

a control algorithm that will explicitly improve the

synchronization performance. Xiong et al [12] proposed a

model-reference adaptive control algorithm together with a

cross-coupled controller [7] to improve synchronization

performance as well as attempt to handle the parameter

variation associated with the hydraulic systems. Chiu [1]

formulated the synchronization of multiple motion axes in a

geometrical framework and proposed three different approaches

to explicitly address the motion synchronization issue. Sun and

Chiu [ 10] [ 11] proposed both linear and nonlinear approaches to

achieve synchronization on electro-hydraulic lift.

The research of EH synchronization control has focused on

the linear approach and less research has focused on the

nonlinear EH synchronization control. In this paper we will

consider the synchronization of a hydraulic system with n ramtype cylinders acting to lift a common unknown load. The

cylinders are controlled by n individual solenoid flow control

valves. The hydraulic circuit diagram of the system is shown in

Figure 1. A 2-step nonlinear motion synchronization control

design is proposed to address the synchronization issue. The 2step design approach utilized linear MIMO robust control

technique to design an outer loop motion synchronization

address the motion synchronization problem for a multicylinder electro-hydraulic (EH) system. A 2-step design

approach is applied such that it utilized linear MIMO robust

control technique to design an outer loop motion

synchronization controller. A nonlinear SISO perturbation

observer based pressure/force controller is designed for each of

the lift cylinder as the inner loop controller to handle the

nonlinearities associated with the EH actuators. Experimental

results on a 4-cylinder system are presented to verify the

effectiveness of the proposed approach.

INTRODUCTION

The problem of synchronizing multiple linear hydraulic

actuators [4][12] arises in hydraulic operated heavy-duty

applications such as lifting equipment and rolling mills, where

the synchronous operation of multiple hydraulic actuators under

load has important performance implications. This issue is

most pronounced in hydraulically operated multi-actuator lifting

equipment. Due to uneven loading and the inherent differences

in multiple hydraulic circuits and components, the lift distance

among the linear actuators will be different under open-loop

operation.

Specifically, the overall open-loop system is

unstable in the sense that the difference in lift distance will

increase and will eventually results in the toppling of the load.

There are three approaches to address the issue of

synchronizing multiple hydraulic actuators. The simplest

approach is to design a flow-divider circuit that will maintain

the same cylinder velocity by maintaining the same flow rate to

the cylinders. The performance of the synchronization is

dependent upon the performance of flow-divider as well as the

compressibility of the working fluid and the consistency of the

hydraulic components. Another approach is to mechanically

connect the hydraulic actuators through either cabling or other

pressure/force controller is then designed for each of the

cylinder as the inner loop controller.

and l~i (or lpi) is the moment arm for f (i = 1,2,.-.n ) with

respect to rotational axis r (or axis p). Jr (or dp) represents the

rotational moment of inertia of the load about the axis r (or the

axis p) and 0r (or 0p ) represents the rotation angle about the

axis r (or the axis p). Ffri (or Ffpi) represents the friction force

between the load and cylinder along the direction of the axis r

(or the axis p).

In Figure 3, assuming that the distance between the

cylinders does not change during the motion of the load, the

points on the load that contact the cylinders vary with the

rotation of the load. Its motion depends on the rotation angle

0 r and 0p. We will not detail the relation between them

because we are only focusing on the vertical displacement and

the pitch as well as roll motion of the load. Further more, in the

assumption that the rotation angle is small, this motion can be

ignored.

The remaining of this paper is organized as follows: The

system modeling is presented in the next section followed by

the 2-step MIMO nonlinear synchronizing controller design.

The experimental results are presented in section IV.

Conclusions together with discussion of on-going investigations

are presented in the last section.

SYSTEM MODELING

Consider a hydraulic system with n ram-type cylinders

acting to lift a common load, as shown in Figure 2. The top

view of the system is shown in Figure 3 that indicates the

location of the load. The load is free to rotate around the roll

axis r and the pitch axis p. The roll axis r is defined to be

perpendicular to the line connecting cylinder 1 to cylinder 2 and

the pitch axis p is defined to be parallel to the line connecting

cylinder 1 to cylinder 2. Together with one degree of freedom

of moving along the gravity direction, the hydraulic lift system

with 3 or more cylinders has 3 degrees of freedom (DOF) that

can be controlled. The lift system with 2 cylinders has 2 DOF

(without the pitch motion). In the following, we will derive the

system model for the lift system with 3 or more cylinders.

Figure 2 shows the forces acting on the hydraulic cylinders.

Spherical contact surfaces are assumed between the cylinders

and the load. From Newton's second law and the conservation

of angular momentum, the following equations can be obtained

to represent the motion of the load along gravity direction and

rotations about the axes r andp:

t=l

i=l

i=l

X3 ~ ~

Hydraulic Lift System.

I

I

Cylinder 1

Cylinder 3

rol~_Al= r

L~

il

Cylinder 2

CylJndela

system

Consider the forces fi ( i =l,2,...,n ) acting on the

(1)

represented by:

i=l

i=l

i=l,2,...,n,

(2)

where Pi represents the pressure in the chamber of cylinder i

and A; represents the effective piston area. m~ represents the

represents the reaction force acting on cylinder i (i = 1, 2,-.. n )

represents the viscous friction coefficient.

If the contact between the load and the end point of the

cylinder is assumed to be equivalent to a mass-spring-damper

system with stiffness k~ and damping ratio b~, as shown in

Figure 4, then the contacting effect can be modeled by the

following equation:

f =k,(x, -x,.)+b,(Jc, -~c,.),

i = 1,2,...n,

(3)

where xi, represents the relative position of the contact point

between the load and cylinder i to the ground and xi represents

the position of the cylinder i relative to the ground as shown in

Figure 4.

Lff-M e =

MLi

R-Bpli L - f = mi L

where

1 ...

Lf = lrl

1]

['AI

)t ) p

m~g

-FII1

Xla

k~

b~

fl

V,(x,)

k 2 ...

k,])isthecontactstiffnessmatrix,

B, =diag([b,

b 2 ...

Bp2

...

Bp, ]) is the

motion and m = d i a g ( [ m 1 m 2 ... m,]) is the pistonmass

matrix.

To further simplify Eq. (5), assume that the contact

between the load and the cylinders is rigid, i.e. XL=Xa.,then the

following is obtained:

L f R - L f B p , gcxq - M e = (M L + L f m g c ) x q .

(6)

flow control valve. Consider the compressibility of the fluid in

the cylinders and ignore the valve dynamics as well as leakages

in the cylinders, the pressure dynamics in each cylinder can be

represented by the following equation (Merritt [8]):

~=h(xi,~i)+flKq,(~(xi,P~)ui,

i = 1,2,...,n,

(4)

h(xi,~i)=-

K, =aiag([k,

Cylinder.

cx,,

ML=diag([M

where

(5)

Ai2i,

Lrp=

#,/2 + ,ign(u,)(,Os/2- e, ) I .

r ,1]

lq lps]ld:p and

lr2 l.o:2

lr3 lp3

represents the total fluid volume from the output port of the

valve to the respective cylinder chamber and P, is the source

pressure. Kqi is the valve flow coefficient and ui represents the

control input, i.e. the valve input command.

In the condition that the rotational angles Or and 0p are

Note that if there are more than three cylinders in the system,

i.e. n>3, there will be redundant actuators in the system, i.e. the

matrix Lf is a non-square matrix with more columns than rows.

The solution for the synchronization of the lift system under

such condition will need to be considered.

L e t Mxq = (M L +Lfmg) e R 3x3, B~q = LfBDIg R 3x3,

and F = ( R - L ; M , )

f = [f

then the EOM for an n cylinder EH lift can be represented by:

M r , qX q + Bxq:X q = LfF

X a :[Xla

X2a

"'"

Xna]rand

X L =[X,

X2

"'"

Xn]" be

~ R "~' .

{Pii=h(xi,~i)..t_~Kqi~(xi,]~i)ui,,

the

gravity direction, respectively. Equations (1), (2) and (3) can be

written as:

i = 1,2,...,n.

(7)

Notice that the first part of Eq. (7) is linear EOM for rigid

body dynamics, and the nonlinearity of the system comes from

non-diagonal. Hence the motion dynamic of each cylinder

forms a MIMO system and is coupled through the load. In the

load dynamics, potential uncertainties are the mass M and

locations Iri and lpi (i = 1,2,...,n ). However no direct load

uncertainties appear explicitly in the pressure dynamics. The

pressure dynamic of each cylinder forms a SISO system, i.e. the

time derivative of pressure is a function of its own states,

pressure and piston location. These characteristics will be

exploited in the control design.

but more than three control inputs (when n>3), i.e. Fp R".

There are n-3 redundant actuations.

The design procedure for linear MIMO system will be

utilized to address the complexity due to the increased DOF as

well as the redundancy issue due to the increase of the number

of EH actuators. The uncertainty associated with the EH system

will be addressed with the perturbation observer design.

The motion synchronization control will be formulated to

generate the desired force or pressure profile for each of the n

actuators under a specific synchronization objective. Once the

desired force or pressure profile is obtained, a set of nonlinear

SISO force controllers will be employed to achieve the desired

force or pressure tracking.

CONTROL STRATEGY

A 2-step controller design approach is proposed that

employs a linear time-invariant MIMO robust motion

synchronization control to address the load uncertainty and

motion synchronization aspects of the problem in the outer

loop. A SISO perturbation observer-based nonlinear EH

force/pressure control is used for each individual cylinder to

address the nonlinearity and uncertainties associated with EH

systems in the inner loop. In a general n-post lift system, the

rigid-body motion dynamics described by Eq. (7) is a linear

MIMO system with load uncertainties from the force inputs F to

the position output Xq. In Eq. (7), the resultant force matrix F

comprises of the forces acting on the cylinders that include the

forces produced by the pressures in the cylinders (P.,Ai), the

friction forces (/7:) and the equivalent loads for each cylinder.

The facts that the load and its location are unknown and that the

frictional forces are difficult to model lead to uncertainties in

the resultant force matrix F. This problem can be solved since

the initial pressures P~o (i = 1,2,...,n ) of the corresponding

Actuation redundancy occurs when there are more

actuators than required to provide the desired motion. Having

the extra support points is the primary reason for the additional

actuators. Therefore, enhancing synchronization performance

and maintaining contact between the load and cylinders will be

the main considerations in resolving the actuator redundancy

issue.

The actuator redundant system represents an underconstrained set of equations for the independent forces, F~nd,

(or torques) and resultant forces , F,~, (or torque), e.g

Fro~ = AF=.d with Fr== ~ R m , Find E R n and n > m , so there

exists an infinite number of independent force (or torque)

vectors corresponding to a given resultant force (or torque).

Colbaugh and Glass [2] discussed the different resolutions for

actuator redundancy and categorized them into two approaches,

the "direct" inversion and "indirect" inversion. Direct inversion

uses the theory of generalized inverses. The indirect approach

to construct Fo from Fres can be utilized to obtain the Fr~ to Fo

Mg i represent the ~h element of L~M s . Let

F:,'l

performance requirement and an additional set of r linear

constraints on the elements of Fp, i.e.

Ayp = b e ,

[ AlPlo - mlg + F/i + MgI

(9)

the constraints. Here the rank of Ae, i.e. r, can be greater than n 3. Let the resultant force Fr,, = LrFp be the high priority task

d t = A2P2o-m2g+F.t-2 +Mg2

A,P~o - m , g + F/, + Mg,

Vp

is assumed to be bounded. Therefore the resultant force matrix

F can be written as F = Fp + d r . Substituting F = Fp + d r into

(Lf)+F,,, + P t l t ,

where pt = ( i , ~ - L ; L r )

(10)

pt[tt E k e r ( L r ) , and it is a vector to be decided to satisfy the

Eq. (9). Note Eq. (10) exactly satisfies the high-priority task.

Substituting the solution Fp from Eq. (10) into the lowpriority task in Eq. (9) following equation can be obtained:

Eq. (7), the rigid body motion dynamics can be written as:

MxqXq + B x q i q = L r F p + L r d r

(8)

&Fp

AeLfF,~ , + A~pt~t = b e .

combination of the input uncertainties and actuator redundancy.

Given a system that is represented by the following

equations:

(11)

solution to Eq. (11),

P = ( 4 P t ) + (b e -,4eL~Fr~)

Therefore,

matrices with the appropriate dimensions. The system exhibits

both parametric uncertainty and uncertain nonlinearities.

Defining Xz=LXa, Eq. (14) can be written as:

Remark:

is to let Ae=[0 0 1 -1], and b~=0. This imposes a

constraint that the net forces acting on the load by

cylinder 3 and 4 are same.

MR, +Bk~ = X 2

Eq.(15), a desired control law can be designed by using any

linear approaches. Suppose a desired Xz has been solved, which

is denoted by Xza. Since X2 is not the actual control input, 7-a

=Xz-Xza is defined to represent the discrepancy between X2 and

Xza. The typical way for next step design will be based on the

dynamics of Zz or Xz to obtain the actual control input such that

the entire system is stabilized and Zz will converge to zero or to

a bounded neighborhood, i.e. I[Z2 II-< z for a positive scalar 8 .

However, due to redundancy, the next step's dynamics are

represented by X3 and Xz does not have a one-to-one mapping

to the state X3. In addition, the uncertainties in the L matrix

will complicate the mapping from X2 to X3 as well.

First we will consider the case that there is no uncertainty

in L. X3a, which represents the desired state of Xs, is calculated

from Xza using either the direct or indirect inversion approach

mentioned in the previous section. Then the relation Xza=L.X3a

is satisfied. Denote the error between X3 and X3a as Za, then Zz

=L'Zo. Eq. (15) eanbe written as:

CONTROLLER DESIGN

Two-Step Design Approach

The controller will be synthesized through a two-step

design process using a linear MIMO motion synchronization

controller as the outer loop controller and a perturbation

observer based pressure controller as the inner loop controller.

Generally, a two-step design can be applied if a system has the

semi-strict-feedback form. Following example illustrate the

idea of the two-step design with actuator redundancy.

Given a system that is represented by the following

equations:

(15)

X3 = f ( X , , X 3) + g(X,, X3)U

satisfied. Once recovering the desired force Fp, it will be used

MX +BX, = X 2

(14)

(12)

with the appropriate dimension. The first step is to design a

controller based on the first equation of Eq. (12) in assumption

that 2(2 is the actual control input. 2(2 is used to achieve the

desirable synchronization performance described by the first

equation of Eq. (12). In the next step, the actual control U is

designed to achieve a desired Z2 dynamics.

The idea of this design can be understood in another

equivalent way. In the first step design, since Xz is not the

actual control input, denote Xza as the desired control input

which can be arbitrarily assigned and 7-a =Xz-Xzd as the

difference between them. The equation (12) can be written as:

( 16)

Z3 = f ( X l , X3) + g(XI, X3) U - X3a

It is clear that a typical 2-step design approach can be

implemented. First assume Z3=0, the inner loop control law Xza

will be designed according to the first equation in Eq.(16).

Then the outer loop control law, i.e. the actual control law can

be design based on the second equation in Eq. (16). In other

words, Xzd, which can be treated as virtual control input,

together with actual control input U are designed such that the

whole system satisfies the desired performance requirements.

Now consider the situation where there are uncertainties in

L. The nominal value of L, denoted by L0, is used in obtaining

X3a from Xza using any approach discussed in the last section.

Therefore the relation Xza=L.Xaa will not be satisfied unless L=

L0. Suppose the way we choose X3a satisfies X3a=Pr'Xza for a

(13)

- x2d

The first step of design procedure can be explained as the

design of Xza in assumption Zz=0, i.e. Xz is the actual control

input. In the next step, the actual control U is designed to

stablize the Eq.(13).

In the general n-cylinder case, actuator redundancy

complicates the design process. Here an example will be used

the direct method or P r = ( I - P ' ( A ~ P ' ) + A.)Lo + for the indirect

obtained:

explicitly.

Let the task-space coordinates to be

1 ~

X,q = [t x Xq2]r, where t = - ~ x,. represents the tracking

Z 2 = L X 3 - Xzd

= LZ 3 + LX3d -

X2d

n i=1

n

= L Z 3 - ([ - LP~)X u

obtained:

i=1

( 1 7)

Z3 ~--f ( X l , Xa) + g(Xl, X3)U - X3d "

Given uncertainty in the input matrix L, Eq. (17) will be

used to implement the two-step design approach. Note that

since the second step design will be based on Z3 dynamics,

Z3=0 is desirable to be the assumption instead of Z2=0 in the

first step design. The first loop control law Xzd is designed

according to the first equation in Eq. (17) under the assumption

Z3=0. Compared to the first equation in Eq. (16), we can see

that the input uncertainties LPr need to be considered in

designing Xzd. Note that LPr =L if L0=L. In the second step,

the actual control input U will be designed based on the Z3

dynamics. In sunlmary, for the system described by Eq. (14)

with uncertaintiy in L, the 2-step design will be proposed in this

way. First the Eq. (14) is converted into Eq. (17). Then a

typical 2-step design will be done based on Eq. (17). In other

words, the first loop virtual control law X2d and second loop

control law U have to be designed such that the system

represented by Eq. (17) is stable.

Now consider the lift dynamics described by Eq. (8).

Denote Fro as the desired resultant force of Fres=LfFp. Then the

motion synchronization design will be based on the following

equation with the assumption that Fp is the actual control input:

Mxqiq +Bxqi q = LfPrFrd +Lrd r +LfAaz

(18)

i=1

[x,]

1 ~ i_~1

1~,

.=

n

Z ailj,i

i=l

i=1

n

Or =Lrq(Lrp)-tx q =T-iXq,

k0 J

0 Y b/n Zb/,,

i=l

i=1

c~

where

T = Lrp (Lrq)-1.

guaranteed. The motion dynamics described by Eq. (18) can be

transformed into the x~q = T-lXq task coordinates

(19)

y=X~q

where

l'r = T-1LrPr T ,

difference between the pressure Pi and the desired pressure / ~ ,

where z = [ z I z 2 ...

AA=diag([A ~ A2 . . . . 4 , ] ) .

loss of the generality, we assume that the performance in the Xq~

direction is less important than that in the xq2 direction. The

physical coordinates such as Xq can be transformed to the task

and

/t

Xsq

transformed from the original coordinates into a new task

orientated coordinates.

For

convenience,

we

=EXsqt

Xsq Xn:l T

n

nl

xut-[Xsq

nl

and

will

further

denote

n2-1r

x,q

j . Equation (19)

control. The control design will be completed in the task-space

coordinates where the control law Fsro will be determined and

the Fr~ can be obtained through the inverse transform of T. The

actual desired force input for each cylinder will be computed

through the indirect method discussed in section 3.

Task-Space Coordinates

Task space for an n-cylinder system is complicated because

an n-cylinder system can have as many as n-1 independent

synchronization sub-objective. Recall Xq E R 3 . Only three

load. The coordinate which represents tracking performance is

required in the design process to avoid a trivial solution. The

task-space can only be the frame spanned by one tangent vector

t that represents the tracking direction and the other two n, and

nz vectors that are orthogonal to t. The other remaining

secondary synchronization objectives can be imposed to

account for actuator redundancy. In the task space, the

design is applied in the motion dynamics to obtain the desired

cylinder pressures that are needed to maintain the

synchronization of the cylinder displacement under different

loading conditions. Other robust control design methodology

can also be used.

For motion synchronization, in the task space, regulating

Xxq

n to zero is more important than Xsq

, maintain tracking in the

as a disturbance rejection problem, see Figure 5, where the

disturbance d includes the dt term and the discrepancy between

the desired force and the actual force acting on the system. The

controller matrix G is designed to reject the disturbance d given

tracking reference qtd through the cross-coupling terms. To

minimize the effect of the tracking reference on the

synchronization error, the following constraints are imposed:

Ix;'~(s)I-~ t2,qtd I< e"'

(22)

Ix,%2(s) I=l h,q,,~ I~ : 2

as the input and Xsq as the output.

d=Disturbance

reference ,,-x

ix,,1

II

(specifications) for the QFT design are summarized as follows:

I X~q(S)I=1 s . r ' +S, er n~ + s , y 2 1<

- 1,1

."

':l:l T

- bz

Problem for n-Cylinder Systems.

Following the standard MIMO QFT design procedure [5],

a diagonal controller

where

S,2

S13

$32

$33.]

G(s) =

t.

by

choosing

0

e = [s' e"

s "2]r

with

0 < s ~2 _<s n' < s t such that the following inequalities hold:

I X~q(S) I=1slid' +S,2 dn' +Si3 dn2 I<-- S t

I X~q(t) I<- s', I x~2(t)I--- s~t and I x~q2(t)I---e~2.

To further simplify the design, the worst case disturbance

y"'

y"2] r is considered

Denoting Pd = [pid

d can be

represents the largest magnitude of the disturbance that the

system could encounter in the F direction. Substituting d into

Eq. (20), the performance specifications can be written as:

I x2o(s)I=1 s . r ' +s,=r"' +s,3y "2 I< e ' / 2

g3(s)

previous section, the resultant force vector Fra in the physical

coordinates can be obtained by Fra=TFsrd. Because of the

redundancy in the actuators, the mapping from Frd to F ~ has

infinite solutions. The mapping approaches discussed in section

3 can be applied to obtain the desired control input Fpa.

(20)

direction F = I Y '

g~(s)

stated in Eq. (23) under various loading conditions. The

desired input for the motion dynamics can be obtained by the

following:

F,~a = G(s)x~.

(24)

emphasized

(23)

I x,~.2 (s)I=1 t3,xd I- e : 2

disturbance to the output, i.e.

x~(s) = S,~d., (s) ,

kS31

Vq,d(S)]

p d = ~o + Fpal A2

0

(25)

example to obtain F0a as well as to enhance the synchronization

performance. Let the additional constraints to be written as

(21)

the reference r to the output Xsq , then

i=,

be written as AeFp=be where

dn

Ae= d21

:

d.

...

dl.

b1

d22

...

:

d2,

: , be=

b2

k = - eo

A 4-post lift is used as an example to illustrate the

implementation of the proposed approach. The objective of the

4-post lift is to lift the load evenly under variant load

conditions.

However in this particular application, the

synchronization between cylinder pair 1, i.e. e]y,= x~- x 2 and

pressure tracking controller will be designed for each cylinder

to achieve the desired pressure profile.

The pressure dynamics of each cylinder forms a SISO

system. The nonlinear perturbation observer based force

control design technique [10] is applied to achieve the desired

pressure tracking. The pressure dynamics can be rewritten as:

= hi (x, t ) + ~ (x)flKqiu, + d,,

important than the synchronization error between the pairs 1

and 2, i.e. e ] y 2 , = ( x t + x 2 - x 3 - x 4 ) / 2 .

To emphasize the

synchronization performance, the motion dynamics described in

Eq. (8) can be transformed into a task coordinates space which

is defined by:

Xsq =[(X I +X 2 +X 3 + X 4 ) / 4 (XI +x 2 - x 3 - x 4 ) / 2 x, -x2] r

Z

i = 1, 2,...,n,

= [ 'Xsq Xsq

"' Xsq

"21r E R'

The transformation from the physical coordinates to the task

space is given by:

(26)

where to and Kqio are the nominal value for the bulk modulus

fl

and

flow

coefficient

Kqi ,

respectively.

X. =

to

+'q,

to

Through the coordinate transform T, the motion dynamics

can be transformed into the x,q = T-~Xq coordinates. Two of

the three synchronization objectives can be explicitly

emphasized in the control design. The remaining one can be

imposed by introducing the constraints

[0 0 1 -1]Fp=0

(29)

as an example. Because Fp represents the force variation

around the equilibrium point, Eq. (29) implies the additional

objective of the design is to maintain the same pressures in

cylinders 3 and 4. Other similar constraints can be imposed.

Equation (29) can be written as AeFp=be, where

A e = [0 0 1 --1] and be = 0.

Therefore, the actual control input can be calculated out

following the design procedure discussed for n-post lift with

n=4.

-K.z,

, i = 1, 2,..., n ,(27)

where K,~ >0 are the design parameters which represents the

proportional feedback gain of the system, d~ are the estimated

perturbation which can be obtained from the following

equations:

I(#i -P~)dt, i = l , 2 , . . . , n ,

-'r, -'r,

Kq, o I _ ~ + s i g n ( u , ) ( _ ~ _ p ~ )

([i = k p ( # i - P i ) + k t

(-,-,-l,,-l,,)/2|10r I

%, +,

JLO,J'

c.

the valve mapping model and d=i, ( i = 1, 2,..., n ) represent the

unmodelled uncertainties.

Following the nonlinear perturbation observer based design

technique described in [10], the following control law can be

obtained to achieve the pressure tracking in each of the

cylinders:

u, = V~(x~) V~(x,)

~(x,)

K ,ou,,le +sign(u,)(&_e,)+a,,

V 2

2

i = 1,2,...,n.

The details of the perturbation observer design and the

stability proof of the observer-based control design for a first

order system together with the stability of the combined system

with inner and outer loop control can be found in [10].

Substitute both Ae and be into Eq. (11), the desired control input

for each cylinder is given by:

Fpd = ((Lfo) + -

+ eo

(28)

above equation, fi/ (i = 1,2,.-.,n ) are the solutions to the

following nominal pressure dynamics:

EXPERIMENTAL RESULTS

To verify the proposed control strategy, experiments were

performed on the prototype 4-post lift system at Herrick

Laboratories. Solenoid flow control valve was installed to

restrain the flow into cylinders and its bandwidth is about 1 to 2

Hz. Potentiometers with 0.2 in. resolution are used to measure

the position of the cylinders. In the proposed approach, full

state information is required. Since only the position and

pressure transducers are available, velocity information is

derived online from the measured position signal. To reduce

the effect of noise, low pass filters are used to filter out the high

frequency noise in the measured position signal. The desired

trajectory for the 4 cylinders in the experiments is a ramp signal

with 1.2 in./sec velocity.

Three scenarios are considered in the experiments: centered

loading, 15% off-centered load along the r axis and 15% offcentered load along the p axis, see Figure 6, which are defmed

as

Percentage off-center along r axis = 2d r / L2,

Percentage off-center alongp axis = 2dp /L~.

C~er 4

[

r

,o

15% off-centered along the r axis. The peak value of the

synchronization error between cylinders 1 and 2 and that of the

cylinders 3 and 4 is about 0.2 in. The synchronization between

cylinder pairs 1 and 2 is about 0.27 in. Figure 10 shows the

control effort for the four valves. The responses are very similar

to that of the centered load responses.

Figure 11 shows the synchronization error when the load is

15% off-centered along the p axis. The peak value of the

synchronization error between cylinders 1 and 2 and that of the

cylinders 3 and cylinder 4 is still about 0.2 in. The

synchronization between cylinder pairs 1 and 2 is also around

0.2 in. Figure 12 shows the control effort for the four valves.

The experimental scenarios verified the effectiveness of the

proposed approach. Synchronization error among the cylinders

can be reduced to the sensor resolution level with different

loading conditions. The closed loop system is not sensitive to

load variations in value and location. The proposed design

approach did not consider the valve dynamics and

characteristic. The valve bandwidth is one of the most

significant performance limiting factor as well as the sensor

SNR. This significantly limited the bandwidth of the pressure

dynamics and in term limited the achievable bandwidth of the

system.

Cyl~er 3

,o

Io

--1 ..........

L/2

i-

X .....

L=r~

Cylinder 2

CONCLUSION

In this paper, a two-step design approach is proposed for

general n-post lift systems. 4-post lifts are used as an example

to illustrate the effectiveness of the proposed approach. The

increase of the actuators introduced the actuator redundancy.

The two-loop design approach was introduced to this general

case by reformulating the motion synchronization part of the

design to incorporate additional design constrain to resolve the

redundancy issue.

Experimental results showed feasibility of the proposed

approach on a prototype 4-post lift with low cost flow control

valves and position sensors. The experimental results showed

that the controlled system can reduce the synchronization error

to the resolution of the position sensors and reduce system

sensitivity to load variations in value and location. Higher

performance can be expected with higher bandwidth valves and

higher resolution position measurement.

l-L,/2

I

I

'i"

L,r~

I

I

Cylinder 1

4-Post Lift.

The sampling rate is 100 Hz. The parameters used in

experiments are Ks/=Ks2=Ks3=Ks4

=15. The perturbation

observer bandwidth is set at 15 Hz (kp = 42~r, k~ = (307r)2).

And controller G(s) is:

G(s)=diag([200

140s+1400

8000~s+l)])

REFERENCES

1 (3) and 2 (4) as well as between cylinder pair 1 (cylinder 1

and 2) and pair 2 (cylinder 3 and 4) under a 35001b centered

load. The maximum synchronization error between cylinders 1

and 2 is 0.15 in. and between cylinders 3 and 4 is 0.18 in. The

synchronization error between cylinder pairs 1 and 2 is about

0.2 in., which is at resolution limit of the position sensor.

Figure 8 is the control efforts for the four valves. The control

input commands are somewhat noisy however it is still

acceptable.

[1]

Axes Mechanical Systems: Theory and Applications to

Machining and Computer Disk File Systems, Ph.D.

Dissertation, University of California at Berkeley.

[2]

Robots with Redundancy," Robotics & ComputerIntegratedManufacturing, Vol. 9, No. 2, pp. 121-135.

[3]

Weights for the /t and H Synthesis Methods for SISO

pp.126-131.

[4]

Unevenly-Loaded Hydraulic Cylinders," Proceedings of

the ASME Fluid Power and Systems Technology Division,

Vol. 1, pp. 75-80.

[5]

Theory (QFT), QFT Publications.

[6]

Control of Robot Manipulator by the Acceleration Tracing

Orientation Method," IEEE Transactions on Industrial

Electronics, Vol. 37, No. 1, pp. 35-40.

0.5

A

i

i

i

i

i

i

i

i

i

f

L

i

i

J

i

i

=

i

i

10

12

14

16

18

0.5

~~:

4)51

S y n c h r o n i z a t i o n b e t w e e n Cylinder 3 and 4

,

,

,

,

,

20

10

12

14

16

18

20

[7]

Control for Manufacturing Systems," Journal of Dynamic

Systems, Measurement, and Control, Vol. 102, pp. 265272.

[8]

New York.

[9]

0s

! ! i ! ! i i i i

1987, "Microprocessor-Controlled DC Motor for LoadInsensitive Position Servo System," IEEE Transactions on

Industrial Electronics, Vol. IE-34, No. 1, pp. 44-49.

10

11me(see.)

12

14

16

18

20

Figure 7: S y n c h r o n i z a t i o n E r r o r w i t h C e n t e r e d Load

w i t h Lift S p e e d 1.2 in/sec.

Electro-Hydraulic Lift System, Ph.D. Dissertation, Purdue

University.

Control Effort of V a i ~

2

"

[11] Sun, H., and Chiu, G. T.-C., 1999, "Motion Synchronization of Multiple Hydraulic Actuators," IMECE Fluid

Power Systems and Technology, FPST-Vol.6, pp. 147-154.

I "

"

~0.5

. . . . .

"i . . . .

11.5

0

10

15

20

"Adaptive Control of a Synchronizing Servo-System," SAE

Technical Paper Series, pp. 1-5.

1~1'- s - 0.5

Robust Motion Control of Single-Rod Hydraulic

- - -,--

- - T - - q - - -~-

10

15

20

~.

~ 1

- J - - -,-

:: 05

- ~ - - -:-

10

Time (eec.)

15

20

15

15

20

Time ($eo.)

F i g u r e 8: C o n t r o l Effort u n d e r C e n t e r e d Load.

10

0.5

,

,

,

,

,

18

18

0,5

.0.5 [

0

I

2

t

4

,

,

,

,

,

t

16

I

18

20

0

0.5

10

12

14

,

,

~

,

,

20

I

6

I

8

'1O

~i

:i

10

"11' ,

0

0.5

10

12

14

,

16

18

ffl

,

20

10

-time (sec.)

12

14

16

18

20

Load along rAxis with Lift Speed 1.2 in/sec,

:i

12

14

16

18

10

Time (sec.)

12

14

16

18

1.5

Control Effort of V a l ~ 2

~

>

0

0

10

15

20

;

,

,

10

Ol 5

00

10

Time (seo.)

15

15

20

10

15

:

tO

:

15

10

15

'

> .5 - - ; - - ' - - - : - -

2

i

~t.5

.

.

i

i

i

20

---'---'---',---

__'__2__

:

5

20

,

~

,

0"5

010

o., _ _ ; _ _ : _ _ _ ' , _ _

go.5

)

~

_ ,L_ _ J _ _ J_

0

0

20

.5 - - - ' - - ' - - - : - -

0.5

20

Load along p Axis with Lift Speed 1.2 inlsec.

1.5 -

Control Effort of Valve 1

'

0.8

~

-0,5

~

i

~

~

~

~

~

i

14

12

~":

~-o5'

L

10

0

0

10

15

Time (sec.)

20

10

15

Time (eec.)

20

along p Axis.

Time (sec.)

along r Axis.

11

Copyright 2001 by A S M E

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