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INSTALL PRE-CAST
CONCRETE CRASH BARRIERS
LEARNER GUIDE
Module One Plan And Prepare For Work
THE CUNNING FAMILY TRUST AND THE PEACHEY FAMILY TRUST TRADING AS SAFE WORK RESOURCES PTY LTD ABN 90 785 129 255
(SAFE WORK RESOURCES)
The information, software, products, and services included in or available through the Safe Work Resources website, applications, documents or any other products
may include inaccuracies, operational or typographical errors. Changes are periodically added to the information herein. Safe Work Resources and/or its associated
companies/businesses may make improvements and/or changes in the Safe Work Resources website, applications, documents or any other products at any time.
Advice received via the Safe Work Resources website, applications, documents or any other products is of a general nature and should not be relied upon for personal,
medical, legal or financial decisions and you should consult an appropriate professional for specific advice tailored to your situation.
Safe Work Resources and/or its associated companies/businesses make no representations about the suitability, reliability, availability, timeliness, and accuracy of the
information, software, products, services and related graphics contained on the Safe Work Resources website, applications, documents or any other products for any
purpose. To the maximum extent permitted by applicable law, all such information, software, products, services and related graphics are provided "as is" without
guarantee, warranty or condition of any kind. Safe Work Resources and/or its associated companies/businesses hereby, to the maximum of extent permitted by
applicable law, disclaim all guarantees, warranties and conditions with regard to this information, software, products, services and related graphics, including all implied
warranties or conditions of merchantability, fitness for a particular purpose, title and non-infringement and to the extend guarantees, warranties and conditions are
implied and cannot be excluded, Safe Work Resources limits its liability at Safe Work Resources option to the: replacement of the goods or the supply of equivalent
goods; repair of the goods or payment of the cost of having the goods repaired; payment of the cost of replacing the goods or of acquiring equivalent goods; or
resupplying the services or the costs of resupplying the services.
To the maximum extent permitted by applicable law, in no event shall Safe Work Resources and/or its associated companies/businesses be liable for any direct,
indirect, punitive, incidental, special, consequential losses or damages or any damages whatsoever including, without limitation, damages for injury or death, loss of use,
data, profits, revenue, production, opportunity, goodwill or any similar loss whether or not in your reasonable contemplation, arising out of or in any way connected with
the use or performance of the Safe Work Resources website, applications, documents or any other products with the delay or inability to use the Safe Work Resources
website, applications, documents or any other products or related services, the provision of or failure to provide services, or for any information, software, products,
services and related graphics obtained through the Safe Work Resources website, applications, documents or any other products or otherwise arising out of the use of
the Safe Work Resources website, applications, documents or any other products whether based on contract, tort, negligence, strict liability or otherwise, even if Safe
Work Resources or any of its associated companies/businesses has been advised of the possibility of damages. Because some states/jurisdictions do not allow the
exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you. If you are dissatisfied with any portion of the Safe
Work Resources website, applications, documents or any other products or related services or with any of these terms of use, your sole and exclusive remedy is to
discontinue using the Safe Work Resources website, applications, documents or any other products or related services.
Your use of the Safe Work Resources information, software, products & services is governed by the laws of the state of Victoria and you hereby agree to the exclusive
jurisdiction of the courts of or in Victoria and courts of appeal therefrom.
TABLE OF CONTENTS
Review Log ..................................................................................................................................... 4!
Module Basis .................................................................................................................................. 4!
1.1 Introduction .............................................................................................................................. 5!
1.2 Compliance Documentation ................................................................................................... 6!
1.2.1 Types Of Compliance Documentation ................................................................................................... 6!
1.2.1.1 Project Quality Requirements ........................................................................................................ 8!
1.2.2 Interpreting And Applying Information ................................................................................................... 9!
1.2.3 Workplace Communication ................................................................................................................. 10!
1.2.3.1 Civil Construction Terminology .................................................................................................... 12!
1.3 Safety Requirements ............................................................................................................. 13!
1.3.1 Occupational Health & Safety/Work Health & Safety (OHS/WHS) Legislation ................................... 14!
1.3.1.1 Harmonisation Of Work Health & Safety Legislation ................................................................... 14!
1.3.1.2 Duty Of Care ................................................................................................................................ 16!
1.3.1.3 Material Safety Data Sheets (MSDS) and Safe Handling Methods ............................................. 17!
1.3.2 Site And Equipment Safety Requirements .......................................................................................... 18!
1.3.2.1 Personal Protective Equipment ................................................................................................... 19!
1.3.2.2 Tools And Equipment .................................................................................................................. 21!
1.3.2.3 Safety Documentation ................................................................................................................. 21!
1.3.2.4 Safe Operating Procedures ......................................................................................................... 24!
1.3.2.5 Emergency Procedures ............................................................................................................... 26!
1.3.3 Risk Management ............................................................................................................................... 29!
1.3.3.1 Consultation And Communicating With Others ........................................................................... 30!
1.3.3.2 Risk/Hazard Identification ............................................................................................................ 30!
1.3.3.3 Risk/Hazard Assessment ............................................................................................................ 32!
1.3.3.4 Risk/Hazard Treatment ................................................................................................................ 34!
1.3.3.5 Monitoring And Review ................................................................................................................ 36!
1.3.3.6 Reporting And Record Keeping ................................................................................................... 36!
Appendix 1A Work Health & Safety Common Terms And Definitions ................................. 37!
Appendix 1B Safe Work Method Statement ........................................................................... 38!
REVIEW LOG
Version Number
Date Updated
Details of Updates
Version 4H
Released
July, 2013
MODULE BASIS
This module is based on the unit of competency RIICRC206A Install Pre-Cast Concrete Crash Barriers:
Element 1 Plan and prepare.
1.1 Access, interpret and apply compliance documentation relevant to the work activity.
1.3 Obtain and confirm safety requirements from the site safety plan and organisational
policies and procedures, and apply to the allotted task.
1.1 INTRODUCTION
This course is based on the unit of competency
RIICRC206A: Install Pre-Cast Concrete Crash
Barriers.
We will be looking at the installation of pre-cast
concrete crash barriers in the civil construction
industry, including:
Planning and preparing for work.
Erecting concrete crash barriers.
Cleaning up the work area.
Licensing, legislative, regulatory and certification requirements that apply to this unit can vary between
states, territories, and industry sectors. Relevant information must be sourced prior to application of the
unit.
When interpreting documents it is vital that you understand the difference between words such as should,
consider and must.
If you have any difficulties interpreting and/or applying requirements or you dont understand something,
speak to your supervisor or team leader. It is always better to ask than to go ahead and possibly disrupt
operations and/or cause a safety issue.
Harmonisation aims to develop consistent, reasonable and effective safety standards and protections for
all Australian workers through uniform WHS laws, regulations and codes of practice.
1.3.1.3 MATERIAL SAFETY DATA SHEETS (MSDS) AND SAFE HANDLING METHODS
You will find further information that may relate to your
work by checking Material Safety Data Sheets (MSDS)
and applying materials handling methods.
These will detail:
Any risks and hazards associated with handling
chemicals or other materials.
Any special procedures and safe handling
methods required.
Risk controls.
Emergency procedures.
PPE must be maintained in good condition and replaced if it becomes damaged or defective.
PPE is the last line of defence for protecting you from workplace hazards and risks but will only be effective
if it is worn correctly and is adjusted to fit the individual.
To complete a SWMS:
Reporting
Any safety issue that you identify will need to be reported
in accordance with the worksite plans and procedures.
This could include a written, computer-generated or
verbal report and may be given to a safety officer, your
supervisor or a member of the management team.
Other reports may include hazard identification logs and
records.
SOPs for situations that you could come across in your work may include:
Situation:
Site Traffic And Other Machine
Movement
Overhead Or Underground Services
Working At Heights, In
Excavations/Trenches, Confined
Spaces, Or In Proximity To Others
Worksite Personnel/Workers,
Visitors And The Public
Weather Conditions
First Aid
First Aid is the initial care given to an injured or ill person. Every site will have a first aid officer but you
need to be ready to undertake basic first aid treatment until help arrives. Depending on the situation you
may need to:
First aid is an important life skill. Undertaking a full first aid course is highly recommended.
Evacuation
Involves the removal of at risk personnel/workers
from a dangerous area. Things to remember:
Keep calm.
Move away from the danger to a
designated evacuation point.
Do not allow bystanders entry to the area.
Call for emergency services.
Installed services underground or aboveground power lines, telephone lines, gas pipes,
cables.
Structural hazards fences, facilities, buildings,
other structures or obstructions, poles, traffic
areas, work zones, out of area zones, access
points bridges, through traffic bridges, buildings.
People site personnel/workers, non-inducted
personnel/workers, site visitors, others authorised
or unauthorised.
Equipment in use or unattended vehicles,
conveyors, fixed plant, overhead structures and
services, abandoned equipment.
Risk/Hazard Analysis
Risk analysis is used to determine the seriousness of a
hazard based on how likely it is to happen and the
consequences if it does happen. The risk level of each
identified hazard should be worked out.
Using a table similar to the one shown here you can assess how high the risk level is.
CONSEQUENCE
LIKELIHOOD
Almost Certain
Likely
Possible
Unlikely
Rare
Insignificant
Minor
First Aid
Required
Moderate
Medical
Attention and
Time Off Work
Major
Long Term
Illness or
Serious Injury
Severe
Kill or Cause
Permanent
Disability or
Illness
M
M
L
L
L
H
M
M
L
L
H
H
H
M
M
VH
H
H
M
M
VH
VH
VH
H
M
2.
Risk/Hazard Evaluation
Risk evaluation is based upon the outcomes and
results of the risk analysis.
Risk evaluation involves making decisions about which
risks need to be treated and the order in which they
should be treated.
Your evaluation should be used to determine how soon
you should act to remove or control the hazard to
achieve an acceptable level of risk.
Using a table similar to the one shown you can evaluate how soon you should act to remove or control the
hazard to achieve an acceptable level of risk.
RISK LEVEL
VERY HIGH
HIGH
MEDIUM
LOW
ACTION
Act immediately:
The proposed task or process activity must not proceed. Steps must be taken to lower
the risk level to as low as reasonably practicable using the hierarchy of risk controls.
Act today:
The proposed activity can only proceed, provided that:
1. The risk level has been reduced to as low as reasonably practicable using
the hierarchy of risk controls.
2. The risk controls must include those identified in legislation, Australian
Standards, Codes of Practice etc.
3. The risk assessment has been reviewed and approved by the Supervisor.
4. A Safe Working Procedure or Safe Work Method has been prepared.
5. The supervisor must review and document the effectiveness of the
implemented risk controls.
Act this week:
The proposed task or process can proceed, provided that:
1. The risk level has been reduced to as low as reasonably practicable using
the hierarchy of risk controls.
2. The risk assessment has been reviewed and approved by the Supervisor.
3. A Safe Working Procedure or Safe Work Method has been prepared.
Act this month:
Managed by local documented routine procedures, which must include application of
the hierarchy of controls.
Any task with a Very High risk level is absolutely unacceptable to carry out. Steps must be taken to reduce
the risk level.
It is important that you understand what each level in the hierarchy stands for and how they can be
implemented:
1. Elimination
This is the best kind of hazard control. Eliminating or removing the hazard
completely reduces any risk connected to it. An example of eliminating a
hazard would be removing dangerous materials from the site, or repairing
defective equipment.
2. Substitution
This is where you swap a dangerous work method or situation for one that is
less dangerous. An example of this would be to use a group of people to
move an item instead of trying to move it on your own (where the item
cannot be broken down into smaller loads).
3. Isolation
This is where you isolate the hazard. This might mean fencing off an area or
restricting access to the hazard in some other way.
4. Engineering Controls
5. Administrative
Controls
This is where site rules and policies attempt to control a hazard. It can
include working in teams, setting specific break times and frequent rotations
for repetitive work or using signage to warn of hazards.
6. Personal Protective
Equipment
This is your last line of defence and the least effective control it should be
used in conjunction with other hazard control methods. PPE includes any
safety equipment worn on your body. Workplaces often have mandatory
PPE requirements to go on site.
Officers
An Officer is a person who makes, or participates in making, decisions that affect the
whole or a substantial part of a corporation. This includes Health and Safety
Representatives (HSR).
Workers
Worker replaces the term employee. It is defined broadly to mean a person who carries
out work in any capacity for a PCBU.
A worker covers employees, contractors, sub-contractors (and their employees), labour
hire employees, outworkers, apprentices, trainees, work experience students and
volunteers.
Reasonably
Practicable
Due
Diligence
The Work Health and Safety Act 2011 (the WHS Act 2011) imposes a specific duty on
officers of corporations to exercise due diligence to ensure that the corporation meets its
work health and safety obligations. In short, they have a responsibility to ensure that the
PCBU is doing everything it should to ensure health and safety.
The duty requires officers to be proactive in ensuring that the corporation complies with
its duty.
Due diligence may be demonstrated through the following courses of action:
1. Acquiring knowledge of health and safety issues.
2. Understanding operations and associated hazards and risks.
3. Ensuring that appropriate resources and processes are used to eliminate or
minimise risks to health and safety.
4. Implementing processes for receiving and responding to information about
incidents, hazards and risks.
5. Establishing and maintaining compliance processes.
6. Verifying the provision and use of the resources mentioned in 1-5.
SWMS Summary:
Date of Creation:
Company/Contractor Details:
Project Details:
Name:
Client:
ABN:
Contact Name:
Address:
Site Address:
Contact Number:
Contact Number:
Email:
Start Date:
Environmental Statement:
Almost Certain
Likely
Possible
Unlikely
Rare
RISK LEVEL
VERY HIGH
HIGH
MEDIUM
LOW
Insignificant
Minor
First Aid
Required
Moderate
Medical
Attention and
Time Off Work
Major
Long Term
Illness or
Serious Injury
Severe
Kill or Cause
Permanent
Disability or
Illness
M
M
L
L
L
H
M
M
L
L
H
H
H
M
M
VH
H
H
M
M
VH
VH
VH
H
M
ACTION
Act immediately:
The proposed task or process activity must not proceed. Steps must be taken to lower
the risk level to as low as reasonably practicable using the hierarchy of risk controls.
Act today:
The proposed activity can only proceed, provided that:
1. The risk level has been reduced to as low as reasonably practicable using
the hierarchy of risk controls.
2. The risk controls must include those identified in legislation, Australian
Standards, Codes of Practice etc.
3. The risk assessment has been reviewed and approved by the Supervisor.
4. A Safe Working Procedure or Safe Work Method has been prepared.
5. The supervisor must review and document the effectiveness of the
implemented risk controls.
Act this week:
The proposed task or process can proceed, provided that:
1. The risk level has been reduced to as low as reasonably practicable using
the hierarchy of risk controls.
2. The risk assessment has been reviewed and approved by the Supervisor.
3. A Safe Working Procedure or Safe Work Method has been prepared.
Act this month:
Managed by local documented routine procedures, which must include application of
the hierarchy of controls.
Associated/Identified
Hazards
Risk
Level
(L, M,
H, VH)
What is
the risk
level?
Hazard Controls
Revised
Risk
Level
(L, M, H,
VH)
Person
Responsible
Has the
risk been
reduced?
Who is responsible
for carrying out the
work and maintaining
the hazard controls?
Work Step
Associated/Identified
Hazards
Risk
Level
(L, M,
H, VH)
Hazard Controls
Revised
Risk
Level
(L, M, H,
VH)
Person
Responsible
Personnel/Worker Signoff
All personnel/workers required to carry out this task need to be listed below.
By signing this SWMS, each person declares that they have carefully read the SWMS and that they
understand their responsibilities and requirements to complete the work.
Name (please print)
Position / Qualification
Signature
Date
Yes / No
Yes / No
Review Date:
Additional Comments:
Name:
Position:
Signature:
Date:
RIICRC206A
INSTALL PRE-CAST
CONCRETE CRASH BARRIERS
LEARNER GUIDE
Module Three Erect Crash Barriers And Clean Up
THE CUNNING FAMILY TRUST AND THE PEACHEY FAMILY TRUST TRADING AS SAFE WORK RESOURCES PTY LTD ABN 90 785 129 255
(SAFE WORK RESOURCES)
The information, software, products, and services included in or available through the Safe Work Resources website, applications, documents or any other products
may include inaccuracies, operational or typographical errors. Changes are periodically added to the information herein. Safe Work Resources and/or its associated
companies/businesses may make improvements and/or changes in the Safe Work Resources website, applications, documents or any other products at any time.
Advice received via the Safe Work Resources website, applications, documents or any other products is of a general nature and should not be relied upon for personal,
medical, legal or financial decisions and you should consult an appropriate professional for specific advice tailored to your situation.
Safe Work Resources and/or its associated companies/businesses make no representations about the suitability, reliability, availability, timeliness, and accuracy of the
information, software, products, services and related graphics contained on the Safe Work Resources website, applications, documents or any other products for any
purpose. To the maximum extent permitted by applicable law, all such information, software, products, services and related graphics are provided "as is" without
guarantee, warranty or condition of any kind. Safe Work Resources and/or its associated companies/businesses hereby, to the maximum of extent permitted by
applicable law, disclaim all guarantees, warranties and conditions with regard to this information, software, products, services and related graphics, including all implied
warranties or conditions of merchantability, fitness for a particular purpose, title and non-infringement and to the extend guarantees, warranties and conditions are
implied and cannot be excluded, Safe Work Resources limits its liability at Safe Work Resources option to the: replacement of the goods or the supply of equivalent
goods; repair of the goods or payment of the cost of having the goods repaired; payment of the cost of replacing the goods or of acquiring equivalent goods; or
resupplying the services or the costs of resupplying the services.
To the maximum extent permitted by applicable law, in no event shall Safe Work Resources and/or its associated companies/businesses be liable for any direct,
indirect, punitive, incidental, special, consequential losses or damages or any damages whatsoever including, without limitation, damages for injury or death, loss of use,
data, profits, revenue, production, opportunity, goodwill or any similar loss whether or not in your reasonable contemplation, arising out of or in any way connected with
the use or performance of the Safe Work Resources website, applications, documents or any other products with the delay or inability to use the Safe Work Resources
website, applications, documents or any other products or related services, the provision of or failure to provide services, or for any information, software, products,
services and related graphics obtained through the Safe Work Resources website, applications, documents or any other products or otherwise arising out of the use of
the Safe Work Resources website, applications, documents or any other products whether based on contract, tort, negligence, strict liability or otherwise, even if Safe
Work Resources or any of its associated companies/businesses has been advised of the possibility of damages. Because some states/jurisdictions do not allow the
exclusion or limitation of liability for consequential or incidental damages, the above limitation may not apply to you. If you are dissatisfied with any portion of the Safe
Work Resources website, applications, documents or any other products or related services or with any of these terms of use, your sole and exclusive remedy is to
discontinue using the Safe Work Resources website, applications, documents or any other products or related services.
Your use of the Safe Work Resources information, software, products & services is governed by the laws of the state of Victoria and you hereby agree to the exclusive
jurisdiction of the courts of or in Victoria and courts of appeal therefrom.
TABLE OF CONTENTS
Review Log ..................................................................................................................................... 4!
Module Basis .................................................................................................................................. 4!
3.1 Erect Concrete Crash Barriers ............................................................................................... 5!
3.1.1 Setting Out Barrier Positions ................................................................................................................. 5!
3.1.2 Erecting Crash Barriers ......................................................................................................................... 6!
3.1.2.1 Operating Plant And Cranes .......................................................................................................... 6!
3.1.2.2 Safe Lifting Techniques ................................................................................................................. 8!
3.1.2.3 Installing Barriers And Other Fixtures ............................................................................................ 9!
3.1.3 Joining Crash Barriers ......................................................................................................................... 10!
3.1.4 Sealing And Finishing Barriers ............................................................................................................ 11!
3.2 Clear Work Area And Store Materials And Equipment ....................................................... 12!
3.2.1 Clearing The Work Area ...................................................................................................................... 13!
3.2.1.1 Disposal Or Recycling Of Materials ............................................................................................. 14!
3.2.2 Stacking And/Or Storing Unused Materials ......................................................................................... 15!
3.2.3 Cleaning And Storing Tools And Equipment ....................................................................................... 16!
REVIEW LOG
Version Number
Date Updated
Details of Updates
Version 4H
Released
July, 2013
MODULE BASIS
This module is based on the unit of competency RIICRC206A Install Pre-Cast Concrete Crash Barriers:
Element 2 Erect concrete
crash barriers.
Element 3 Clean up.
2.1 Set out position of concrete crash barriers according to job drawings and
specifications.
2.2 Erect and/or install barriers in the correct location.
2.3 Join barriers according to manufacturer's specifications.
2.4 Seal and finish barriers against weather.
3.1 Clear work area and dispose of or recycle materials in accordance with project
environmental management plan.
3.2 Store or stack unused materials.
3.3 Clean, check, maintain and store plant, tools and equipment.
If you do any manual handling during your work you should also remember to:
Avoid over-bending your back.
Bend with your knees not your back.
Use approved manual handling equipment where
available.
Use team lifts of heavy objects.
In some situations the entire concrete crash barrier may need to be sealed against the weather. You might
be required to coat the whole surface with approved products such as:
The crash barrier might also need to be painted to increase visibility for motorists. Again, this should be
done in line with the manufacturers specifications and your site procedures.
The site procedures and manufacturers guidelines for cleaning, maintenance and storage should be
followed regardless of the type of equipment and tools being used.
Keeping them in the best possible condition prolongs their working life and ensures they are safe to use.