Professional Documents
Culture Documents
2 Dated 03.2010
AuV NOElight
Contents
1.
2.
3.
3.1
3.2
3.2.1
3.2.2
3.2.3
3.3
3.4
3.4.1
Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . 8
Uploading formwork elements. . . . . . . . . . . . . . . . . . . 8
Stripping formwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preassembling the first face formwork. . . . . . . . . . . . . 8
Erecting the first face formwork. . . . . . . . . . . . . . . . . . 11
Installing the (opposing) second face formwork. . . . . 14
Concreting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stripping formwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Stripping the second face formwork formwork
without scaffolding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4.2 Stripping the first face formwork formwork with
scaffolding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5
Preparation for transport . . . . . . . . . . . . . . . . . . . . . . . 17
11.2
11.3
12.
12.1
12.2
12.3
12.4
12.5
Individual parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
NOEIight standard panels . . . . . . . . . . . . . . . . . . . . . . . 39
Overview fo formwork elements . . . . . . . . . . . . . . . . . 39
Elevations and sections . . . . . . . . . . . . . . . . . . . . . . . . . 40
NOEIight external corner angel ECA. . . . . . . . . . . . . . . 41
NOEIight external corner angel ECP. . . . . . . . . . . . . . . 42
NOEIight internal corners IC . . . . . . . . . . . . . . . . . . . . . 43
NOEIight internal corner hinge. . . . . . . . . . . . . . . . . . . 44
NOEIight external corner hinge . . . . . . . . . . . . . . . . . . 45
NOEIight external filler . . . . . . . . . . . . . . . . . . . . . . . . . 46
NOEIight internal filler. . . . . . . . . . . . . . . . . . . . . . . . . . 46
Filler tying channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Compensation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Filler piece. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Ties and fastenings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Scaffolds and accessories. . . . . . . . . . . . . . . . . . . . . . . . 50
Transport equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Plastic plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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Element connections . . . . . . . . . . . . . . . . . . . . . . . . . 19
Element connection with NOE AluLock
with 100 mm compensation piece . . . . . . . . . . . . . . . . 19
Connection using a compensation panel
50250 mm compensation piece. . . . . . . . . . . . . . . . . . 19
6.
6.1
6.2
6.3
6.4
6.5
Tie rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
No longitudinal compensation piece. . . . . . . . . . . . . . 20
With longitudinal compensation piece up to 50 mm. 20
With longitudinal compensation piece up to 100 mm. 20
Tie rods over the top of the panel . . . . . . . . . . . . . . . . 21
Ties with a compensation panel. . . . . . . . . . . . . . . . . . 21
7
7.1
7.1.1
7.1.2
7.2
7.3
Corner solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Corner 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Corner 90 with EC panel ECP. . . . . . . . . . . . . . . . . . . 22
Corner 90 with external corner angle ECA . . . . . . . 23
Corners 60150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Connections in corner area to transfer
tension forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.
Extending panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9.
9.1
9.2
13.
13.1
13.2
13.3
13.4
Crane transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Crane transport general advice. . . . . . . . . . . . . . . . . . . 32
Transporting panels horizontally by crane using
stacking corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Transporting panels vertically by crane using
crane bow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Transporting small items by crane using a
NOE box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Transporting stabilizers and other items using
NOE pallets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14.
14.1
14.1.1
14.1.2
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
14.10
14.11
14.12
14.13
14.14
14.15
14.16
5.
5.1
11.
11.1
13.5
9.3
Stop-end formwork . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.
5.2
10.
GSV Guidelines
Important information regarding the intended use
and safe application of formwork and falsework
The contractor is responsible for drawing up a
comprehensive risk assessment and a set of
installation instructions. The latter is not usually
identical to the assembly instructions.
Risk Assessment
The contractor is responsible for the compilation,
documentation, implementation and revision of a risk
assessment for each construction site. His
employees are obliged to implement the measures
resulting from this in accordance with all legal
requirements.
Installation Instructions
The contractor is responsible for compiling a written
set of installation instructions. The assembly
instructions forms part of the basis for the compilation of a set of installation instructions.
Assembly Instructions
Formwork is technical work equipment which is intended for commercial use only. The intended use
must take place exclusively through properly trained
personnel and appropriately qualified supervising
personnel. The assembly instructions are an integral
component of the formwork construction. They comprise at least safety guidelines, details on the standard configuration and intended use, as well as the
system description.
The functional instructions (standard configuration)
contained in the assembly instructions are to be
complied with as stated. Enhancements, deviations
or changes represent a potential risk and therefore
require separate verification (with the help of a risk
assessment) or a set of installation instructions
which comply with the relevant laws, standards and
safety regulations. The same applies in those cases
where formwork and/or falsework components are
provided by the contractor.
Availability of the Assembly Instructions
The contractor has to ensure that the assembly instructions provided by the manufacturer or formwork
supplier are available at the place of use. Site personnel are to be informed of this before assembly
and use takes place, and that they are available at
all times.
Representations
The representations shown in the assembly instructions are, in part, situations of assembly and not
always complete in terms of safety considerations.
The safety installations which have possibly not
been shown in these representations must
nevertheless be available.
Miscellaneous
Technical improvements and modifications are subject to
change without notice.
For the safety-related application and use of the products,
all current country-specific laws, standards as well as other
safety regulations are to be complied with without exception. They form a part of the obligations of employers and
employees regarding industrial safety. This results in,
among other things, the responsibility of the contractor to
ensure the stability of the formwork and falsework constructions as well as the structure during all stages of construction. This also includes the basic assembly, dismantling and
the transport of the formwork and falsework constructions or
their components. The complete construction is to be
checked during and after assembly.
Version: 28.08.2009
Copyright: Gteschutzverband Betonschalungen e.V. PO BOX 10 41 60 40852 Ratingen Germany
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3. Assembly instructions
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3. Assembly instructions
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3. Assembly instructions
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3. Assembly instructions
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3. Assembly instructions
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5. Element connections
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6. Tie rods
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6. Tie rods
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7. Corner solutions
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7. Corner solutions
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7. Corner solutions
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7. Corner solutions
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8. Extending panels
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NOEtop
NOEtop Alu
NOElight
NOEalu L
NOE-Schaltechnik
Georg Meyer-Keller
GmbH + Co. KG
Kuntzestrasse 72
73079 Suessen
Germany
Telefon +49 7162 13-1
Telefax +49 7162 13-288
info@noe.de
www.noe.de
www.noeplast.com
Austria
NOE-Schaltechnik
www.noe-schaltechnik.at
noe@noe-schaltechnik.at
Belgium
NOE-Bekistingtechniek n.v.
www.noe.be
info@noe.be
Brazil
Mills do Brasil
Estruturas e Servios Ltda
www.mills.com.br
millsbr@cepa.com.br
Bulgaria
NOE-Schaltechnik
www.noebg.com
noe-bg@netbg.com
Croatia
NOE oplatna tehnika d.o.o.
www.noe.hr
noe@noe.hr
Czech Republic
ISD-NOE
www.isd-noe.cz
zdaril@isd-noe.cz
France
NOE-France
www.noefrance.fr
info@noefrance.fr
Malaysia
ICS-NOE ASIA SDN-BHD
www.noeasia.com
info@noeasia.com
Netherlands
NOE-Bekistingtechniek b.v.
www.noe.nl
info@noe.nl
Poland
NOE-PL Sp. Zo.o.
www.noe.com.pl
noe@noe.com.pl
Russia
NOE St. Petersburg
noe@sovintel.ru
Serbia
NOE Sistemske Oplate d.o.o.
www.noe-scg.com
noe-scg@eunet.yu
Slovakia
ISD-NOE
www.isd-noe.sk
info@isd-noe.sk
Switzerland
NOE-Schaltechnik
www.noe.ch
info@noe.ch
USA
NOE USA
www.noeusa.com
t.phifer@noeusa.com
NS/e 08.10
Subject to technical modifications.