Professional Documents
Culture Documents
Ver.B
Installation Guide
Issue: 10
Date: 2010-07-15
2
Modules of the Cabinets
APM30H (AC power supply) APM30H (+24 V DC power supply) TMC11H
HPMI CMUA HPMI CMUA HPMI CMUA
DCDU-03
DCDU-03
EPS
EPS48100D
PMU Junction box
PSU
Junction box Junction box
IBBS200D IBBS200T
Power Power
distribution box distribution box
Installation Scenarios
Pole
Wall
Base Base
3
Installation Tools
Screwdriver
Insulated screwdriver (M3 to M6) Diagonal pliers
Wrench
(32 mm capacity) Socket wrench Torque wrench
4
1 Installation Procedure
Start
Install the Cabinets Install the Cabinets on the Install the Cabinets on
on the Base Metal Pole the Wall
End
5
2 Installing the Cabinets
a Installation the Cabinets on the Base
Cabinet dimensions and clearance requirements (unit: mm)
600 40 600 40 600 > 60
The values in the figure are not for the concrete plinth.
Maximum
The recommended distance between the cabinets is
120° > 800 40 mm, and the maximum distance between the cabinets
is 150 mm.
If the Noise Reduction Module (NRM) is installed, the
distance between the cabinets is 150 mm.
1. Install the base.
Cast a concrete plinth.
The height of the concrete plinth must meet the heat-dissipation and waterproofing requirements of the cabinet.
The concrete plinth must be 200 mm higher than the ground, and the horizontal error must be within 5 mm
when the plinth is cast.
Mark the anchor points for the base. Use a hammer drill to drill holes.
516
19
Φ16
434 352
90°
Concrete
600 52-60 mm
unit: mm plinth
Flat washer 12
Expansion tube
6
2 Installing the Cabinets
a Installation the Cabinets on the Base
Install the bolt with the spring washer Check the base level.
and flat washer.
Remove the baffle plates from both 10 Remove the baffle pieces from the back
sides of the base (by removing the plate of the base.
on the left as an example).
All the three cable holes on the base can be used for cabling.
You can use the cable holes based on actual requirements.
7
2 Installing the Cabinets
a Installation the Cabinets on the Base
2. Move the cabinet onto the base.
Choose the appropriate method to move the cabinets according to the condition on site. Here take the crane as an example.
Lifting
Plastic lug
screw
Maximum 90°
Move the cabinet onto the base. Remove the ropes and install the plastic
screws.
Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.
M12×30 Bolt(×4)
Gasket with an
oblong hole
8
2 Installing the Cabinets
a Installation the Cabinets on the Base
4. (Optional) Stacking two cabinets.
Remove the cover plates (×2) Remove the plastic Stack the cabinets, and
from the top of the lower screws (x4) from the top attach the cabinets with
cabinet. of the lower cabinet. the bolts(×4).
9
2 Installing the Cabinets
b Installation the Cabinets on the Metal Pole
1. Installing the trapezoidal rack. 2. Remove the plastic screws (×2).
M12×60 Bolt(×4)
Trapezoidal rack
Pole
Fastening bar
4. Move the cabinet on to the
trapezoidal rack and attach them
M12×30 Bolt(×2) with the bolts.
Gasket with
an oblong
hole
M12x30
Blot (x4)
5. Install the U-shaped piece.
Flat washer
When the APM30H is installed on a metal pole, grease must be covered. For details, see Appendix e on
page 35.
Hold the cabinet when opening the door to prevent the cabinet from tipping over.
10
2 Installing the Cabinets
c Installing the Cabinets on the Wall
1. Marking the anchor points 2. Install the expansion bolt
assemblies.
250
Anchor Bolt
points (×6)
Spring washer
Drawing Flat washer
766
template
Expansion tube
138
280
≥500
Unit: mm
Wall
Trapezoidal
rack
11
2 Installing the Cabinets
c Installing the Cabinets on the Wall
7. Attach the fastening bar and wall.
Fastening bar M12×30 Bolt(×2)
The PGND cables and signal cables cannot be bound or entangled. A certain distance must
be reserved between them to prevent interference from each other.
Grounding busbar
12
4 Installing the Optional Modules
a Installing the SOU in the APM30H
1. Specification of the SOU.
Configured with the following four outlet types, the cabinets support different SOU types of different countries.
The SOU is preferably installed in the bottom 1 U space of the cabinet.
2. Install the SOU. 3. Install the power cable for the SOU.
L2
PGND
SOU
N2
13
4 Installing the Optional Modules
d Installing the EMUA in the APM30H
1. Install the EMUA. 2. Install the power cable for the EMUA.
M6
PWR1
EMUA
BBU
LOAD7
RS485
PWR1
14
4 Installing the Optional Modules
f Installing the SLPU in the APM30H
OUT0
M6
SLPU
BBU
Internal monitoring transfer cable
connections:
3. Install the external dry contact
monitoring and alarm signal cable
15
5 Installing the Cables
In this chapter, the color or the appearance of the equipment are for reference only。The actual equipment may differ from
what is shown in the figures.
1 Different types of cables must be separately routed and cannot be bound in the same bundle. Cables in
each bundle or any two bundles cannot be entangled.
2 The cables must be bundled tightly and neatly. The jackets of the cables are not damaged.
3 Labels or nameplates must be attached to the cables after they are installed.
4 The cables of different types must be routed in parallel or separated by special objects.
5 The bending radius of the cable is not less than five times of the diameter of the cable.
6 If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering
joints to lengthen the cable.
If the TMC11H (-48 V DC) is not configured, skip the section. If the TMC11H (+24 V DC) is not configured, skip the section.
Install the input power cable for the TMC11H Install the input power cable for the APM30H
Remove the protecting cap of the power box of the Remove the protecting cap of the power box of the
DCDU-03. EPS48100D.
Connect the power cables. Connect the power cables.
Recover the protecting cap. Recover the protecting cap.
NEG(-) RTN(+)
+
16
5 Installing the Cables
c Installing the Power Cables (AC Power Supply Scenario)
1. Install the input power cable for the APM30H
Remove the AC protecting cap, open the AC input power box.
Connect the power cables.
Recover the AC protecting cap, close the AC input power box.
200V Three-phase AC 200V Signal-phase AC 110V AC mode
mode PE mode
Short-
circuiting
bar
Move the
short- L1
circuiting bar
L2
L1
L2 N
L PE
L3 PE
N N
PE
2. APM30H-TMC11H
Power cables for the TMC11H Power cable for the junction box
L N N3
NEG(-) TMC L3
RTN(+)
17
5 Installing the Cables
c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2
1. Power cables for the IBBS200D/IBBS200T
Easy power
receptacle (pressfit
type) connector
18
5 Installing the Cables
c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2
3. Power cables for the heating films in the IBBS200D
Must route the power cables for the heating films in the IBBS200Ds into the power box
L1 N1
of the heating film from the top down.
L2
N2
From L2/N2
From L1/N1
The power box of the
heating film
19
5 Installing the Cables
c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:1
1. Power cables for the IBBS200D/
IBBS200T
20
5 Installing the Cables
c Installing the Power Cables (AC Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:1
3. Power cables for the heating films in the
IBBS200D
L1 N1
Must route the power cables for the heating films in the
IBBS200D into the power box of the heating film from the top
down. L2
Prevent the wires from exposing out of the power box of the N2
heating film.
21
5 Installing the Cables
d Installing the Monitoring Signal Cables
Principles for routing the monitoring signal cables
When the signal cable is routed between cabinets, coil the extra length of the cable in the
base if the cable is redundant.
1. APM30H+IBBS200D/IBBS200T
APM30H+IBBS200D APM30H+IBBS200T
COM_485
COM_485
COM_OUT
COM_IN COM_IN
COM_OUT
22
5 Installing the Cables
d Installing the Monitoring Signal Cables
2. APM30H+2 IBBS200D/IBBS200T
APM30H+2 IBBS200D
COM_485
COM_OUT
COM_IN COM_IN
APM30H+2 IBBS200T
COM_485
COM_IN COM_IN
COM_OUT COM_OUT
23
5 Installing the Cables
d Installing the Monitoring Signal Cables
3. 2 APM30H+2 IBBS200D/IBBS200T
2 APM30H+2 IBBS200D
COM_485
COM_IN
MON0
UEIU
COM_OUT
COM_IN
2 APM30H+2 IBBS200T
COM_485
COM_IN
MON0
UEIU
COM_IN
COM_OUT
24
5 Installing the Cables
d Installing the Monitoring Signal Cables
4. APM30H+2 IBBS200D/IBBS200T+TMC11H
APM30H+2 IBBS200D+TMC11H
COM_485
COM_IN
COM_OUT
MON0
COM_IN
UEIU
COM_OUT
COM_IN
APM30H+2 IBBS200T+TMC11H
COM_485
COM_IN
MON0
COM_IN
UEIU
COM_OUT
COM_IN
COM_OUT
25
6 Sealing the Cable Holes
a Sealing the Cable Holes in the Cabinets
The cable module for the IBBS200D, IBBS200T, or APM30H is the same as that for the TMC11H.
When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the upper
cabinet is not required.
Lead the cable through the cable hole with an aperture matching the cross-sectional area of the cable in order that the
sealing is effective.
Fireproof
clay
Fireproof clay
Baffle plate PVC corrugated
Baffle piece
pipe
Check whether the paint on the cabinet surface is damaged. If the paint is damaged, repair the damaged paint, read
page 34.
The PVC corrugated pipe is recommended for the cable led out of the cabinet.
26
7 Installing the Batteries and their Cables
a Installing the Batteries
Before installing the batteries, set the battery MCB labeled BAT to OFF to
disconnect the equipment from the battery. Finish the installation, set the
BAT to ON.
During the installation of the batteries, use insulated tools such as
wrenches and screwdrivers, and do not reversely connect the positive and
negative poles. Otherwise, the batteries may burn, and the operations may EPS Battery MCB labeled BAT
cause human injuries.
Remove the
Install the copper bar for
protecting hood.
series connections.
27
8 Checklist for the Installation
a Checklist for the Cabinet Installation
1 The installation position of the cabinet strictly comply with the engineering design.
2 When the cabinet is mounted on a wall, the holes of the mounting ears are aligned with
the bolt holes. The mounting ears are placed against the wall securely.
3 When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable.
4 When the APM30 is installed on the floor, the base is securely installed.
5 The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater
than 3 mm.
6 All the bolts are tightened, especially for electrical connections. The flat washers and
spring washers are completely and properly installed.
7 The cabinet is neat and clean.
8 The paint on the surface of the cabinet is satisfactory.
9 The space reserved for the user devices is covered by a filler panel.
10 The cabinet door and the lock are functional. The gag lever post is tightened.
11 All the labels are complete, correct, and legible.
28
8 Checklist for the Installation
c Checklist for the Electrical Connections
5 The exposed wires at the wiring terminals and the lug handles are insulated by the
insulating tape or heat-shrinkable tube.
6 The flat washers and spring washers are well mounted to all wiring terminals.
7 The exterior of the battery is intact without any scratch, dent, or crack.
8 The shell of the battery is clean without any leakage trace.
9 The wiring post on the battery stands properly without any damage, and the post is not
covered with any acid substances.
10 The pressure relief valve of the battery is not transformed, and no liquid leaks.
11 The power cables for the batteries are connected to the positive and negative polarities
correctly.
12 The voltage of the battery is normal.
The voltage of a 2 V battery cell ranges from 1.8 V to 2.35 V.
The voltage of a 12 V battery cell ranges from 10.8 V to 14.1 V.
The total voltage of the batteries ranges from 43.2 V to 56.4 V.
13 The fans work properly.
The fan in the IBBS200D rotates in a low speed in a normal situation.
The outer air circulation fan in the IBBS200T stops in a normal situation (with the ambient
temperature of lower than 30°C), and the inner air circulation fan rotates in a high speed.
The outer air circulation fan in the APM30H stops in a normal situation (with the ambient
temperature of lower than 35°C), and the inner air circulation fan rotates in a low speed.
29
9 Checking the Power-On Status
a AC Power Supply Scenario b -48 V DC Power Supply Scenario
Start Start
Is the
voltage of the
EPS output power Are the LEDs
normal? on the CMUA normal?
30
10 Appendix
a Assembling the Power Series 120 Connector
1. Material: power series 120 connector, contact terminal, heat-shrinkable tube, and cable.
2. Procedure for adding the contact terminal
Strip a part of the jacket off the cable so that Lead the cable through the heat-
the conductor with a length of L1 is exposed. shrinkable tube, and then place the
contact terminal on the exposed
L1=23~25 mm conductor.
L2
L1
Conductor
When stripping the jacket off the cable, do not damage the metal
Contact terminal
conductor of the cable.
Use the crimping tool to press the end of the The contact terminal should contact the end of the
contact terminal on the conductor. jacket of the cable.
When placing the contact terminal on the conductor
closely to the end of the jacket, ensure that the L2
part of the conductor which sticks out of the contact
terminal should not exceed 2 mm.
heat-shrinkable
Link the contact terminal to the power series tube
120 connector.
Heat
gun heat-
shrinkable
tube
Contact
Power series 120 Heat-shrinkable
terminal
connector tube L3
31
10 Appendix
b Assembling the Easy Power Receptacle (Pressfit Type) Connector
1. Material: Easy Power Receptacle (Pressfit Type) Connector, contact terminal, heat-shrinkable tube, and cable
2. Procedure for adding the contact terminal
Strip the jacket off the cable according to Use a screwdriver to push the sliding block
the scale on the equipment. until the in-position mark is completely
exposed.
Scale
Wire of the
conductor In-position mark
+0.5
7.5 .0
The conductor is
If the conductor slides outward not perpendicular
or the wire of the conductor is to the hole.
exposed outside the hole for the conductor, remove the
conductor, cut the split wires, and then strip the jacket and
install the conductor again.
32
10 Appendix
c Replacing the Fuse
1. Remove the extraction tool.
2. Obtain the fuse from the case. 3. Replace the fuse by using the
extraction tool.
EPS
Fuse
Align the
bulge on
the
extraction
tool with
the hole on
the fuse
Fuse
EPS
33
10 Appendix
d Repairing the Damaged Paint
1. Codes of color samples
2. Operation of description
Polishing
In case the damaged area is stained or there is rust on the materials, the following step
must be applied: Fine sand paper should be applied to polish the damaged area in order
to remove the stain or rust.
Cleaning
Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be
polished or repaired.
Paint repair
Brushing paint of corresponding color should be applied according to the original coating.
Prior to the repair, the paint should be shaken well. After that, use the small brush inside
the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage
is covered. Note that the paint coating applied should be as thin as possible. Paint coating
should not reveal any drops. The surface should be kept smooth.
Drying
The surface of the repair paint should be placed in indoor temperature for 30 minutes.
After that, subsequent operations can proceed.
Quality
The color of the surface of the repair area should be consistent with that of the surrounding
area, without obvious edges and bulge. Scratches and damages should be covered
properly. There should not be dropped paint.
34
10 Appendix
e Covering the Equipment with Grease
1. Install the cable frame in the APM30H.
2. Before installing the rubber blocks for leading out the cables, cover the
surface and gaps of the blocks with grease evenly, and then insert the three
blocks into the cable frame.
35
10 Appendix
f Checking the DIP Switches
When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3
and 4.
PMU
The monitoring address of the PMU is set to 4.
11 Change History
This describes the changes in the APM30H&TMC11H&IBBS200D&IBBS200T(Ver.B) Installation
Guide.
10 (2010-07-15)
This is the ninth commercial release.
Compared 10 with 09,
1. Add the scenarios of the cabinets in the chapter of “Installation Scenarios”.
2. Add the scenarios of the power cables between the APM30H and IBBS200D or IBBS200T in the chapter of
“Installing the Power Cables (AC Power Supply Scenario)”
3. Add the scenarios of the cabinets in the chapter of “Installing the Monitoring Signal Cables”.
4. Update the checklist for the installation.
09 (2010-06-30)
This is the eighth commercial release.
Compared 09 with 08,
Add the specifications of the bolts in the chapter of “Installing the Cabinets”.
08 (2010-05-05)
This is the seventh commercial release.
Compared V200R003_08 with V200R003_07,
Update the information about the bolts which are used to install the cabinets.
07 (2010-04-10)
This is the sixth commercial release.
06 (2010-03-15)
This is the fifth commercial release.
Compared V200R003_06 with V200R003_05,
Update the information about how to install the cabinets.
36
11 Change History
05 (2010-02-25)
This is the fourth commercial release.
Compared V200R003_05 with V200R003_04,
Add the information about SLPU.
04 (2010-01-15)
This is the third commercial release.
Compared V200R003_04 with V200R003_03,
Add the information about the SOU and the heater.
03 (2009-12-30)
This is the second commercial release.
Compared V200R003_03 with V200R003_02,
Update the information about how to install the cabinets.
02 (2009-09-30)
This is the first commercial release.
01 (2009-08-10)
This is the draft release.
37
HUAWEI TECHNOLOGIES CO., LTD.
Huawei Industrial Base Bantian Longgang
Shenzhen 518129
People’s Republic of China
www.huawei.com