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DESIGN MANUAL
SEM-9520E
PROCESS DESIGN MANUAL
Preparation of Datasheet
For Vibrating Conveyor
REV.
DATE
:0
: 2006.8.23
DATE : 2006. 8. 23
DESIGN MANUAL
SEM 9520E
Preparation of Datasheet
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PAGE i OF ii
CONTENTS
Page
1
GENERAL................................................................................................1
PROJECT INFORMATION......................................................................1
3.1
3.2
OPERATING CONDITIONS.....................................................................1
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
SUPPLIER...................................................................................1
NO. REQ'D.................................................................................1
MATERIAL HANDLED...................................................................1
DENSITY (BULK / REAL)..............................................................2
PARTICLE SIZE...........................................................................2
MOISTURE CONTENT..................................................................2
FEED TEMPERATURE..................................................................2
ANGLE OF REPOSE....................................................................3
OPERATING TYPE.......................................................................3
OPERATING TIME........................................................................3
CAPACITY...................................................................................3
METHOD OF LOADING.................................................................4
UNLOADING TO...........................................................................4
MATERIAL PROPERTIES..............................................................4
INSTALLATION.............................................................................4
CONSTRUCTIONS..................................................................................5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
TYPE.........................................................................................5
TROUGH TYPE...........................................................................6
TROUGH SEAL TYPE..................................................................7
SIZE..........................................................................................7
TROUGH ANGLE INCLINE/DECLINE..............................................7
FEED/DISCHARGE ORIENTATION.................................................7
TROUGH LOADING MAX..............................................................7
FOUNDATION TYPE.....................................................................8
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5.9
5.10
5.11
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COVER TYPE..............................................................................8
VIBRATING STROKE, SPEED AND MOTION...................................8
OVERALL DIM. AND WEIGHT.......................................................8
MATERIALS.............................................................................................8
DRIVER....................................................................................................9
7.1
7.2
7.3
7.4
MANUFACTURER.........................................................................9
TYPE.........................................................................................9
RATED OUTPUT..........................................................................9
POLE.........................................................................................9
7.5
7.6
7.7
7.8
7.9
7.10
7.11
RPM.........................................................................................9
PHASE, CYCLE, VOLTS...............................................................9
RATED AMPERE........................................................................10
REDUCER................................................................................10
COUPLING................................................................................10
TRANSMISSION.........................................................................10
LUBRICATION............................................................................10
ACCESSORIES......................................................................................10
8.1
8.2
8.3
8.4
8.5
ISOLATOR.................................................................................10
FLEXIBLE JOINT........................................................................10
SETTING (ANCHOR) BOLT/NUTS................................................11
SUSPENSION RODS..................................................................11
COMPANION FLANGE / GASKET / BOLT AND NUTS.....................11
REMARKS..............................................................................................11
10
REVISION HISTORY..............................................................................11
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GENERAL
Data sheet is composed of two parts, data sheet form and sketch form.
Among these sketch sheet may be excluded, if the structure and size
can be described in data sheet. If you need more space for "Remark",
you can attach new line paper (blank format) between data sheet and
sketch.
PROJECT INFORMATION
In case of customer, full name should be specified, if possible. The
name of place and country should be specified at location. At service,
indicate the correspondent system or process. Req'n no will be filled-up
by mechanical team
3.1
Supplier
This item may be filled-up after supply vendor is selected.
3.2
No. Req'd
This indicates the required number of equipment or unit. If standby item is required, it should be specified separately.
OPERATING CONDITIONS
Operating data should be filled-up at this item.
4.1
Material Handled
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4.3
Particle Size
For particle size, mm is used normally, but Tayler Mesh or
(micron) are used occasionally.
When the particle size is not homogeneous, the distribution
should be specified as %wt or %vol. at this time, the space of
"Remark" is also available.
4.4
Moisture Content
When transfer material is exposed to atmosphere, it contains
moisture. This moisture content is specified as weight% at this
item.
The specified value is normally max. Value and described like
"1%wt below"
4.5
Feed Temperature
This indicates the material temperature at conveyor inlet point.
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4.6
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Angle of Repose
This indicates the angle of repose for materials and is usually
used for a hopper volume design. According to the kind of
equipment, this may be utilized necessary data or reference
data.
This data is not certainly necessary but reference data. This data
is meaningful to check trough size in dump type.
4.7
Operating Type
It should be specified whether continuous operation or
intermittent operation, and auto. Start/stop or manual start/stop.
If special operation method is required, it may be specified using
the space of "Remark". Regardless the type of start/stop (auto.
or manual), it should be checked whether local start/stop push
button box supply or not at accessories item. In the early stage
of project, the supply of scope for this should be determined for
all equipment.
In case of automatic, local push button box contains remote
switch. For intermittent operation, the space of "Remark" may be
available as following example when on-off operation is done
frequently.
Ex) on-off cycle time; 3min. or 3 times/min.
4.8
Operating Time
This, so-called operating cycle. Means how long equipment is
operated for a day and is related with the owner's shift schedule.
ex) For Two Shifts
: 16 Hr/Day
For Three Shifts
: 24 Hr/Day
4.9
Capacity
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Method of Loading
This indicates the material feeding method to conveyor, and also
indicates the feed type whether continuous, dump or batch. For
screw conveyor, continuous method is usually applied because
conveyor is directly connected to bin or hopper feed.
4.11
Unloading to
This indicates the destination of transferred material. The kind of
equipment in next process and the connection method are
specified together.
ex) : Unloading to storage hopper by chute
4.12
Material Properties
This indicates chemical or physical properties. If some property
is strong, it is desirable to specify "high" or "severe" at blank.
When a material has several kinds of properties simultaneously,
all corresponding properties are should be specified. If there are
unspecified properties, they are specified at "other" item.
4.13
Installation
This indicates whether an installation place is indoor, outdoor or
under roof.
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CONSTRUCTIONS
This indicates a equipment structure and specification. Almost all are
specified by vendor, except some items related with process
5.1
Type
This indicates format of vibrating conveyor. It is composed of
positive action and natural frequency type. In here, you don't
have to classify like that.
(1)
Balanced Type
Because this type almost absorb reaction during
vibration, it is possible to installed on structure.
(Over 90% of vibration absorbed)
Capacity Usage Range
: 5 - 140 TON/HR
Size
Width
: 150 - 1500 MM
Length
: 3000 - 25000 MM
Frequency
: 450 - 600 VPM
(Refer to SHINKO catalog)
(2)
Unbalanced Type
This type is selected for positive action method. It is
installed on foundation and used to isolator.
Capacity Usage Range
: 9 - 120 TON/HR
Size
Width
: 150 - 1050 MM
Length
: 3000 - 20000 MM
Frequency
: 450 - 580 VPM
(3)
Suspension Type
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(5)
Motor Type
Vibration is occurred by eccentric shaft. It is mainly
applied in floor mounting type.
(6)
Vibrator Type
It is possible to apply for all of type, because this can
adhere to conveyor body directly.
5.2
Trough Type
This is really loading site. There are following types.
(1)
Close Type
This indicates installed cover in trough. If there are a lot
of dusts or it is required in process, this is applied.
(2)
Open Type
There is no cover in trough.
(3)
Lining
This is applied, when trough is required for lining.
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(4)
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Jacket Type
This is made of jacket format in trough.
If you have to manufacture trough with jacket, it should
be fixed to purpose.
At that time, utility supply condition should be used to
"Remark"
If there is no BEDD, design pressure & temperature of
jacket is specified with utility supply condition.
(5)
5.3
5.4
Size
This is confirmed by vendor.
5.5
5.6
Feed/Discharge Orientation
It is difficult to say. This is presented in sketch, if it is required.
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5.7
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5.8
Foundation Type
It is type of floor when installing on floor.
5.9
Cover Type
Cover is composed of close and open type. Other items should
be used to "Remark", if it is required. You may apply covered
type to dusty transportation except for open type. In covered
type, it should be installed on inspection door at cover.
5.10
5.11
MATERIALS
Material is determined by a property of handled material or purpose
generally. This indicates the material of a part connected with handled
material.
The materials of belt, pulley and casing are specified at least. If then,
other materials are determined by vendor. When determining a material,
we have to refer material properties. Especially, when you specify trough
material, you may apply for hard surface trough with abrasion resistant
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DRIVER
Supplied-by / mounted-by are specified by vendor except special cases.
As relevant matters with driver are carried out by detail department, this
is not specified by process team.
7.1
Manufacturer
This indicates a motor manufacturer. This can be filled-up after
vendor is selected.
7.2
Type
This is confirmed by electrical specification in the early stage of
project.
7.3
Rated Output
This indicates a motor output and is confirmed by vendor.
7.4
Pole
This indicates a rotating speed of motor and confirmed by
vender.
7.5
RPM
This indicates a rpm of motor and determined by voltage and
pole.
7.6
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Rated Ampere
This is confirmed by vendor and used as only reference data.
7.8
Reducer
This is confirmed by vendor.
7.9
Coupling
This is confirmed by vendor.
7.10
Transmission
Type, rating and ratio are confirmed by vendor.
7.11
Lubrication
This is confirmed by vendor.
ACCESSORIES
Supply scope of accessories is specified in process data sheet. But
these can be confirmed by detail design team
8.1
Isolator
When conveyor is installed on floor, this is for interrupting
vibration. If floor type is structure, it should be supplied.
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8.2
Flexible Joint
If trough is covered type and connected to chute, it is required.
8.3
8.4
Suspension Rods
If VIB. Conveyor is suspension type, it should be supplied.
This indicates connection conveyor body with upper insert / hole
or structure. There are turn buckle, eye bolt, etc.
8.5
REMARKS
Additional process requirements are specified at this item.
10 REVISION HISTORY
Rev
Date
Page
06.08.23
All
Revision Status
- Team : Process Eng'g Team
- Made by : M.S. Kim
- Checked by : J.C. Ro, E.D. Lee, Henry Sung, B.S. Son
- Approved by : C.S. Jung