JOB SAFETY ANALYSIS

PCD PROJECT: WATER TREATMENT FACILITIES 3

FACILITY/PLANT LOCATION:
WTF-3 PJ
JSA PARTICIPANTS:

DESCRIPTION OF WORK:

CONTRACTOR:

COMMUNICATION SYSTEM.

JGULF Intl. Co.

Ltd.

APPROVED BY:

REVISION: 0
JSA No.: MACE - 2022
M.S. No.: V-3154-004-A-352

REVIEWED BY:
Aldrin C. Alcantara

Ghassan D. Matta

(Sub-contractor HSE / Construction Manager)

DATE:

S.NO.

1.

Veralord De Vera

T.Saravanan

(Contractor Safety Supervisor)

(PCD Safety Engineer)

DATE:

STEPS REQUIRED TO COMPLETE TASK

DATE:

IDENTIFY HAZARDS & ASSESS RISK

CONTROLS TO ELIMINATE/REDUCE RISK

Planning/Site preparation
Handling and arrangement of tools and
materials for use.

Manual Handling.

Obtain PTW prior to the commencement of

the work and 1st copy to be kept at the work
site in compliance to KJO work permit
procedures.

JSA shall be followed and to be explained

to all employees during Tool Box Talk prior
to start of activities and it must be made
available at the site together with the work
permit and method of statement.

Personnel doing the manual handling of

tools/materials shall be advised to follow
the proper and safe manual handling
procedures.
Good housekeeping shall be done around
the area of work to remove tripping, slipping
& fall hazards.
All parts of the body shall be protected from
pinch points. Avoid placing any part of the
body in between loads.

Slip, Trip and fall.

Pinch Point.

Not wearing required PPE.

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Ensure that all personnel are wearing

required PPE for the job.

2.

Lifting and Installation of Equipment Using

Crane/Boom Truck.

Pinch Points.

Failure of Rigging Equipment.

All parts of the body shall be protected from

pinch points. Avoid placing any part of the
body in between loads.

Follow all standard requirements for crane /

lifting work- requirements as stated in KJO
Crane and Lifting Operation Safety (KJO6425) and as summarized in Lifting Plan.
Ensure pre-lift checklist is signed off by
rigger and crane operator prior to lifting
activity.

Tools and equipment shall be inspected,

color coded Equipment shall have valid 3rd
party certificates including operators before
use.

Rigger/s shall have current 3rd party

certificates. They must be well experienced
and competent.

Only the assigned rigger shall give signals

to the crane operator.

Ground shall be well compacted before

crane is positioned for lifting operation.
Crane outriggers shall be positioned
adequately away from excavation edge.
Riggers shall be instructed during tool box
talk to do the slinging and de-slinging in a
safe and proper manner to avoid pinch
points injury.

Loose ground/crane outriggers too

close to excavation edge.

The slinging & de-slinging.

Equipment/Vehicle Movement.

Crane/vehicle movement shall be

monitored and assist by flagman/spotter
specially during maneuvering.

Sharp Edges.

Sharps edges of equipment shall be

provided with cover and body shall be
protected by using the right PPE for the job.

Unauthorized Personnel.

Rigging area shall be barricaded and

provided with safety signs. Only essential
personnel re allowed in the work area.

Prior to lifting and installation, ensure the

whole area within crane operating radius is
clear of unauthorized personnel.

Good housekeeping shall be done around

Slip, trip and fall.

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the area of work to remove tripping, slipping

& fall hazards.

3.

4.

5.

Panels / Cabinets installation.

Heavy Equipment Lifting.

Cable/Equipment testing.

Heavy weights.

Pinch Points.

Use mechanical lifting where necessary.

Avoid shortcuts just to finish quickly.

Dont put hands under heavy equipments

while lifting.

Use proper PPE to carry out the job safely.

All parts of the body shall be protected from

pinch points. Avoid placing any part of the
body in between loads.

Damage to property.

Injury to personnel.

Ensure certified & color coded lifting

equipment are used.

Load slipping causing injury to

personnel or damage to property.

Assign adequate number of workers in case

of manual lifting.

Use tag line to control swing of load.

Use mechanical lifting where possible.

Follow all standard requirements for crane /

lifting work- requirements as stated in KJO
Crane and Lifting Operation Safety (KJO6425) and as summarized in Lifting Plan.
Ensure pre-lift checklist is signed off by
rigger and crane operator prior to lifting
activity.

Tools and equipment shall be inspected,

color coded Equipment shall have valid 3rd
party certificates including operators before
use.

Rigger/s shall have current 3rd party

certificates. They must be well experienced
and competent.

Only the assigned rigger shall give signals

to the crane operator.

Barricade the working area. Access should

be allowed only to authorize persons.

Ensure that the power source of the system

shall be shut down and LOTO has been
done prior to commencing of work.

Only essential personnel are allowed in the

Electrocution

Instrument use for testing not

calibrated.

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6.

7.

8.

Cable stripping.

Access to the working area at higher levels.

Start Preparatory work on the supports.

work area.

Pinch Point.

Slip, Trips & Fall.

Sharp Edges.

Only competent electricians are allowed to

perform the job.

Close supervision by supervisor shall be

done until work completion.

All parts of the body shall be protected from

pinch points. Avoid placing any part of the
body in between loads.

Good housekeeping shall be done around

the area of work to remove tripping, slipping
& fall hazards.

Sharp edges of equipment shall be

provided with cover and body shall be
protected by using the right PPE for the job.

Ensure all tools are not malfunctioned and

properly use.

Ensure all power tools are inspected and

color coded.

Proper hand gloves shall be used during

cable stripping.

Approved PPE shall be used all the times

specially the full body harness.

Provide safe & proper scaffolding with

access ladders and inspection tag.

Ensure the tool box talk is conducted to all

work men before commencement of work.
All involved workers shall undergo to
working at heights training prior to go to site
activity.

100% tie off rule will be strictly enforced

above 1.8 meter and outside the platform.

At no time that the cable tray to be used as

a support for personnel or materials.

All the tools and tackle shall be kept in

bags/box and will not be left loose at the
working platform. Keep minimum working

Hand Injury

Working at heights risk to fall.

Fall of personnel.

Falling tools.

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Work area shall be barricaded and provided

with safety signs.

tools around the working area.

9.

10.

11.

Start work on the supports.

Installation of cable ladders/tray/trunk &

conduits.

Support and ladder rack installation in operating

area.

Cause of fire while grinding &

welding.

Flying objects/particles.

Pinch points.

Back Injury

Leg Injury due to nail penetration.

Violation of safety procedures in

classified areas could cause damage
to property and personnel.

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Wear full body harness and secure it 100%

tie off when working at heights.

Ensure the welders adhere to all safety and

PPE requirements during welding.

Face shield shall be secured all the time

during grinding and drilling.

Ensure adequate ventilation welders to

wear to wear respective protection if fume
extraction is not provided or adequate with
local ventilation.

Adequate fire blankets shall be placed and

properly cover hot work area to prevent fire
occurrence.

Gas test shall be conducted prior to activity.

Dedicated Fire watch with high visibility vest

shall be posted with fire extinguisher ready
for use.

Face shield, welding hoods and safety

glasses shall be worn during welding and
grinding operations.

All parts of the body shall be protected from

pinch points. Avoid placing any part of the
body in between loads.

All employees must train on Proper Manual

Handling and also on proper using
mechanical aids where appropriate.

The supervisor will ensure that all working

crew is aware of lifting procedures and
proper manual handling.

Use proper hand gloves all the time.

Maintained good housekeeping all the time.

Ensure all the operating electrical items are

in date color codes and inspected.

Ensure that the area restrictions and work

requirements restrictions are clearly
identified in the PTW.

Ensure all approved PPE is worn inside the

operating area.

12.

Welding and cutting steel using

oxygen/acetylene cutting machines.

Fire

Hot Surface.

Pinch Point.

Welding Sparks.

Damage to equipment.

Incompetent welder.

Welding rays.

Electrical hazard.

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Toolbox talk shall be performed on daily

basis before commencement of any activity.

Gas test should be conducted before hot work

is started and throughout the shift.

Prior to start any hot work activity, dedicated fire

watch and standby man with firefighting
equipment such as fire extinguisher, fire
blanket, water truck currently inspected and
color coded must available on site.

Hot work area shall be adequately covered with

fire blankets to prevent hot sparks from
spreading around the area.

Trained fire watch on orange vest posted.

Remains in the area until 30minutes after work
completion to detect smoldering fire and ensure
safe condition.

Fire water barrel, drums and buckets to be

maintained.

Wear appropriate PPE. (Safety glass, face

shield, leather gloves, apron & fire resistant
clothing.)

JSA and Method Statement must be available

and implement.

In working at heights. If scaffolding is provided.

Scaffold board planks shall be wetted with
water or covered with fire blankets if arc
welding is to be at height over scaffold
platforms.

Only certified welder with valid certificate must

perform the job.

Welding machine power outlet must be GFCI

protected and adequately earthed grounded.

Spark arrester shall be fitted and drip tray shall

be placed underneath to contain fuel or oil
leaks.

Maintain surrounding free of combustible

materials.

Trained fire watch on orange vest posted.

Remains in the area until 30minutes after work

completion to detect smoldering fire and ensure
safe condition.

Fire water barrel, drums and buckets to be

maintained.

Worker involved shall be fully aware of newly

welded joints to prevent accidental contact with
hot surfaces.

Ensure before welding, that pieces of support to

be welded are appropriately secured (tie-off) if
exposed to potential fall.

Protect / cover all nearby existing plant facilities

from falling hot splatters (cable, wires, gauges,
valves, etc.) with fire blankets.

Oxy-Acetylene cylinders to be kept away from

welding/cutting operations falling hot splatters.

Hose shall be free from any damage.

Flashback arrestors to be installed at oxyacetylene cutting outfit.

Only standard spark lighter shall be used to

ignite the torch.

No welding / cutting start unless the area is

clear of combustible materials.

13.

Housekeping.

Accumulation of debris.
Tripping hazards.

Access obstruction.

Remove all debris from site daily as

minimum.
Designate
housekeeping
crew
and
equipment.
Maintain good housekeeping standards. All
walkways must kept obstruction free.
Keep all pipes organized / secured / free
from potential displacement/falls.

Required Training.: Safety Orientation; Manual Handling; Hand and Power Tools; Hot Works, Fire Protection and Prevention; Fire
Watch Training; JSA and Risk Assessment; Crane and Rigging; Electrical Safety; Confined Space Entry.
REQUIRED SAFETY EQUIPMENT
Hard Hats

Yes

Other Gloves

Yes

Face Shield
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Yes

Hand Tools & Power

Tools

Yes

Cranes

Yes

Safety Glass
Steel Toe
Boots
Leather
Gloves

Yes

Work Vest

Yes

Goggles

Yes

Compactor

No

Forklift

No

Yes

Safety Harness

Yes

Barricades

Yes

Lifting Gear

Yes

Jackhammer

No

Yes

Self Retracting Lifeline

(SRL)

No

Fire
Extinguihsers

Yes

Air Hoist/Man Rider

No

Other
Equipments/Materials

Yes

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