Perancangan Pengajaran

SYLLABUS PROFILE
Course Code
EO1
Practical training Hours / Practical Credit Hours
Course
:TEKNOLOGI PLASTIK
Knowledge Learning Hours / Knowledge Credit Hours
Semester
2
Total Training Hours / Total Credit Hours
NOSS CODE
PG-030-2
Terminal Performance Objective :
Perform set up and trial run of injection moulding machine by using standard procedure, device and equipment so that the machine can produce product which comply to specification
: 84 hours / 2.8 credit

: 120 hours / 4 credit
TRAINING CONTENT
LE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
Wim
IS
AS
WS
02.03/L2
INJECTION MOULDING PROCESS
E01-02-01
1. Set clamping end parameters

1.1 Mould open/close speed profile
1.1.1Parameter function
1.1.2 Parameter setting consideration
1.2 Clamping force
1.3 Low pressure closing/opening
1.4 Ejector speed, pressure and stroke
1.5 Adjust/rectify clamping end parameters setting
2. Set initrial processing parameter
1.5
0
1
.
0
0
1.5
10
2&3
2.1 Injection speed, pressure and time
2.1.1 Parameter function
2.1.2 Speed profile
2.2 Holding speed, pressure and time
2.2.2 Parameter profile
2.3 Screw speed, back pressure and
matering stroke
2.4 Cycle time
2.4.1 Optimum cycle time
2.5 Injection unit, touching point, speed
and pressure
2.6 Adjust/rectify processing parameter

accordingly
3. Select operation mode
2 &3
3
4&5
6,7.8
2
2
09.00
66
28
3.1 Processing cycles

3.1.1 7 Point Setting Plan
3.1.2 Elements Of The Injection Moulding Cycle
3.2 Type of switches
TRAINING CONTENT
3.2.1 Main Switch

3.2.2 Control Panel
3.2.3 Manual
3.2.4 Semi Automatic
3.2.5 Automatic
3.3 Determine correct mode of operation
3.3.1 Manual
3.3.2 Semi automatic
3.3.3 Automatic
A. TRY RUN PLASTIC INECTION MACHINE
09.00
10
10&11
01.03/L2
E01-02-01
1. Set barrel temperature

1.1 Material processing temperature
1.1.1 Refer To Material Temperature Chart
1.1.2 Barrel Heating
1.1.3 Principle And Type of Thermocouple
1.2 Temperature profile
1.2.1 Control Of Barrel Temperature
1.3. Set temperature profile
1.4 Read temperature profile
2. Set injection speed and pressure
Total Hours
References
12.00
2
6
6
84
Module No. :
e-Learning No. :
Text Books :
(Tittle, Atr, Pg No.)
AVA Materials :
4.1 Mould cooling time

4.2 Mould operating temperature
4.2.1 Mould cooling function
4.2.2 Mould temperature controller operation
4.2.3 Mould cooling channel
4.3 Set mould temperature controller
4.4 Set cooling time
3.1 Compatibility of purging agent

3.1.1 Material Processing, Temperature And
Temperature Profile
3.1.2 Procedure For Purging
3.2 Determine compatibility of purging agent
4. Set mould cooling systems
6
6
2.1 Properties of melt
2.1.1 Setting Injection Speed And Pressure
For Purging
2.2 Detect abnormal sound and visual

appearance of melt
3. Select purging material
36
M 01
1. Injection Moulding Condition Setting - BPTA file
4. General Purpose Hydarulic Oil, staff at festo 2000.
Manuals :
67
2. Injection Moulding Design - BPTA file

5. Injection moulding manual staff at BPTA 1994 5. Festo
3. NOSS (JPK)
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
Wim
IS
AS
WS
SYLLABUS PROFILE
TRAINING CONTENT
Tools/ Equipment/ Materials
1.
2.
3.
4.
5.
Machine
Hand tools
Switches
Mould
Operating Manual
2 &3
68
tting - BPTA file

staff at festo 2000.
TRAINING CONTENT
1.
2.
3.
4.
5.
6.
7.
8.

Machine
Hand tools
Operating manual
Pyrometer
MTC
Purging agent
Temperature setting guide
Materials
3. NOSS (JPK)
69
SYLLABUS PROFILE
Course Code
EO1
Course
:TEKNOLOGI PLASTIK
Semester
2
NOSS CODE
PG-030-2
Perform set up and trial run of injection moulding machine by using standard procedure, device and equipment so that the machine can produce product which comply to specification

TRAINING CONTENT
LE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS
E01-02-01
1.1 Mould open/close speed profile

1.2 Clamping force
1.3 Low pressure closing/opening
1.4 Ejector speed, pressure and stroke
1.5
0
1
.
0
0
1.5
10
2&3
2.1 Injection speed, pressure and time
2.1.2 Speed profile
2.2 Holding speed, pressure and time
2.3 Screw speed, back pressure and
matering stroke
2.4 Cycle time
2.4.1 Optimum cycle time
2.5 Injection unit, touching point, speed
and pressure
2.6 Adjust/rectify processing parameter

accordingly
3. Select operation mode
Wim
IS
AS
WS
02.03/L2
1. Set clamping end parameters
1.5 Adjust/rectify clamping end parameters setting

2. Set initrial processing parameter
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
4&5
28
6,7.8
3.1 Processing cycles
3.1.1 7 Point Setting Plan
3.1.2 Elements Of The Injection Moulding Cycle
3.2 Type of switches
2
09.00
66
Machine
Hand tools
Switches
Mould
Operating Manual
2 &3
1.
2.
3.
4.
5.
TRAINING CONTENT
3.2.1 Main Switch

3.2.2 Control Panel
3.2.3 Manual
3.2.4 Semi Automatic
3.2.5 Automatic
3.3 Determine correct mode of operation
3.3.1 Manual
3.3.2 Semi automatic
3.3.3 Automatic
A. TRY RUN PLASTIC INECTION MACHINE
10
10&11
E01-02-01
References
12.00
2
6
6
84
Module No. :
e-Learning No. :
Text Books :
AVA Materials :
4.1 Mould cooling time

4.2 Mould operating temperature
4.2.1 Mould cooling function
4.2.2 Mould temperature controller operation
4.2.3 Mould cooling channel
Total Hours
3.1 Compatibility of purging agent

3.1.1 Material Processing, Temperature And
Temperature Profile
3.1.2 Procedure For Purging
4.3 Set mould temperature controller

4.4 Set cooling time
AS
WS
6
6
2.1 Properties of melt
2.1.1 Setting Injection Speed And Pressure
For Purging
3.2 Determine compatibility of purging agent

4. Set mould cooling systems

IS
01.03/L2
1.1 Material processing temperature
1.1.1 Refer To Material Temperature Chart
1.1.2 Barrel Heating
1.1.3 Principle And Type of Thermocouple
1.2 Temperature profile
1.2.1 Control Of Barrel Temperature
2.2 Detect abnormal sound and visual

appearance of melt
3. Select purging material
Wim
09.00
1. Set barrel temperature
1.3. Set temperature profile

1.4 Read temperature profile
2. Set injection speed and pressure
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
36
M 01

Manuals :
67
3. NOSS (JPK)
1.
2.
3.
4.
5.
6.
7.
8.
Machine
Hand tools
Operating manual
Pyrometer
MTC
Purging agent
Temperature setting guide
Materials
SYLLABUS PROFILE
Course Code
:E01
Course
: :TEKNOLOGI PLASTIK
Semester
:2
NOSS CODE
PG-030-2


Manage material handling using proper meterial and equipment so that material are always available and suitable for processing and accordingly with Standart Operation Procedure (SOP)
TRAINING CONTENT
LE 1 :CARRY OUT MATERIAL SPECIFICATION DURING PRODUCTION
MATERIAL MANAGEMENT
E01-02-02
1.1 Types of material

1.1.1 Thermoset
1.1.2 Thermoplastic
1.2 Type of colourant
1.2.1 Masterbatch
1.2.2 Powder
1.2.3 Liquid
1.3 Material consumption
1.4 Goods Receive Note (GRN)
1.4.1 Incoming material or material safety data sheet
1.4.2 Material Safety Data Sheet (MSDS)
2
2
2
2
2
3.2 Interpret Good Receive Note (GRN) and

update material transaction record
2.1 Material transfer procedure

2.1.1 Manual loading
2.1.2 Flexible sprial convenyer
2.1.3 Pneumatic method
2.1.4 Vacuum operated hopper loader
2.2 Determine type of material

2.3 Determine type of colourant
2.4 Determine material consumption and run
material to prodution
3. Record material transaction
3.1 Material transaction system

IS
AS
WS
1.
2.
3.
4.
Machine
Material handling machine
Plastic material
Colour
1.
2.
3.
4.
5.
6.
7.
Plastic material
Calculator
Material consumption record
Requisition form
Requisition form
Material bin
Colourant
LE 2 : CARRY OUT MATERIAL MIXING
03.03/L2
4. Identify plastic material

4.1 Material specification
4.2 Type of plastic material
4.2.1 Material specification
4.3 Calculate the amount required for production
4.5 Determine correct type, grade and colour of
plastic material
5. Identify mixing ratio
Wim
03,02/L2
1. Request production "run material"
1.5 Determine type of material and colour

1.6 Fill-in "run material" Goods Receive Note
1.6.1 Write report or data sheet
2. Transfer production "run material"
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Title
Lecture
Module
Code
Demo
Delivery Methods
TASK
2
2
5.1 Mixing specification

5.1.2 Virgin and recycle for mixing
68
TRAINING CONTENT
Others
Hrs
Methods
Written Test
Knowledge
Oral Test
Practice
Hrs
Other
Demo
Practical
Project /
Assigment
TASK No./
LEVEL
Title
Lecture
Module
Code
Assessment
Practical Test
Delivery Methods
TASK
Wim
IS
AS
WS
5.1.3 Colourant mixing

5.2 Determine plastic material required for
production
5.3 Raised the material requisition form
and material mixing ratio
6.Mix plastic material
6.1 Mixing technique

6.1.1 Tumbler
6.1.2 Paddle mixer
6.1.3 Manual
MATERIAL MANAGEMENT
E01-02-02
6.2 Packing method

6.2.1 Packing flow chart
6.2.2 Correct Used Standard Packing
6.2.3 Taggging
6.2.4 Weight finish product according to
specification
6.3 Labelling technique
6.3.1 Tagging name, part no.,type and date
6.4 Determine mixing technique, packing,
labelling and store mixed.
7. Record mixed material
3
2
7.1 Material consumption
7.1.1 Calculate product use in production
perfomed.
7.2 Mixed material stock card
7.2.1 Data sheet
7.3 Determine material consumption and update

material stock record
LE3 : CARRY OUT WASTAGE
03.04/L2
1. Stock arrangement
1.1 Time duration
1.1.1 Stock availability
1.1.2 Time management
1.2 Proper stock arrangement
1.2.1 Stock handling procedure
1.2.2 Arrangement method
1.3 Safe and proper arrangement for easy
accessibility and counting
1.4 Avoid contamination
2. Identification and counting
2.1 Types of plastic material

2.1.1 Material specification
2.2 Labeling of product
2.2.1 Labeling method
2.3 Counting method
2.3.1 Suitability of method used
2.4 Identify various plastic material and products
2.5 Understanding labelling techniques
2.6 Count and calculate correctly
3. Record and calculate variance
0.5
0.5
2
2
3
3.1 Stock check records
69
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Stationary
Stock record
Plastic material
Product
Plastic material
Stock checklist
Labels 1
Stock check record
W.I.P record
Stock check record
W.I.P record
TRAINING CONTENT
3.1.1 Stock records

3.2 Inventory records
3.2.1 Inventory record status
3.3 Work in progress record (W.I.P)
3.3.1 Quantity of WIP item
3.4 Understand the recording format
3.4.1 Format used for each item
3.5 Calculate the variance between stock and
inventory records
Total Hours
References
Module No:
e-Learning No. :
Text Books :
AVA Materials :

3. NOSS (JPK)
5. Injection moulding manual staff at BPTA 1994
Others
18
70
Written Test
Manuals :
Oral Test
M02
Methods
Hrs
42
Project /
Assigment
Knowledge
Other
Hrs
Demo
Practical
Practical Test
TASK No./
LEVEL
Title
Assessment
Lecture
Module
Code
Practice
Delivery Methods
TASK
Wim
IS
AS
WS
SYLLABUS PROFILE
Course Code
:E01
Course
:TEKNOLOGI PLASTIK
Semester
:2
NOSS CODE
PG-030-2
Apply design 2D and 3D by using CAD software so that 2 dimensional (2D) and 3 dimensional (3D) geometrical drawing can be generated.


TRAINING CONTENT
1.1 Basic computer system

1.2 Common software used for
drawing and design
COMPUTER AIDED DESIGN
E01-02-03
0.5
0.5
File command
CAD menu system
View command
Edit command
Modify command
Object properties
Produced with CAD
Basic plotting
1
1
1
1
1
1
1
1
Total Hours
References
0.5
0.5
Others
Written Test
WS
1.
2.
3.
4.
Computer and accessories

Printer/Plotter
Software
Diskette
1.
2.
3.
4.
Computer and accessories

Printer/Plotter
Software
Diskette
File command
CAD 3D menu system
View command
Edit command
Modify command
Object properties
Produced with CAD
1
1
1
1
1
1
1
1
12
42
Module No:
e-Learning No. :
Text Books :
AVA Materials :
AS
07B.05/L2
1.8 Basic plotting

1.10 Produce drawing by 3D CAD

IS
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Operate computer
4
12
1.1 Basic computer system

1.2 Common software used for
drawing and design
1.9
Wim
LE 2 : DESIGN USING 3D CAD SOFTWARE.

1. Identify computer system And CAD 3D software
1.3 Identify important functional features of the

system
2. Identify command in the CAD 3D system
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9 Operate computer
1.10 Produce drawing by 2D CAD
Methods
07B.04/L2
LE 1 : DESIGN USING 2D CAD SOFTWARE.

1. Identify computer system And CAD 2D software
1.3 Identify important functional features of the

system
2. Identify command in the CAD system
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
18
M03
1. Autocad 2002 handout - Autodesk

Manuals :
71
SYLLABUS PROFILE
Course Code
:E01
Course
:TEKNOLOGI PLASTIK
Semester
:2
NOSS CODE
PG-030-2


Monitor periodic parameter and production terget by using standard method so that the product produce always comply to requirement
TRAINING CONTENT
PRODUCTION ACTIVITY
E01-02-04
LE1. MONITOR PERIODIC PARAMETER

2
1.7 Implement periodical parameter recording

1.8 Carry out proper checking
1.9 Rectify parameter setting
6
6
6
2.0 Use proper document
2.1 Maintain machine performance

2.2 Report for machine preventive maintenance
6
5
LE2. MONITOR PRODUCTION TARGET

IS
AS
WS
1.
2.
3.
4.
5.
6
Han tool
Suitable document
Clipboard
Paper
Injection machine
Monitoring instrument
1.
2.
3.
4.
5.
6.
7.
Mold
Hand tool
Machine
Stationary
Calculator
Production schedule
Machine specification
05.05/L2
1.Monitor Production Target

1.1 Communicate with planning department
1.1.1 Planning Section
1.2 Well plan of manpower
1.2.1 Store Section
1.3 Mould condtion
1.3.1Factors Of Mould Condition
1.4 Mould capacity to meet production
target
1.4.1 Cycle Time
1.4.2 Mould Cavity
1.5 Back up mould condition
1.5.1Spare Part
Make condition
Plan manpower
Meet dateline
Able to focus ahead on production target
Able to notify problem
Wim
05.03/L2
1.1 Set up of periodic parameter recording
1.1.1 Time interval
1.2 Specific machine parameter recording
1.2.1 Record saving - hard disk,
floopy disk, etc
1.3 Maintaining product quality
1.3.1 Correct Setting Parameter
1.4. Identify type of document to be used
1.4.1 Use Correct Form
1.5. Establish proper procedure
1.5.1 Follow The Correct Step
1.6 Keep record on machine data
accordingly
1.6.1 Keep Filling Data
1.6
1.7
1.8
1.9
2.0
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
4
4
4
4
4
72
TRAINING CONTENT
2.Prepare Production Report
2.4 Determine the format and type of information

2.5 Write the production report
2.6 Apply standard format for production report
Total Hours
References
2.1 Understanding on the selection of suitable

database, `Work In Process` data and
rejection data.
2.2 Identify source of information

2.3 Collect the productin data
2
1
3
3
3
63
Module No:
e-Learning No. :
Text Books :
AVA Materials :
27
M04

3. NOSS (JPK)
Manuals :
73
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
Wim
IS
AS
WS
SYLLABUS PROFILE
Course Code
:E01
Course
:TEKNOLOGI PLASTIK
Semester
:2
NOSS CODE
:PG-030-2


Inspect WIP product quality and out going product using master sample, limit sample, Standard Operation Procedure (SOP), Work Instruction Manual (WIM), Work Inspection Procedure (WIP), Inspection Record, measuring equipment, outgoing inspection data, and caommunication tools so that work in progress (WIP) product
acceptance level identified, checked and recorded in accordance with product specification and submission data generated and customer submission data gathered in accordance with standard inspection procedure.
TRAINING CONTENT
A. LE1 INSPECT WORK IN PROGRESS (WIP) PRODUCT QUALITY
PRODUCT QUALITY
E01-02-05
Wim
IS
AS
WS
05.02/L2
1.Identify WIP product quality acceptance level

1.1 Product inspection point
1.1 .1 Type of product defect
1.2 Product specification
1.2.1 Product specification
1.2.2 Dimensional Accuracy
1.2.3 Hardness Testing
1.2.4 Tensile Strength Test
1.2.5 Density
1.2.6 Appearance
1.3 Standart Operation Procedure (SOP)
1.4 Standart Inspection Process (SIP)
1.5 Work Instruction Manual(WIM)
1.8 Master sample
1.9 Limit Sample
1.9.1 Setting limit sample for production use
1.9.2 Tolerance
2
2
2
2
1
2.0 Interpret Standart operation Procedure (SOP)

2.1 Interpret Standart Inspection Process (SIP)
2.2 Interpret Work Instruction Manual (WIM)
2.3Determine product specification
3
3
3
4
2.4 Determine product inspection point
2.5 Determine master sample

2.6 Determine limit Sample
2. Check WIP product Quality
3
3
2.1 WIP inspection method

2.2 Measuring equipment
2.3 Sampling procedures
2.3.1 Quality Control
2.3.2 Quality Accuracy
2.4 Labeling of samples
2.4.1 Labeling method
2.5 Product specification and test
requirements
2.5.1 Control Chart
2.6 Practice correct sampling techniques
2.7 Perform correct labelling techniques
2.8 Apply WIP inspection method
2.9 Apply correct measuring equipment
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
1
1
1
4
3
3
3
74
1.
2.
3.
4.
5.
6.
7.
Stationary
Han tool
Suitable document
Clipboard
Paper
Injection machine
Monitoring instrument
TRAINING CONTENT
Hrs
Others
Methods
Written Test
Oral Test
Project /
Assigment
Knowledge
Other
Hrs
Demo
Practical
Practical Test
TASK No./
LEVEL
Module
Assessment
Lecture
Module
Code
Practice
Delivery Methods
TASK
Wim
IS
AS
WS
3. Record WIP product quality
PRODUCT QUALITY
E01-02-05
3.1 WIP product quality confirmation

3.1.1 Checklist
3.1.2 Form
3.2 WIP inspection record
3.3 Justify WIP product quality
4.3 Update WIP inspection record
B. LE2 PRODUCE CUSTOMER SUBMISSION DATA
1. Generate submission data
07.04/L2
1.2 Outgoing inspection data
1.2.1 write technical report
1.2.2 Keep report from customer
1.3 Customer requirement data
1.4 Interpret Standard Inspection Procedure (SIP)

1.5 Interpret outgoing inspection data
1.6 Create customer submission data
2. Submit submission data
2.4 Interpret out going inspection data

2.5 Create customer submission data
3. Gather customer submission data
3.3 Apply document procedure

3.4 Compile report in proper manner
Total Hours
References
3
3
3
3
3
3
3
3
3
2.1 Customer
2.1.1 Communication within customer
2.1.2 Type of data source
2.2 Receive personnel
2.3 Submission method
1
1
3.1 Document procedure

3.2 Filling System
3.2.1 Use Corect form
3.2.2 various types of media for document
1
1
63
Module No:
e-Learning No. :
Text Books :
AVA Materials :
27
M05

3. NOSS (JPK)
Manuals :
75
1.
2.
3.
4.
5.
6.
7.
Mold
Hand tool
Machine
Stationary
Calculator
Production schedule
Machine specification
SYLLABUS PROFILE
Course Code
:E01
Course
:TEKNOLOGI PLASTIK
Semester
:2
NOSS CODE
:J-010-2
PG-030-2
Apply basic electrical , pneumatic and hydraulic function using electric equipment ,hydraulic and pneumatic training kits so that a safe function of circuit is achieved / constructed.

TRAINING CONTENT
LE1. APPLY BASIC ELECTRICAL FUNCTIONS.

1.2 Symbols of electric components in plastic machine.
1.2.1 Resistor, Switch, Isulator, Limit Switch, Door Switch
Heater, Thermostat, Thermocouple, Safety Switch,
MCCB, ELCB, Circuit Breaker, Relay, Motor etc.
3.1 Types and uses of testing equipment.

3.1.1 Digital multimeter
3.1.2 Insulation resistance tester
3.1.3 Voltage indicator
3.1.4 Amp meter
3.1.5 Test pen
3.2 Types and uses of electrical component

3.2.1 Resistor, Switch, Isulator, Limit Switch, Door Switch
Heater, Thermostat, Thermocouple, Safety Switch,
MCCB, ELCB, Circuit Breaker, Relay, Motor etc.
3.2.2 Transformer
3.2.3 Contactor
3.2.4 Relay
3.2.5 Motor
3.2.6 Solonaid Valve
MACHINE MAINTENANCE
E01-02-06
1.4 Interpret electrical circuit diagram AC/DC.

6
3. Use electrical testing equipment to check electrical components.
2.3 Identify electrical component in plastic
Wim
IS
AS
WS
07C.01/L2
1. Read electrical circuit diagram
3.3 Select and use electrical testing equipments

2. Check electrical functioning in plastic machine
Others
Methods
Written Test
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
12
12
machine
LE2. APPLY BASIC PNEUMATIC FUNCTION
1. Identify symbols and functioning components of pneumatic system.
1.1 Types and function of actuator.
1.1.1 Single acting cylinder
1.1.2 Double acting cylinder
1.2 Types and function of directional control valves
1.2.1 Two, three, four way valve
1.3 Types and functions of flow control valves
1.3.1 Speed control method
1.4 Types and function of pressure control valves
07C.01/L2
1
1
1
1
76
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Machine manual
Multimeter
Test pen
Fuses
Transformer
Training kit
Lamp
Contactor
Relay
Motor
TRAINING CONTENT
1.4.1 Pressure control mechanism

1.5 Construct a functioning pneumatic circuit
6
LE3. APPLY BASIC HYDRAULIC FUNCTION
1. Identify symbols and functioning components of hydraulic system.
1.5 Construct a functioning hydraulic circuit
References
Others
Written Test
Wim
IS
AS
WS
42
Module No:
e-Learning No. :
Text Books :
AVA Materials :
Methods
07C.03/L2
1.1 Principal of hydraulic system
1.1.1 Definition
1.1.2 Pressure and force
1.2 Types, functions, and criteria of
hydraulic oil
1.2.1 Viscocity, grade and funtions
1.3 Symbols of hydraulic components
1.3.1 Power pack
1.3.2 Actuator - cylinder, hydraulic motor, etc
1.3.3 Directional conrtol valve - 3/2 way, etc
1.4 Function of power pack components
1.4.1 Piping system and seal
1.4.2 Reservoirs
1.4.3 Pump
Total Hours
Oral Test
Hrs
Project /
Assigment
Knowledge
Practical Test
Hrs
Assessment
Other
Practical
Practice
TASK No./
LEVEL
Module
Lecture
Module
Code
Demo
Delivery Methods
TASK
18
M06

3. NOSS (JPK)
Manuals :
77
1.
2.
3.
4.
Pneumatic trainer
Basic pneumatic components set
Cotton waste
Machine manual

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SYLLABUS PROFILE

: 84 hours / 2.8 credit

LE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS

INJECTION MOULDING PROCESS

1. Set clamping end parameters

2.6 Adjust/rectify processing parameter

3.1 Processing cycles

3.2.1 Main Switch

INJECTION MOULDING PROCESS

1. Set barrel temperature

4.1 Mould cooling time

3.1 Compatibility of purging agent

2.2 Detect abnormal sound and visual

2. Injection Moulding Design - BPTA file

Tools/ Equipment/ Materials

tting - BPTA file

Tools/ Equipment/ Materials

2. Injection Moulding Design - BPTA file

: 84 hours / 2.8 credit

LE 1 : SET-UP PLASTIC INJECTION OPERATION PARAMETERS

INJECTION MOULDING PROCESS

1.1 Mould open/close speed profile

2.6 Adjust/rectify processing parameter

1. Set clamping end parameters

1.5 Adjust/rectify clamping end parameters setting

3.2.1 Main Switch

INJECTION MOULDING PROCESS

4.1 Mould cooling time

3.1 Compatibility of purging agent

4.3 Set mould temperature controller

3.2 Determine compatibility of purging agent

Tools/ Equipment/ Materials

2.2 Detect abnormal sound and visual

1. Set barrel temperature

1.3. Set temperature profile

2. Injection Moulding Design - BPTA file

Practical training Hours / Practical Credit Hours

: 42 hours / 1.2 credit

LE 1 :CARRY OUT MATERIAL SPECIFICATION DURING PRODUCTION

1.1 Types of material

3.2 Interpret Good Receive Note (GRN) and

2.1 Material transfer procedure

2.2 Determine type of material

3.1 Material transaction system

Tools/ Equipment/ Materials

LE 2 : CARRY OUT MATERIAL MIXING

4. Identify plastic material

1. Request production "run material"

1.5 Determine type of material and colour

5.1 Mixing specification

5.1.3 Colourant mixing

6.1 Mixing technique

6.2 Packing method

7.3 Determine material consumption and update

LE3 : CARRY OUT WASTAGE

2.1 Types of plastic material

3.1.1 Stock records

2. Injection Moulding Design - BPTA file

Practical training Hours / Practical Credit Hours

: 42 hours / 1.2 credit

1.1 Basic computer system

COMPUTER AIDED DESIGN

Computer and accessories