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General
Mn
0.3
Cr
5.0
Mo
1.3
V
0.5
Austenitizing
temperature (approx.)
HRC
9801000C (17951830F)
9801000C (17951830F)
9801000C (17951830F)
4452
4452
4050
Material
Aluminium,
magnesium
Copper alloys
Steel
Part
Injection moulds
Compression/
transfer moulds 9801000C (17951830F)
Typical
analysis %
C
0.36
Standard
specification
Properties
Delivery
condition
Physical data
Colour code
Applications
HRC
4652
20C
(68F)
200C
(392F)
400C
(750F)
600C
(1010F)
7 800
0.282
7 750
0.280
7 700
0.278
7 600
0.275
6.4 x 10-6
6.9 x 10-6
7.3 x 10-6
30
30
31
211
211
218
Tin, lead,
zinc alloys, HRC
Aluminium-,
Magnesium
alloys, HRC
4650
4852
(ORVAR)
(ORVAR)
(ORVAR)
4248
4650
(ORVAR)
(ORVAR)
(ORVAR)
(ORVAR)
(ORVAR)
9801000C (17951830F)
Mechanical properties
Approximate tensile strength at room temperature.
Hardness
Tensile
strength
Rm
Yield strength
Rp0,2
45 HRC
46.5 HRC
48.5 HRC
ft. lbs
Impact energy, J
89 120
1450 MPa
1580 MPa
210 000 psi 229 000 psi
1680 MPa
244 000 psi
1240 MPa
1340 MPa
180 000 psi 194 000 psi
1410 MPa
204 000 psi
59
80
45
60
30
40
15
20
74 100
Elongation
A5
13%
13%
12%
Reduction
in area
Z
65%
65%
64%
40
APPROXIMATE STRENGTH
AT ELEVATED TEMPERATURES
20
500C
930F
Longitudinal direction.
A5,
Z%
psi
Rm, Rp0,2
1000x MPa
290
261
232
2000
1800
1600
203
174
1400
1200
145
116
87
58
29
100
90
80
70
60
Rm
1000
800
600
400
200
50
40
30
20
10
Rp0,2
A5
100
210
200
390
300
570
400
750
Testing temperature
EFFECT OF TIME
AT HIGH TEMPERATURES ON HARDNESS
500C (932F)
45
550C (1022F)
40
35
30
600C (1112F)
25
10
100
Time, h
Soft annealing
Protect the steel and heat through to 850C
(1562F). Then cool in furnace at 10C (20F)
per hour to 650C (1202F), then freely in air.
Stress relieving
After rough machining the tool should be
heated through to 650C (1202F), holding
time 2 hours. Cool slowly to 500C (932F),
then freely in air.
Hardening
Hardness, HRC
50
Heat treatment
1000
Quenching media
High speed gas/circulating atmosphere.
Vacuum (high speed gas with sufficient
positive pressure). An interrupted quench at
350450C (662842F) is recommended
where distortion control and quench cracking are a concern.
Martempering bath (salt or fluidized bed) at
500550C (9321022F) or 180220C
(356428F).
Warm oil, approx. 80C (176F).
Note 1: Temper the tool as soon as its temperature reaches 5070C (122158F).
Note 2: In order to obtain the optimum
properties for the tool, the cooling rate should
be fast, but not at a level that gives excessive
distortion or cracks.
CCT GRAPH
2000
1100
1800
1000
1600
1400
Ac1
f = 890C
Ac1 = 830C
s
900
800
Carbides
Cooling
Curve Hardness T800500
HV 10 (sec)
No.
Pearlite
700
1200
600
1000
800
600
400
200
500
Bainite
400
Ms
300
Martensite
200
Mf
100
10
100
1
1 000
10 000
10
1.5
0.0079
0.059
10
0.394
100 000
100
10
90
3.54
657
642
10
592
140
585
280
585
630
579
1030
459
5200
446
10400
425
20800
Seconds
Minutes
1 000
1
0.2
100 Hours
600
23,6
Air cooling of
bars, mm
inch
Tempering
Choose the tempering temperature according
to the hardness required by reference to the
tempering graph below. Temper minimum
twice with intermediate cooling to room
TEMPERING GRAPH
Retained austenite %
60
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Austenitizing temperature
1000C (1832F)
55
50
Austenitizing temperature
980C (1796F)
45
40
35
Retained austenite
30
25
4
2
700C
1292F
20
100
212
200
392
300
400
500
572
752
932
Tempering temperature (2 + 2h)
600
1112
Above tempering curves are obtained after heat treatment of samples with a size of 15 x 15 x 40 mm,
cooling in forced air. Lower hardness can be expected after heat treatment of tools and dies due to
factors like actual tool size and heat treatment parameters.
20
15
Retained austenite, %
ft.lb. Impact energy
KV Joule
103 140
Grain size
55
30
25
86 120
54
53
52
74 100
Hardness
Retained austenite
59
80
44
60
29
40
15
20
10
5
51
50
970
1778
990
1010
1814
1850
Austenitizing temperature
4
1030C
1886F
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200
390
400
750
450
840
500
930
550
1020
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50
40
30
20
10
Depth of nitriding
200
390
300
400
500
550
570
750
930
1020
Tempering temperature (2h + 2h)
600C
1110 F
Depth
Process
Time
mm
inch
Gas nitriding
at 510C (950F)
10 h
30 h
0.12
0.21
0.0047
0.0082
Plasma nitriding
at 480C (895F)
10 h
30 h
0.10
0.19
0.0039
0.0075
Nitrocarburizing
in gas at
580C (1075F)
in salt bath at
580C (1075F)
2.5 h
0.13
0.0051
1h
0.07
0.0028
END MILLING
Cutting data
recommendations
Type of milling
Turning
Cutting data
parameters
Solid
carbide
Carbide
indexable
insert
HSS
Cutting
speed (vc)
m/min
f.p.m.
145185
476607
150190
492623
30351)
981151)
Feed (fz)
mm/tooth
inch/tooth
Carbide
designation
ISO
US
1)
Cutting data
parameters
Turning
with HSS
Fine turning
0.030.22)
0.0010.0082)
2)
170220
558722
220270
722886
2530
8298
Feed (f)
mm/rev.
i.p.r.
0.20.4
0.0080.016
0.050.2
0.0020.008
0.3
0.012
mm
inch
2
0.08
5
510
1015
1520
3/16
3/163/8
3/85/8
5/83/4
Carbide
designation
ISO
US
24
0.080.16
0.52
0.020.08
P10
C7
Coated carbide
or cermet
Drilling
HIGH SPEED STEEL TWIST DRILL
Drill diameter
1)
P20P30
C6C5
Coated
carbide
P10P20
C6C5
Cutting
speed (vc)
m/min
f.p.m.
Depth
of cut (ap)
mm
inch
0.080.22)
0.050.352)
0.0030.0082) 0.0020.0132)
Cutting
speed (vc)
m/min f.p.m.
1520*
1520*
1520*
1520*
4966*
4966*
4966*
4966*
Feed (f)
mm/rev.
i.p.r.
0.050.10
0.100.20
0.200.25
0.250.30
0.0020.004
0.0040.008
0.0080.010
0.0100.012
CARBIDE DRILL
Type of drill
Milling
FACE AND SQUARE SHOULDER MILLING
Cutting data parameters
Cutting data
parameters
Indexable
insert
Solid
carbide
Carbide
tip)
Cutting
speed (vc)
m/min
f.p.m.
200230
656755
120150
394492
120150
394492
Feed (f)
mm/rev.
i.p.r.
1)
140220
459722
220260
722853
0.20.4
0.0080.016
0.10.2
0.0040.008
24
0.080.16
2
0.08
P20P40
C6C5
Coated
carbide
P10
C7
Coated
carbide or
cermet
0.050.152)
0.100.253) 0.150.254)
0.0020.0062) 0.0040.013) 0.0060.014)
Grinding
Photo-etching
Type of grinding
Face grinding
straight wheel
Face grinding
segments
Cylindrical grinding
Internal grinding
Profile grinding
Soft annealed
condition
Hardened
condition
A 46 HV
A 46 HV
A 24 GV
A 46 LV
A 46 JV
A 100 IV
A 36 GV
A 60 KV
A 60 IV
A 120 JV
Electrical Discharge
MachiningEDM
Following the EDM process, the applicable die
surfaces are covered with a resolidified layer
(white layer) and a rehardened and untempered layer, both of which are very brittle and
hence detrimental to die performance.
If EDM is used the white layer must be
completely removed mechanically by grinding
or stoning. After the finish machining the tool
should also then be given an additional temper
at approx. 25C (50F) below the highest
previous tempering temperature.
Further information is given in the Uddeholm brochure EDM of Tool Steel.
Polishing
Uddeholm Vidar Superior has good polishability in the hardened and tempered condition
because of a very homogeneous structure.
This coupled with a low level of non metallic
inclusions, due to ESR process, ensures good
surface finish after polishing.
Note: Each steel grade has an optimum polishing time which largely depends on hardness
and polishing technique. Overpolishing can lead
to a poor surface finish, orange peel or
pitting.
Further information is given in the Uddeholm publication Polishing of mould steel.
Welding
Welding of die components can be performed,
with acceptable results, as long as the proper
precautions are taken during the preparation
of the joint, the filler material selection, the
preheating of the die, the controlled cooling of
the die and the post weld heat treatment
processes. The following guidelines summarize
the most important welding process parameters.
For more detailed information refer to
Uddeholms Welding of Tool Steel brochure.
Welding method
Preheating
temperature*
TIG
MMA
Filler metals
DIEVAR TIG-WELD
QRO 90 TIG-WELD
UTP 673
QRO 90 WELD
Maximum
interpass
temperature
475C
(880F)
475C
(880F)
Post welding
cooling
Hardness
after welding
4853 HRC
Further information
Please contact your local Uddeholm office for
further information on the selection, heat
treatment, application and availability of Uddeholm tool steel.
ELECTRIC ARC
FURNACE
ESR-PLANT
UPHILL CASTING
HEAT
TREATMENT
ROLLING MILL
FORGING
MACHINING
STOCK
10
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