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Module
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4
General Purpose
Machine Tools
Version 2 ME, IIT Kharagpur
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Lesson
23
Construction,
Operation and Tool
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layout in
Semiautomatic and
Automatic
lathes.
Version 2 ME, IIT Kharagpur
Instructional objectives
This lesson will enable the students ;
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(b) Automatic
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Fig. 4.7.1
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Guide rod
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heavy turret being mounted on the saddle which directly slides with
larger stroke length on the main bed as indicated in Fig. 4.7.2
One additional guide rod or pilot bar is provided on the headstock of
the turretPDFZilla
lathes as shown
Fig. 4.7.2, to ensure rigid axial travel of
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the turret head
External screw threads are cut in capstan lathe, if required, using a
self opening die being mounted in one face of the turret, whereas in
turret lathes external threads are generally cut, if required, by a
single point or multipoint chasing tool being mounted on the front
slide and moved by a short leadscrew and a swing type half nut.
Fig. 4.7.3 and Fig. 4.7.4 are showing the pictorial views of a typical capstan
lathe and a horizontal turret lathe respectively.
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Ram type turret lathes, i.e., capstan lathes are usually single spindle and
horizontal axis type. Turret lathes are also mostly single spindle and
horizontal type but it may be also
Vertical type and
Multispindle type
Some more productive turret lathes are provided with preoptive drive which
enables on-line presetting and engaging the next work-speed and thus help in
reducing the cycle time.
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Ramp type turret lathes, i.e., capstan lathes are usually single spindle and
horizontal axis type. Turret lathes are also mostly single spindle and
horizontal type but itPDFZilla
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Vertical type and
Multi-spindle type
Some more productive turret lathes are provided with pre-optive drive which
enables on-line presetting and engaging the next work-speed and thus help in
reducing the cycle time.
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Loading
unloading station
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Fig. 4.7.5 Basic configuration of multispindle automatic vertical lathe
The spindle carrier with the blanks fitted in the chucks on the rotating spindle
is indexed at regular interval by a Geneva mechanism. At each station the job
undergoes a few preset machining work by the axially and / or radially fed
cutting tools. The blank getting all the different machining operations
progressively at the different work stations is unloaded at a particular station
where the finished job is replaced by another fresh blank. This type of lathes
are suitable for jobs requiring large number of operations.
Like in parallel processing type, here also each job is finished in the
respective station where
it was loaded.
The set of cutting tools, mostly fed
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only axially along a face of the ram continuously work on the same blank
throughout its one cycle of rotation along with the spindle carrier. The tool ram
having same tool sets on its faces also rotate simultaneously along with the
spindle carrier which after each rotation halts for a while for unloading the
finished job and loading a fresh blank at a particular location. Such system is
also suitable for jobs requiring very few and simple machining operations.
Hydraulic copying (tracer controlled) lathes
Jobs having steps, tapers and / or curved profiles, as typically shown in Fig.
4.7.6, are conveniently and economically produced in batch or lot in
semiautomatically operated
tracer- controlled
hydraulic copying lathe. The
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movement of the stylus along the template provided with the same desired
job-profile) is hydraulically transmitted to the cutting tool tip which replicates
the template profile.
Fig. 4.7.6
(b)
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General Purpose
Automatic-lathes
Automatic lathes are essentially used for large lot or mass production of small
rod type of jobs. Automatic lathes are also classified into some distinguished
categories based on constructional features, operational characteristics,
number of spindles and applications as follows
Single spindle
Automatic cutting off lathes
Automatic (screw cutting) lathe
Swiss type automatic lathe
Multispindle automatic lathe
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Fig. 4.7.7
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Fig. 4.7.8
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For further increase in rate of production of jobs usually of smaller size and
simpler geometry. Multispindle automatic lathes having four to eight parallel
spindles are preferably used. Unlike multispindle turret lathes, multispindle
automatic lathes ;
are horizontal (for working on long bar stocks)
work mostly on long bar type or tubular blanks
Multiple spindle automats also may be parallel action or progressively working
type. Machining of the inner and outer races in mass production of ball
bearings are, for instance, machined in multispindle automatic lathes.
(ii)
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Systems And
Working Principles Of Semi
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Automatic And Automatic Lathes
After a job is complete and part off, the collet is opened by moving the lever
manually rightward to withdraw the push force on the collet. Further moving of
the lever in the same direction causes forward push of the bar with the help of
the ratchet paul system
shown. After
the projection of the bar from the collet
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face to the desired length controlled by a pre-set stop stock generally held in
one face of the turret or in a separate swing stop, the lever is moved leftward
resulting closing of the collet by clamping of the barstock. Just before
clamping of the collet, the leftward movement of the lever pushes the bar
feeder (ratchet) back freely against the paul.
Turret indexing mechanism in capstan and turret lathes
Turret indexing mechanism of capstan and single spindle turret lathe is
typically shown schematically in Fig. 4.7.10.
The turret (generally hexagonal) holding the axially moving cutting tools have
the following motions
to be controlled
mechanically and manually ;
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forward axial traverse comprising;
quick approach manually done by rotating the pinion as
shown
slow working feed automatically by engaging the clutch
stop at preset position depending upon the desired length
of travel of the individual tools
o quick return manually done by disengaging the clutch and
moving the turret back
o indexing of the turret by 60o (or multiple of it) done manually by
further moving the turret slide back.
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and lever as indicated in Fig. 4.7.10 (b). Rotation of the turret head by exact
angle is accomplished by insertion of the locking pin in the next hole of the six
equispaced holes. After indexing and locking, the turret head is moved
forward with the next
cutting tool
at its
front face when the roller of the lever
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returns through the wider slot of the wedge without disturbing the locking pin
as indicated in the figure. The forward motion of the turret head is
automatically stopped when the set-screw corresponding to the working tool is
arrested by the mechanical stop. The end position and hence length of travel
of the tool is governed by presetting the screw. There are six such screws,
each one corresponds with particular face or tool of the turret. The drum
holding those equispaced six screw with different projection length is rotated
along with the indexing (rotation) of the turret head by a pair of bevel gears
(1:1) as indicated in Fig. 4.7.10 (a). The bottom most screw, which
corresponds with the tool on the front face of the turret, when hits or touches
the stop, the turret
movement is
stopped either manually by feeling or
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automatically by disengaging the clutch between the feed rod and the turret
slide.
stop
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Hydraulic drive is often preferably used in some machine tools for smooth
motions without jerk and noise, self lubrication, flexible transmission system
and stepless variation in speed and feed despite the limitations like larger
space requirement, oil leakage, difficult maintenance etc.
Fig. 4.7.11 typically shows the circuitry of a hydraulically driven (tool travel)
drilling machine. The direction and length of travel of the drilling head fitted on
the moving piston are controlled by movement of the spool of the direction
control valve which is actuated by the pilot valve and governed by the
electromechanical stop as indicated in the figure. The rate of travel of the drill
head i.e., the feed rate is governed by the throttle or metre controlling valve
which is again controlled
by a template
like cam and a follower coupled with
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the spool of the throttle valve as shown in Fig. 4.7.11. To keep feed rate
constant irrespective of the working force on the piston, a pressure reducing
valve is provided prior to the throttle valve. The pressure reducing valve helps
keep its exit pressure i.e., input pressure of the throttle valve fixed to a preset
value irrespective of the input pressure of the pressure reducing valve which
varies with the working load on the drill piston. Constant pressure difference
keeps constant fluid flow rate through the throttle valve resulting constant feed
rate irrespective of the cutting force.
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Fig.4.7.12
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Cylindrical cam
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spindle
collet
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turret
Finger collet
barstock
clutch
Tool slide
Cam follower
Trip dog
II
Cam
Trip dog
I
clutch
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The end points, length and rate of travel of the six tools on the turret are
governed by a single plate cam having six lobes corresponding to the tools in
the turret as shown in the figure. The rotational speed of that cam is kept
same as that of the cam shaft.
Turret indexing mechanism
returned at desired feed rate by a set of plate cams mounted on the camshaft
as shown.
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Fig. 4.7.14
Feeding of the bar, after completion and parting of a job is done sequentially
by
Opening the collet by shifting the taper ring by a cam as shown
Pushing the bar, against the last working tool, by a gravitational
force
Collet clamping by return of the ring
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(iii) Process Planning
And
Tool Layout For Machining A
Product In Semi-Automatic And Automatic Lathes.
The procedural steps to be followed in sequence for batch or lot production of
a job by machining in semi-automatic and automatic general purpose machine
tools are :
(a) Thorough study of the job to be produced: in respect of :
volume of production, i.e., number of pieces of the specific
job to be produced
material and its properties
size and shape
surfaces to be machined
required dimensions with tolerances and surface finish
end use of the product
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Fig. 4.7.15 Tool layout for a typical job in single automatic lathe.
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]
]
Tool layout
The possible tool
layout made
on the scheduling made for the
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product is schematically shown in Fig. 4.7.17.
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Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
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LABORATORY
MANUAL
FOR IV SEMESTER MECHANICAL
(FOR PRIVATE CIRCULATION ONLY)
ANNA UNIVERSITY CHENNAI
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DEPARTMENT
OF MECHANICAL
ENGINEERING
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DR. NAVALAR NEDUNCHEZHIYAN COLLEGE OF ENGINEERING
THOLUDUR 606 303, CUDDALORE DISTRICT
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
LIST OF EQUIPMENTS
1. Centre Lathe with accessories 2
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2. Turret and capstan
lathes 2 Unregistered
3. Horizontal milling machine 1
4. Vertical milling machine 1
5. Surface grinding machine 1
6. Cylindrical grinding machine 1
7. Shaper 2
8. Slotter 1
9. Planner 1
10. Radial drilling machine 1
11. Tool dynamometer 1
12. Gear hobbing machine 1
13. Tool makers microscope
1
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UNIVERSITY PRACTICAL EXAMINATION
Allotment of Marks
Internal Assessment
Practical Examination
Total
= 20 marks
= 80 marks
=100 marks
= 20 marks
= 70 marks
= 10 marks
___________
= 100 marks
___________
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Enter Lab with
CLOSED FOOTWEAR
Any other machines/ equipments should not be operated other than the
prescribed one for that day.
POWER SUPPLY
to your test-table
should be obtained only through the LAB
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TECHNICIAN
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9. Result/ Discussions
Before doing the experiment, the student should get the circuit/ Program
approval by the
FACULTY-IN-CHARGE
Experiment date should be written int the appropriate place
After completing the experiments, the answer to the VIVA-VOCE Questions
should be neatly written in the workbook
Be PATIENT, STEADY, SYSTEMATIC, & REGULAR
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MECH/IV SEM
MFT Lab-II LM
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MECH/IV SEM
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CONTENTS
S. No.
L1ist of experiments
Page No.
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15
18
21
24
27
29
32
8
9
34
Machining for clearance fit
36
39
11
Straddle milling
42
12
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Machine a cast
iron bevel gear
Question bank
45
48
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MFT Lab-II LM
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MECH/IV SEM
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MILLING OPERATIONS:
The different types of operations that can be performed in milling machine are given
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below:
Plain milling
Angular milling
Face and side milling
Gang milling
End milling
Straddle milling.
PLAIN MILLING
It is a method of producing flat surface. It is parallel to the axis of the cutter. It is
held in the milling arbor.
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FACE AND SIDE MILLING
It is a method of producing flat surface right angle to the axis of cutter and in turn in
this method large flat surface can be obtained.
GANG MILLING
It is a method of milling by using two or more cutters arrangement together on one
arbor. It is used the similar pieces must be made.
ANGULAR MILLING
It is a method if producing a flat surface at an angle to the axis of the cutter. Angular
surface are milled by tilting the spindle.
END MILLING
It is a method of milling slots keyway surface by end mills and also it is used in
milling cutters.
STRADDLE MILLING
It is a method of milling to parallel slides at a work by employing to side milling.
SHAPER
PRINCIPLE OF OPERATION:
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The shaper which isPDFZilla
having a reciprocating
type of machine tool with single point
cutting tool used to produce flat surface. The flat surface may be horizontal, vertical
or inclined. It has three important parts such as
1.Table, 2.Tool head, 3. Ram
The tool head is fitted on the front on the ram while the job is rightly fixed on the
table. The tool is mounted on the tool post or head. The ram reciprocates along with
the tool to remove the metal in the forward stroke called as cutting stroke. The tool
does not cut the metal in the return stroke called as idle stroke. Therefore one pass is
nothing but the combination of one forward and return stroke or one cutting and one
idle stroke. So we are in a position to reduce idle stroke time by increasing the speed
of the return stroke. That is the speed of cutting stroke will be lower than the speed of
the return stroke.
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CLASSIFICATION OF SHAPERS:
Generally, shapers are classified as follows
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1. According to the type of driving mechanism
a. crank drive type
b. Whitworth driving mechanism type
c. Hydraulic drive type
2. According to the position of ram
a. Horizontal shaper
b. Vertical shaper
c. Travelling head shaper
3. According to the table design
a. standard or plain
shaper
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b. Universal shaper
4. According to the type of cutting stroke
a. Push out type
b. Draw cut type
SHAPER SPECIFICATIONS:
Generally, the specifications of a typical shaper are listed below:
1. Maximum length of stroke.
2. Maximum crosswise movement of the table.
3. Maximum vertical adjustment of the table.
4. Type of driving mechanism
5. Power of the motor
6. Speed and feed available
7. Type of shaper-plain or universal
8. Floor space required
9. Total weight of the shaper.
10. Ratio of cutting stroke time to return stroke time.
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COLUMN:
It is a vertical member mounted on the base and carries table, Spindle and pulley
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drive mechanism. It should be very strong to take the heavy cutting forces. It may be
round type or box type.
TABLE:
The worktable is attached to the column by means of clamping screw. It has T-slots
on the surface to hold the work pieces. It can move vertically along the column and
can be adjusted radially about the column.
SPINDLE HEAD AND DRIVE MECHANISM:
The spindle head is mounted
on the top
of the vertical column. It is driven by a
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motor through belt and step cone drive.
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RESULT:
Thus the tools of Special Machines were studied in this experiment.
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MECH/IV SEM
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Experiment Number: 1
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Title of the exercise
Date of the exercise
Quantity
1
1
1
1
1
The square was scribed in the outer circle of diameter of 50mm and
punching was done.
3.
4.
5.
6.
The work piece was removed and burns are removed with accuracy
was checked.
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MECH/IV SEM
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c. Figure
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d.Result
Thus the square from round was performed on the given dimension in a shaper
machine with the required dimensions.
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MECH/IV SEM
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Viva questions
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1. What are the specifications
of shaper?
Maximum length of the stroke, power of the motor, floor space required, total
weight of the shaper.
2. Define cutting stroke?
The ram reciprocates along with the tool to remove the metal in the forward
stroke called cutting stroke.
3. What are the types of shaper?
Horizontal shaper, vertical shaper, travelling shaper.
4. What are the main components of shaper?
Base, column, cross rail, table.
5. Why the time for forward stroke is greater than return stroke?
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The metal is PDFZilla
removed in the -forward
stroke, but no metal is cut during the
return stroke. So the time for forward stroke is high.
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MECH/IV SEM
MFT Lab-II LM
Experiment Number: 2
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Title of the exercise
Date of the exercise
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Facilities/Material required
Steel rule
Flat file(rough and smooth)
Quantity
1
1
3.
4.
Reaming tool
5.
Try square
3.
4.
5.
The 20 mm ,10.5 mm,8 mm, 6.5 mm-drill bit were used for drilling in
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required place and
drilling operation were made on the work piece.
6.
Reaming was done on the 8 mm hole using the Reaming tool size of 8
mm diameter. And tapping was done on the 6.5 mm drill and 10.5 mm
drill. The work piece was removed from the radial drilling machine.
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MECH/IV SEM
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c. Figure
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d.Result
Thus the given job was drilled, tapped and Reaming to the required
dimensions.
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Viva questions:
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MECH/IV SEM
MFT Lab-II LM
Experiment Number: 3
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Title of the exercise : Dove tail machining in shaper
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To perform a dove tail fitting on the given work piece by shaper machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No.
1.
2.
3.
4.
5.
Facilities/Material
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Steel rule
Scriber
Dot punch
Try square
Parting tool
Quantity
1
1
1
1
1
The dove tail surfaces are marked using scriber to given dimensions,
then punched.
3.
The job is fixed on a vice of the shaper to name external dove tail.
4.
The vertical slide of the tool head is swiveled to the required angle
from vertical position.
5.
The apron is further swiveled away from the work so that the tool will
clear
the work during
stroke.
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6.
The angular down feed is given to the required depth of cut and length
of stroke is adjusted.
7.
8.
Then the work piece is removed and assembled for dove tail fit.
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MECH/IV SEM
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c. Figure
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d. Result:
Thus the dove tail [internal and external] part were made to the given
dimensions and assembled to obtain dove tail fit assembly.
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MECH/IV SEM
MFT Lab-II LM
Viva questions:
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1. What are the specifications
of shaper?
Maximum length of the stroke, power of the motor, floor space required, total
weight of the shaper.
2. Define cutting stroke?
The ram reciprocates along with the tool to remove the metal in the forward
stroke called cutting stroke.
3. What are the types of shaper?
Horizontal shaper, vertical shaper, travelling shaper.
4. What are the main components of shaper?
Base, column, cross rail, table.
5. Why the time for forward stroke is greater than return stroke?
The metal is PDFZilla
removed in the -forward
stroke, but no metal is cut during the
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return stroke. So the time for forward stroke is high.
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MECH/IV SEM
MFT Lab-II LM
Experiment Number: 4
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Title of the exercise
Date of the exercise
Quantity
1
1
1
1
1
1
1
3.
Key way dimensions are marked over the shaft then permanent mark
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MECH/IV SEM
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c. Figure
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d.Result:
Thus the internal key way to the required dimension is cut in slotter.
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Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Viva questions:
1. Write any six specifications in slotter machine?
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Maximum stroke
length, Diameter
of rotary table, Type of drive used, Power
rating motor, Net weight of machine, Floor area required.
2. What are the uses of slotter?
Key way, Bit tool, Heavy tool holders.
3. Why the time for forward stroke is greater than the return stroke?
In slotter, down stroke is the cutting stroke. The return stroke is idle. To
reduce the idle return time, quick return mechanism is used.
4. What is the difference between shaper and slotter?
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Slotter
1.
Rotary table along with tools will remove.
Slides will remove to
perform slotting.
2.
Vertical shaper is not fixed in the vertical plane. Slotter is fixed in the
vertical plane.
5. What are the main components in slotting machine?
Base, Column, Saddle, Rotary table, Ram and tool head.
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MECH/IV SEM
MFT Lab-II LM
Experiment Number: 5
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3.
4.
5.
c. Figure
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MECH/IV SEM
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d. Result:
Thus the spur gear cutting is performed in a milling machine.
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Viva questions:
1. What are the main components in milling machine?
Base, column, knee, saddle, table.
2. Write any six specifications in milling machine?
The table length and width, power of driving motor, spindle nose taper size,
type of milling machine, floor space and net weight.
3. What are the types of milling machine?
Plain milling machine, vertical milling machine, universal milling machine,
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simplex milling machine,
triplex milling
machine.
4. What are the types of milling cutter?
Plain milling cutter, slide milling cutter, arbor cutters, shank cutters, face
cutters.
5. What is the purpose of indexing head?
The work piece held between centre of head stock and tail stock. Short work
pieces are held in chuck fitted to head stock spindle.
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MECH/IV SEM
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Experiment Number: 6
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Quantity
1
1
1
Chuck key
Tool post key
Drill bit socket
1
1
1
The end is faced and chucked for the centering of the tool.
3.
4.
5.
specifications.
6.
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repeated with drill bit of 14 mm dia.
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MECH/IV SEM
c. Figure
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d. Result:
Thus the job was finished and checked for assembly.
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MECH/IV SEM
MFT Lab-II LM
Viva questions:
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1. What is meant byPDFZilla
lathe?
Lathe is a machine which removes the metal from a piece of work to the
required shape and size.
2. Write any six specifications in lathe machine?
The length of bed, swing over bed, swing over the cross slide, width of bed,
spindle bore, spindle speed.
3. What are the main operations in lathe?
Turning, Facing, Forming, Reaming, chamfering, Boring, Knurling.
4. Why lathe bed is made up of cast iron?
To improve high strength.
5. What are the components of a lathe?
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Bed, head stock,
tail stock, carriage,
feed mechanism.
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MECH/IV SEM
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Experiment Number: 7
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Title of the exercise : Grinding to the required accuracy by surface grinding
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To perform a grinding operation in surface grinding machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No. Facilities/Material required
1.
Steel rule
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2.
Try square
3.
Vernier caliper
Quantity
1
1
1
3.
4.
c. Figure
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MECH/IV SEM
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d. Result:
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Thus the square
section is grinded
to the required accuracy in grinding
machine.
Viva questions:
1. What is meant by surface grinding?
Surface grinding machines are useful to produce and finish flat and plane
surface.
2. What are the types of grinding machines?
Transverse grinding, Plunger grinding.
3. How the grinding wheel is made?
PDFZilla
- Unregistered
It is made up of
abrasive material.
4. What is the purpose of magnetic chuck?
Magnetic chuck is one type work holding devices. The chucks get magnetic
power from electro magnet.
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33
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Experiment Number: 8
PDFZilla Unregistered
Title of the exercise :
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To perform a cylindrical job using cylindrical grinding machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No. Facilities/Material required
1.
Steel rule
2.
Vernier
caliper
PDFZilla
- Unregistered
3.
Outside caliper
4.
Surface plate
Quantity
1
1
1
1
The work piece is fired in between the live and dead centre and is
rotated.
3.
4.
c. Figure
PDFZilla - Unregistered
34
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
d. Result:
Thus the cylindrical job was done to the required accuracy in a cylindrical
grinding machine. PDFZilla Unregistered
Viva questions:
1. What is meant by surface grinding?
Surface grinding machines are useful to produce and finish flat and plane
surface.
2. What are the types of grinding machines?
Transverse grinding, Plunger grinding.
3. How the grinding wheel is made?
It is made up of abrasive material.
PDFZilla - Unregistered
4. What is the purpose of magnetic chuck?
Magnetic chuck is one type work holding devices. The chucks get magnetic
power from electro magnet.
PDFZilla - Unregistered
35
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Experiment Number: 9
PDFZilla Unregistered
Title of the exercise : Machining for clearance Fit
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To perform a machining operation for clearance fit in lathe machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No. Facilities/Material required
1.
HSSPDFZilla
Single point cutting
tool
- Unregistered
2.
Quantity
1
1
Vernier caliper
3.
Steel rule
1
4.
Chuck key
1
5.
Drill bit socket
1
6.
Surface gauge
1
b. Procedure for doing the exercise:
Steps
1.
The given work piece is taken and checked for its dimensions.
2.
3.
4.
5.
PDFZilla - Unregistered
36
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
c. Figure
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PDFZilla - Unregistered
PDFZilla - Unregistered
d. Result:
The jobs were finished to the required dimensions and assembly.
37
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Viva questions:
Unregistered
1. What is meant byPDFZilla
lathe?
Lathe is a machine which removes the metal from a piece of work to the
required shape and size.
2. Write any six specifications in lathe machine?
The length of bed, swing over bed, swing over the cross slide, width of bed,
spindle bore, spindle speed.
3. What are the main operations in lathe?
Turning, Facing, Forming, Reaming, chamfering, Boring, Knurling.
4. Why lathe bed is made up of cast iron?
To improve high strength.
5. What are the components of a lathe?
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Bed, head stock,
tail stock, carriage,
feed mechanism.
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38
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Experiment Number: 10
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Title of the exercise : Making Bevel Gear
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To make a bevel gear in milling machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No. Facilities/Material required
1.
Horizontal
miller - Unregistered
PDFZilla
2.
Quantity
1
1
Dividing head
3.
7/8 Arbor
4.
12 Pitch No.5 in volute gear cutter
5.
Spacing collars
b. Procedure for doing the exercise:
Steps
1.
Mount the gear blank in the chuck on the dividing head.
2.
3.
4.
5.
c. Figure
PDFZilla - Unregistered
39
1
1
1
Dr.NNCE
MECH/IV SEM
PDFZilla Unregistered
PDFZilla - Unregistered
PDFZilla - Unregistered
d. Result:
Thus the bevel gear has make in a milling machine.
40
MFT Lab-II LM
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Viva questions:
1. What are the main components in milling machine?
Unregistered
Base, column,PDFZilla
knee, saddle, table.
2. Write any six specifications in milling machine?
The table length and width, power of driving motor, spindle nose taper size,
type of milling machine, floor space and net weight.
3. What are the types of milling machine?
Plain milling machine, vertical milling machine, universal milling machine,
simplex milling machine, triplex milling machine.
4. What are the types of milling cutter?
Plain milling cutter, slide milling cutter, arbor cutters, shank cutters, face
cutters.
5. What is the purpose of indexing head?
The work piece
held between centre
of head stock and tail stock. Short work
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- Unregistered
pieces are held in chuck fitted to head stock spindle.
PDFZilla - Unregistered
41
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Experiment Number: 11
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Title of the exercise : Straddle milling
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To perform straddle milling in milling machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No. Facilities/Material required
1.
Horizontal
miller - Unregistered
PDFZilla
2.
Quantity
1
1
Dividing head
3.
7/8 Arbor
4.
12 Pitch No.5 in volute gear cutter
5.
Spacing collars
b. Procedure for doing the exercise:
Steps
1.
2.
3.
4.
5.
PDFZilla - Unregistered
42
1
1
1
Dr.NNCE
c. Figure
MECH/IV SEM
PDFZilla Unregistered
PDFZilla - Unregistered
PDFZilla - Unregistered
Straddle Milling on Flatwork
43
MFT Lab-II LM
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Viva questions:
1. What are the main components in milling machine?
Base, column, knee, saddle, table.
2. Write any six specifications in milling machine?
PDFZilla
- Unregistered
The table length
and width, power
of driving motor, spindle nose taper size,
type of milling machine, floor space and net weight.
3. What are the types of milling machine?
Plain milling machine, vertical milling machine, universal milling machine,
simplex milling machine, triplex milling machine.
4. What are the types of milling cutter?
Plain milling cutter, slide milling cutter, arbor cutters, shank cutters, face
cutters.
5. What is the purpose of indexing head?
The work piece held between centre of head stock and tail stock. Short work
pieces are held in chuck fitted to head stock spindle.
PDFZilla - Unregistered
44
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Experiment Number: 12
PDFZilla Unregistered
Title of the exercise : Machine a cast iron bevel gear
Date of the exercise :
OBJECTIVE OF THE EXEPERIMENT
To machine a cast iron bevel gear in milling machine.
FACILITIES REQUIRED AND PROCEDURE
a. Facilities/material required to do the exercise:
S.No. Facilities/Material required
1.
Horizontal
miller - Unregistered
PDFZilla
2.
Quantity
1
1
Dividing head
3.
7/8 Arbor
4.
12 Pitch No.5 in volute gear cutter
5.
Spacing collars
b. Procedure for doing the exercise:
Steps
1.
Mount the gear blank in the chuck on the dividing head.
2.
3.
4.
5.
PDFZilla - Unregistered
45
1
1
1
Dr.NNCE
MECH/IV SEM
c. Figure
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PDFZilla - Unregistered
PDFZilla - Unregistered
46
MFT Lab-II LM
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
d. Result:
Thus the cast iron bevel gear is performed in a milling machine.
PDFZilla Unregistered
Viva questions:
1. What are the main components in milling machine?
- Unregistered
Base, column,PDFZilla
knee, saddle, table.
2. Write any six specifications in milling machine?
The table length and width, power of driving motor, spindle nose taper size,
type of milling machine, floor space and net weight.
3. What are the types of milling machine?
Plain milling machine, vertical milling machine, universal milling machine,
simplex milling machine, triplex milling machine.
4. What are the types of milling cutter?
Plain milling cutter, slide milling cutter, arbor cutters, shank cutters, face
cutters.
5. What is the purpose of indexing head?
The work piece held between centre of head stock and tail stock. Short work
pieces are held in chuck fitted to head stock spindle.
PDFZilla - Unregistered
47
Dr.NNCE
MECH/IV SEM
MFT Lab-II LM
Question Bank
1.
PDFZilla Unregistered
2.
3.
4.
5.
6.
7.
8.
Grinding to-the
required accuracy by surface grinding.
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Grinding to the required accuracy by cylindrical grinding.
Machining for clearance fit.
9.
Beyond the syllabus
10.
11.
Straddle milling
12.
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48