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READ THIS MANUAL CAREFULLY TO
DIAGNOSE TROUBLE CORRECTLY
BEFORE OFFERING SERVICE .
SERVICE MANUAL
Air Conditioners
MODEL: HSU-12HD03/R2
HSU-
REVISION 0
IMPORTANT INFORMATION
MODEL: HSU-12HD03/R2
Features
Comfortable: wide-angle airflow
health air purifying
quiet operation
super energy efficient
Main Specification
Cooling Capacity 3500W
Rated Power/Current(cooling) 1090W/5.2A
EER: 3.21
Heating Capacity 3650W
Rated Power/Current(heating): 1010W/5.0A
COP: 3.61
Air Volume(Indoor): 500m3/h
Power: 1PH 220-230V~ 50 Hz
Safety Information
General Information
This Service Manual describes the operation,disassembly,troubleshooting,and repair of Haier Room Air
Conditioners,etc. It is intended for use by authorized servicers who troubleshoot and repair these units.
NOTE:It is assumed that users of this manual are familiar with the use of tools and equipment used to
troubleshoot and repair electrical,mechanical,and refrigeration systems;and understand the terminology
used to describe and discuss them.
Haier urges you read and follow all safety precautions and warnings contained in this manual. Failure
to comply with safety information may result in severe personal injury or death.
Related Publications
This is a base service manual,covering a range of similar models.It is intended to be used in
conjunction with the Parts Manual and Technical Sheet covering specific model being serviced.
WARNING
To avoid risk of personal injury or death due to electrical shock,disconnect electrical power to unit
before attempting to service the unit.
WARNING
To avoid risk of personal injury or death due to electrical shock,DO NOT,under any circumstances,alter
the grounding plug .Air conditioner must be grounded at all times.Do not remove warning tag from power
cord.If a two-prong (non-grounding) wall receptacle is encountered,contact a qualified electrician and
have the receptacle replaced with a properly grounder wall receptacle in accordance with the National
Electrical Code.
WARNING
To avoid risk of personal injury or death due to electrical shock,grounding wires and wires colored like
grounding wires are NOT to be used as current carrying conductors.The standard accepted color coding
for ground wires is green or green with a yellow stripe.Electrical components such as the compressor
and fan motor are grounded through an individual wire attached to the electrical component and to
another part of the air conditioner.Grounding wires should not to be removed from individual components
while servicing,unless the component is to be removed and replaced.It is extremely important to replace
all removed grounding wires before completing service.
WARNING
To avoid risk of heat exposure,which may cause death or severe illness,air conditioner must be
monitored when malfunctions or shuts down.
CONTENTS
1.SPECIFICATION...............................................................................1
2.ACCESSORIES ................................................................................3
4.OPERATION......................................................................................5
5.ELECTRI CAL CONTROLL............................................................. 21
6.TROUBLE SHOOTING...................................................................28
7. INSTALLA TION...............................................................................33
8. CIRCUIT AND WIRING DIAGRAM.............................................42,44
Air Conditioner
SPECIFICATION
Edition:2006/1/10
Model HSU-12HD03/R2
Cooling Capacity
Rated Power/Current
Cooling
Max Power/Current
EER
Heating Capacity
Heating
Rated Power/Current
-----
Brand Mark
3500W
1090W/5.2A
1PH
Power
1620W/8.3A
COP
220-230V~ 50 Hz
--------
ModelSectional Area
3.21
Power Cord
3650W
Refer. No.
Compressor
1010W/5.0A
1600W/8.0A
Compressor
3.61
--------
SANYO/CRV113
manufacturer/Type
Max Power/Current
50Hz
Frequency Range
500(poe)
Oil charge
Power/Current of
-----
R410A 800g
Type/Net Charge
Electric Heating
-7OC-43OC
Refrigerant
1350
----- g
exhausting air.
Charge if over Standrad
r/min
---g/m
Pipe Lenth
Indoor
1100
Velocity M
L
920
H
H
1000
----
Velocity H
----
Outdoor
LenthInternal/External
r/min
Capilary
Diametre
r/min
Refer No.
r/min
Height of rising
r/min
radiator slice
Indoor
Outdoor
r/min
Indoor Weight
Air
-----
----1.30
1.37
Net
7.6kg
Gross
10.6kg
Net
37kg
Gross
42kg
Outdoor Weight
Volume Indoor
(High) Outdoor
Capacitor of Fan Motor
Class of electric Shock Protection
Class of Water Proof
Moisture Removal
500
-----
m /h
795265182 mm
m /h Indoor Dimension(LWH)
IP 24
865x272x330 mm
855331596 mm
876364638 mm
1.510-3m 3/h
6.35/9.52 mm
Remote
Model
Controller
Refer. No.
Pipe
0010413791
mm
mm
5m
standard Lenth
Max Lenth
15
-----
4.15
MPa
Appearance
-----
4.15
MPa
Climate Type
T1
---
-----
Plug Type(spec.)
---
Ammeter spec.
---
15-23
Dry/Wet ball(indoor)/
--
Max.running
Dry/Wet ball(outdoor)43 / 26
Dry/Wet ball(outdoor):
temperature(heating):
ACCESSORIES
Air Conditioner
Edition:2006/1/10
HSU-12HD03/R2
Failure
Quality
Remark
Rate(%)
Number
Name
Refer No.
Description
remote
controller
0010413791
None
0.2
battery
001A4600001
None
0.1
0010101275
001A0900011
0.1
----
The maximal
length of the
connecting pipe is
15m,the maximal
height between
indoor unit and
outdoor unit is 5m
0.2
mounting
plate
drain pipe
connecting
pipe
connecting
wire
manual
----
001A7265614
The conecting
methods include
ring terminal and
direct
terminal .Ring
terminal
connecting
method:Unscrew
the screws ,and
put it through the
ring of connecting
line ends,then
connect it into the
terminal block.
Direct terminal
connecting
method:unscrew
the screws,then
fully insert the
cable ends into.
Operation
0.2
*
Air Conditioner
OPERRATION
Edition:2006/1/10
Air Conditioner
Edition:2006/1/10
Contents
Cautions
Parts and functions
Operation
Maintenance
Trouble shooting
1
2-4
5-12
13-14
15
Air Conditioner
Edition:2006/1/10
Cautions
The machine is adaptive in following situation
I. Applicable ambient temperature range:
Indoor
Cooling
Outdoor
Indoor
Heating
Outdoor
32 C/23 C
o
o
18 C/14 C
o
o
43 C/26 C
o
18 C
o
27 C
o
15 C
o
o
24 C/18 C
o
o
-7 C/-8 C
2. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent
or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F
3. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V.
4. The distance between the indoor unit and the floor should be more than 2m.
5. The wiring method should be in line with the local wiring standard.
6. After installation, the power plug should be easily reached.
7. The waste battery should be disposed properly.
8. The appliance is not intended to use by young children or infirm persons without supervision.
9.Young children should be supervised ensure that they do not play with the appliance.
10.The appliance must be installed on strong enough supporter.
11.The wiring diagram is attached inside the machine.
Air Conditioner
Edition:2006/1/10
Inlet grille
Emergency switch(manual)
Used when remote controller is lost or
defective. Unit will run temporarily.
Vertical flap
Power indicator
HSU-07HC03/R2
HSU-12HE03/R2
HSU-07HE03/R2
HSU-12HC03/R2
HSU-22HB03/R2
HSU-09HC03/R2
HSU-14HB03/R2
HSU-22HC03/R2
HSU-09HE03/R2
HSU-18HB03/R2
HSU-09HD03/R2
HSU-12HD03/R2
HSU-07HD03/R2
HSU-22HD03/R2
Actual inlet grille may vary from the one shown in the manual according to
the product purchased
Outdoor Unit
HSU-07HC03/R2
HSU-07HE03/R2
HSU-07HD03/R2
HSU-09HC03/R2
HSU-12HC03/R2
HSU-14HB03/R2
HSU-09HE03/R2
HSU-12HE03/R2
HSU-09HD03/R2
HSU-12HD03/R2
HSU-22HD03/R2
HSU-22HC03/R2
HSU-22HB03/R2
HSU-18HB03/R2
OUTLET
INLET
DRAIN HOSE
Edition:2006/1/10
Air Conditioner
1. Mode display
AUTO
COOL
DRY
HEAT
FAN
2. SWING display
3. FAN SPEED display
4. SLEEP display
5. LOCK display
6. SIGNAL SENDING
7. TIMER OFF display
8. TIMER ON display
9. CLOCK display
10. TEMP display
11. POWER ON/OFF
2
3
ON
OFF
A
U
T
O
4
ON/OFF
TEMP
6
7
8
9
10
11
18
MODE
FAN
MED
13. FAN
TIMER
20
14. HOUR
14
SWING
CLOCK
15
15. SWING
21
16. SLEEP
Used to select sleep mode.
SLEEP
17. LOCK
16
LOCK
17
HI
12. MODE
19
13
LO
SET
12
AUTO
RESET
18. TEMP.
22
19. SET
Used to confirm timer and clock settings.
20. TIMER
Used to select TIMER ON, TIMER OFF,
TIMER ON-OFF
21. CLOCK
Used to set correct time
22. RESET
Clock set
When unit is started for the first time and after replacing batteries in remote controller,
clock should be adjusted as follows:
Press CLOCK button, "AM" or "PM" flashes.
Press or to set correct time. Each press will increase or decrease 1min. If the
button is kept depressed, time will change quickly.
After time setting is confirmed, press SET, "AM "and "PM" stop flashing, while clock
starts working.
NOTE: Cooling only unit do not have displays and functions related with heating
Hints
After replacing with new batteries, remote controller will conduct self-check, displaying
all information on LCD. Then, it will become normal.
Air Conditioner
Edition:2006/1/10
If the unit which you purchased has healthy function, Remote controller should
like the following figure:
1. Mode display
AUTO
COOL
DRY
HEAT
FAN
2. SWING display
3. FAN SPEED display AUTO LO MED HI
4. SLEEP display
5. LOCK display
6. SIGNAL SENDING
7. TIMER OFF display
8. TIMER ON display
9. CLOCK display
10. TEMP display
11. POWER ON/OFF
Used for unit start and stop.
12. MODE
Used to select AUTO run, COOL,
DRY, HEAT and FAN operation
13. FAN
Used to select fan speed LO, MED, HI, AUTO
14. HOUR
Used to set clock and timer setting.
15. SWING
Used to set auto fan direction.
16. SLEEP
Used to select sleep mode.
17. LOCK
Used to lock buttons and LCD
display.
18. TEMP.
Used to select your desired temp.
19. SET
Used to confirm timer and clock settings.
20. TIMER
Used to select TIMER ON, TIMER OFF,
TIMER ON-OFF
21. CLOCK
Used to set correct time
22. RESET
Used to reset the controller back to
normal condition.
23. HEALTH
2
3
ON
OFF
A
U
T
O
4
ON/OFF
TEMP
6
7
8
9
10
11
18
MODE
SET
19
12
FAN
TIMER
13
20
14
SWING
CLOCK
15
21
SLEEP HEALTH
16
LOCK
17
RESET
22
NOTE: Cooling only unit do not have displays and functions related with heating
Hints
After replacing with new batteries, remote controller will conduct self-check, displaying
all information on LCD. Then, it will become normal.
10
Air Conditioner
Edition:2006/1/10
Operation
Remote controller's operation
When in use, put the signal transmission head directly to the
receiver hole on the indoor unit.
The distance between the signal transmission head and the
receiver hole should be within 7m without any obstacle as well.
Don't throw the controller, prevent it from being damaged.
When electronic-started type fluorescent lamp or change-over
type fluorescent lamp or wireless telephone is installed in the
room, the receiver is apt to be disturbed in receivering the signals
so the distance to the indoor unit should be shorter.
Note:
Use two new same-typed batteries when loading.
If the remote controller can't run normally or doesn't work at all,
use a sharp pointed item to press the reset key.
Hint:
Remove the batteries in case unit won't be in usage for a long period.
If there are any display after taking-out just need to press reset key.
Note: When sudden power failure happens during unit operation in power failure resume mode, if
the air conditioner is not desired for use in a long period, please shut off the power supply
in case that the unit automatically resume operation when power is re-supplied, or press
ON/OFF to turn off the unit when power resumes.
11
Air Conditioner
Edition:2006/1/10
Operation
Auto run, Fan operation
AUTO
COOL
DRY
HEAT
4MODE1
TEMP
SET
FAN
FAN
TIMER
"FAN.
SWING
(3) FAN
CLOCK
SLEEP
AUTO
ON/OFF
LO
MED
LOCK
RESET
HI
Hints
Remote controller can memorize settings in each operation mode. To run it next time just
select the operation mode and it will start with the previous setting.
No reelecting is needed.(TIMER ON/OFF needs reelecting)
Cautions:
Note:
On cooling only unit, heating mode is not available,
The above information is the
After replacing batteries, press ON/OFF, and display
explanation of the displayed
becomes as follows:
information therefore varies
Operation mode: AUTO, Temp. No
with those displayed in actual
Timer mode: No, Fan speed :AUTO
operation.
12
Edition:2006/1/10
Air Conditioner
Operation
COOL,HEAT and DRY operation
Recommendations:
AUTO
COOL
DRY
HEAT
TEMP
FAN
1
MODE
SET
FAN
TIMER
4
SWING
CLOCK
5
SLEEP
AUTO
LO
MED
HI
RESET
Temp. setting+2oC
Temp. setting
Hints
On cooling only unit, heating mode is not available.
Remote controller can memorize each operation status. When starting it next time,
just press ON/OFF button and unit will run in previous status.
13
Air Conditioner
Edition:2006/1/10
Operation
(5) Air flow direction adjustment
After operation mode is selected, vertical flap will open automatically according to the mode.
Referring to the Fig.
COOL
HEAT
o
About 10
About 60o
About 10o
COOL About 45o
HEAT About 60o
Cautions:
Cautions:
Cautions:
Hints
As cold air flows downward in COOL mode, adjusting air flow horizontally will be much more
helpful for a better air circulation.
As warm air flows upward in HEAT mode, adjusting air flow downward will be much more
helpful for a better air circulation.
Be careful not to catch a cold when cold air blows downward.
It is harmful to your health in summer to go frequently in and out of places where temp.
o
o
difference is above 7 C. Temp. difference of 3-5 C will remove your fatigue.
More than this, unit's load can be reduced and power consumption cut down as well. So, you'd
o
better set a temp. difference of 3-5 C between indoor and outdoor temp. in COOL mode.
14
Edition:2006/1/10
Air Conditioner
Operation
TIMER Operation
Set Clock correctly before starting Timer operation
You can let unit start or stop automatically at following times: Before you wake up in the
morning, or get back from outside or after you fall asleep at night.
TIMER ON/OFF
(1)After unit start, select your desired operation mode.
Operation mode will be displayed on LCD.
Power indicator on indoor unit lights up.
ON
OFF
TIMER ON
TIMER OFF
ON
OFF
blank
ON/OFF
TEMP
TIMER ON-OFF
MODE
SET
3
FAN
(3)Timer setting
Press HOUR /
button.
Every time the button is pressed, time increases 10 min.
If button is kept depressed, time will change quickly.
Every time the button is pressed, time decreases 10 min.
If button is kept depressed, time will change quickly. Time
will be shown on LCD. It can be adjusted within 24 hours.
3
SWING
4
TIMER
CLOCK
SLEEP
LOCK
RESET
Hints
After replacing batteries or a power failure happens, Time setting should be reset.
Remote controller possesses memory function, when use TIMER mode next time, just
press SET button after mode selecting if timer setting is the same as previous one.
15
Edition:2006/1/10
Air Conditioner
Operation
TIMER
TIMER ON-OFF
ON-OFF
(1)After unit start, select your desired operation mode
Operation mode will be displayed on LCD.
Power indicator on indoor unit lights up.
(2) Press TIMER button to change TIMER mode.
Every time the button is pressed, display changes as follows:
ON
OFF
TIMER ON
TIMER OFF
ON
OFF
blank
TIMER ON-OFF
ON
ON/OFF
MODE
SET
FAN
TIMER
5
SWING
TEMP
CLOCK
SLEEP
16
LOCK
RESET
Air Conditioner
Edition:2006/1/10
Operation
Emergency operation and test operation
Emergency Operation:
Carry out this operation only when the remote controller is defective or lost.
When the emergency operation switch is pressed, a" Pi "sound starts once, which
means the start of this operation.
In this operation, it is not possible to change the
Pi
settings of temperature and air flow speed, it is
also impossible to do an operation by the timer.
Follow the requirements below.
Room
Designated
temperature temperature
o
More than 23 C
o
Less than 23 C
Timer
mode
CONTINUOUS AUTO
COOL
CONTINUOUS AUTO
HEAT
26 C
23 C
Test operation:
Use this switch in the test operation when the room
o
temperature is less 16 C, do not use it in the normal
operation.
Continue to press the test operation switch for more
than 5 seconds. After you hear the "Pi" sound twice,
release your finger from the switch, the cooling
operation starts with the air flow speed setting "Hi".
Pi Pi
17
Edition:2006/1/10
Air Conditioner
Operation
Comfortable SLEEP
Before going to bed at night, you can simply press
the SLEEP button and unit will bring you a sound
sleep in selected mode.
ON/OFF
In COOL mode
TEMP
MODE
SET
FAN
TIMER
SWING
CLOCK
SLEEP
LOCK
RESET
In HEAT mode
One hour after SLEEP mode starts, temp. will
o
become 2 C lower than temp. setting. After
running for another 1 hour, temp. decreases
o
by 2 C further. Unit will run for 3 hours at this
o
temp. then increases another 1 C and stops
automatically 3 hours later. Temp. is lower
than temp. setting so that room temp. won't
be too high for your sleep.
(As shown in Fig .2)
1 hr
Rises 1oC
Rises 1oC
1 hr
Temp. setting
Unit stop
Fig.1
Temp. setting
1 hr
Unit stop
decreases 2oC
1 hr
decreases 2oC
Approx. 3 hrs
3 hrs
Rises 1oC
Note:
In AUTO mode, unit will run in SLEEP
function according to operation mode.
In FAN mode, comfortable sleep is not
available.
Fig.2
18
Air Conditioner
Edition:2006/1/10
Maintenance
Different models have different appearance
Don't use water to wash unit casing, please use dry cloth.
Don't use glass cleaner or cloth soaked with chemicals.
Air Filter
19
Air Conditioner
Edition:2006/1/10
Maintenance
Better use of air conditioner
Proper room temperature.
Proper
temperature
Curtains or blinds
for windows
Avoid time-wasteful
operation
20
ELECTRICAL CONTROLL
21
Description of function
Function
No.
1
Cooling
Drying
Emergency run
and set 23
Test run
When temperature of the heating pipe coil is low, low fan speed
or without airflow
Timer switch
10
11
12
13
22
1.
After turning to the automation mode, the running mode can be switched
between refrigerating mode, fan mode and heating mode according to the change
of the indoor ambient temperature. But the automatic conversion between
refrigerating mode and heating mode must be conducted after 15 minutes.
Heating
-1
+1
Compressor OFF
Refrigerating
Setting temperature
-1
+1
Setting temperature
State1
State2
State3
Ts-1
Ts
Ts+2
Ts+3
(4) Warm start (preventing cold wind when heating running begins,
applicable to fan-coil model))
When heating running begins, indoor fan will conduct the following fan
control:
a.If the temperature of indoor coil pipe is >23 O C, start lower wind
speed;
b.If the temperature of indoor coil pipe is >38 O C or the running time
of compressor> 4 minutes, turn to setting wind speed.
(5) Control of indoor fan under heating OFF state (applicable to fan-coil
model)
Under heating state, and the compressor cease; if the indoor coil pipes
temperature Tp>23 O C, indoor fan will run in lower wind speed.
(6) Defrosting control (applicable to fan-coil model)
(1).Defrosting beginning condition:
O
a.After the state of Tp-Tr<18 C is continued for 5 minutes, the
accumulated running time of the compressor exceeds 45
minutes, the continuous running time of the compressor exceeds
20 minutes;
b.The accumulated running time of the compressor exceeds 3
hours, the continuous running time of the compressor exceeds
20 minutes, indoorunits Tp <38 O C ;
c.The continuous running time of the compressor exceeds 20
minutes, the temperature of indoor coil pipe decreases 1
every 6 minutes, which lasts for more than 3 times, indoor units
Tp <38O C ;
d.When the indoor unit is in the state of overload protection and
the outdoor unit ceases, when the rerunning time of outdoor
unit exceeds10 minutes, the accumulated running time of the
compressor exceeds 45 minutes, the continuous running time
of the compressor is over 20 minutes, andTp <38O C ;
Defrosting will begin if one of the above conditions is met.
(2).Defrosting finishing condition:
a . If the defrosting time exceeds 9 (for 12 models)or 7 (for 07,09 models)
minutes, the original heating state will be resumed;
b. If the current of outdoor units compressor exceeds x.xA (different
models have different currents); defrosting will be finished if either
a or b is met.
24
Outdoor fan
ON
OFF
55s
55s
1min
1min
Fan,compressor ON
Tp(OC)
Note: 1. Function setting: Pressing the SLEEP button on the remote control
unit for 10 times within 5 seconds until hearing 4 sounds from
the buzzer on the panel.
2. Memory content: Running mode, setting wind speed, setting
temperature, sleep state, flap state.
3. Cancellation of function: Pressing the SLEEP button on the
remote control unit for 10 times with in 5 seconds until hearing
2 sounds from the buzzer on the panel.
1hour
Ts
OFF
SLEEP
t(hour)
b.After setting the sleeping function, the heating mode will run as per the
following rules:
T( OC)
Ts
3hours
Ts-2
Ts-4
1hour
26
3hours
As shown in the above diagram,after running for 1 hour under refrigerating mode
and dehumidification mode,the setting temperature will increase 1 oC;after another
1 hour,it will increase 1 oC again,and after 6hours,it will cease;after running for
1 hour under heating mode, the setting temperature will decrease 2 oC, after another
1 hour,it will decrease the 2oC again,and after 3 hours,it will increase 1 oC,and after
other 3 hours,it will cease.
27
Air Conditioner
TROUBLE
SHOOTING
28
Edition:2006/1/10
29
Abnormality Diagnosing
Number
30
Applicable
machine
invariable
frequency
split unit
invariable
frequency
split unit
invariable
frequency
split unit
invariable
frequency
split unit
The outdoor
fan motor
runs but the
compressor
doesnt run
The running
lamp of air
conditioner
lights ,the
outdoor fan
motor works,
but the
compressor
doesnt work
drain pan,
drain hose
invariable
frequency
split unit
3147
Dont make
heat
10
Show error
code E8
11
Cant start
12
Show error
code F11
32
INSTALLATION
33
5.Torque wrench(17mm,22mm,26mm)
6.Pipe cutter
7.Flaring tool
8.Knife
9.Nipper
10.Gas leakage detector or
soap-and-water solution
11.Measuring tape
12.Reamer
No.
1
Accessory parts
Remote controller
Number
of
articles
Accessory parts
Optional parts for piping
Mark
Parts name
mo
2
1
3
Mounting plate
Non-adhesive tape
Adhesive tape
re th
an
D
E
10c
mo
re th
an
4
5
6
4X25
Screw
Plastic cap
G
Drain-elbow
10c
1
Arrangement of piping directions
Rear left
Rear
right
Left
Right
Below
more
mo
re
than
10cm
D
tha
n1
0c
more
cm
more
60
than
No.0010557174
34
than
15c
415
140
HSU-07HC03/R2
HSU-09HC03/R2
HSU-09HE03/R2
HSU-09HD03/R2
HSU-07HE03/R2
HSU-12HE03/R2
HSU-07HD03/R2
HSU-12HD03/R2
140
500
140
583
113.5
113.5
HSU-12HC03/R2
HSU-14HB03/R2
HSU-18HB03/R2
340
256
280
140
319.5
113.5
635
113.5
HSU-22HD03/R2
HSU-22HC03/R2
HSU-22HB03/R2
Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally.
When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails
or wires in consideration of earthquake and strong wind.
If vibration may affect the house, fix the unit by attaching a vibration-proof mat.
Indoor Unit
Place, robust not causing vibration, where the body can be supported
sufficiently.
Place, not affected by heat or steam generated in the vicinity, where
inlet and outlet of the unit are not disturbed.
Place, possible to drain easily, where piping can be connected with the
outdoor unit.
Place, where cold air can be spread in a room entirely.
Place, nearby a power receptacle, with enough space around. (Refer
to drawings).
Place where the distance of more than lm from televisions, radios,
wireless apparatuses and fluorescent lamps can be left.
In the case of fixing the remote controller on a wall, place where the
indoor unit can receive signals when the fluorescent lamps in the room
are lightened.
Outdoor Unit
Power Source
Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate.
Install an exclusive branch circuit of the power.
A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it.
Selection of pipe
To this unit, both liquid and gas pipes shall be insulated
as they become low temperature in operation.
Use optional parts for piping set or pipes covered with
equivalent insulation material.
The thickness of the pipe must be 0.8mm at least.
35
For 07,09,12
For 14,18,22
Liquid pipe
6.35mm(1/4")
6.35mm(1/4")
Gas pipe
9.52mm(3/8")
12.7mm(1/2")
Indoor unit
1.Fitting of the Mounting Plate and Positioning of the wall Hole
When the mounting plate is first fixed
1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be
fixed against the wall, then temporarily fasten the plate with one steel nail.
2. Make sure once more the proper level of the plate, by hanging a thread with a weight from
the central top of the plate, then fasten securely the plate with the attachment steel nail.
3. Find the wall hole location A using a measuring tape
Amm Bmm
HSU-07HE03/R2
HSU-09HE03/R2
HSU-12HE03/R2
HSU-07HC03/R2
HSU-09HC03/R2
HSU-12HC03/R2
HSU-14HB03/R2
HSU-18HB03/R2
HSU-07HD03/R2
HSU-09HD03/R2
HSU-12HD03/R2
30mm
HSU-22HD03/R2
HSU-22HB03/R2
HSU-22HC03/R2
145
60
150
70
2.Making a Hole on the Wall and Fitting the Piping Hole Cover
Make a hole of B mm in diameter,
slightly descending to outside the wall.
Install piping hole cover and seal it
off with putty after installation
Indoor side
Wall hole
36
Outdoor side
Thickness
of wall
Indoor unit
3.Installation of the Indoor Unit
Drawing of pipe
Rear piping
Draw pipes and the drain hose, then fasten them with the adhesive tape
Heat insulation
material
Piping
Pipe supporting plate
Indoor/outdoor
electric cable
Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape.
37
Indoor unit
When connecting the cable after installing the indoor unit
1. Insert from outside the room cable into left side of the wall hole, in which
the pipe has already existed.
2. Pull out the cable on the front side, and connect the cable making a loop.
YEL/GRN
BLK
BRN
RED
RED
YEL/GRN
5G1.0mm2
4
BRN
RED
Indoor unit
WHT
BLK
YEL/GRN
Outdoor unit
HSU-09HE03/R2
HSU-12HE03/R2
HSU-09HD03/R2
HSU-12HD03/R2
Indoor unit
GRY
BRN
Outdoor unit
WHT
BLK
RED
RED
4
BLK
3
2
YEL/GRN
Outdoor unit
BRN
GRY
YEL/GRN
Indoor unit
Indoor unit
BR
WHT
BLK YEL/GRN
BLK
WHT
5G2.5mm2
3x0.75mm2
3G0.75mm2
RED
Outdoor unit
WHT
4G0.75mm2
BLK
WHT
Power cable:
-mod 07-09-12: 3G1.5mm2
BLK
RED
YEL/GRN
POWER
signal wire
Indoor unit
Outdoor unit
HSU-22HB03/R2
HSU-22HC03/R2
POWER
HSU-22HD03/R2
HSU-14HB03/R2
HSU-18HB03/R2
YEL/GRN
RED
BRN
YEL/GRN
RED
WHT
BLK
HSU-12HC03/R2
YEL/GRN WHT
BR
RED
5G1.0mm2
BRN
HSU-07HC03/R2
HSU-09HC03/R2
HSU-07HE03/R2
HSU-07HD03/R2
WHT
BLK
38
Outdoor unit
1.Installation of Outdoor Unit
Install according to Drawing for the installation of indoor and outdoor units
2.Connection of pipes
To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius
should be 30 to 40 mm or longer.
Connecting the pipe of gas side first makes working easier.
The connection pipe is specialized for R410A.
The max vertical distance between the indoor unit and the outdoor unit is 5 m.
Half union
Flare nut
Spanner
Torque wrench
Fastening torque
18N.m
42N.m
55N.m
Be careful that matters, such as wastes of sands, etc. shall not enter the pipe.
The standard pipe length is 5m. If it is over 5m, the function of the unit will be affected. If the pipe has
to be lengthened, the refrigerant should be charged, according to 20 g/m. But the charge of refrigerant
must be conducted by professional air conditioner engineer. Before adding additional refrigerant,
perform air purging from the refrigerant pipes and indoor unit using a vacuum pump,then charge
additional refrigerant.
3.Connection
Use the same method on indoor unit. Loosen
the screws on terminal block and insert the
plugs fully into terminal block, then tighten the
screws.
Insert the cable according to terminal number
in the same manner as the indoor unit.
4.Attaching Drain-Elbow
If the drain-elbow is used, please attach it as
figure.
Drain hose
39
Outdoor unit
5.Purging Method:To use vacuum pump
Liquid Side
6.35mm(1/4")
Gas Side
9.52mm(3/8")
12.7mm(1/2")
3-way valve
2-way valve
Detach the service port's cap of 3-way valve, the
valve rod's cap for 2-way valve and 3-way's, connect
Gaugemanifold(for R410A)
Tube(for R410A)
Open
again.
Close
Liquid Side
3-way valve
2-way valve
Service port
Open
o
90
90ofor 6 sec.
3-way valve
2-way valve
Gas Side
9.52mm(3/8")
12.7mm(1/2")
6.35mm(1/4")
HSU-12HC03/R2
HSU-14HB03/R2
steps.
Liquid Side
6.35mm(1/4")
2-way valve
2-way valve
3-way valve
Gas Side
9.52mm(3/8")
12.7mm(1/2")
3-way valve
To prevent the gas leakage, turn the service port's
cap, the valve rod's cap for 2-way valve and 3-way's
a little more than the point where the torque increases
2-way valve
3-way valve
suddenly.
Valve rod cap
Service port cap
HSU-07HC03/R2
HSU-09HC03/R2
HSU-07HE03/R2
HSU-09HE03/R2
HSU-12HE03/R2
HSU-07HD03/R2
HSU-09HD03/R2
HSU-12HD03/R2
HSU-18HB03/R2
HSU-22HB03/R2
HSU-22HC03/R2
HSU-22HD03/R2
2.Please do not let other cooling medium, except specified one (R410A),
discharge all the refrigerant. Vacuumize first, then charge the liquid
or air enter into the cooling circulation system. Otherwise, there will be
personal injuries.
40
Clutch-type
2.Remove burs
0~0.5mm
1.0~1.5mm
1.5~2.0mm
Incorrect
Correct
4.Flare pipe
Partial
Too outside
3.On Drainage
Please install the drain hose so as to be downward slope without fail.
Please don't do the drainage as shown below.
It becomes high
midway.
It waves.
Please pour water in the drain pan of the indoor unit, and confirm that drainage is
carried out surely to outdoor.
In case that the attached drain hose is in a room, please apply heat insulation
to it without fail.
in boxes
41
CIRCUIT DIAGRAM
42
42
HSU-12HD03/R2
CH1
D5
+12V 7805
1
Vin
4007
4007
D4
4007
RV1
104/250V
N
+5V
E1
R5
102
D10
4148
D7
4148
D8
4148
D9
4148
A057R
+5V
14
R3 10K
RP1
100
29
CT
30
PIPE
R38
R36
1K
3.3K/1%
20K/1%
D12
4148
C9
104
31
560
POW
TIM
RUN
IR
27
26
25
13
R35
R34
R33
R22
560
560
560
10K
4.7K
A
B
C
D
A0 VCC
A1 WP
A2 SCL
GNDSDA
+5V
8
7
6
5
X1
XT1
8M
STEPMOTOR
N5
R19 10K
N3
N4
R28 10K
9013
R29 10K
+5V
SW1
R40
10K
R27
3.3K
C7
SW2
R15 R18
3.3K 3.3K 35
R31 3.3K
25
R16 R17
3.3K 3.3K
104
+5V
SW3
TX
A
10K
R25
10K
C14
104 C15
104
+5V
R42 51K
CH5
3
2
1
PG_BACK
R23
10K
C13
103
C5
103
100
+12V
K1 YAJI
T3.15A
FUSE
IC3
23
R4
27
FLZ
22
R11
100
ST
21
R14
100
BUZZ
20
R13
100
O_FAN 28
R12
100
K3
R8
4.7K
BZ1
3
4
SCL
SDA
BUZZER
M
O
D
E
L
:
H
S
U
1
2
H
D
0
3
/
R
2
K5
CH8
STEPB
18
STEPC
17
STEPD
16
NC
1
2
3
+12V
STEPA
19
FLZ1
+12V
X2
GND
32
C18
104
+5V
R26
K2
D11
4007
9
10
15
R30 10K
R41
10K
HEAT
+12V
+12V
N2
9013
HP2
C12
104
+12V
4.7UF/16V
R
10K
9013
R45
R24
RESET
24C01A
9013
E6
220UF/16V
9013
E4
IC2
1
2
3
4
1
2
3
4.7K
YAJI
4.7u/50V
10K
+5V
CH3 +12V
CH6
FLZ
1
+5V
2
POW
3
TIM
4
RUN
5
IR
6
GND
7
C4
102
ROOM
E7
5
4
3
2
1
R32
HEAT
R20
4.7u/50V
CX2
E5
11
24
N6
104
R37
120
R43
PG
FLZ
+5V
C10
1K
CH9
R44
200
PG
50HZ
C11
104
R39
CH4
PIPE
4
C16
3
2
104
1
ROOM
C17
104
10K
R6
R2 1K
E3
R1 390
100UF/16V
R46
C2
104
IC1
N1
TA1
IC3
CX3
103
R7 4.7K
C6
D6
4148
E2
220UF/16V
C3
104
9013
10K
P2
9012
104
1000UF/25V
TRANS
+5V
+5V
IC6
Vout
D3
4007 C1
4007
D2
GND
D1
CH2
CX1
2003
COM
K4
R9
NEWFAN 2
R21
4.7K
+12V
10K
R10
1K
P1
+12V
2SB1182/3CG892
C19
NFAN2
VDD
104
NEWFAN
SW1
XT
12
PG_BACK
43
N202
Wiring diagram
44
44
45
45
Y/G
(L)
TERMINAL
BLOCK,OUTDOOR
(N)
BL
BL
4-WAY
VALVE
O.L.P.
CAPACITOR
FAN MOTOR
C
COMPRESSOR
COMPRESSOR
TERMINAL
BL:BLUE
CAPACITOR
BLACK
RED
WHITE
BROWN
YELLOW/GREEN
Terminal contact
in the above
( mark
wiring diagram )
comes
with locking structure.
Please press the
front
lever to release
the locking
and pull
Lever
46
Sincere Forever
Haier Group
Haier Industrial Park, No.1, Haier Road
266101, Qingdao, China
http://www.haier.com