You are on page 1of 45

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Section - 3

9 Well Platforms Project

REV. 0
Sheet
1 of 1

PART IV
SECTION 3

DESCRIPTION OF WORKS AND SPECIFICATIONS

DESIGN CRITERIA
FOR
9 WELL PLATFORMS PROJECT

OFFSHORE DESIGN
OIL AND NATURAL GAS CORPORATION LIMITED
MUMBAI REGION, MUMBAI
INDIA

PREPARED APPROVED
BY
BY

ISSUED FOR BID

45

REMARKS

NO. OF
PAGES

0
DATE

REV.

OFFSHORE
DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

VOL-II
Section - 3

SECTION - 3

TABLE OF CONTENTS

SUB-SECTION

TITLE

3.0

DESIGN CRITERIA

3.1

GENERAL

3.2

PROCESS

3.3

PIPING

3.4

STRUCTURAL

3.5

ELECTRICAL

3.6

INSTRUMENTATION

3.7

MECHANICAL, SAFETY &


LIFE SAVING QUIPEMENT

REV. 0
Sheet
2 of 2

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

PART-IV

SECTION 3.1

DESIGN CRITERIA

GENERAL

VOL-II
Section - 3

REV. 0
Sheet
3 of 3

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project
3.0

DESIGN CRITERIA

3.1

GENERAL

VOL-II
Section - 3

This bid document include design parameters, P & IDs, electrical


schematics, specifications and drawings for piping and submarine
pipelines, mechanical, electrical, instrumentation and equipment
items to convey the concept of ZB, RS-1, RS-2, RS-3, RS-5, RS-7,
RS-4, RS-8 and RS-11 well platform facilities.,
The final design of the facilities is the ultimate responsibility of the
Contractor. In doing this, the Contractor is expected to follow the
guidelines of the preliminary design as presented herein for the
works to be performed to ensure that its intent is fulfilled. The
Contractor shall also ensure that his final design complies fully with
the design philosophy and criteria as furnished herein.
3.1.1

Objectives
The Contractors design must be done in a manner to assure that the
following objectives will be met -

Provide a safe and well protected facility that meets the


requirement as detailed herein and consistent with industry
accepted and good engineering practices.

Provide facility that complies with the design parameters and


International Codes and Standards but incorporating changes/
revisions which are not adequately covered and reflected,
considering that bid document is solely based on functional
specifications .

Install the most appropriate equipment that will allow


optimum operation of the facility for the given design
conditions which will require a minimum of supervisory,
operating and maintenance personnel.

Provide maximum protection to prevent environmental


pollution.

REV. 0
Sheet
4 of 4

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

Provide optimum use of platform space yet allow sufficient


space for operation and maintenance functions, and future
expansions.

Provide shutdown system dedicated to a failsafe design.

Provide convenient and safe escape route through pathway,


walkway, ladders, staircases etc.

3.1.2

Basic Environmental Conditions

3.1.2.1

The wind, tidal, wave and current parameters are defined in report by
A.H.Glenn & Associates (relevant parameters based on this report
are included in Appendix 3.2.1). The complete report will be given
to the contractor to be used in his final design.

3.1.2.2

The minimum seabed temperature is 22.8 C (73 F).

3.1.2.3

The ambient temperature varies from a minimum of 16 C (60 F) to


a maximum of 40 C (104 F).

3.1.3

Deck Equipment Layouts


For new well platforms, Contractor shall develop deck equipment
layout keeping in view operational, maintenance and future
expansion requirement. Besides, safety and environment protection
conforming to international standards shall be adhered to. Contractor
shall ensure that all the facilities are adequately covered to prevent
damage due to dropped objects. Further, Contractor shall ensure
that the facilities (including space for future facilities) on cellar deck
shall be covered with main deck.
Deck equipment layouts contained in layout drawings represent the
desired layouts of facilities to be installed on the existing platforms.
However, Contractor is encouraged to offer alternate / optimum deck
equipment layout which will result in the optimum use of deck
space. Effects of suggested layouts on the overall structural
components shall be taken into consideration by Contractor and shall
be subject to review and approval by the Company.

REV. 0
Sheet
5 of 5

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

3.1.4

VOL-II
Section - 3

Noise and Vibration


The Contractor shall follow Part II, Section 5.9 of the document "Offshore Installation Guidance on Design and Construction",
Department of Energy, U.K. (Latest Edition) in general and the
following specifically

3.1.5

Recommended noise limits for specific work areas.

Vibration limits for human exposure.

Guidelines to minimize noise and vibration problems.

Material of Construction
The Contractor shall note that in this bid document, wherever NACE
Carbon Steel or Carbon Steel with MR-01-75 is specified, it shall
mean NACE Carbon Steel meeting the requirement of NACE MR01-75 specification. This requirement shall be applicable to risers
and submarine pipelines, piping components, vessels, instruments
and other related facilities. The Contractor shall clearly specify this
requirement while procuring the necessary equipment / piping.

REV. 0
Sheet
6 of 6

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

PART-IV

SECTION 3.2

DESIGN CRITERIA

PROCESS

VOL-II
Section - 3

REV. 0
Sheet
7 of 7

OFFSHORE
MUMBAI
9 Well Platforms Project

3.2

VOL-II

DESIGN CRITERIA

DESIGN

Section - 3

PROCESS
This section of the bid document outlines design criteria for
Process and utility systems on ZB, RS-1, RS-2, RS-3, RS-5, RS-7,
RS-11 RS-4 and RS-8 well platforms.
In addition to above contractor shall supply loose material
for the following
-

Well/string hook-up (9 well platforms) in well head area


for well fluid, lift gas system and water injection. The
respective hook-up material required for well head area
shall also be handed over as loose supply material.

=
- ONE
NO. MPFM as per
instrumentation specification no 3209.

detail

mention

in

The details of loose supply material are indicated in


clause 2.5 of Basic Bid Work.
General Requirements
The description, sizes, specifications, drawings furnished in this bid
document for various facilities on ZB, RS-1, RS-2, RS-3, RS-5,
RS-7, RS-11, RS-4 and RS-8 well platforms, are indicative &
minimum requirements to be provided by the Contractor. Also, it is
the Contractor's responsibility under this contract to perform all
necessary process simulations, using preferably PROVISION or
HYSIM software, and design calculations considering adequate
margins when specifying equipment. Any deviation shall require
companys approval
.
Contractor shall prepare process design basis for ZB, RS-1, RS-2,
RS-3 RS-5, RS-7, RS-11, RS-4 and RS-8 well platforms, (based on
the design criteria indicated in this section. On its review and
approval, for ZB. RS-1,RS-2, RS-3 ,RS-5, RS-7, RS-11, RS-4 and
RS-8 well platforms, the Contractor shall carry out simulation for
different cases indicated in this criteria and develop detailed Process
Flow Diagrams In case, simulation results show higher rates for
some applications, same (higher rates) shall be used for design

REV. 0
Sheet
8 of 8

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

within the scope of this tender. The design of process and associated
utility systems for ZB, RS-1, RS-2, RS-3, RS-5, RS-7, RS-11, RS-4
and RS-8 well Platforms shall be suitable for these rates. Contractor
shall also develop detailed Piping and Instrumentation Diagrams and
SAFE charts, incorporating all suppliers information..
For ZB, RS-1, RS-2, RS-3, RS-5, RS-7, RS-11, RS-4 and RS-8 well
platforms, the routing / distribution of various utilities (namely Vent/
CD/ OHD/ ODD headers, instrument gas, utility gas, fire water etc.)
shown in the bid P & IDs are indicative. The Contractor shall
complete these as per final engineering requirements.
Placed below, is the list of sizing calculations/ documents/ drawings
which shall be submitted by Contractor, for review and approval
-

Process Design Basis


Process Simulation Report
PFDs
P&IDs (1st submission & subsequent revisions)
Process Calculation Report
NOTE Contractor shall necessarily include sizing calculations
in respect of process/ utility piping, equipment/
vessels, safety/ relief valves, control valves, choke
valves, orifice plates etc, in above report. However,
the sizing of test separator, valves and orifice plates
shall be preliminary & subject to review and
approval of calculations received from vendors/
suppliers.

SAFE charts
Cause & Effect Diagram
Process Data Sheets for Instruments
Process Data Sheets for Equipments
Line List
Equipment List
Pressure & Temperature Profiles (for pipelines)
Fire Water Hydraulic calculations ( RS-7,ZB )
Vent Dispersion Calculations

Contractor to note that based upon review and approval of aforesaid


calculations/ documents/ drawings only, P&IDs shall be Approved
For Construction (AFC).

REV. 0
Sheet
9 of 9

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

On ZB, RS-1, RS-2, RS-3, RS-5, RS-7, RS-11, RS-4 and RS-8 well
platforms. space provision shall be kept for installation of future
facilities as shown in P & IDs, layouts and elsewhere in the bid
document. It shall be ensured that these future facilities can be
installed and operated with ease. Engineering shall be done to take
care of future facilities. The built-up of future facilities requirement
in local and main shutdown panels are in firm scope of supply of the
Contractor. Adequate care shall be exercised when developing the
existing platforms modification requirement with special emphasis
towards safety, operability and hook up with the existing system
with minimum shutdown time requirements. It shall be ensured that
modifications to be implemented, do not affect the safety and
operability of the systems at the existing platforms.
The following sections outline the design criteria for ZB, RS-1,
RS-2, RS-3 RS-5, RS-7, RS-11, RS-4 and RS-8 well platforms.
Also, the size of topside piping, riser and pipeline from barrel to
barrel to be maintained same to ensure smooth piggability.
Documentation
The Contractor shall submit all documentation as per the
requirements given elsewhere in the bid document. In addition,
Contractor shall prepare 8 Nos. process packages and submit to the
Company & their Consultants, within one month of approval of all
these documents. The process package shall consist of the following
documents:
Design basis (with approved deviations, if any)
AFC P & IDs/ Suppliers P & IDs )
AFC Equipment Layouts
) (A0 & A3 size & bound
)
together)
PFDs & Material Balance
)
Data Sheets for Equipments
Data Sheets for Instruments
SAFE Charts
Logic Diagram
Line List
Equipment List
All process / sizing calculations

REV. 0
Sheet
10 of 10

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project
3.2.1

VOL-II
Section - 3

REV. 0
Sheet
11 of 11

WELL PLATFORM FACILITIES


This sub-section of the bid document defines the design criteria for
the process and utility systems required on ZB, RS-1, RS-2, RS-3,
RS-5, RS-7, RS-11, RS-4 and RS-8 well platforms. Design of these
new platforms shall be done as per the data given in this sub-section.
All the process, utility, safety and instrumentation systems must
meet the requirement of API-RP-14C Recommended Practice for
Analysis, Design, Installation and Testing of Basic surface safety
systems on offshore production platforms- Latest Edition.

The complete platform system design shall be based on


unmanned operation requiring minimum attention for routine
maintenance and check-ups.

The process and utility systems required on each platform are


discussed in greater detail in the following clauses 3.2.1.1

NAME OF PLATFORMS

ZB, RS-1, RS-2, RS-3 RS-5, RS-7,


RS-11, RS-4 and RS-8 (Total 9)

3.2.1.2

DESIGN LIFE

3.2.1.3

PLATFORM LOCATION
WGS-84

:
EVEREST-1830

LOCATION

UTM
ZB

19 23 20.77
GEOGRAPHIC
AL

RS1
(FJ1)

732625mE
2145375mN

UTM
GEOGRAPHIC
AL

7112 53.939

750413mE
2147021mN
1924 6.566

25 years

732603.358mE
2145123.510m
N
19 23
18.255N
71 12
54.264E
750391.263mE
2146769.469m
N
19 24
04.054N

Bombay High
Datum
(EVEREST 1830)
732778.358mE
2145128.510mN
19 2318.345N
71 13 00.263E
750566.263mE
2146774.469mN
19 24 04.138N

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

UTM
RS2
(P02)

GEOGRAPHIC
AL

UTM
RS3
(P06)

RS7
(P-17)
GEOGRAPHIC
AL

RS-4
(P-04)
GEOGRAPHIC
AL

RS-11
( FJ-7)

736875mE
2146625mN

736853.337mE
2146373.496m
N
19 23
57.104N
71 15
20.442E

737028.337mE
2146378.496mN

19 23
59.616
71 15
20.098

744934.789mE
2145186.803mN

71 19
55.555

758 375 mE
19o 18
33.141 N
71o 27
31.883 E

743 625 mE
19o 25
01.719 N
71o 19
12.272 E

2138 500 mN
UTM

12 of 12

71 23 10.481E

2148 625 mN
UTM

Sheet

71 23
04.482E

2136 875 mN
UTM

Section - 3

REV. 0

71 23 4.079

19 23 9.378
GEOGRAPHIC
AL

VOL-II

739 125 mE

744913.079mE
2144935.292m
N
19 23
06.862N
71 19
55.934E
2136 623.512
mN
758 353.201
mE
19o 18 30.601
N
71o 27 32.320
E
2148 373.473
mN
743 603.303
mE
19o 24 59.212
N
71o 19 12.646
E
2138 248.537
mN
739 103.310
mE

19 23 57.192N
71 15 26.441E
745088.079mE
2144940.292mN
19 23 06.947N
71 20 01.932E
2136 628.512
mN
758 528.201 mE
19o 18 30.683
N
71o 27 38.315 E
2148 378.473
mN
743 778.303 mE
19o 24 59.298
N
71o 19 18.645 E
2138 253.537
mN
739 278.31 mN

OFFSHORE
DESIGN
MUMBAI
9 Well Platforms Project

GEOGRAPHIC
AL

RS-8
(FJ-2)
GEOGRAPHIC
AL

742 625 mE
19o 17
51.427 N
71o 18
31.943 E

2151 875 mN
UTM
RS-5
( P-01)
GEOGRAPHIC
AL

3.2.1.4

Section - 3

19o 19 19o 19 31.989


34.522 N
N
71o 16 71o 16 33.868
33.515 E
E

2135 375 mN
UTM

VOL-II

DESIGN CRITERIA

737 125 mE
19o 26
50.180 N
71o 15
31.022 E

DESTINATION OF WELL FLUID

2135 123.548
mN
742 603.285
mE
o
19 17 48.885
N
o
71 18 32.310
E
2151 623.466
mN
737 103.345
mE
o
19 26 47.683
N
o
71 15 31.368
E

REV. 0
Sheet
13 of 13

19o 19 32.076
N
71o 16 39.864 E
2135 128.548
mN
742 778.285 mE
19o 17 48.972
N
o
71 18 38.305 E
2151 628.466
mN
737 278.345 mE
19o 26 47.771
N
o
71 15 37.368 E

BHN (from RS-5)


SA/BHS (from RS-1,RS-3, RS-4)
SH Complex (from RS-7)
ID (from RS-8 )
IC (from ZB,RS-2, RS-11)

3.2.1.5

FIELD MAP

: REFER DRAWING VOLUME - IV

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project
3.2.1.6

Section - 3

PLATFORM CAPACITY (STOCK TANK CONDITION)


Platformwise, production rates for ZB, RS-1, RS-2, RS-3, RS-5,
RS-7, RS-11, RS-4 and RS-8 well platforms are placed below :-

ZB PLATFORM
MAX.OIL/ GAS/

MAX.WATER

CASE

CASE

MAX.
LIQUID

OIL, BOPD

13667

997

1 1734

WATER,
BWPD

3778

16615

7765

LIQUID,

17445

17612

19499

0.746

0.462

0.677

MAX.OIL/

MAX.WATER

BLPD
TOTAL GAS
MMSCMD

RS-1 PLATFORM

CASE

CASE

OIL, BOPD

3791

1202

WATER,

4210

9560

MAX.

LIQ/GAS
4927
6543

REV. 0
Sheet
14 of 14

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

Section - 3

BWPD
LIQUID,

8001

10762

11471

0.228

0.305

MAX.OIL/ GAS/

MAX.WATER

BLPD
TOTAL GAS
MMSCMD

0.402

RS-2 PLATFORM

CASE

CASE

MAX.
LIQUID

OIL, BOPD

3019

807

2421

WATER,

12579

14999

13501

LIQUID,
BLPD

15598

15805

15922

TOTAL GAS
MMSCMD

0.320

0.282

0.302

MAX.OIL/ GAS/

MAX.WATER

BWPD

RS-3 PLATFORM

CASE
OIL, BOPD

4032

CASE
2909

MAX.
LIQUID

3185

REV. 0
Sheet
15 of 15

OFFSHORE
DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

VOL-II
Section - 3

WATER,
BWPD

10944

12082

12125

LIQUID,
BLPD

14976

14991

15310

TOTAL GAS
MMSCMD

0.516

0.476 0.486

RS-4 PLATFORM
MAX.OIL/ GAS/
LIQUID CASE

MAX.WATER
CASE

OIL, BOPD

3951

743

WATER,

6096

7975

10047

8718

0.406

0.30

MAX.OIL/GAS
LIQUID CASE

MAX.WATER
CASE

OIL, BOPD

5865

1641

WATER,
BWPD

6734

9446

BWPD
LIQUID,
BLPD
TOTAL GAS
MMSCMD
RS-5 PLATFORM
.

REV. 0
Sheet
16 of 16

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

LIQUID,
BLPD

12599

11088

TOTAL GAS
MMSCMD

0.594

0.508

MAX.OIL/ GAS

MAX.WATER

LIQUID CASE

CASE

OIL, BOPD

2201

780

WATER,
BWPD

702

1030

LIQUID,
BLPD

2904

1810

TOTAL GAS,
MMSCMD

0.383

0.374

MAX.OIL/GAS

MAX.WATER

LIQUID CASE

CASE

OIL, BOPD

2527

478

WATER,
BWPD

6871

7671

LIQUID,
BLPD

9398

8149

TOTAL GAS,
MMSCMD

0.253

0.221

RS-7 PLATFORM

RS-8 PLATFORM
.

REV. 0
Sheet
17 of 17

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

Section - 3

REV. 0
Sheet
18 of 18

RS-11 PLATFORM
MAX.OIL

MAX.WATER

MAX. LIQUID/

CASE

CASE

GAS

OIL, BOPD

3908

857

3616

WATER,
BWPD

4928

9152

7684

LIQUID,
BLPD

8836

10009

11300

TOTAL GAS,
MMSCMD

0.427

0.362

0.431

.
CASE

Additionally, surge factor of 25% on max. well fluid flow rates and
swell factor of min. 15% on oil flow rates shall be considered for the
design of topside facilities.
3.2.1.7

WELL DATA

3.2.1.7.1

WELL CONFIGURATION
ZB WELL PLATFORM
No. of Wells to be drilled

12 (twelve) nos.

No. of Producers

11 (eleven) nos.
(single completion)

No .of injector

One no.
(Single completion)

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project
No.of free slots

VOL-II
Section - 3

Nill

No. of Wells to be drilled

6 (six) nos.

No. of Producers

6 (six) nos.
(5 nos. single completion &
1 nos. duel completion)

Nil

No. of Wells to be drilled

5 (five) nos.

No. of Producers

5(five nos single completion)

No .of free slots

1 (one ) nos.

No. of Wells to be drilled

6 (six) nos.

No. of Producers

No .of free slots

6 (4 nos. single completion&


2 nos. Duel completion)
Nil

No. of Wells to be drilled

6 (six) nos.

No. of Producers

No .of free slots

6 (six) nos.
4 nos. (single completion)
2 nos. (Duel completion)
3 (three ) nos.

RS-1 WELL PLATFORM

No .of free slots


RS-2 WELL PLATFORM

RS-3 WELL PLATFORM

RS-5 WELL PLATFORM

REV. 0
Sheet
19 of 19

OFFSHORE
DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

VOL-II
Section - 3

RS-7 WELL PLATFORM


No. of Wells to be drilled

7 (seven) nos.

No. of Producers

5 (five) nos.
5 nos. (single completion )

No. of water injector

No. of free slots

2 (two) nos.
2 nos. (single completion)
.

No. of Wells to be drilled

5 (five) nos.

No. of Producers

5 (five) nos.
2 nos. (single completion)
3 nos.(Duel completion)

No. of free slot(s)

4 (four) nos.

No. of Wells to be drilled

5 (five) nos.

No. of Producers

5 (five) nos.
4 nos.( single completion)
one(dual ompletion wells)

No. of free slots

1 (one)

RS-11 WELL PLATFORM

RS-4 WELL PLATFORM

REV. 0
Sheet
20 of 20

OFFSHORE
DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

VOL-II
Section - 3

RS-8 WELL PLATFORM

3.2.1.7.2

3.2.1.7.3

No. of Wells to be drilled

4 (four) nos.

No. of Producers

No. of free slots

4 (four) nos.
3 nos. single completion
1 no. dual completion
2 (two )

PRODUCER WELL CAPACITY PER STRING (STOCK


TANK CONDITION) FOR ZB, RS-1, RS-2, RS-3, RS-5, RS-11,
RS-4, RS-8 PLATFORM
LIQUID (BLPD)

4000

OIL PERCENTAGE
(OF TOTAL LIQUID)

UPTO 100

WATER PERCENTAGE
(OF TOTAL LIQUID)

UPTO 94

GLR (SM/M)

250

PRODUCER WELL CAPACITY PER STRING (STOCK


TANK CONDITION) FOR RS-7 PLATFORM
LIQUID (BLPD)

4000

OIL PERCENTAGE
(OF TOTAL LIQUID)

UPTO 100

WATER PERCENTAGE
(OF TOTAL LIQUID)

UPTO 75

GLR (SM/M)

1150

REV. 0
Sheet
21 of 21

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Section - 3

9 Well Platforms Project


3.2.1.7.4

WELL FLUID CHARACTERISTICS

3.2.1.8

WELL HEAD CONDITIONS AFTER CHOKE

3.2.1.9

: As per ANNEXURE-1

Pressure, kg/cm (g)

15-21

Temp. degree C

60 - 93

BASIS FOR DESIGN OF TOPSIDE FACILITIES (WELL FLUID)


All topside facilities shall be designed for a design pressure and
design temperature of 93.7 kg/cm(g) and 104 degree Centigrade,
respectively, unless indicated otherwise.

3.2.1.10

CHEMICAL INJECTION SYSTEM


Oil Corrosion Inhibitor (OCI) injection shall be carried out using
associated gas pressure and max. possible gravity head. For
separating associated gas from well fluid, a pipe separator shall be
installed. Contractor shall ensure that the pipe separator size shall be
adequate to fulfill gas requirement of OCI storage vessel and IUG
System.

3.2.1.10.1

OIL CORROSION INHIBITOR SYSTEM


Service

Production / test header and departing


well fluid pipeline

Associated gas source

Pipe Separator

Chemical

COREXIT-7730 or equivalent

Dosage rate

60 ppm (wt) of max. well fluid flow rate


@ 30 ppm (wt) of max flow at each, prod/
test header and departing well fluid
pipeline

REV. 0
Sheet
22 of 22

OFFSHORE
DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

3.2.1.10.2

VOL-II
Section - 3

Storage capacity

15 days

Dilutant

Nil

Mode of Injection

Associated gas pressure and gravity head

BACTERICIDE AND OXYGEN SCAVENGER


No permanent facilities shall be provided for injecting the above
chemicals. Bactericide and oxygen scavenger shall be injected
through the connection provided for this purpose into the departing
well fluid line using portable pump. Provision for hooking up of
portable pump to the well fluid departing line shall be provided.

3.2.1.11

WELL TESTING
Platform shall be provided with adequate facilities for well testing
which shall include the following:

3.2.1.11.1

PRODUCTION MANIFOLD
The wellhead producer well strings (flow arms) shall be connected to
test and production headers.

3.2.1.11.2 TWO-PHASE TEST SEPARATOR & CORIOLIS BASE MASS


FLOW METER
Well/strings testing facility shall include two-phase test separator
complete with shut-down panel, safety and control system etc. along
with coriolis based mass flow meters (latest generation) in its gas &
liquid outlet piping to measure gas, oil & water flow rates
produced from selected individual wells/strings .
Quantity

One

REV. 0
Sheet
23 of 23

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

Capacity

As described in Clause 3.2.1.7.2


(producer well string capacity)

Type

2- phase, Horizontal Separator

Surge factor

25% on maximum well fluid


flow

Swell factor

15% minimum

Liquid Residence Time

3 minutes (min.) on maximum


liquid flow including surge and
swell

Design Basis

International Codes & Standards

Operating Pressure, Kg(Cmg) :

15-21

Operating Temperature, C

60-93

Design Pressure, Kg(Cmg)

47.0

Design Temperature C

104.0

Max. Liquid Level


(including surge)

Centre line of horizontal vessel

Liquid carryover in gas

: Max. 13.4 Litres/ MMSCM of gas.


Liquid particle size should not be
more than 10 micron

Minimum nozzle size for the vessel shall be fixed by vendor


depending upon requirement for glass flake filled vinyl ester lining.
The system shall be designed for the following components in gas phase CO2

: 3%

H2S

: 230 ppm

REV. 0
Sheet
24 of 24

OFFSHORE
DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

Water

: Saturated

Mol. Wt.

: 21-24

VOL-II
Section - 3

Testing facilities shall conform to API-RP-14C and other


international standards.
Contractor shall have complete responsibility for process guarantee
of test separator and coriolis based mass flow meters and their
integration with other facilities on ZB, RS-1, RS-2, RS-3, RS-5, RS7, RS-11, RS-4 and RS-8 well platforms for well testing requirement
and not limited to design criteria, specification, data sheet etc.
included in bid document.
Further, the specifications in respect of two-phase test separator and
water cut meter, though, included in the bid document, yet
Contractor shall have the liberty to suggest modifications in the same
and put-up for companys approval, to achieve the intent of scope of
work. Contractor shall also develop specification for coriolis based
mass flow meter (for gas outlet) and submit to Company for
review and approval.
3.2.1.12

CRUDE CONDENSATE VESSEL

3.2.1.12.1

PURPOSE

: To collect liquid from Closed Drain


Headers (CDH) and Open Hydrocarbon
Drain (OHD) Headers

3.2.1.12.2

HOLD-UP

: 2 M (Minimum)

3.2.1.12.3.

LIQUID DISPOSAL

: To departing well fluid pipeline based


upon blow-case design & utilizing lift
gas/ instrument & utility gas for blow
down of liquid into the departing pipeline

Contractor shall review the blow-case design indicated in bid P &


IDs and incorporate necessary changes for automatic blow down
(without any manual intervention) of crude/ condensate into well
fluid pipeline, within the scope of this tender. Further, Contractor

REV. 0
Sheet
25 of 25

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

shall demonstrate that the final blow-case design adopted shall


remain operational under all operating conditions and meet safety
requirements.
3.2.1.14

SAFETY AND RELIEF SYSTEM


Platform Safety Relief System including ESD & FSD shall be
designed as per API-RP-14C. All vents shall be discharged to a
relief (vent) header which shall be connected to a vent boom located
at a safe distance from platform. Vent boom shall be at such an
angle, height and distance from the main deck so that H2S and HC
gas concentration, on the platforms shall remain within acceptable
limits for personnel safety under worst conditions.
Contractor shall carry out dispersion analysis considering all
production scenario and worst environmental conditions based on
which the vent boom extension / elevation shall be decided.

3.2.1.15

FIRE AND GAS DETECTION & FIRE SUPPRESSION


Various fire and gas detection and fire suppression facilities shall be
provided to ensure safe operation of the platform. These shall
include:-

Fixed HC Gas Detection, Alarm and Shutdown System


Portable HC Gas Detectors (2 nos. for each platform)
Portable CO2 & DCP Fire Extinguisher
ESD and FSD provisions

Relevant codes e.g. API-RP-14C & NFPA shall be followed. (A list


of codes is attached as APPENDIX 3.2.1).
3.2.1.15.1

Dry Chemical System


Dry chemical system shall comprise of a minimum 3 no. skids of
350 lb. each, one each on cellar deck, main deck and helideck.

3.2.1.16

DIESEL STORAGE

REV. 0
Sheet
26 of 26

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

Section - 3

Diesel shall be stored in the deck crane pedestal. The size shall be
sufficient to cater for 48 hrs. continuous operation of the deck crane.

3.2.1.17

LAUNCHERS/ RECEIVERS
PLATFORM
ZB

RS-1

RS-2

RS-3

LAUNCHERS/ RECEIVERS
i)

16 WF launcher (to ICD)

ii)

6 LG Receiver (from IB)

iii)

6 WI Receiver (from IQ)

iv)

2 Nos.12 Launcher/Receiver
(Space only)

i)

10 WF launcher (to SA)

ii)

6 LG Receiver (from SC1)

iii)

2 Nos.12 Launcher/Receiver
(Space only)

i)

12 WF launcher (to ICD)

ii)

6 LG Receiver (from NM)

iii)

2 Nos. 12 Launcher/Receiver
(Space only)

i)

12 WF launcher (to BHS)

ii)

6 LG Receiver (from SA/BHS)

iii)

2 Nos. 12 Launcher & Receiver


(Space only)

REV. 0
Sheet
27 of 27

OFFSHORE
DESIGN
MUMBAI
9 Well Platforms Project

RS-5

RS-4

RS-8

RS-7

Section - 3

i)

12 WF launcher (to BHN)

ii)

6 LG Receiver (from NM)

iii)

2 Nos.12 Launcher/ Receiver


(Space only)

i)

12 WF launcher (to BHS)

ii)

6 LG Receiver (from SB)

iii)

2 Nos.12 Launcher/Receiver
(Space only)

i)10 WF launcher (to ID)


ii)

4 LG Receiver (from ID)

iii)

2 Nos.12 Launcher/Receiver
(Space only)

i)

12 WF launcher (to SH Complex)

ii)

RS-11

VOL-II

DESIGN CRITERIA

6 LG Receiver (from
Complex)

SH

iii)

6 Receiver for water injection


(from ED)

iv)

2 Nos. 12 Launcher/ Receiver


(Space only)

i)

12 WF launcher (to ICD)

REV. 0
Sheet
28 of 28

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Section - 3

9 Well Platforms Project


ii)
iii)

3.2.1.18

4 LG Receiver (from ICP)


2 Nos. 12 Launcher & Receiver
(Space only)

INSTRUMENT AND UTILITY GAS SYSTEM


Lift gas will be used as the primary source of Instrument and Utility
Gas. During start-up and failure of lift gas, associated gas separated
from well fluid in pipe separator shall be used for meeting
instrument and utility requirements. The instrument and utility gas
system shall primarily consist of utility gas cooler/ air cooled finned
pipe heat exchanger, pressure reduction system, filter separator,
instrument gas receiver and hairpin type double pipe heat exchanger
alongwith piping, safety and instrumentation items.
.

3.2.1.18.1

Purpose
The system shall be provided to cater to the requirement of
instrumentation, blowing down crude / condensate to departing well
fluid pipeline and pneumatic supply to OCI transfer pump.

3.2.1.18.2

Operation and Philosophy


The pipe separator shall be operated continuously for OCI Injection
system and also, as fall back arrangement for inst./ utility gas.

3.2.1.18.3

Gas Conditioning System


Inlet Gas Conditions
Pressure, kg/cmg

- Normal/minimum/Design

Temperature, Deg. C - Normal/minimum/Design


3.2.1.18.4

8/7.5/10.6

60/40/75

The Gas Conditioning System (including Instrument Gas System and


Utility Gas System) and Instrument Gas System shall be designed
for minimum 80 NM/hr. and 25 NM/hr., respectively. However,
the Contractor shall consider higher of the utility gas requirement

REV. 0
Sheet
29 of 29

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI

REV. 0

Section - 3

9 Well Platforms Project

Sheet
30 of 30

(OCI transfer pump and blow down requirement for crude/


condenste vessel) plus Instrument Gas Requirement (Max.) for
deciding the total capacity of Gas Conditioning System.
Gas conditioning system consists of the following equipment ITEM
i)

CAPACITY

Utility Gas
To meet the requirement
Cooler
Cooler/ Air
of inst. & utility gas
Cooled Finned
Pipe Heat Exchanger

NUMBER
One

TYPE
Finned

Pipe

(*)_

(*) Shall be manifolded with multiple smaller bore pipes having extended
surfaces.
ii)

IG/UG Filter
Separator

To meet the requirement


of inst.& utility gas

One

iii)

Hairpin type
double pipe
prod.
heat exchanger
gas

To meet the requirement


of instrument gas

One

3.2.1.18.5

Based on heat
transfer from
header to inst.

HAIRPIN TYPE DOUBLE PIPE HEAT EXCHANGER


The Instrument / Utility gas downstream of filter separator remain
saturated and not having required dew point for proper functioning
of the instruments as well as OCI transfer pump.
In view of above, a hairpin type double pipe heat exchanger is
envisaged downstream of instrument gas receiver. It is anticipated
that the Instrument / Utility gas will get heat from the well fluid
flowing in the production header.
The design of hairpin type double pipe heat exchanger shall be based
on providing 10 degree superheat to Instrument / Utility gas. This

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

Section - 3

REV. 0
Sheet
31 of 31

heat exchanger may preferably be kept in the scope of Instrument /


Utility gas System vendor who shall demonstrate and provide all
necessary back-up calculations to prove that the system being
supplied is capable enough to fulfill the design criteria and also, even
after pressure reduction, the instrument gas shall remain condensate
free for smooth operation of instruments.
3.2.1.18.6

3.2.1.19

INSTRUMENT GAS RECEIVER


Number

One

Capacity

15 minutes requirement between


normal and minimum pressure

Pressure, kg/cm(g)
Normal/min./Design

7.5/5.5/10.6

Temperature, deg. C
Normal/Min./Design

55/30/10

WATER INJECTION FACILITIES FOR ZB


Water injection facilities shall be provided on ZB well platform only,
as per following details:Source of injection water

IQ well platform

No. of wells on water injection

3 nos. (*)
(all single completion)

Injection Pressure (at well head)

95.0 kg/cm2g

* Well ZB#JH is an injector well. ZB#CH & #EH shall be


converted from producer to injector subsequently.
Departing and arrival pressure and temperature for IQ - ZB water
injection pipeline are given below
Sl.No.

Pipeline

Departing

Arrival

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Section - 3

9 Well Platforms Project

IQ-ZB

Pres.,kg/cm2g Temp.,deg c
IQ
103.0
28

REV. 0
Sheet
32 of 32

Pres.,kg/cm2g Temp.,deg c
ZB
96.0
28

Injection Water shall be hooked up with fire water header after


pressure reduction and serve as source of water for fire suppression
in case of FSD on ZB well platform.
Water injection facilities shall be designed for the following flow
rates
SM3/day
Nor.

Sl.No.
Max.
1

3.2.1.20

ZB Platform
- Wellwise
- Total

1600
3000

1000
2400

Min.
500
500

WATER INECTION FOR RS-7


Water injection facilitiesbe provided on RS-7 well platform ,
as per following details:Source of injection water

ED well Platform

No. of wells on water injection

2 nos. (*)
(all single completion)

Injection Pressure (at well head)

95.0 kg/cm2g

Departing and arrival pressure and temperature for ED- RS-7 water
injection pipeline are given below

Sl.No.

Pipeline

ED-RS-7

Departing
Pres.,kg/cm2g Temp.,deg c
ED

Arrival
Pres.,kg/cm2g Temp.,deg c
RS-7

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Sheet

Section - 3

9 Well Platforms Project


133.14

REV. 0

27.47

33 of 33

133

36.98

Injection Water shall be hooked up with fire water header after


pressure reduction and serve as source of water for fire suppression
in case of FSD on RS-7 well platform.
Water injection facilities shall be designed for the following flow
rates
SM3/day
Nor.

Sl.No.
Max.
1

3.2.1.21

RS-7 Platform
- RS-7 BH
RS-7 CH
Total

1000
400
1400

Min.

750
250
1000

BASIS FOR DESIGN OF TOPSIDE FACILTIES (INJECTION


WATER)
All topside facilities shall be designed for a design pressure and
design temperature of 151.6 kg/cm (g) and 55 deg Centigrade,
respectively.

3.2.1.22

LIFT GAS FACILITIES FOR ZB,RS-1,RS-2,RS-3


Lift gas facilities shall be provided as per following details:
Source Lift gas facilities

No. of producer wells on gas lift

IB platform (for ZB)


SC1 platform (for RS1)
NM platform (for RS2)
SA/BHS platform (for RS3)

11 nos. (all single compl.) on ZB platform


6 nos. (5 nos. single compl. & one dual compl.) on RS1 platform
5 nos. (all single compl.) on RS2 platform

350
150
500

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI

Section - 3

9 Well Platforms Project


-

REV. 0
Sheet
34 of 34

6 nos. (4 nos. single compl. & 2 nos. dual compl.) on RS3


platform

Injection Pressure (at well head)

80.0 kg/cm2g

Departing and arrival pressure and temperature for lift gas pipelines
are given below

Sl.No.

Pipeline

IB-ZB

SC1-RS1

NM-RS2

BHS-RS3

Departing
Pres.,kg/cm2g Temp.,deg c
IB
88.0
27
SC1
86.7
29
NM
85.0
28
SA
87.1
36

Arrival
Pres.,kg/cm2g Temp.,deg c
ZB
83.0
25
RS1
84.8
28
RS2
83.8
26
RS3
85.3
27

Lift gas facilities shall be designed for the following flow rates
Sl.No.
Max.
1
2
3
4

ZB Platform
- Wellwise
- Total
RS1 Platform
- Wellwise
- Total
RS2 Platform
- Wellwise
- Total
RS3 Platform
- Wellwise
- Total

MMSCMD
Nor.

Min.

0.06
0.506

0.03 - 0.045
0.405

0.01
0.02

0.075
0.300

0.03 0.06
0.240

0.01
0.02

0.06
0.338

0.03 0.045
0.270

0.01
0.02

0.1125
0.413

0.045 0.090
0.330

0.01
0.02

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

Section - 3

Lift gas pipelines shall be designed for a design pressure and design
temperature of 105.0 kg/cmg and 75 deg. centigrade, respectively.
Lift Gas composition
ANNEXURE-2

As per

Lift gas facilities shall include Lift Gas Manifold, lift gas flow arm
piping, instrumentation, safety system and etc.
3.2.1.23
`

LIFT IES FOR RS-5,RS-7,RS-11,RS-4,RS-8


Lift gas facilities shall be provided as per following details:
Source

No. of producer wells on gas lift

NM Platform for RS-5

SH Complex for RS-7

IC complex for RS-11

SB Platform for RS-4

ID Platform for RS-8

6 nos. ( 4 nos.single compl & 2 nos. dual compl..) on RS-5


platform

5 nos. (5 nos. single compl. ) on RS-7 platform

5 nos. (2 nos. single compl& 3 nos. dual compl..) on RS-11


platform

5 nos. (4 nos. single compl. & 1 no. dual compl.) on RS-4


platform

4 nos. (3 nos. single compl. & 1 no. dual compl.) RS-8 platform

Injection Pressure (at well heads)

80.0 kg/cm2g

REV. 0
Sheet
35 of 35

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

Section - 3

REV. 0
Sheet
36 of 36

Departing and arrival pressure and temperature for lift gas pipelines
are given below
Sl.No.

Pipeline

NM RS-5

SHP-RS-7

IC-RS-11

SB-RS-4

5.

ID- RS-8

Departing
Pres.,kg/cm2g Temp.,deg c
NM
SHP
95.0
58
IC
89.0
55
SB
83.0
24
ID
84.4
24

Arrival
Pres.,kg/cm2g Temp.,deg c
RS-5
84.47
30.00
RS-7
94.09
21.32
RS-11
87.10
29.80
RS-43
83.013
22.72
RS-8
81.55
27.30

Lift gas facilities shall be designed for the following flow rates
Sl.No.
Max.
1
2
3
4
5

RS-5 Platform
- Wellwise
- Total
RS-7 Platform
- Wellwise
- Total
RS-11 Platform
- Wellwise
- Total
RS4 Platform
- Wellwise
- Total
RS-8 Platform
- Wellwise
- Total

MMSCMD
Nor.

Min.

0.075
0.60

0.03 - 0.06
0.36

0.01
0.02

0.075
0.325

0.03 0.06
0.225

0.01
0.02

0.06
0.48

0.03 0.045
0.30

0.01
0.02

0.105
0.63

0.045 0.090
0.405

0.01
0.02

0.06
0.30

0.03-0.06
0.225

0.01
0.02

Lift gas pipelines shall be designed for a design pressure and design
temperature of 105.0 kg/cmg and 75 deg. centigrade, respectively.

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

Lift Gas composition


ANNEXURE-2

Section - 3

REV. 0
Sheet
37 of 37

As per

Lift gas facilities shall include KO Drum, lift gas manifold, lift gas
flow arm piping, instrumentation, safety system and etc.
3.2.1.24

KO Drum
3
KO Drum is proposed to be installed downstream of scrapper tee for
removal of liquid condensed in lift gas pipeline. Contractor shall
size KO Drum considering separation of 15 lb/ MMSCF liquid.
However, size of KO Drum shall be maintained same on all 5 nos.
well platforms. The P&ID and process data sheets are placed
elsewhere in the bid document.
Bidder shall review the P&ID and process data sheets and suggest
necessary changes for automatic drainage (no manual drainage
envisaged) of liquid into well fluid pipeline, within the scope of this
tender.

3.2.1.25

BASIS FOR DESIGN OF TOPSIDE FACILTIIES (LIFT GAS)


All topside facilities shall be designed for a design pressure and
design temperature of 105.0 kg/cm (g) and 75 deg Centigrade,
respectively.

3.2.1.26

MATERIAL OF CONSTRUCTION (Topside Facilities)


Material of
Construction

Corrosion
Allowance

WELL FLUID

CS-NACE

6 MM

LIFT GAS

CS-NACE

6 MM

INJECTION WATER

CS

3 MM

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

3.2.1.27

VOL-II
Section - 3

RTU PARAMETERS
In general, RTU parameters required to be monitored are shown in
P&IDs. However, these are indicative and minimum and Contractor
is required to supplement the same, based on the list placed at
ANNEXURE-4.
.

3.2.1.28

FLOW METER SPECIFICATIONS


Contractor shall develop specifications in respect of coriolis based
mass flow meter (latest generation) and multi beam (online)
ultrasonic flowmeter (latest generation) and submit to company for
review and approval.
The observations made by Company shall be duly considered and
incorporated for final approval before placement of the order for
the these items.

REV. 0
Sheet
38 of 38

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI

Section - 3

9 Well Platforms Project

ANNEXURE-1
(Sheet 1 of 4)
WELL FLUID COMPOSITION (TYPICAL) MUMBAI
FIELD
COMPONENT
MOL PERCENT
(ON DRY BASIS)*

FOR GOR-703

N2
CO2
H2S
C1
C2
C3
IC4
NC4
IC5
NC5
C6
CUT-1
CUT-2
CUT-3
CUT-4
CUT-5
CUT-6
CUT-7
CUT-8
CUT-9
CUT-10
CUT-11
CUT-12

1.16
3.00
0.023
69.994
5.866
4.409
0.879
1.064
0.197
0.169
0.089
2.093
0.639
1.873
1.086
1.174
0.973
0.657
0.968
0.773
0.633
0.401
1.880
------------100.0000
--------------

HIGH

REV. 0
Sheet
39 of 39

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Section - 3

9 Well Platforms Project

(Sheet 2 of 4)
PSEUDO-CUT DETAILS
CUT

ABP (DEG C)

CUT-1
CUT-2
CUT-3
CUT-4
CUT-5
CUT-6
CUT-7
CUT-8
CUT-9
CUT-10
CUT-11
CUT-12
*

SP GR

40
65
95
125
155
185
215
245
275
305
335
465

0.645
0.702
0.767
0.778
0.796
0.799
0.801
0.840
0.848
0.862
0.863
0.888

THIS IS A TYPICAL WELL FLUID


COMPOSITION.
CONTRACTOR SHALL GENERATE THE COMPOSITION
OF WELL FLUID FOR OTHER GORs AND ALSO, FOR
LIFT GAS BASED ON INFORMATION FURNISHED IN
THIS DATA SHEET.

CRUDE OIL PROPERTIES


API GRAVITY AT 60 degree F

38-40

B.S. & W, % VOL.

TRACES

POUR POINT, degree C

27.0

WAX CONTENT, % WT

14-15% w/w

RVP OF STABILISED CRUDE

0.7 kg/cmA(Max.)

REV. 0
Sheet
40 of 40

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

9 Well Platforms Project

REV. 0
Sheet

Section - 3

41 of 41

(Sheet 3 of 4)
VISCOSITY

AS PER TABLE BELOW

TYPICAL CRUDE OIL VISCOSITY (CP) DATA AT DIFFERENT


TEMPERATURES
1st Stage Separator Sample
(Collected at 14 kg/cmg &
85C)

2nd Stage
3rd Stage Separator Oil Sample from
Storage Tanker
Separator Sample
Oil Sample
(Temp. 18C)
(Collected at 3.5
(Collected at
kg/cmg & 85C)
Atmospheric
Temp. & Pressure)

Temp

Increasing
Temp.

Decreasing
Temp.

Reheating
Cooling

Increasing
Temp/

Decreasing
Temp.

Increasing
Temp/

Decreasing
Temp.

Increasing
Temp/

Decreasing
Temp.

24C

Ball does
not roll

Ball does
not roll

Ball does
not roll

26C

4.9827

-do-

-do-

Ball does
not roll

18.2242
*

28C

3.9370

-do-

-do-

Ball does
not roll

2.7762

Ball does
not roll

Ball does
not roll

29C

2.8903

-do-

3.5561

30C

3.5936

2.4961

2.4746

3.5136

1.4455

4.5309

Ball does
not roll

5.4875

3.2371

35C

2.8276

2.2177

2.2249

3.0789

1.2244
See Note
4

4.4834

-do-

4.9931

3.0115

40C

2.5279

1.9677

2.0396

2.7728

1.0891

4.2723

2.9075

4.7326

2.8282

50C

2.1858

1.8047

1.7688

2.0455

0.9613

2.6399

2.1525

2.5252

2.1624

80C

1.3316

1.2488

* Repeat experiments at 28C showed inconsistent roll timings.


1)

Viscosity of 1st Stage Separator sample was determined at 14 kg/cmg.

2)

Viscosity of 2nd Stage Separator sample was determined at 3.5 kg/cmg.

OFFSHORE

VOL-II

DESIGN CRITERIA

DESIGN
MUMBAI

Section - 3

9 Well Platforms Project

(Sheet 4 of 4)
3)

Viscosity of 3rd Stage Separator Oil and Storage tanker oil sample was
determined at atmospheric pressure.

4)

Viscosity of 2nd Stage Separator sample with decreasing Temperature


are not as they are expected to be.
AVERAGE FORMATION WATER ANALYSIS
COMPONENT

mg/l

Ca++

290

Mg++

36

Na+ and K+ as Na+

9483

Cl-

14200

SO4=

230

CO3=

120

HCO3=

1281

TDS

25640

Salinity AS Nacl

23400

TSS

40

pH

8.3

Sp. Gr.@ 30C

1.018

REV. 0
Sheet
42 of 42

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI

Section - 3

9 Well Platforms Project

ANNEXURE-2
LIFT GAS COMPOSITION - MUMBAI HIGH FIELD

COMPONENT

MOL%

N2

1.365

CO2

3.475

C1

81.613

C2

6.505

C3

4.314

IC4

0.706

NC4

0.764

IC5

0.094

NC5

0.068

C6

1.070

H2S

0.026

REV. 0
Sheet
43 of 43

OFFSHORE
DESIGN

VOL-II

DESIGN CRITERIA

MUMBAI

Section - 3

9 Well Platforms Project

REV. 0
Sheet
44 of 44

APPENDIX- 3.2.1
List of applicable codes for Fire Suppression System and design of other
well platform facilities as applicable-

National Fire protection Association (NFPA)

American Petroleum Institute (API) RP 55

American Petroleum Institute RP 14 C

American Petroleum Institute RP 14 G

American Petroleum Institute RP 2 G

American Petroleum Institute RP 14 E

American Petroleum Institute RP 500

National Electric Code (NEC)

National Electrical Manufacturer's Association (NEMA)

UK Department of Energy (DOE)

Offshore Installations : Guidelines on Design and Construction.

Under writers Laboratory Inc, PTB, BASSEEFA or equivalent Testing


Institution

Instrument Society of America (ISA)

Recommended Practices

Other relevant Codes and good engineering practices followed in the industry.

OFFSHORE
DESIGN

DESIGN CRITERIA

MUMBAI
9 Well Platforms Project

VOL-II
Section - 3

ANNEXURE-3
LIST OF RTU PARAMETERS
I. WELL PLATFORM
-

Well head pressure


Flow arm temperature
SSSV status
SSV status
Main well fluid line pressure
Main well fluid line temperature
Main gas lift injection line pressure
Main gas lift injection line temperature
Gas lift injection pressure (well wise)
Gas lift injection differential pressure (well wise)
Water injection pressure at well head
Instrument gas header pressure
Battery charging current
Battery voltage
Annulus pressure A section
Annulus pressure B section
Annulus pressure C section

II. PROCESS PLATFORM


(for monitoring at Control Room / elsewhere)
-

Well platform flow line pressure (Incoming)


Well platform flow line temperature (Incoming)
Gas lift line flow rate (outgoing)
Gas lift line pressure (outgoing)
Gas lift line temperature (outgoing)
Water injection line pressure (Outgoing)
Water injection line flow rate (Outgoing)

REV. 0
Sheet
45 of 45

You might also like