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seams will also be 100% radiographed, local stress relieved and again 100%
radiographed and bottom portion (1200) painted with coal tar from outside.
(17) Bullet positioning will be done in such a way to ensure 1:200 slope, sloping
towards Bottom Outlet. This is to ensure free draining of fluid.
(18) A Protocol will be established for Hydrotest clearance of the Bullets and sand
upto 1200 will be filled and compacted to ensure stability of Bullet.
(19) The Bullets will be filled with water in stages of 25%, 50%, 75% and 100% and
kept for minimum Four hours at each stage and readings will be taken. Then at
100% pressurizing procedure will start and Bullets will get tested.
(20) Afterwards, the water will be drained to a safe place and inside cleaned
thoroughly.
(21) All the C/seam joints (Bottom 1200) not visible during hydrotest will be UT tested.
(22) Simultaneously the top 2400 portion will be taken up for coal tar painting.
(23) Also the bottom portion from inside will be painted as per the requirement.
(24) In the mean while soon after Hydrotest, sand filling 2 nd stage (around Bullet) and
3rd stage on areas in the Mound will commence and layer-by-layer sand will be filled
and Mound will be formed upto the top.
(25)
Parallely Toe- Wall, Stone Pitching, Pointing etc. around the Mound except
Retaining Wall will be carried out upto the top.
(26) During the above stages as mentioned in (24) and (25) work front for different
areas like Pipe sleepers, Drain, Pavement, Trenches, Storm water drain etc. will be
carried out. Also work in areas like Piping, Instrumentation, Fire fighting, Electrical
will be organized simultaneously as far as possible.
(27) Hydrotest as per predecide loops and loop test for Piping work and for
instrumentation, SAT for PLC/DCS will be carried out. Care will be taken up during
Hook up operations.
(28) Pre-commissioning trials/procedures will be executed.
(29) Commissioning assistance to OIL will be provide by us/vendor representative in
respect of PLC/DCS, Pump running etc.