Facet Bilge Water Separator CPS B MKIII & EBM14x

OIL DISCHARGE
DESCARGA DE ACEITE
OPERATION MODE
MODO OPERACION
HEATER / CALEFACCION
OFF
0
MAN
AUTO
ON
HIGH TEMPERATURE
ALTA TEMPERATURA
INLET
ENTRADA
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP
REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA
ON
BYPASS
RECIRCULATION
RECIRCULACION
7309612001 CPSB-2_5B MKIII+EBM14x.doc/Rev.0 04/06

www.facetinternational.net
www.facetusa.com
Table of contents
1.
Page
Safety..............................................................................................................................6
1.1.
Risks that may be undergone during the operation of the oily water separator...........6
1.2.
Labelling of Advice in the Operating Instructions ........................................................6
1.3.
Personnel Qualifications and Training.........................................................................6
1.4.
Security Precautions....................................................................................................7
2.
Introduction .....................................................................................................................9
2.1.
Description...................................................................................................................9
2.2.
Purpose .......................................................................................................................9
3.
General instructions ......................................................................................................10

3.1.
Unit Purpose..............................................................................................................10
3.2.
Recommendations.....................................................................................................10
4.
General Description ......................................................................................................11

4.1.
Description.................................................................................................................11
4.2.
Elements....................................................................................................................11
5.
Installation.....................................................................................................................15
6.
Start Up.........................................................................................................................16
6.1.
Previous Verification..................................................................................................16
6.2.
Filling of separator .....................................................................................................16
6.3.
Filling of the membrane module ................................................................................17
6.4.
Start Up .....................................................................................................................17
6.5.
To Stop ......................................................................................................................18
7.
Operating Principles......................................................................................................19
7.1.
Suction and Separation of the Oil-Water Mixture ......................................................19
7.2.
Automatic Oil Discharge ............................................................................................20
7.3.
Passing through the membrane ................................................................................20
7.4.
Recirculation to bilge system .....................................................................................20
7.5.
Automatic and Manual Operation Modes ..................................................................21
8.
Maintenance Instructions .............................................................................................22

8.1.
Plate Pack Cleaning ..................................................................................................22
8.2.
Disposable membrane replacement ..........................................................................24

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Facet Oil Water Separator CPSB MKIII + EBM14x
8.3.
Maintenance Schedule ..............................................................................................26
9.
Trouble Shooting...........................................................................................................27
10.
Spare Part List ..............................................................................................................30
Appendix
Pump
Oil Monitor
Drawings and Bills of Materials

Certificates
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Table of Figures
Page
Figure 1 Frontal of control panel................................................................................11

Figure 2 Elements .....................................................................................................12
Figure 3 Opening vent and closing drains .................................................................16
Figure 4 Opening water filling valve ..........................................................................17
Figure 5 Opening membrane vent.............................................................................18
Figure 6 Discharge to the sea ..................................................................................19
Figure 7 Separation water-oil in the coalescent plates Facet Mpack ......................19
Figure 8 Oil-Discharge ..............................................................................................20
Figure 9 Flow through the membrane .......................................................................21
Figure 10 Recirculation to bilge .................................................................................21
Figure 11 Disassembly of pipes ................................................................................22
Figure 12 Opening the cover of the separator ...........................................................22
Figure 13 Removing the trough .................................................................................23
Figure 14 Removing the plate pack from the trough..................................................23
Figure 15 Cleaning the plate pack.............................................................................23
Figure 16 Locating the plate pack into the trough......................................................24
Figure 17 Membrane assembly .................................................................................25
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Index of Tables
Page
Table 1 Connections ............................................................................................................................. 13
Table 2 dimensions of Connection pipes .............................................................................................. 15
Table 2 Maintenance Schedule............................................................................................................. 26
Table 3 Trouble Shooting ...................................................................................................................... 27
Table 4 Spare Part List.......................................................................................................................... 30
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1. SAFETY
These operating instructions contain basic requirements to be observed during the
installation, operation and maintenance of the Separator. Therefore, the instructions must
be read by the operator responsible of the unit prior to assembly and commissioning, and
kept available at the operating site of the separator at all times.
1.1. Risks that may be undergone during the operation of the oily water separator
The separator has been fully tested and certified regarding safety, if it were not
properly set up or used, risks could arise and result in damage of:
The personnels life or their body.
the separator and other installations on board.
the proper operation of the separator.
The personnel responsible for the installation of the separator and/or its electrical
and hydraulic systems must
be duly qualified to carry out their duties
strictly follow the instructions her explained
1.2. Labelling of Advice in the Operating Instructions
The following warnings are incorporated into these instructions:
In these operating instructions safety advice whose non-observance could lead to
danger for life or limb is labeled with the following text
Attention!!!
Safety instructions whose non-observance could jeopardize the machine and its
functions are labeled by the word : Caution!!!
Important!
Indicates practical tips and other important information.
Always comply with instructions mounted directly on the unit, e.g.
o
rotational direction arrow
fluid connection indicators
and ensure that the information remains legible.

1.3. Personnel Qualifications and Training
Personnel charged with operation, maintenance, inspection and assembly must be in
possession of the appropriate qualifications for the tasks. The company operating the
machine must define exact areas of responsibility, accountabilities and personnel
supervision schemes. Personnel lacking the required skills and knowledge must
receive training and instruction. If necessary, the operating company may
commission the manufacturer/supplier to conduct these training courses.
Furthermore, the operating company must ensure that the personnel fully understand
the contents of the operating instructions.
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1.4. Security Precautions

The following precautions must be taken for the security of the personnel who
operate the Separator:
1. Fire prevention measures will have to be taken if the separated product
requires it.
2. Precaution must be taken to keep the area around the Separator clean to
prevent accidents.
3. All product spills must be dried immediately with rags, and these removed to a
safe place.
4. Gloves must be used when parts are handled that have been in contact with
the fluids handled by the Separator.
5. If some of the handled fluids are flammable and volatile, smoking must not be
allowed near the Separator and accessory equipment.
6. In these cases suitable fire-fighting equipment must be also installed near the
Separator before carrying out any type of maintenance.
7. Avoid unnecessary contact of the skin and clothes with the handled fluids.
8. After maintenance or working with the Separator, the hands and parts that
have been in contact with the fluids must be thoroughly washed.
9. Immediate medical attention must be lent to cuts in the skin, upset stomach,
etc., due to possible contacts with the product or to the inhalation of gases.
Attention!!!
The equipment is normally fed voltages that can cause damage if contact with
these lines takes place. Precautions must be taken when opening the Control
Panel, since even if the general switch is open there will be tension in the input
terminals of the control panel. As a precaution the line that feeds the equipment
should be disconnected.
10. If the Separator is in an area classified as security, the necessary precautions
must be taken when working with the electrical equipment. In these cases the
control panel should not be opened with tension.
Important !!!
SECURITY AND ENVIRONMENTAL PROTECTION ARE THE
RESPONSIBILITY OF THE USER. FACET DOES NOT ASSUME ANY
RESPONSIBILITY FOR THE INADEQUATE USE OF THIS SEPARATOR OR
ITS USE OUTSIDE THE PARAMETERS FOR WHICH IT WAS DESIGNED
Important !!!
The pump is positive displacement type. Operation of the pump against an
excessive pressure caused by closed valves, by high pressure losses in the
piping or by product sedimentation will lead to the destruction of the pump,
drive, pipe work and/or downstream equipment., it is imperative to avoid the
operation of the pump with any obstruction at the disharge line.
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11. The separator must be securely installed on a stable, horizontal surface.

following it to tip over would endanger life and limb.
Attention!!
The separator works with a pump. Moving or working parts must be protected
against accidental contact.
Warning
The separator can be heated (either electrically or, e.g., by steam).
Temperatures up to around 72 C. can then obtain in the upper part, which
could cause burns if touched.
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2. INTRODUCTION
2.1. Description
This manual describes instructions for installation, operation and maintenance for
Facet CPS BMKIII + EBM14X Bilge Water Separators
2.2. Purpose
Provide the user with the necessary instructions for continuous working without
problems and the procedures and test for failure detection and correction.
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3. GENERAL INSTRUCTIONS
3.1. Unit Purpose
Treat water-oil mixtures collected in the bilge of ships according to international
bilge water treatment rules and regulations.
Emulsified and dissolved hydrocarbons can be separated with this plant according
to IMO Regulations MEPC 107(49)
Important!
The plant (or pump) cannot be used to pump oil or sludge. Ecologically dangerous!
3.2. Recommendations
3.2.1. The Inlet line should be provided with a coarse filter and non return valve at
the suction point
3.2.2. The oil discharge line must not have any valves connected to it.
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4. GENERAL DESCRIPTION
4.1. Description
The bilge water separator FACET, Series CPS-B MKIII + EBM, is delivered ready
for operation and, basically, it's a horizontal and very compact design.
4.2. Elements
4.2.1. One pump driven by an electrical motor, suctions oily water from the bilge. It
is located between the coalescing plate pack separator unit and the membrane
unit.
4.2.2. Coalescing plate pack separator unit containing Mpak -coalescing plate
packs for oil separation, removes oil from water. A level control system for
separated free oil that controls the automatic discharge of the separated oil.
4.2.3. Membrane unit containing EBM disposable membrane breaks oil-water
emulsions
Figure 1 Frontal of control panel
OIL OUTLET
SALIDA DE ACEITE
OPERATION MODE
MODO OPERACION
0
MAN
AUTO
BILGE WATER INLET

ENTRADA AGUA
DE SENTINAS
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP
REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA
ON
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RECIRCULATION
RECIRCULACION
BYPASS
4.2.4. A control panel, complete with:

A main switch with positions '0' - '1'
Operation Mode selector switch Auto - 0 - Manual.
Manual Oil Discharge Pushbutton.
Manual Recirculation Pushbutton.
Reset replace membrane sound alarm pushbutton
Level Relay for the oil level control.
The system also includes connections for:
4.2.4.1. Connections for a Level Switch to start the unit when the level in the
bilge is adequate
4.2.4.2.
External Contacts for High Oil Content in effluent alarm.

CHECK VALVE
VALVULA DE
RETENCION
HEATER (OPTIONAL)
CALEFACCION (OPCIONAL)
OVERBOARD
WATER OUTLET
DESCARGA
AL MAR
OIL DISCHARGE
DESCARGA DE ACEITE
NC SOLENOID
VALVE
VALVULA
SOLENOIDE NC
BACK TO
BILGE
RETORNO
A LA SENTINA
MEMBRANE
MEMBRANA
CHECK VALVE
VALVULA DE
RETENCION
CPS-B MKIII
SEPARATOR
SEPARADOR
CPS-B MKIII
PRESSURE
SWITCH
PRESOSTATO
INLET
ENTRADA
NO SOLENOID
VALVE
VALVULA
SOLENOIDE NA
NC SOLENOID
VALVE
VALVULA
SOLENOIDE NC
PUMP
BOMBA
Figure 2 Elements
4.2.4.3.
External contact for general failure
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4.2.5. Test-cock on the top of the unit and Effluent sample cock at the water outlet.
4.2.6. Vacuum and Pressure Gauge
4.2.7. Check Valves on the oil discharge line and the recirculation line.
4.2.8. Two solenoid valves at the discharge of the pump to drive the flow through the
membrane (normally closed valve) or to bypass it (normally open valve)
according to the oil concentration of the sample.
4.2.9. Solenoid Valve at the Overboard discharge line.
4.2.10. Solenoid Valve at Oil free Water Inlet line.
4.2.11. Oil Monitor. The equipment includes an effluent oil content monitor that
visualizes the ppm in a display and determines depending on the effluent oil
content, the use of the membrane or the bypass depending on the oil content
and the discharge to the sea or the return to the bilge.
4.2.12. Pressure switch, to control disposable membrane life. It is provided with an
adjustable electrical switch for alarm indication
4.2.13. Electrical Heater or Steam Coil for oil removed. All the units can optionally
take systems of heating in the dome of separated oil
- Electrical heating
- Coil heating
4.2.14. All the units are provided with supports for anchor bolting. And they have the
following connections
Inlet
Overboard Discharge
Recirculation to Bilge
Oil Discharge
Clean Water Inlet
Vent
Drains
Sample
Connections for Steam coil (optional)
The size and type of these connections depend on the model of the unit.
TABLE 1 CONNECTIONS
Capacity (m3/h)
0,5
1.0
2.5
10
Inlet
CPS-2.5B MKIII CPS-5B MKIII

+ EBM 14X1
+ EBM 14X1
DN32
1
DN32
1
CPS-10B MKIII CPS-25B MKIII

+ EBM 14X2
+ EBM 314X2
DN32
1 DN65
2
CPS-50B MKIII
+ EBM 314X3
DN65
2
Outlet
1 BSP
1 BSP
1 BSP
1 BSP
2 BSP
Oil Discharge
DN25
DN25
DN25
DN50
DN50
Recirculation
DN25
DN25
DN25
DN32
DN50
BSP
BSP
DN25
DN25
Clean Water Inlet BSP
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4.2.15. The nameplate of each one contains relevant information about the unit. Be
sure to send this information to the nearest representative of Facet
International when ordering spare parts or for additional information regarding
technical support related to the Facet Unit.
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5. INSTALLATION
5.1.
Place the unit in its allocated place and make sure that clearances are available as
indicated on the dimensional drawing.
5.2.
All the pipes that arrive and leave the Separator must be aligned as best as
possible with the connections to avoid excessive mechanical efforts on the
connections or flanges. Make sure of the use of correct gaskets between the
flange connections. Tighten all bolts securely and uniformly.
5.3.
Secure anchor bolts to foundation.
5.4.
The dimensions of the pipes cannot be smaller than those indicated in the
following table.
Important!
Make sure of the correct identification of the inlet and outlet connections of the separator before
connecting it to the system. It will not work correctly if the connections are mixed.
TABLE 2 DIMENSIONS OF CONNECTION PIPES

Capacity (m3/h)
water inlet
water outlet
0,5
1.0
2.5
DN32 1 DN32 1 DN32 1

1 BSP
1 BSP
1 BSP
DN65
10
2
1 BSP
DN65
2 BSP
oil outlet
DN25
DN25
DN25
DN50
DN50
back to bilge
DN25
DN25
DN25
DN32
DN50
DN25
DN25
Oil-free water supply
BSP
BSP
BSP
5.5.
Connect bilge water inlet to suction line from the bilge. The suction height incl.
losses due to friction in the pipes should not exceed 7 m W.G.. A non return valve
(foot valve") must be fitted at the suction point in the bilge or well. A coarse filter
or strainer basket with approx. 3 mm perforations should also be fitted.
5.6.
Connect water outlet to overboard check valve (no Facet supply). Setting of this
overboard check valve is max. 0,2 bar.
5.7.
Connect the back to bilge connection down to bilge.
5.8.
Connect oil outlet to oil collection tank or slop tank (funnelled connection). No
valve in this line is allowed.
5.9.
Make funnelled connection from the sample cocks down to bilge and ppm alarm
discharge line.
5.10. Connect the oil free water to the water filling points. Connect the oil free water to
the ppm alarm too.
5.11. Connect the power supply in accordance with the electrical schema.
5.12. If a steam coil is mounted, connect low pressure steam (max. 3.2 bar) to steam
inlet and fit a steam condensate trap (float operated) to steam outlet connection.
Maximum allowed temperature in the separator is 72C and in the oil collecting
dome 80C.
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6. START UP
After the installation according to Section 5, the unit is ready for initial filling with oil-free
water.
First, carry out the following pre-operational checks:
1. Check all bolted connections for loose bolts and tighten them, if necessary.
2. For the pump, oil monitor and the other equipment see relevant instructions in
appendix.
6.1. Previous Verification.
After making all the connections and having installed the accessories, a control is due
before putting the Separator to test with fluid:
1. Make sure that the anchorage bolts are properly tightened.
2. Inspect all the flanged connections to make sure that the gaskets are in place.
3. Check that the bolts of the flanges are tightened.
4. Check bolts and screws of all the accessories to make sure that they are
tightened.
Important!
Prior to starting up the separator, ensure that all pipelines are free from foreign
bodies. Installation residues (such as weld spatter, screws, steel chips etc.) will lead
to damage of the pump.
5. Look over pipes to verify that they have not been flattened or bent. If a pipe is
damaged, replace it with a new one.
6. Check racords and sleeves to verify their tightness. Do not over-tighten the
threaded connections as this can give rise to losses or dripping of fluid.
7. Verify that the(s) cover(s) of the Separator is/are properly closed.
8. If the Separator has heat insulation be sure that such isolation does not
interfere
with
visual
or
operational functions of the
elements of control and
instrumentation.
9. Remove all leftover materials,
specially fuels, from the
working area of the Separator.
10. For the pump, monitor and
other
equipment,
follow
instructions in the appendix.
6.2. Filling of separator
1. Close the valves located at the
inlet of the separator
2. Open the cock on top of the unit.
3. Close the drain valves if supplied
Figure 3 Opening vent and closing drains
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4. Open the oil-free water filling valve.

5. Close the water filling valve and the cock when a steady stream of water comes
out of the cock.
6. Start the unit with the main switch in position "1" and Selector Switch in position
"Man". The oil-free water solenoid valve will be opened to evacuate the rest of air
out of the unit via the oil outlet. After that, the pump will start automatically while
the water supply valve will be closed and the three way valves will be in position
of membrane bypass and overboard discharge. If the vacuum/pressure gauge
indicates a pressure less than 0, the pump rotates in the correct direction. If not (if
the vacuum/pressure gauge indicates pressure) correct pump rotation after
stopping the unit.
7. Stop the unit by means of the Operation Mode Selector (Auto - 0 - Man) (Position
"0").
6.3. Filling of the membrane module
Once the pump rotation is verified and if
necessary corrected, the membrane module must
be filled.
1. Remove the plug located on the vent of the
membrane module
2. Open the oil-free water filling valve.
3. Start the unit with the main switch in position
"1" and Selector Switch in position "Man" and
press Manual Recirculation to force the pass
of the water through the membrane. When a
steady stream of water comes out of the vent
of the membrane, stop the unit, close the
water filling valve and place the plug on the
vent connection of the membrane.
4. The unit is now ready for operation.
Figure 4 Opening water filling valve
6.4. Start Up
Having done the pre-operational checks and the preparations for start-up in
accordance with the previous Section, the unit is now ready for start-up and
operation.
1. Close all drainage valves (if it has them).
2. Open the valves located in the inlet of the separator
3. Verify that there is no valve closed in the discharge lines of the separator
Important !!!
The pump is positive displacement type, it is imperative to avoid any
obstruction at the discharge line.
4. Open the ventilation valve or remove the vent plug.
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5. If the separator is equipped with electrical heater (only very viscous fuels) turn
the switch of the heater to position "On"
Figure 5 Opening membrane vent
6. It is recommended to carry out
a test-filling with clean water
when starting the separator.
Turn the main switch in the
Control Panel to position "1",
the operation mode selector to
Automatic", and press the
Manual Discharge of Oil
switch during the space of half
a minute.
MEMBRANE VENT
VENTEO MEMBRANA
When releasing the switch, the system will

begin normal operation: if there is
sufficient level in the bilge, the pump will
start automatically and the solenoid valve
will open to discharge overboard. If the
level in the bilge is not adequate the
system will remain at rest and will start
automatically once the required level is
reached.
The Facet CPS Separator is now completely operative.
6.5. To Stop
1. Turn heater selector switch to position "Off" (if electrical heater supplied).
2. Open the cock on top of the unit (only allowed when the pump is running) and
close it as soon as the pump stops.
3. Stop the unit as soon as the pump starts again (Operation Mode Selector (Auto
- 0 - Man) in position "0").
4. Close the valves in the inlet and outlet lines.
5. Keep the Drainage and Manual Vent valves closed.
6. The unit is now ready for future operation.
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7. OPERATING PRINCIPLES
For purposes of the following explanation
please see flow diagram on the drawing list.
OIL OUTLET
SALIDA DE ACEITE
7.1. Suction and Separation of the Oil-Water

Mixture
The pump draws the oil/water mixture
from the bilge tank and transfers it into
the coalescing plate separator.
OPERATION MODE
MODO OPERACION
0
MAN
AUTO
The pump is installed between the water

outlet side of Plate packs separator and
membrane inlet, in order to minimize
emulsification of the oil/water mixture.
BILGE WATER INLET

ENTRADA AGUA
DE SENTINAS
The coalescing plate separator contains

a rectangular trough which contains the
coalescing plates.
The flange at the end of the tank
separates the inlet from the outlet
compartment. The oil/water mixture inlet
pipe splits into two pipes which protrude
into the side chambers alongside the
internal trough. The oil/water mixture will
separate into two streams upward almost
vertical where most of the oil is sent to
the recovered oil area.
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP
REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA
ON
RECIRCULATION
RECIRCULACION
BYPASS
Figure 6 Discharge to the sea

The water, now only containing a low concentration of oil formed by small droplets,
proceeds towards the coalescing plates.
Figure 7 Separation water-oil in the coalescent plates Facet Mpack

The even pattern of the plates produces a regular flow with very low turbulence
(Reynolds number: 60-100 ). Within the plate pack, oil droplets are deposited onto
the oleophilic plate material by gravity. Due to the velocity variations in the flow
stream, created by the modified sinusoidal flow path, small oil particles are
coalesced hydrodynamically by particles colliding into bigger particles of oil, which
then separate by gravity and are captured by the oleophilic plates. Then, the oil
collected in the plates is allowed to "sweep" through the plates pack towards the
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surface, where it is picked up and transferred to oil collection dome. After coalescing
separation and when a specific level of emulsions are present in the plate pack
separator outlet, the oil monitor sends a signal and automatically the membrane line
will be opened and the bypass line closed, until bilge is empty.
In normal operation, the water leaving the separator contains less than 15 ppm of oil free,
and it is discharged outwards or passed through the membrane module.
7.2. Automatic Oil Discharge
Oil-free water from the ship supply must
be provided to discharge the oil out of
the unit. The minimum pressure
required is the necessary to pressure
the oil into the reclaimed oil holding tank
(not supplied by FACET). A probe is
installed in the oil collecting area to
control the oil discharge when sufficient
oil is accumulated.
This probe, through the control system
and the Oil Monitor, controls the "oil-free
water supply" and the "clean water
discharge" valves. It is also sensitive to
the presence of air excess in the
system, which may be similarly
discharged.
This enables the recovered oil to be
effectively evacuated out of the unit. So,
high concentrations of oil of up to 100%
of sludge are thus dealt with by a simple
control system.
OIL OUTLET
SALIDA DE ACEITE
OPERATION MODE
MODO OPERACION
0
MAN
AUTO
BILGE WATER INLET

ENTRADA AGUA
DE SENTINAS
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP
REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA
ON
RECIRCULATION
RECIRCULACION
BYPASS
Figure 8 Oil-Discharge
7.3. Passing through the membrane
When the oil concentration in the effluent exceeds the ppm limit value, the
intermediate solenoid valves located at the discharge of the pump, automatically
commute to membrane mode passing the fluid through the membrane mode and
the indicating lamp Bypass switches off. The flow through the membrane goes on
until the bilge is empty.
7.4. Recirculation to bilge system
In operation mode described on paragraph 7.3, when the oil concentration in the
effluent exceeds the allowed limit value, the system commutes to "Recirculation to
Bilge" closing the outlet solenoid valve of Overboard Water Discharge and cause
the bilge water to return to the bilge through the check valve.
After the trouble is located (see section 9) and corrective action has been taken,
the oil monitor will switch the system automatically back to normal operation. If no
action is taken, the mixture will continue to re-circulate.
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Figure 9 Flow through the

membrane
Using the "Manual Recirculation" Push
button on the control panel the unit will
automatically re-circulate the bilge water to
the bilge independently of the Oil Monitor
measure. This Push button can be used for
instance, for initial and periodic testing
purposes.
OIL OUTLET
SALIDA DE ACEITE
OPERATION MODE
MODO OPERACION
0
MAN
AUTO
7.5. Automatic and Manual Operation Modes

The system is ready for two operation
modes:
-
Automatic mode: the unit starts

automatically when the level in the
bilge is adequate.
BILGE WATER INLET

ENTRADA AGUA
DE SENTINAS
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP
Manual mode: the unit starts

independently of the level in the bilge
REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA
ON
RECIRCULATION
RECIRCULACION
BYPASS
Figure 10 Recirculation to bilge
OIL OUTLET
SALIDA DE ACEITE
OPERATION MODE
MODO OPERACION
0
MAN
AUTO
BILGE WATER INLET

ENTRADA AGUA
DE SENTINAS
WATER OVERBOARD
DESCARGA AL MAR
BOMBA
PUMP
REPLACE MEMBRANE
CAMBIAR MEMBRANA
MEMBRANE
MEMBRANA
ON
RECIRCULATION
RECIRCULACION
BYPASS
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8.
MAINTENANCE INSTRUCTIONS
After 250 hours of operation, the unit should be drained to remove the accumulation
of solids. While the separator is out of operation, open simultaneously one of the
drainage valves and the water filling valve to flush the solids out of the tank into the
slop tank.
After 2,000 hours of operation, the separator tank and the plates should be cleaned.
The sludge amount found in the plates pack should be used as a basis to determine
the next interval before cleaning. If 20% or less of the passages between plates are
blocked with sludge, the interval should be extended, but if 60% or more are blocked,
the interval should be shortened. The plates pack must be removed from the trough
for its cleaning.
8.1. Plate Pack Cleaning
To take out the plates pack follow the next steps:
1. Remove all separated oil out of the oil collecting area as follows:
2. Open test cock on the top of the unit (only allowed when the pump is running) and
close it as soon as the pump stops.
3. Stop the unit as soon as the pump runs again. Operation Mode Selector (Auto - 0
- Man) on "0" position.
4. Open the water filling line for 2 min. with the separator out of operation.
Figure 11 Disassembly of pipes

5. Drain the separator completely opening the drainage valves and the test cock on
the top of the unit to permit the entry of air.
Figure 12 Opening the cover of the separator
6. Remove the pipe from CPS Outlet to pump suction

7. Remove the clean water pipe
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8. Loosen and remove the cover bolts or release the swing bolt assembly
9. Remove vessel end cover and inspect the gasket
10. Pull out the trough by the handles in the front side
.
Figure 13 Removing the trough
11. To take out the plates pack see the corresponding drawing. Remove all the
holding clamps of the plates packs, the top support with gaskets and the PVC
corrugated plate(s) between the plates pack and the lateral wall of the trough.
Figure 14 Removing the plate pack from the trough
12. After this, take out the plates packs by carefully pulling them out of the trough by
hand. Take care not to damage the plates or the plate sealing.
Notes: it is not necessary to dismantle the plates from the packs.
13. Clean the plates pack by flushing with water from the side. An 1-1/2" fire hose at
0,7 - 1 bar or a standard garden hose at normal pressure 2 - 2,5 bar are effective
cleaning tools.
In a similar manner, steam can also be used to flush plates pack as long as
the localised tip temperature in the area close to the plates does not exceed
70C. Continue above procedure until all the plates pack assemblies have
been removed and flushed clean.
14. Flush the interior of the tank downward and
allow all sediments to leave by the drain
valve.
15. Re-Assembly of the M-coalescing plate
packs: to replace the plates, follow the
procedure
described
below
(see
corresponding drawing).
Figure 15
plate pack
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Cleaning
the
16. For easier handling glue the gaskets on the bottom and against the round plate of
the trough as shown in the drawing.
17. Replace the bottom supports and plates packs and push them against the round
plate and the left side wall seen from the open end of the trough.
18. Replace the PVC corrugated plate over the full length of the trough between the
plates pack and the right side wall of the trough.
19. Be sure that they will rest on the bottom of the trough.
20. Replace the gaskets and top support with clamp according to the drawing.
21. Replace the remaining clamps according to the drawing.
Figure 16 Locating the plate pack into the trough
22. Go through the pre-operational

checks as outlined in Section 6
page 16 and put the unit in
operation as outlined in that
Section.
8.2. Disposable membrane replacement
1
The disposable membrane

replacement is indicated by
the control panel acoustic and indicating lamp. When this alarm happens the
unit stops.
Warning
If filter is equipped with electrical heater, be sure to turn off the heater before
draining the unit.
2
Close the blocking valves in the inlet and outlet lines.
Open vent valves (or remove plug).
Open drain valves (or remove plugs).
Allow the unit enough time to vent and drain completely before opening.
Loosen and remove cover bolts or release the swing bolt assembly of the
membrane vessel.
Remove cover using lifting handles.
Discard old cover gasket to a FIRE-SAFE place.
Remove nuts, lock washers, flat washer, gasket washers and end caps from
the centre rods.
10 Slide old disposable membrane from centre rods being careful not to drop the
centre seal from the assemblies. Discard all old elements to a FIRE-SAFE
place.
11 It is not necessary to remove the centre rods from element adapters. If centre
rods were removed from adapters, thread the one-half inch jam nuts onto the
centre rods until centre rods are extending through the jam nuts. Screw centre
rods into element adapters until jam nuts are securely lock in place against
element adapters.
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Caution!!!
Due to the toxic effect of some of the additives used in liquid products, care should
be exercised in handling all parts that have been in contact with the liquid product.
Figure 17 Membrane assembly1
NUT
TUERCA
STARLOCK WASHER
ARANDELA EN ESTRELLA
TORQUE
PAR DE APRIETE 1.4kg m
FLAT WASHER
ARANDELA PLANA
GASKET
JUNTA
CARTRIDGE END CAP
TAPA DE CARTUCHO
NUT
TUERCA
CENTER ROD
VARILLA CENTRA
TORQUE
PAR DE APRIETE 0.7 kg m
12 Clean all interior surfaces of the membrane vessel especially the surfaces of
the element mounting plate, element adapters, centre rods and all small metal
element mounting hardware.
13 Slide new membrane onto centre rods.
Caution
Membranes should be handled by end caps only to prevent damage. Use only Facet
replace elements. Do not mix membranes of different manufacturer since they may
have different pressure drop and filtration characteristics.
Center seal is installed when more than one membrane element is supplied
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14 Reassemble the end caps, gasket washers, flat washers, lock washers and
hex nuts to centre rods. Be sure to install centre seals between the two deep
or more element assemblies.
15 Tighten hex nuts with a torque wrench according to drawing after it has been
ascertained that the elements are seated properly on adapters and seals.
16 Discard old cover seal to a FIRE-SAFE place. Install a new cover seal and
close cover.
Install cover bolts and tighten bolts evenly and securely to ensure good sealing.
8.3. Maintenance Schedule
TABLE 3 MAINTENANCE SCHEDULE
Item
Interval
Action
Electric Motor
From time to time
Clean fan cover
800 operating hours
Clean bearings and replace grease
Bearing Box
800 operating hours
Fill with grease
Pump
4000 operating hours
Replace grease
Oil Monitor
Weekly
Clean measurement cell
Separator
250 operating hours
Drain tank to remove sludge
2000 operating hours
Clean shell and plates
When Replace
membrane alarm
activates
Replace disposable membrane
Disposable
membrane
Recirculation
continuously
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9. TROUBLE SHOOTING
TABLE 4 TROUBLE SHOOTING
Trouble
1
Pump doesnt work

and the pilot of the
pump does not turn
on
Possible Cause
Diagnostic Technique
Corrective Action
The control system is

not electrically fed
Failure in the electricity

supply
Check the circuit of

electrical supply of the
system
Open main switch in

position 0
Place main switch in

position 1
The protection switch of Open the control panel

the control circuit inside and you rearm the switch
the control panel is open of protection
The selector of "

Operation Mode" is
in "Auto" position
and the pump does
not work
The protection motor

breaker of protection
inside the control panel
is open
Open the control panel

and you rearm the motor
breaker of protection
The system detects the

signal of replace
membrane
Replace membrane
following the maintenance
instructions
The equipment is not

operative
The selector of
"Operation Mode" is in
position "0"
Put the selector of

"Operation Mode" in
Automatic or "Manual
position.
The control system

does not receive the
bilge level starting
signal
There is not enough

level in the bilge for
operation
Verify the level in the bilge
The bilge level switch is

not connected
Check the connection and

verify that the
interconnection cable is
not cut or loose
Verify the good operation
of the level switch
The pump does not

work but the pilot of
the pump is on
Problem in the
electrical connection
of the Control Panel to
the motor of the pump
The cable of connection

to the motor is cut
Review the cable and

change if necessary
The contactor of the

motor does not work
Open the control panel

and check that the
contactor is not
energized
Change it for a new one.
The motor does not

work
See appendix
The processed water Membrane is not

has fuel.
working properly
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The terminals of
Review the terminals and
connection in the interior tighten them properly.
of the control panel are
not properly tight
Membrane is saturated
Replace membrane
The membrane is not

mounted correctly
Check the assembly of the

membrane, verifying that
unit is mounted properly
according the assembly
drawing

Trouble
Possible Cause
Corrective Action
The control system

does not detect oil
present in dome.
Short circuit in the

probes of the dome
Check the electrical

connection and the cable
between the electrodes
and the Control Panel
Verify that water has not
entered the connector of
the electrodes
The plates are not

working properly
The level relay does not

work correctly
The plates are dirty
Clean the plates according

to description in section
8.1 (page 22)
The package of plates is Check the assembly of the

not mounted correctly
package of plates verifying
that all the gaskets are
placed properly according
to the assembly drawing in
the appendix
5
The separator is
permanently in oil
discharge (pilot light
on) but does not
discharge anything
There is no clean water

Clean water is not
entering the separator supply.
Open the water supply.
The pressure of clean

water supply is not
enough
Check the pressure of

clean water supply
The clean water

solenoid valve inlet is
not open
Verify electrical
connection from the
control panel to the
solenoid valve
Some mechanical
obstruction prevents the
opening of the valve,
Disassemble clean.
The coil of the valve is
defective, change it for a
new one
The separator
carries out very
frequent oil
discharges
Air enters the

separator
Some connection in the

separator or the pipe is
not watertight
The separator is
permanently in
discharge of oil (pilot
light on) but
discharges water
The electrodes are

continuously detecting
the presence of oil in
dome of oil collection
The cable of connection Verify the electrical

between the probes and connection
the Control Panel is cut
or there is some loose
cable
Review the connections

and the pipes, tightening
the connections that are
loose and, if necessary,
change the gaskets
The electrodes are

Remove the support of the
isolated by a film of fuel. electrodes (unscrew it),
check and clean the
electrodes with solvent
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Trouble
The system is
continuously recirculating to bilge
but the Recirculation
pilot light does not
turn on
Possible Cause
The discharge to sea

solenoid valve is not
open
Corrective Action
The level relay does not

work correctly
The timer of maximum

time of oil discharge
does not work correctly
Verify the electrical

connection and, if
necessary, change it for a
new one
The coil of the solenoid

valve is not energized
Verify the electrical

connection from the
control panel to the
solenoid valve

valve is energized but
the valve is not open
Some mechanical
obstruction prevents the
valve opening.
Disassemble and clean it.
valve is defective. Change
it for a new one.
The system is
continuously recirculating to bilge,
the Recirculation
pilot light is on and
the system is
equipped with
monitor of oil content
The monitor of oil

It is not passing sample
content is detecting
through the monitor of
high content of ppm in oil content
the sample
The crystal of the sensor
is dirty
The monitor of oil
content is not
detecting high content
of in the sample
Verify the position of the

valves in the line of
sample inlet
Clean the crystal of the
sensor
The control system does Review the electrical

not receive correctly the connection and verify that
signal coming from the
there is no cut cable
monitor of oil content
The 15ppm alarm signal Readjust it
of the oil content monitor
is not properly adjusted
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10. SPARE PART LIST

Spares Recommended
TABLE 5 SPARE PART LIST
Qty. Description
Reference
Code
Dwg 106-001A2
Stator for Pump SI - 0,5
Mechanical Seal for Pump SI - 0,5
55007314
(Pump) ITEM 601

Dwg 106-001A2
55007123
(Pump) ITEM 330
73007361
CPS-2,5B MKIII + EBM14x1
Set of Cover Gaskets
Level Relay
Cartridges
Assembly Dwgs
ITEM 36 + 21
57012600
Dwg 3137196 - ITEM RN
55032031
CPS-2.5B MKIII + EBM14x1
97012143
When ordering spares, the serial number of the equipment and description must be indicated.
Electrical Heater (Only if required)
VOLTAGE
400 V
440 V
480 V
SPECIAL
55050013
---
---
---
EQ. DESCRIPTION
CPS-2.5B MKIII + EBM 14x1
(0.5 kW)
When ordering spares, the serial number of the equipment and description must be indicated.
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PPM Alarm (By Customer requirements)
DESCRIPTION
MANUFACTURER
CODE FACET
OMD 2005
DECKMA HAMBURG
79510005
SMART BILGE
RIVERTRACE
79520010
BILGMON 488
BRNNSTRMS
ELEKTRONIK AB
79560000
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www.facetusa.com
www.facetusa.com
Operating Instructions
seepex Machine
Safety
Dokument
document
OM.SAF.01e
Ausgabe
issue
B / 21.04.99
Blatt
sheet
2.
Safety
2.2
Personnel Qualifications and Training
These operating instructions contain basic requirements to be observed during the installation, opera-tion
and maintenance of the machine. Therefore, the
instructions must be read by the mechanical fitter and
by the technical personnel/operator responsible for the
machine prior to assembly and commissioning, and
kept available at the operating site of the machine/plant
at all times.
Personnel charged with operation, maintenance,

inspection and assembly must be in possession
of the appropriate qualifications for the tasks.
The company operating the machine must define
exact areas of responsibility, accountabilities and
personnel supervision schemes. Personnel lacking
the required skills and knowledge must receive
training and instruction. If necessary, the opera-ting
company may commission the manufacturer/ supplier
to conduct these training courses. Further-more, the
operating company must ensure that the personnel
fully understand the contents of the operating
instructions.
Compliance is required not only with the general safety

instructions given in this section but also with the
detailed instructions, e.g. for private usage, given
under the other main headings in these operating
instructions.
2.1
Labeling of Advice in the Operating Instructions
In these operating instructions safety advice whose
non-observance could lead to danger for life or limb is
labeled with the following general hazard symbol:
2.3
Dangers Resulting from Failure to Observe Safety
Instructions
Failure to comply with the safety instructions may lead
to hazards to life and limb as well as dangers for the
environment and the machine. Non-obser-vance of
safety instructions can invalidate the right of claim to
damages.
The following are just some examples of possible
dangers resulting from failure to comply with the
safety instructions:
safety symbol acc. to ISO 3864 - B.3.1

Warnings regarding electric power are labeled with:
- Failure of important machine/plant functions

- Failure of prescribed methods of service and
maintenance
- Danger to life and limb due to electrical, mechanical
and chemical influences
safety symbol acc. to ISO 3864 - B.3.6

Safety instructions whose non-observance could
jeopardize the machine and its functions are labeled
by the word
CAUTION
Always comply with instructions mounted directly on
the machine, e.g.
- rotational direction arrow
- fluid connection indicators
and ensure that the information remains legible.
1 (2)
- Danger to the environment due to the leakage

of hazardous substances
2.4
Safety-conscious Working
Always comply with the safety instructions listed in
this document, the existing national accident
prevention regulations and any company-internal
work, operating and safety rules.
seepex Machine
Safety
2.5
Safety Instructions for the Operating
Company/Machine Operator
- Any potentially hazardous hot or cold machine parts
must be provided with protection against accidental
contact at the customers premises.
- Protective guards for moving parts (e.g. coupling)
must never be removed while the machine is in
operation.
- Leakages (e.g. in the shaft seal) of hazardous
conveying liquids (e.g. explosive, toxic, hot) must be
drained in such a way that no danger arises for
persons or for the environment. Always observe the
relevant statutory requirements.
- The risk of exposure to electrical power must be
eliminated (for details, see the VDE regulations, for
example, or those of the local power supply
company).
2.6
Safety Instructions for Maintenance, Inspection
and Assembly Work
The operator must ensure that all maintenance,
inspection and assembly tasks are carried out by
authorized and qualified personnel who have studied
the operating instructions closely and become
sufficiently familiar with the machine.
As a basic rule, the machine must be brought to
a standstill before work is carried out. Always comply
with the de-commissioning procedure described in
this document.
Any machiness or assemblies conveying media that
are detrimental to health must be decontaminated.
Immediately following completion of work, all safety
and protective devices must be replaced
in position and, where applicable, re-activated.
Before re-starting the machine, observe the points
listed under the heading "Initial Startup".
2.7
Unauthorized Modification and Manufacture of
Replacement Parts
Conversions or modifications of the machine are
permissible only in consultation with the manufacturers. Original manufacturer replacement parts
and manufacturer-approved accessories enhance the
operational safety of the machine. The usage of
unauthorized parts may lead to the nullification of the
manufacturer's liability for any resultant damages.
Dokument
document
OM.SAF.01e
Ausgabe
issue
B / 21.04.99
Blatt
sheet
2 (2)
2.8
Impermissible Modes of Operation
The operational safety of the machines supplied is
warranted only for employment in accordance with the
intended use as defined in Section 1 - General - of
these operating instructions. Never allow the
threshold values specified in the data sheet to be
exceeded.
Progressive Cavity Pump
Service and Maintenance
These operating instructions are valid for
range BW
size 1 to 3
7.
Contents
7.1 General Instructions
7.2 Service and Inspection
7.3 Dismantling
7.4 Re-assembly
The sectional drawing and parts list relevant for items
7.3 and 7.4 can be found in item 9.
7.1
General Instructions
A requirement for the reliable operation of any pump
is service and maintenance carried out in compliance
with instructions. Maintenance personnel must
therefore have access to these operating instructions
and adhere to them meticulously. seepex will accept
no liability for damages arising from non-observance
of these operating instructions.
7.2
Maintenance and Inspection
Dokument
document
OM.MAI.85e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
1 (4)
7.2.1.4
Bearing of the Pump/Drive Engine
The bearing of the rotating pump parts is effected by
the drive engine. Lubrication instructions are
therefore included in the appended drive engine
operating instructions, item 10.
7.2.2
Lubricant Filling Levels
Details are specified in the index.
7.2.3
Drives and Optional Extras
For maintenance and inspection
specifications, see the appended
manufacturer's documents, item 10.
7.2.4
Supervision during Operation
7.2.4.1
Shaft Sealing
Consult document OM.SEA.__.
7.2.1
Lubrication
7.2.4.2
Optional Extras
7.2.1.1
Rotor and Stator
To be monitored in accordance with the separate

documents, item 9/item 10.
The rotor and stator are lubricated by the conveying

product.
7.2.4.3
Drive Engines
7.2.1.2
Shaft Sealing
To be monitored in accordance with the separate

manufacturer's documents, item 10.
Consult document OM.SEA.__ for information on

shaft sealing lubrication.
7.2.5
Preventive Measures
7.2.1.3
Pin Joint
To avoid expenses incurred by lengthy stop periods

of the pump, seepex recommends the acquisition of
a set of wearing parts and a set of gaskets. The
scope is listed in document OM.WPS.85.
The pin joints are filled with special grease and are
lubricated for the expected duration of service. The
seepex joint grease specified in the index of these
operating instructions should exclusively be used for
any required maintenance work.
CAUTION
Usage of other grease types will lead to premature
joint failure and excludes any right to claims under
guarantee.
Dokument
document
OM.MAI.85e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
2 (4)
7.3
Dismantling the seepex Progressive Cavity Pump
7.3.2
Stator (601) - Dismantling
Tools are required for dismantling and re-assembly.

These tools are listed in document OM.SPT.01.
Easier assembly:
Disassembly of the stator can be made considerably
easier by first moistening the inner surface
of the stator with antiseize agent (soft or liquid soap).
Before removing the pressure flange (700), pour the
antiseize agent into the opening between rotor and
stator on the pressure flange side. Several clockwise
(see item 6.2.5) revolutions of the rotor will then
distribute the antiseize agent over the inner surface
of the stator reducing the friction between rotor and
stator considerably.
The stator (601) and the rotating pump parts can be

exchanged at site. The rotating pump parts can be
either dismantled as a complete rotating unit (RTE)
(item 7.3.4) or as individual components (item 7.3.5).
Before commencing the dismantling
of pump parts, protect the pump against
tipping or falling down by fastening it at
the lantern (200) / drive (ANT).
Lock drive shaft against rotation.

Disassemble stator (601).
200
7.3.1
Pressure Branch (700) - Dismantling
Before dismantling consider item 7.3.2
ANT
7.3.3
Suction Casing (500), Casing Gasket (501) Dismantling
Provide the rotor (600) with a protective cover (SH).
500
600
501
7.3.4
Rotating Unit (RTE) - Dismantling
CAUTION
Before dismantling the rotating unit it is essential
to observe the specifications in document
OM.SEA.__ Shaft Seal Dismantling.
Remove flushing connections at shaft seal
housing (SEA).
Raise/shift splash ring (310) and eject plug-in
shaft pin (309) in horizontal direction.
Remove rotating unit (RTE)/plug-in shaft (307),
together with shaft seal (SEA) from output shaft of
the drive (ANT). See Document OM.SPT.01for tool
(W10) used for pulling off.
Consult document OM.SEA.__, for removal of the
shaft seal (SEA) from the plug-in shaft (307).
SEA 307 310
Dokument
document
OM.MAI.85e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
3 (4)
7.3.6
Dismantling of Joint
As described in document OM.PJT.__.
7.3.7
Shaft Sealing
Consult document OM.SEA.__ for information on
dismantling the shaft sealing.
7.3.8
Lantern (200)/Drive (ANT) - Dismantling
309
RTE
ANT
7.3.5
Rotating Pump Parts - Dismantling
7.4
Re-assembly
Before commencing the re-assembly,
fasten the lantern (200) in such a way
that the drive and the pump
components cannot tip or fall down
during the re-assembly.
7.3.5.1
Rotor (600), Coupling Rod (400)
Detach the rotor (600) from the plug-in shaft (307) by
dismantling the joint (G) in accordance with
item 7.3.6.
7.4.1
Lantern (200)/Drive (ANT) - Assembly
Clean flange bearing surfaces (FLS), centering
diameter and output pivot of the drive (ANT).
S
600
307
7.3.5.2
Plug-in Shaft (307)
The plug-in shaft (307) is removed in the same way
as the rotating unit (RTE), acc. to item 7.3.4.
200
307 SEA
310
309
ANT
ANT
7.4.2
Rotating Unit (RTE) - Re-assembly
OM.MAI.85e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
4 (4)
7.4.4
Suction Casing (500), Casing Gasket (501) - Reassembly
The rotating unit (RTE) has been assembled in

accordance with the description in document
OM.PJT.__.
Mount shaft seal (SEA) on plug-in shaft (307) as
described in document OM.SEA.__ .
Moisten splash ring (310) and plug-in shaft (307)
with joint grease (see index for type) and slide
splash ring (310) onto plug-in shaft (307), observing
the fitting position of the splash ring, (see lettering
on the splash ring).
Apply antiseize graphite petroleum on the output
pivot of the drive (ANT) and slide on the rotating
unit (RTE). Insert plug-in shaft pin (309)
horizontally.
Splash ring position (310)
Outer edge of splash ring (310) has to occlude
with outer edge of plug-in shaft (309).
307 SEA 310
Dokument
document
309
Lay protective cover (SH) over rotor (600).

Assemble casing gasket (501) and
suction casing (500).
500
600
501
7.4.5
Stator (601) - Assembly / Re-assembly
Easier assembly:
Assembly of the stator can be much facilitated by
moistening the stator (601) and rotor (600) with an
antiseize agent (soft or liquid soap) prior to assembly.
The antiseize agent is evenly distributed on the inner
surface of the stator and on the rotor. By this, the
friction between rotor and stator is considerably
reduced.
Lock drive (ANT) shaft against rotation.
Turn stator (601) to the right and slip it onto rotor (600)
at the same time.
7.4.3
Rotating Pump Parts - Re-assembly
Prepare main components:
Prepare rotor (600) and plug-in shaft (307) as
described in document OM.PJT.__ item 2 to 2.2.
Joint (G) re-assembly as described in document
OM.PJT.__ item 3.
600
307
7.4.6
Pressure Flange (700) - Assembly
CAUTION
Tighten bolts equally.
Pin Joint Assembly
Dokument
document
OM.PJT.08e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
1 (2)
1.
Dismantling of Joint
2.
Prepare main components for Re-assembly
1.1
Holding Band (406) and Universal Joint Sleeve
(405)
2.1
Rotor (600) - Preparation for Joint Assembly
Cut through loop (SCL) of the holding band (406)

with a metal saw.
First remove any burr, flaws or similar defects from

the rotor, then clean it.
Clean rotor and check top drilling regarding wear.
Wear protective goggles when

squeezing out the two halves of the
holding band loop (SCL).
CAUTION
If the top drilling shows wear, a new rotor will have to
be used.
Remove holding bands (406,407). Pull back universal

joint sleeve (405) together with retaining sleeve (401)
in rotor (600) direction and fix it by using a special
maintenance tool (W15/see document OM.SPT.01)
Correct top drilling
2.2
Plug-in Shaft (307) - Preparation for Joint
Assembly
Remove any burr, flaws or similar defects from the
plug-in shaft (307), then clean it.
3.
Joint - Re-assembly
Moisten surface of rotor top (600) and inner surface
1.2
Separation of Joint
of universal joint sleeve with joint grease (see index

for special grease).
Pull back universal joint sleeve (405) over rotor
(600) top and fix it by using a special maintenance
tool (W15/see Point 9)
Slip on Retaining sleeve (401) on plug-in shaft (307).
Fill joint top with joint grease (098), see index for
special grease.
Eject coupling rod pin (402). Pull rotor (600) out of

joint top.
Put top of the Rotor (600) into plug-in shaft (307)

and mount coupling rod pin (402).
Pin Joint Assembly
Pull back retaining sleeve (401).
Pull back universal joint sleeve (405) over retaining

sleeve (401).
De-aerate interior of joint with tool/screw driver

(WS)
Holding band re-assembly

Mount holding bands (406, 407) using tool (W3/see
document OM.SPT.01) as described in document
OM.HBD.01
Dokument
document
OM.PJT.08e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
2 (2)
Holding Band Re-assembly
Holding Band (HBD) - Assembly

Tools required for the re-assembly, see document
OM.STP.01, Point 9.
Dokument
document
OM.HBD.01e
Blatt
sheet
1 (2)
Ausgabe
issue
A / 23.02.95
Slowly swivel mounting tool upward by 60, at the

same time slackening the crank (KU) by
approximately one half revolution. Swivel cutting
lever (SH) forward until the pressure plate fits
against the holding band loop (SCL).
Prepare holding band

Only prefabricated double-band holding bands
should be used. The diameter () and in particular
the breadth (b) of the holding band is matched to the
universal joint sleeve.
Test holding band
The bent holding band (HBD) must fit against the
holding band loop (SCL), if necessary apply
pressure with the tool/pliers (WZ).
Shearing off holding band (HBD) made of material

AISI 304 and AISI 316
Assembly of holding band

Insert holding band in tool (W3/ see Point 9). Hold
free end of holding band with control lever (EX),
turn crank (KU) until the holding band is strained
and fitting against the holding band loop (SCL).
Carefully contract holding band until it fits inside
the circular groove of the universal joint sleeve.
A blow with the palm of the hand against the

cutting lever (SH) causes the end of the holding
band behind the loop (SCL) to be folded back and
sheared off. If the holding band on the sheared off
side is slightly raised as a result, it must be
straightened carefully.
CAUTION
Never tap or hammer against the loop of the
holding band (SCL), otherwise damage to the
universal joint sleeve may occur.
Shearing off holding band (HBD) made of Hastelloy

C
The high strength of this material makes it
impossible to shear off the holding band (HBD)
with the cutting lever (SH). Once the end of the
holding band is folded back, cut off the holding
band (HBD), file off projecting edges and remove
burr.
Correct holding band tension (HBD)
Incorrect
Incorrect
Correct
Holding band
Holding band
Holding band
(HBD) is too tight.
(HBD) is too
(HBD) has
slack and liable Universal joint
slightly consleeve will be
to slip.
tracted outer
damaged/sheared
form of universoff.
al joint sleeve
and is stuck in
position.
Folding back the holding band (HBD)
Holding Band Re-assembly
Check after mounting of holding band

The holding band must run all the way round the
groove of the universal joint sleeve.
The holding band (HBD) must be bent back and
sheared off at the holding band loop (SCL) in such a
way that the holding band (HBD) is unable to slip
back through the holding band loop (SCL). If this has
not been accomplished, then the holding band
(HBD) must be replaced by a new one.
Dokument
document
OM.HBD.01e
Blatt
sheet
2 (2)
Ausgabe
issue
A / 23.02.95
Operating and Maintenance Instructions

Dokument
document
Blatt
sheet
Ausgabe
OM.REC.01e
1 (1)
A / 05.01.95
issue
8.
Breakdown, reasons, remedies
pump has no suction
pump conveys irregularly
the conveying capacity is not

achieved
pressure is not achieved
pump does not start
pump has seized or has

stopped conveying
pump operates noisily
motor becomes too warm
the stator wears out early
shaft sealing leaks
Breakdown
10
seepex progressive cavity pumps will operate trouble-free if

they
are used in accordance with our data sheet (see item 9) and
our operating and maintenance instructions:
Reasons / Remedies
Adhesion between rotor and stator excessive (as delivered).

Lubricate (soft soap, genuine soap) between stator and rotor.
Then turn the pump by means of the tool W2 .
Check rotational direction of the pump per data sheet and nameplate.
In case of wrong direction, change wiring of motor.
Suction pipe or shaft sealing leak. Eliminate the leakage.
Suction head too high (item 6.5.3.1). Check suction head with vacuum gauge.
Increase the suction pipe diameter and fit larger filters. Open the suction valve
Viscosity of the liquid too high.

Check and accommodate per data sheet.
Wrong pump speed.

Correct pump speed per data sheet.
Avoid inclusions of air in the conveying liquid.
Pressure head too high (point 6.5.3.2). Check pressure head with manometer.
Reduce the pressure head by increasing the pressure pipe diameter or by
shortening the pressure pipe.
Pump runs partially or completely dry (point 6.5.2). Check flow in the suction
chamber. Install dry running protection TSE.
Check coupling, possibly pump shaft is misaligned to drive. Check whether

coupling gear is worn. Realign coupling. The coupling gear has perhaps to be
replaced.
Speed too low. Increase the speed when high suction performances are
required and when the liquid is very thin.
Speed too high. Reduce the speed when pumping products with high
viscosities - danger of cavitation.
Check the axial play in the coupling rod linkage. Check that the bush has been
installed correctly see document OM.PJT.__e item 2.2
Check for foreign substances in the pump. Dismantle the pump, remove
foreign substances and replace worn parts.
Stator or rotor worn. Dismantle the pump and replace defective parts.
Joint parts worn. Replace worn parts and fill with special pin joint grease .
Suction pipework partially or completely blocked. Clean suction pipework.
Temperature of the pumping liquid too high. Excessive expansion of the stator.
Check temperature and install rotor with diameter smaller than specified.
Gland packing too strongly tightened or worn. Ease or tighten stuffing box.
Replace defective packing rings.
Solid contents and/or size of solids too large. Reduce pump speed and install
perhaps a screen with suitable meshes. Increase fluid share.
When the pump is non operational the solids settle out and become hard.
Clear and flush the pump immediately.
The liquid becomes hard when temperature falls below a certain limit. Heat the
pump.
Stator swollen and unsuitable for the pumped liquid. Select a suitable stator
material. Use perhaps rotor with diameter smaller than specified.
The bearing in the drive casing of the pump or in the drive engine is defective.
Replace bearing.
Mechanical seal defective. Check seal faces and O-rings. If necessary replace
corresponding defective parts.
Stckliste Baureihe BW
Schnittzeichnung-Nr.: 106-001A2
d
Stckliste Baureihe BW
Baugren
Schnittzeichnung Nr.
Benennung
Stck. Pos. Stck. / Pos.
1
2
1
4
4
4
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
4
4
4
1
1
4
4
4
1
Dokument
document
SL.106.001
Ausgabe
issue
A / 24.02.03
Blatt
sheet
1 (1)
e
Parts list range BW
sizes
sectional drawing No.
denomination
Qty. / item
f
Liste des pices srie BW
tailles
plan no.
dsignation
Qt. / Poste
200
202
203
210
212
213
307
309
310
330
333
372
401
402
405
406
407
500
501
502
503
506
507
509
600
601
602
604
606
700
Laterne
Halbrundkerbngel
Typenschild
6kt-Schraube
Federring
6kt-Mutter
Steckwelle
Steckwellenbolzen
Spritzring
Gleitringdichtung
Gleitringdichtungsgehuse
Sttzring
Gelenkhlse
Kuppelstangenbolzen
Manschette
Halteband
Halteband
Druckgehuse
Gehusedichtung
Verschlussschraube
Dichtring
Stiftschraube
Federring
6kt-Mutter
Rotor
Stator
6kt-Schraube
6kt-Mutter
Scheibe
Druckstutzen
lantern
round head grooved pin
type plate
hexagon bolt
spring washer
hexagon nut
plug-in shaft
plug-in shaft pin
splash ring
mechanical seal
mechanical seal casing
support ring
retaining sleeve
coupling rod pin
universal joint sleeve
holding band
holding band
pressure casing
casing gasket
screwed plug
sealing ring
stud bolt
spring washer
hexagon nut
rotor
stator
hexagon bolt
hexagon nut
washer
pressure branch
lanterne
rivet
plaque signalitique
vis
rondelle frein
crou
arbre broche
cheville pour arbre broche
bague de projection
garniture mcanique
carter de la garniture mcanique
bague d'appui
douille d'articulation
axe d'articulation
manchette
collier de serrage
collier de serrage
carter de refoulement
tanchit du carter de refoulement
bouchon de vidange
joint d'tanchit
boulon filet
rondelle frein
crou
rotor
stator
vis
crou
rondelle
bride de refoulement
098
seepex Gelenkfett
Typ und Fllmenge siehe Angaben im
Inhaltsverzeichnis der zur Pumpe
gehrenden Betriebsanleitung
Verschleissteile und Dichtungen:
siehe Dokument OM.WPS.__d
seepex joint grease

for type and filling quantity refer to index of
operating instruction belonging to pump
seepex graisse darticulations

voir sommaire pour type et quantit
Wear parts and sealings

refer to document OM.WPS.__e
Pices dusure et tanchits

voir document OM.WPS.__f
Werkzeuge:
Fr Demontage und Wiedermontage
erforderlich siehe Dokument OM.SPT.01
Tools:
required for disassembly and
reassembly, refer to document OM.SPT.01
Outils:
Requis pour le dmontage
et le rmontage, voir document OM.SPT.01
Operating Instruction
Single-Acting Mechanical Seal
1.
General
Please take the appertaining drawing from
respective pump data sheet.
The mechanical seal is suitable for the operating
conditions indicated in the pump data sheet.
Modifications are only admissible after the customer
has consulted with seepex. Additionally, attention
must be paid to the manufacturers operating
manual.
2.
Safety
Any mode of operation impairing the operating safety
of the mechanical seal has to be avoided.
The operator is advised to consider the possible
effects on the environment which could be caused by
a defective mechanical seal and what additional
measures must be taken to protect the environment
and the public.
The pump must be mounted and operated in such
a way that operation with a defective mechanical seal
will not result in injury or harm to the public and that
any leakage can be safely and properly dealt with.
Mechanical seals are often used to seal hazardous
material (chemicals, drugs, etc.). It is essential that
rules pertaining to the handling of hazardous materials
are adhered to.
Modifications effected by the customer himself and
changes influencing the safety of the mechanical seal
are not allowed.
3.
Emissions
A mechanical seal is a dynamic seal and leakage is
unavoidable.
ATTENTION
Components that may contact leakage must be
resistant to corrosion or be protected accordingly.
Mechanical seal leakage must be drained in a safe
and proper manner.
Dokument
document
OM.SEA.02e
Blatt
sheet
1 (2)
Ausgabe
issue
A / 10.02.95
4.
Flushing or circulation of single-acting mechanical
seals
Single-acting mechanical seals contacting the conveying liquid require no additional flushing or a
circulation pipe because sufficient flushing and heat
exchange occurs around the seal due to the conveying
liquid.
However, in particular cases, a direct flushing pipe can
be installed into the flushing connection on the
mechanical seal housing.
5.
Commissioning
Regardless of the pump's operating status, the conveying medium to be sealed must always be in liquid
form at the mechanical seal. This particularly applies
to the pump's commissioning and its placing out of
service.
6.
Maintenance
When operating the pump according to the instructions, no maintenance is required.
7.
Disassembly / Reassembly
7.1
Disassembly
- Remove flushing connections at shaft seal housing
(SAE).
- Lift / displace splash ring (310) and eject plug-in
shaft pin (309) horizontally.
- Withdraw rotating unit (RTE) together with shaft seal
parallel from output shaft of drive and avoid
chocking.
- Clean plug-in shaft (307) and remove burrs etc.,
which may damage sealing elements. Moisten plugin shaft (307) with slip additive (diluted fluid soap).
- Loosen axial safety device of mechanical seal (330
or 372) and withdraw mechanical seal (330) from
plug-in shaft (307).
- Remove mechanical seal housing (333) from lantern
(200).
- Press counter-ring of mechanical seal with o-ring out
of mechanical seal housing (333).
Operating Instruction
Single-Acting Mechanical Seal
7.2
Reassembly
ATTENTION
Mechanical seals are precision parts of high quality.
Therefore, the installation must be effected with care.
Gentle handling and extreme neatness are essential.
- Clean mechanical seal housing (333)
- Evenly press counter-ring with o-ring into mechanical seal housing (333). To facilitate assembly, the
o-ring should be moistened with a lubricant (diluted
fluid soap).
ATTENTION
- Oil or grease must not be used to facilitate
assembly.
- Install mechanical seal housing (333) to lantern
(200) and onsure correct position of flushing
connections.
- Remove plug-in shaft (307), burrs and roughness
and clean the unit.
- Check / adjust set dimension of mechanical seal on
plug-in shaft (307). Moisten plug-in shaft (307) and
elastomer parts of mechanical seal with lubricant
(diluted fluid soap).
- Slip mechanical seal onto plug-in shaft (307) as far
as set ring.
- Lubricate drive shaft (ANT) with antiseize graphite
petroleum.
- Moisten splash ring (310) and plug-in shaft (307)
with pin joint grease, (for type, please see index) and
slip splash ring (310) onto output shaft of drive. Note
installating position of splash ring and refer to
description on splash ring.
- Move rotating unit (RTE) through mechanical seal
housing (333) and splash ring (310) and slip splash
ring (310) onto output shaft of drive (ANT). Push in
plug-in shaft pin (309) in horizontal position.
- Position of splash ring:
Collar of splash ring shall be fitted in a distance of
about 0.5 mm to lantern (200).
Dokument
document
OM.SEA.02e
Blatt
sheet
2 (2)
Ausgabe
issue
A / 10.02.95
Wearing Parts and Gaskets
Dokument
document
OM.WPS.85e
Ausgabe
issue
A / 04.04.03
Blatt
sheet
1 (1)
Wearing parts and gaskets

Sizes:
Range:
1 bis 3
BW
Part designation
set of gaskets
big set of
wearing parts
small set of
wearing parts
To avoid the expenses incurred by lengthy stop periods of the pump, seepex
recommend the acquisition of a set of wearing parts and a set of gaskets.
The table below shows the contents of these sets.
Item number acc. to sectional

drawing of pump and parts list
Number
Rotor
600
601
Universal joint sleeve
405
Coupling rod pin
402
Stator
Holding band, small
1)
407
Holding band, big
1)
406
Flushing ring
310
Casing gasket
501
Sealing ring
503
Mechanical seal
330
Plug-in shaft
1)
Special joint grease

Tool
1) see tools document OM.SPT.01
307
098
1 cart. 300 gr (c. 315cm) grease quantity per

pin joint, see tech. specifications 1. Kart.
Essential for assembly, see
document OM.SPT.01
Dokument
document
Blatt
sheet
Exzenterschneckenpumpe - Werkzeuge
Progessive Cavity Pumps - Tools
Ausgabe
issue
OM.SPT.01
1 (2)
B / 13.08.96
Allgemeine normierte Werkzeuge

Standardized tools
Werkzeug Nr.
tool No.
zur Montage
von:
tool for
mounting of:
W1
W2
W5
W6
W9
W11
W13
Packung
Stator
Gelenk
Lager
allgemein
packing
stator
joint
bearing
general
Mutter fr
Stator
Teflonmanschette
nut for teflon
stator
universal joint sleeve
1)
Benennung:
Packungszieher
Durchschlag
Bolzen
Montierhebel
Bandschlssel
Bandschlssel
denomination:
packing lever
Ketten-Rohrzange +
Ersatzkette
chain pipe wrench
+replacement chain
drift
pin
mounting lever
strap wrench
strap wrench
Baugre
size
Siehe W 13
0015-24
003-12/-24
PKZ XX 000
006-12/-24
0000 0 X35M0
see W 13
WKZ SBD 140
012-12/-24
025-12
025-24
DHS 00 020
05-12
0000 0 00000
1-6L
05-24
PKZ XX 000
1-6
0000 0 X0FQ0
KRZ XX Z55
0250 0 00000
1-12
KEZ XX Z55
2-6L
0250 0 00000
DHS 00 050
BLZ 00 020
0000 0 00000
0008 0 00000
5-6
DHS 00 050
BLZ 00 020
5-12
0000 0 00000
0010 0 00000
10-6
DHS 00 100
BLZ 00 020
2 pieces
10-12
0000 0 00000
0010 0 00000
MHL XX SA 610
1-24
2-6
2-12
5-6L
2-24
10-6L/15-6LT
PKZ XX 000
5-24
0000 0 XOHV0
2 Stck
17-6L/30-6LT
KRZ XX Z55
26-6L/40-6LT
0300 6 00000
10-24
KEZ XX Z55
17-6
0300 6 00000
17-12
DHS 00 120
BLZ 00 025
0000 0 00000
0012 0 00000
DHS 00 160
BLZ 00 030
0200 0 00000
0012 0 00000
35-6L/55-6LT
52-6L/75-6LT
17-24
52-12
35-6
35-12
PKZ XX 000
KRZ XX Z55
70-6L/110-6LT
0000 0 XA01A
0300 8 00000
35-24
KEZ XX Z55
70-6
0300 8 00000
70-12
DHS 00 200
BLZ 00 035
0200 0 00000
0012 0 00000
DHS 00 240
BLZ 00 040
0250 0 00000
0015 0 00000
130-6L
200-6L
70-18
70-24
130-6
KRZ XX Z55
130-12
0301 2 00000
202-6L
KEZ XX Z55
130-24
0301 2 00000
240-12
BLZ 00 040
0015 0 00000
350-6L
Die Preise sind dem Preisblatt AL.SPTde zu entnehmen / prices are listed on price sheet AL.SPTde
1) Gilt nur fr Pumpen in Edelstahl Ausfhrung / only valid for pumps in special steel design
WKZ SBD 140
Exzenterschneckenpumpe - Werkzeuge
Progessive Cavity Pumps - Tools
Dokument
document
OM.SPT.01
Blatt
sheet
2 (2)
Ausgabe
issue
B / 13.08.96
Empfohlene seepex Werkzeuge
Spezialwerkzeuge
Aufgrund der Ausfhrung fr bestimmte Montagen empfohlen, durch allgemeine normierte Werkzeuge
bedingt ersetzbar.
fr bestimmte Montagen
unbedingt erforderlich
Recommended seepex tools
Special tools
Due to the design recommended for certain repairs, these tools partially replace the standardized tools.
definitely needed for

certain repairs
Werkzeug Nr.
W4
tool No.
zur Montage
Gelenk
von:
tool for mounting joint
of:
Benennung:
Montagedorn
denomination:
assembly
mandrel
W7
W8
W10
Lager
Schmiernippel
Steckwelle
bearing
lubrication
nipple
plug-in-shaft
W12
Teflonmanschette
teflon universal
joint sleeve
MontageEinschlag-hlse Demontage
Werkzeug
werkzeug
mounting sleeve drive-in sleeve dismantling tool mounting tool
Montagehlse
W14
W15
W3
Kuppelstangen- Manschette
buchsen
coupling rod
universal joint
bushing
sleeve
Halteband
Prewerkzeug
Montage-platte
Montagewerkzeug
pressing tool
mounting plate
mounting tool
holding band
Baugre
size
0015-24
MTD L2 060
003-12/-24
M120 0 XXXXX
MTP A7 703
006-12/-24
2)
M120 0 002XX
012-12/-24
025-12
025-24
MTD L2 060
AZV B2 262
MTP A7 703
05-12
M500 0 XXXXX M500 0 XXXXX
MTH M8 060
M500 0 XXXXX
M500 0 002XX
2-6L
MTD L2 060
AZV B2 262
MMT M8 060
1-24
0020 0 XXXXX 0020 0 XXXXX
0020 0 XXXXX
5-6
MTD L2 060
AZV B2 262
MMT M8 060
5-12
0050 0 XXXXX
10-6
MTD L2 060
AZV B2 262
MMT M8 060
10-12
0100 0 XXXXX
AZV B2 262
MMT M8 060
0140 0 XXXXX 0140 0 XXXXX 0000 0 XXXXX
0140 0 XF5XX
17-6
MTD L2 060
AZV B2 262
MMT M8 060
17-12
0170 0 XG0XX
1-6L
05-24
1-6
1-12
MTH M8 060
PWZ C6 060
2-6
2-12
5-6L
2-24
MTH M8 060
PWZ C6 060
10-6L/15-6LT
5-24
MTH M8 060
PWZ C6 060
MHB WH A00
17-6L/30-6LT
26-6L/40-6LT
MTD L2 060
MTH M8 060
ESH N0 000
PWZ C6 060
10-24
MTH M8 060
PWZ C6 060
35-6L/55-6LT
52-6L/75-6LT
17-24
52-12
MTD L2 060
35-6
MTH M8 060
MMT M8 060
PWZ C6 060
35-12
70-6L/110-6LT
35-24
70-6
MTD L2 060
70-12
MTH M8 060
PWZ C6 060
0700 0 XXXXX
70-24
MTD L2 060
PWZ C6 060
130-6
130-6L
200-6L
70-18
MTH M8 060
1300 0 XXXXX
130-12
202-6L
130-24
PWZ C6 060
240-12
2400 0 XXXXX
350-6L
Die Preise sind dem Preisblatt AL.SPTde zu entnehmen / prices are listed on price sheet AL.SPTde
2) entfllt ab Pumpen-Herstellungsdatum 01.04.93 / can be omitted as from 01.04.93 (pump manufacturing date)
1WHV 0 01000
www.facetusa.com
INSTRUCTION MANUAL
15ppm Bilge Alarm
Type OMD-2005
CODE: 79510005
DECKMA HAMBURG GmbH
DECKMA HAMBURG GmbH

IMPORTANT NOTICE
Replacement components for 15ppm Bilge Alarms.
General
All monitors in our range are inspected and tested to the related I.M.O. requirements at
our factories prior to delivery.
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the
instruction manuals.
Service Exchange Units

In the event of a monitor malfunction due to electrical or electronic component failure it
is our recommendation that a service exchange unit be ordered.
The defective instrument should be returned to our works within 30 days of supplying
the service exchange unit, then only the repair charge is payable. Otherwise the whole
cost of a service exchange unit becomes payable.
This procedure is by far the easiest and most cost effective way of ensuring the monitor
on board conforms to I.M.O. resolution MEPC.107 (49).
Remark:
According the MEPC.107(49) 4.2.11 the unit has to be checked at IOPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.
If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.
Issue: 12.07.05
Instruction Manual OMD-2005
Page 2 of 24
DECKMA HAMBURG GmbH

CONTENTS
SECTION
Issue: 12.07.05
TITLE
PAGE
1.0
Introduction
2.0
Important Notes
3.0
Principle of Operation
3.1
Measuring Principle
3.2
Features
3.3
Adjustment
3.4
Displays and Alarms
4.0
Specification
5.0
Construction
6.0
Installation
7.0
Piping
10
8.0
Wiring
11
8.1
Typical Control System
13
9.0
Power Supply
13
10.0
Commissioning
13
10.1
Electrical
13
10.2
Piping
13
10.3
Functional Tests
14
10.4
Programming Mode
15
11.0
17
11.1
Operator Notes
18
12.0
Operator Maintenance
18
12.1
Manual Cell Clean Unit
19
13.0
Fault Finding
20
13.1
Memory Card
21
14.0
Calibration
22
14.1
Calibration and Repeatability Check
22
15.0
Spare Parts
23
15.1
Recommended On Board Spares
23
16.0
Remarks
24
Page 3 of 24
DECKMA HAMBURG GmbH

1.0
INTRODUCTION
The OMD-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the
front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.
For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.
2.0
IMPORTANT NOTES
a) This equipment must be installed and operated in strict accordance with the
instructions contained in this manual. Failure to do so will impair the protection
provided.
b) Installation and servicing must be undertaken by a competent and suitable
skilled person.
c) The equipment must be connected to the ground according relevant
requirements.
d) The unit must be isolated from the electrical supply before any maintenance of
the equipment is attempted.
e) All National or local codes of practice or regulations must be observed and,
where applicable, are deemed to take precedence over any directive or
information contained in this manual.
f) In case of freezing conditions the measuring cell should be emptied complete.
Issue: 12.07.05
Page 4 of 24
DECKMA HAMBURG GmbH

3.0
PRINCIPLE OF OPERATION
3.1
Measuring Principle
An optical sensor array measure a combination of light scattered and absorbed
by oil droplets in the sample stream. The sensor signals are then processed by a
microprocessor to produce linearised output.
If an alarm (works set point 15 ppm) occurs, the two oil alarm relays are activated
after the adjusted time delay.
The microprocessor continuously monitors the condition of the sensor
components and associated electronics to ensure that calibration accuracy is
maintained over time and extremes of environmental conditions.
3.2
Features
3.3
Robust construction
Automatic voltage selection
Solid suppression capability
Low maintenance
Easy installation
Constant readiness
Low spare part stock holding
Watertight Housing
Works adjustment
Easy settings via menu
Adjustment
The unit is delivered with a works calibration according the IMO-requirements.
The alarm points are set to 15 ppm.
The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 Service-Offset. A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.
3.4
Displays and Alarms

In the unit are two independent oil alarm circuits available. Both can be set
separately from 1 to 15 ppm. From the manufacturing both alarms are set to
15 ppm (according IMO). The set points can be changed according to the
requirements on site, for example to 10 ppm or 5 ppm. An alarm point setting
above 15 ppm is not possible. The adjustment can be done in the programming
mode as described in Section 10.4.
In this mode also the individual adjustment of the time delays for the alarms and
the possible changing between 0 - 20 mA or 4 - 20 mA output can be done.
Issue: 12.07.05
Page 5 of 24
DECKMA HAMBURG GmbH

Both alarm circuits are also related to an alarm LED on the front panel.
In case of malfunction the System LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.
Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition.
Issue: 12.07.05
Page 6 of 24
DECKMA HAMBURG GmbH

4.0
SPECIFICATION OMD-2005
Range:
0 30 ppm, Trend up to 50 ppm
Accuracy
According IMO MEPC. 107(49)
Linearity
Up to 30 ppm better than 2 %
Display
Green Graphic Display
Power Supply:
24 V 240 V AC or DC
Automatic Voltage Selection
Consumption:
< 15 VA
Alarm Points 1 + 2:
Adjustable between 1 - 15 ppm

(Works adjustment 15 ppm)
Alarm 1 Operating Delay:

(for annunciation purpose)
Adjustable between 1 540 sec.

(Works adjustment 2 sec)
Alarm 2 Operating Delay:

(for control purposes)
Adjustable between 1 10 sec.

(Works adjustment 10 sec)
System Fault Alarm:
Red LED
Alarm Contact Rating:
Potential free 1 pole change over

contacts, 3 A / 240 V
Alarm Indication:
Red LED's
Output Signal:
0 20 mA or 4 20 mA for 0-30 ppm

reversible, ext. Load < 150
Sample Water Pressure:
0,1 10 bar
Sample Flow:
Approx. 0,1 - 4 l/min depend. to pressure
Ambient Temperature:
+ 1 to + 55 C
Sample Water Temperature:
+ 1 to + 65 C
Roll:
Up to 45
Size (over all):
360 mm W x 240 mm H x 100 mm D
Degree of Protection:
IP 65
Weight:
7,3 kg
Pipe Connections:
R " Female
Issue: 12.07.05
Page 7 of 24
DECKMA HAMBURG GmbH

5.0
CONSTRUCTION
There are 3 main parts which contained in an OMD-2005:
The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCB with the data logger and the
main board PCB with the terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.
The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment
according the IMO requirements.
All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.
OUT 1/4"
OMD-2005
Oil Monitoring Device
ON
Alarm 1
Alarm 2
System
OK
DECKMA HAMBURG
www.deckma.com
CLEAN WATER 1/4"
DECKMA HAMBURG
DH 75450
SAMPLE 1/4"
Computer Unit
Handle
3/2 Way Valve
Head Screw
Limit Switch
10
Mounting Plate
Fitting
Spacer
11
Desiccator
Measuring Cell
Valve Plate
12
Communication Cable
Fig. 1
Issue: 12.07.05
Page 8 of 24
DECKMA HAMBURG GmbH

6.0
INSTALLATION (Refer to Fig. 2 and Fig. 3)

See Section 2 for important notes concerning installation.
The OMD-2005 Monitor should be located as close as possible to the oily water
separator to minimize response delays. According MEPC.107(49) the layout of
the installation should be arranged so that the overall response time (including
the response time of the 15 ppm Bilge Alarm) between an effluent discharge from
the 15 ppm Bilge Separator exceeding 15 ppm, and the operation of the
Automatic Stopping Device preventing overboard discharge, should be as short
as possible and in any case not more than 20 s.
Mount the OMD-2005 Monitor by means of 6 x M8 screws on to a rigid vertical
surface and preferably with the display panel of the monitor at eye level. For
service and maintenance sufficient space to all sides should be available.
Care must be taken at mounting of the pipes connections to avoid any torsion of
the housing and damage of the instrument.
OUT 1/4"
OMD-2005
ON
Alarm 1
Alarm 2
System
OK
DECKMA HAMBURG
www.deckma.com
CLEAN WATER 1/4"
DECKMA HAMBURG
DH 75450
SAMPLE 1/4"
Fig. 2
Issue: 12.07.05
Page 9 of 24
DECKMA HAMBURG GmbH

7.0
PIPING (Refer to Fig. 3)

Connect the OMD-2005 Monitor to the sample point of the oily-water separator
outlet and to a source of oil free water employing 10 mm OD copper or stainless
steel pipe. The sample point should be located on a vertical section of the
separator outflow piping to minimize the effects of any entrained air. The tapping
point should be at a level above the outlet of the monitor to ensure the sample
cell is flooded at all times.
If connection to a vertical section of the separator outlet piping is impractical, the
tapping may be made into the side of the horizontal pipe. Avoid top or bottom
entry.
For separator discharge pipes up to 75 mm OD a standard "T"-type junction of
the welded or screwed type is satisfactory for the tapping point. For the separator
discharge pipes of 80 mm OD and above a sample probe should be employed
which protrudes into the discharge piping by approx. 25 % of the ID of the pipe.
Automatic
Stopping Device
Recirculating
Facilities
Overboard discharge
To Bilge
To Bilge
Pressure relief valve

(if required)
Vacuum breaker
Outlet
OMD-2005
ON
Alarm 1
Alarm 2
System
OK
DECKMA HAMBURG
www.deckma.com
DE C K M A H AM B UR G
DH 7 5 4 5 0
10 X 1mm
Copper Tube
Separator
Clean Water
Supply (Option)
Outlet Separator
To Bilge
Fig. 3
Issue: 12.07.05
Inlet & Outlet connections R1/4" Female
Page 10 of 24
DECKMA HAMBURG GmbH

8.0
WIRING (Refer to Fig. 4 + 5)

See Section 2 for important notes concerning wiring.
This unit must be connected to the mains supply via a suitable rated and
approved fused isolator unless such fusing / isolation is provided by associated
equipment. When fitted, the isolator should be close, readily accessible and
marked as to function.
Electrical connections are made through the metric cable gland openings
prepared underneath the instrument.
Fig. 4
Precise wiring details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed.
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.
The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.
Issue: 12.07.05
Page 11 of 24
DECKMA HAMBURG GmbH

Limit Status
Switch Separator
2A
Signal Output
0(4)-20 mA
1A
F1
PILOT V
L
1
F2
Res.
24-240V IN
N
PE
2
3
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Logger /
Measuring
PE
PE
PE + - PE
PE
Display
Cell
CLEAN
FLOW
STATUS
RES
OUTPUT
PILOT OUT
RES
ALARM 2
ALARM 1
SYSTEM FAULT
L
N
PE
A
B
PE NO COM NC NO COM NC NO COM NC
7
8
9
4
5
6
13
14
15
10
11
12
16
17
18
To Alarmsystem
Contacts shown
in Alarm condition
(de-energised)
To Alarmsystem
(optional)
Solenoid Valve
1-2 Power Supply

4-5 Pilot Voltage Output (Same as Power Supply)
7-8 Spare Voltage Output (Same as Power Supply)
10-12 Potential free Output Alarm 1 (Change over contact)
13-15 Potential free Output Alarm 2 (Change over contact)
16-18 Potential free Output System Fault (Change over contact)
19-20 Input Flow Direction Switch (Deckma Delivery)
22-23 Input Status Switch from Separator (Close when running)
25-26 Input Spare Switch
28-29 Signal Output 0(4) to 20 mA
31-32 Optional Output for Autoclean Valve
EXAMPLE
Connections may vary
with different separator
control boxes
3/2 Way Valve

Automatic Stopping Device
Power Supply
Air Supply
Fig. 5
Close front door complete after electrical installation. Water inside the instrument
may result in corrosion and malfunction.
Issue: 12.07.05
Page 12 of 24
DECKMA HAMBURG GmbH

8.1
Typical Control System

The installation on site has to make sure that in case of any loss of power supply
and/or loss of air supply for the automatic stopping device the overboard
discharge valve close the overboard line and open the re-circulating line.
The system showed in the example, employs alarm relay 2 to control a
pneumatic solenoid valve which energises or de-energises a pneumatically
operated 3 - way valve as depicted in Fig. 5.
The separation process will continue until such time as the pollution level falls
below the alarm set point at which time the discharge will be directed overboard.
A pump stop system is according MEPC.107 (49) not allowed.
9.0
POWER SUPPLY
See Section 2 for important notes.
The unit is designed for a power supply of 24 V to 240 V AC or DC. It has an
automatic power selection.
10.0 COMMISSIONING
On completion of the installation, wiring and piping carry out the following checks:
10.1
Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block.
b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.
10.2
Piping
a) Check all piping connections for leaks and rectify as appropriate.
Issue: 12.07.05
Page 13 of 24
DECKMA HAMBURG GmbH

10.3
Functional Tests
a) Run oil free water through the instrument to purge the system.
b) Adjust the flow rate through the unit by using the small screws in the cell cap
(Fig. 1, Pos. 2). Taking out a screw will increase the flow rate.
NB: The flow rate should be checked on both, the clean water supply and the
separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.
The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
c) Switch on the instrument and make sure, that the Power LED is illuminated
and the display is showing the
initializing display for about 15
sec. After that time it will
change to the standard display,
showing
the
actual
measurement.
d) During oil free water is running through the monitor check the Zero adjustment
according Section 11. The display should be "0" to 2 and the status will show
FW. If the display varies by greater amounts, it may be that air entrainment is
present. If this is the case, the cause must be located and rectified.
f) If the Zero need to be adjusted, this can be done in the programming mode as
described in section 10.4. (Service Offset)
Issue: 12.07.05
Page 14 of 24
DECKMA HAMBURG GmbH

10.4
Programming Mode
In the programming mode the alarm set points, the time delays, the signal output
and the zero can be modified. It is also possible to recall the factory default
values at any time. The clock is
d
r
factory set for GMT, Greenwich Mean
wa
ck
for
ba
d
w
r
w
o
a
o
Time, and cannot be changed.
r
r
rw
Ar
Ar
Do
ub
le
Bu
"-"
tto
En
n
"O
ter
Bu
K"
Ar
tto
row
n
"
Bu
+"
fo
Do
tto
n
To
ub
le
Bu
ol
tto
There are 8 push buttons to control

the functions of the display. In general
are the upper buttons for the data
logger and the lower buttons for
changing the display to the different
pages of the menu.
OK
Pressing the OK button will give

more detailed information about
the status
After start the display will show
the initial display followed by
the actual measured oil content.
This display also be shown, if
no input at the different menus
has been done for a designated
time
To get into the menu press the

tool button. Select the required
point by using the + or -
button. Press the OK button.
Issue: 12.07.05
At the service menu the alarms, To change the value, press

time delays, the Offset and the the + or - button. Confirm
output signal can be modified
with OK.
within the limitations. Select the
required point by using the +
or - button. Press the OK
button.
Page 15 of 24
DECKMA HAMBURG GmbH

Select the required point by

using the + or - button.
Press the OK button.
To change the value, press

the + or - button. Confirm
with OK.
Select the required point by

using the + or - button.
Press the OK button.
To change the value, press

the + or - button. Confirm
with OK.
The display will show the actual

status of the data logger. To get
back to the standard display
press the tool button or the OK
button.
Function of the scrolling buttons Press the Enter button to get

into the history. Select the
for both operation time history
required date and time by using
displays:
the buttons.
The dotted vertical line shows
>
15 sec Forward
the actual position.
> and +
2 min Forward
>>
Fast Forward
>> and + Very Fast Forward

-
15 sec Backward
- and +
2 min Backward
<<
Fast Backward
Press the Enter button to

show details
The detailed information of

the selected date and time
will be displayed. To get
back to the history graph,
press the Enter Button
again. To get back to the
start display, press the OK
button.
<< and + Very Fast Backward
Issue: 12.07.05
Page 16 of 24
DECKMA HAMBURG GmbH

The temperature of the

measuring cell and the sample
water will be shown

The details of the measuring

cell will be shown.

Information about the software

version and the web address
will be shown.
NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.
11.0 OPERATING INSTRUCTIONS

a) Switch on the power supply.
b) Allow a period of time for water entering the sample tube.
c) Flow oil free water through the system for a few minutes and check that the
display show 0 to 2 ppm. If not, clean proper before adjusting the unit
according section 10.4 Service - Offset.
d) Switch the instrument sample supply from the clean water supply to the
separator sampling point connection.
e) The instrument is now ready for use.
Issue: 12.07.05
Page 17 of 24
DECKMA HAMBURG GmbH

11.1
Operator Notes
a) When oily water flows through the instrument the display will show the actual
value of oil content.
b) If the oil concentration exceeds the adjusted threshold (works adjustment
15 ppm), the alarm indicator 1 will be illuminated in intervals during the
selected time delay before it change to steady light and the associated alarm
relay will operate. Accordingly also the alarm indicator 2 will be illuminated
and its associated alarm relay will take the appropriate shut down action.
12.0 OPERATOR MAINTENANCE

AT WEEKLY INTERVALS:
a) Flush the cell with oil free water.
b) Isolate the instrument from both, sample and oil free water supply.
c) Unscrew and remove the cell cap.
d) Insert a suitable Cell Cleaning brush (Art. No. 30102) into the cell and clean it
with upwards and downwards motion through the entire length of the cell
several times.
e) Remove the Cell Cleaning brush and replace the cell cap.
f) Reconnect the oil free water supply and allow this to flow through the
instrument for a few minutes.
g) Observe that the display is showing "0" to 2. If not, clean again.
h) Examine the color of the desiccator (Fig. 1, Pos. 11). Blue color is indicating
an active moisture absorber. If the color is light blue or white, the desiccator
should be replaced.
The desiccator assures a humidity below 40% inside the measuring cell to
avoid wrong measurement resulting due to condensation at the cell glass tube
and damage of the electronics around the glass tube. The replacement is easy
done without opening the instrument. Just unscrew the old desiccator out of
the front panel and replace it by a new one. The protection cap of the spare
unit can be also used as a tool.
j) Reconnect the instrument to the separator sampling point.
Issue: 12.07.05
Page 18 of 24
DECKMA HAMBURG GmbH

12.1
Manual Cell Clean Unit

Optional item if fitted
This unit facilitates cleaning of the cell without the need of removing the cell cap.
Regular use of this device should prevent malfunction of the monitor due simply
to fouling of the sample tube and all the inconvenience which this can cause.
a) Ensure that the monitor is switched off and that there is a clean water supply
through the cell.
b) Activate the manual cell clean unit by pressing the handle several times.
c) Switch the monitor back on and check the reading is between 0 to 2 ppm.
d) Repeat a) to c) at least once a week or as necessary.
NB: The Manual Cell Clean Unit may also be used during normal operation with
sample water, but in this case an alarm occurs because the wiper is passing the
light source.
Spares: Wiper Seal, Part. No. 30605
Issue: 12.07.05
Page 19 of 24
DECKMA HAMBURG GmbH

13.0 FAULT FINDING
The OMD-2005 will indicate several malfunctions in the status line of the display.
Pressing the OK button will lead into an information window, similar to the items
listed in the table below.
Status
Reading
System-Alarmcircuit
LED
Alarmcircuit 1,2
Reason
Servicing
Alarm
OK
0..49
Green / No
Blinking
Normal
operation
Normal operation
OK
EE
Green / No
Blinking
Alarm
Sample reading is out

of range:
Wait until oil content is

within the range,
clean sample tube
Oil content too high,

dirty sample tube
FW !
0..49 / EE Green / No
Blinking
Alarm
Freshwater is enabled
Sample?
EE
Red /
Steady
Yes
Alarm
Meter is not able to

measure the sample:
no water in, oil content
much too high, no light
transmission possible
Check sample, clean

sample tube
Com?
EE
Red /
Steady
Yes
Alarm
No communication
between computer unit
and measuring cell
Check connection
between computer
unit and measuring
cell
Datalog?
0..49 / EE Red /
Steady
Yes
Alarm
Datalogging is not
possible:
Insert the active

memory card
no DECKMA card in
Datalogging is not
possible:
Insert the active

memory card
a read only card is in

Datalogging is not
possible:
Activate card or insert

the active memory
a new DECKMA card is card
in
Int.Err
Issue: 12.07.05
Red /
Steady
Yes
Alarm
Internal error
Restart the system
Page 20 of 24
DECKMA HAMBURG GmbH

Terminals
F1
POWER
L
1
F2
PILOT VOLT.
24-240V IN
N
PE
2
3
L
4
Computerhousing
Main PCB with Holder
Protection Cover
Display PCB
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Logger /
Measuring
PE
PE
PE + - PE
PE
Display
Cell
CLEAN
FLOW
STATUS
RES
OUTPUT
PILOT OUT
RES
ALARM 1
ALARM 2
SYSTEM FAULT
N
PE
A
B
PE NO COM NC NO COM NC NO COM NC
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Memory
Card
Status LED's:
D7
Power ON
D11 Microprocessor (blinking)
D12 Measuring Cell (blinking)
D13 Display (blinking)
D14 Spare
D15
D16
D17
D18
Status Separator
Status Water Supply
Spare
Status Datalogger
D19
D20
D21
Alarm 1 OFF
Alarm 2 OFF
System Fault OFF
D23
D24
D25
Alarm 1 ON
Alarm 2 ON
System Fault ON
D22
Spare
D26
Spare
Display PCB
Fig. 6
13.1
Memory Card (refer to Fig. 6)

The Memory Card is located inside the door of the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required storage time of at least 18 month. When the card is full, the
oldest entry will be overwritten, so that a replacement is not necessary. Under
normal use the card should not be taken out, as this is linked with the specific
system. The card can be read in other OMD-2005 units, but writing is only
possible in the related system.
Issue: 12.07.05
Page 21 of 24
DECKMA HAMBURG GmbH

14.0 CALIBRATION
15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.
14.1
Calibration and repeatability check

a) Switch off the power supply and stop any water flow.
b) Clean the sample tube accurate by using a suitable cell cleaning brush as
described under Section 12.0. Make sure, that the offset is correct at 0.
c) Run clean water through the instrument.
d) If it is sure, that non aerated, clean water is in the instrument, the reading
should be 0 ppm 2 ppm.
e) Continue as described under Section 11.0.
Issue: 12.07.05
Page 22 of 24
DECKMA HAMBURG GmbH

15.0 SPARE PARTS
When ordering spares, it is important to supply details of the type of monitor, part
number of each spare required, its description and any relevant serial number.
DESCRIPTION
15.1
ART-NUMBER
Desiccator
65550
Cell Cleaning Brush
30102
O-Ring Set
75775
Fuse, T 2 A
40107
Fuse, T 1 A
40105
Measuring Cell
75500
Recommended On Board Spares
2 off Desiccator
65550
1 off Cell Cleaning Brush
30102
1 off O-Ring Set
75775
2 off Fuse T 2 A
40107
Optional item
1 off Manual Cell Clean Unit
Issue: 12.07.05
75780
Page 23 of 24
DECKMA HAMBURG GmbH

16.0 REMARKS
All the modifications and deviations from the standard form, which have to be
carried out in the supply, should be attached at this paragraph.
Commissioned on: .............................
by: ..........................................
Date
Firm's Name
Remarks:
Issue: 12.07.05
Page 24 of 24
www.facetusa.com
Drawing
Bill of Materials (Listado de Materials)
Description (Descripcin)
Item
Qty.
Part Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
20
24
25
26
27
Uds.
1
25
2
1
2
1
1
1
2
2
1
2
8
6
10
1
1
2
1
1
(Referencia)
73002769
73000003
73000004
73000005
57040300
57040301
57041200
57041203
57040607
02090303
02190301
02190300
40140603
47140600
48140060
00300100
57040400
57040401
73000049
73007361
2132770
1309/15
CPS-2.5B MKIII + EBM 14x1, ASSEMBLY DRAWING TROUGH
Description
(Descripcin)
Plate Pack Support as dwg 3132769
Cajn soporte de placas
Coalescer Plates Type M
Placas coalescentes
Lower Support
Soporte inferior
Upper Support
Soporte Superior
Gasket
Junta
Gasket
Junta
Gasket
Junta
Nitrile Gasket as dwg 4132633, th=12mm
Junta de nitrilo
Nitrile Gasket 100x6mm, L=336mm
Junta de nitrilo
Flat Bar
Pletina
Clamp 50x3 as dwg 4132630
Pletina abrazadera
Bar 20x3 as dwg 4132631
Pletina de sujeccin
Hex. Screw
Tornillo
Hex. Nut
Tuerca
Flat Washer
Arandela plana
Gasket Plates / Support
Junta placa / Soporte
Gasket
Junta
Gasket
Junta
Plug Nylon
Tapn nylon
U Gasket for CPS cover OD 457
Junta en U p/ tapa de CPS
www.facetusa.com
Drawing
Bill of Materials (Listado de Materials)
Description (Descripcin)
Item Qty.
Uds.
1
1
3
4
4
4
5
4
6
4
Part Number
(Referencia)
55001097
40710602
48140060
40710801
48140080
4137538
1358/00
CPS-2.5B MKIII + EBM 14x1, SI-0.5 MOTORPUMP
Description
(Descripcin)
Motorpump BW1/A1-A7-A7-FO-GA,0,25/0,3kW
Hex. Screw M6x25mm
Flat Washer M6 or W7/32
Hex. Screw M8x25mm
Flat Washer M8 or W5/16
Motobomba
Tornillo
Arandela Plana
Tornillo
Arandela Plana
www.facetusa.com
www.facetusa.com

Facet Bilge Water Separator CPS B MKIII &amp; EBM14x

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Facet Bilge Water Separator CPS B MKIII &amp; EBM14x

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OIL DISCHARGE

7309612001 CPSB-2_5B MKIII+EBM14x.doc/Rev.0 04/06

Labelling of Advice in the Operating Instructions ........................................................6

Personnel Qualifications and Training.........................................................................6

General instructions ......................................................................................................10

General Description ......................................................................................................11

Filling of separator .....................................................................................................16

Filling of the membrane module ................................................................................17

Suction and Separation of the Oil-Water Mixture ......................................................19

Automatic Oil Discharge ............................................................................................20

Passing through the membrane ................................................................................20

Recirculation to bilge system .....................................................................................20

Automatic and Manual Operation Modes ..................................................................21

Maintenance Instructions .............................................................................................22

Plate Pack Cleaning ..................................................................................................22

Disposable membrane replacement ..........................................................................24

Facet Oil Water Separator CPSB MKIII + EBM14x

Maintenance Schedule ..............................................................................................26

Spare Part List ..............................................................................................................30

Drawings and Bills of Materials

Facet Oil Water Separator CPSB MKIII + EBM14x

Figure 1 Frontal of control panel................................................................................11

Facet Oil Water Separator CPSB MKIII + EBM14x

Facet Oil Water Separator CPSB MKIII + EBM14x

rotational direction arrow

fluid connection indicators

and ensure that the information remains legible.

Facet Oil Water Separator CPSB MKIII + EBM14x

1.4. Security Precautions

Facet Oil Water Separator CPSB MKIII + EBM14x

11. The separator must be securely installed on a stable, horizontal surface.

Facet Oil Water Separator CPSB MKIII + EBM14x

Facet Oil Water Separator CPSB MKIII + EBM14x

Facet Oil Water Separator CPSB MKIII + EBM14x

BILGE WATER INLET

Facet Oil Water Separator CPSB MKIII + EBM14x

4.2.4. A control panel, complete with:

External Contacts for High Oil Content in effluent alarm.

External contact for general failure

Facet Oil Water Separator CPSB MKIII + EBM14x

CPS-2.5B MKIII CPS-5B MKIII

CPS-10B MKIII CPS-25B MKIII

Clean Water Inlet BSP

Facet Oil Water Separator CPSB MKIII + EBM14x

Facet Oil Water Separator CPSB MKIII + EBM14x

Secure anchor bolts to foundation.

TABLE 2 DIMENSIONS OF CONNECTION PIPES

DN32 1 DN32 1 DN32 1

Oil-free water supply

Connect the back to bilge connection down to bilge.

Facet Oil Water Separator CPSB MKIII + EBM14x

Facet Oil Water Separator CPSB MKIII + EBM14x

4. Open the oil-free water filling valve.

4. Open the ventilation valve or remove the vent plug.

Facet Oil Water Separator CPSB MKIII + EBM14x

When releasing the switch, the system will

Facet Oil Water Separator CPSB MKIII + EBM14x

7.1. Suction and Separation of the Oil-Water

The pump is installed between the water

BILGE WATER INLET

The coalescing plate separator contains

Figure 6 Discharge to the sea

Figure 7 Separation water-oil in the coalescent plates Facet Mpack

Facet Oil Water Separator CPSB MKIII + EBM14x

Facet Bilge Water Separator CPS B MKIII & EBM14x

Facet Bilge Water Separator CPS B MKIII & EBM14x