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Technical Data Sheet

Edition 7, 2010
Identification no.
02 08 02 01 001 0 000001
Version no. 0010
Sikafloor 81 EpoCem ID

Sikafloor 81 EpoCem ID

Construction

Self-Smoothing Epoxy-Cement Floor Screed


Description

Three-component, cementitious, epoxy-modified self-smoothing floor topping

Use

As a temporary moisture barrier (2 mm thick) for epoxy and polyurethane floors.


As self smoothing topping of 1.5 3 mm thickness for :
Leveling or patching concrete surfaces, both unfinished and after grinding or
planning.
EpoCem floors on non-ventilated damp substrates with low esthetic
considerations.
Levelling layer beneath epoxy floor coatings.
Self-levelling toppings as a substrate for synthetic floor coating, carpets, or
wooden parquet.
Repair and maintenance of monolithic and vacuum concrete floors.
Extended with quartz sand, as a patching and repair mortar for :
Surfaces to be coated with epoxy resins.
Designed for use on cementitious, mineral-based substrates.

Advantages

Product Data
Colour

Simple application system


Can be overcoated with epoxy resin compounds after 24 hours (20C, 75 % r.h.)
Economical in use and easy to install
Good leveling properties
Waterproof
Frost and de-icing salt resistant
Permeable to water vapour
Thermal expansion properties similar to concrete
Excellent adhesion to damp and green concrete
Excellent early and final mechanical strengths
Excellent resistance to water and oil
Will not corrode reinforcement
Pre-dosed sets

Light-grey (mix)

Storage
Storage Conditions/
Shelf-Life

Part A, part B:
12 months
Part C:
9 months
From date of production if stored in original, unopened and undamaged sealed
packaging, in dry conditions at temperatures between +18C and +30C.
Part A, part B: Protect from frost
Part C:
Protect from humidity

Packaging

Comp. A+B+C:
Comp. C :

23 kg ready for use units


19 kg bags

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Technical Data
Density (at 20C)

Mechanical strengths

Comp. A:
Comp. B:
Comp. C:
Comp. A+B+C:

~1.05 kg/l
~1.03 kg/l
~1.72 kg/l (bulk density)
2.10 kg /l (when mixed)

Compressive strength
1 day
7 days

27C/75 % r.h.
~15 N/mm
~38 N/mm

28 days

~44 N/mm

Pull off strength


1 day
7 days

not measurable
> 1.5 N/mm (concrete failure)

28 days

> 1.5 N/mm (concrete failure)

Flexural tensile strength


approx. 10 N/mm
(28 days, 27C)
E-Module static
+20C ~ 20 000 N/mm
(28 days, 23C)
Coefficient of thermal expansion ~15.10-6 m/mC

Application
Mixing ratio

Comp. A : B : C = 1.14 : 2.86 : 18-19 (by weight) , according to desired application


and substrate temperature

Material consumption

Primer (depending on application)


Sika Repair/Sikafloor EpoCem Module (Comp.A+B), approx. 200-300 g/m
depending on substrate condition. This primer must be used if Sikafloor-81
EpoCem ID is being broadcast with sand in excess, or overcoated with a selflevelling floor coating on normal absorbent substrates. On porous or excessively
absorbent substrates use Sikafloor-155 WN instead.
Sikafloor-155 WN (Comp. A+B), thinned with 10% water, approx.300-500 g/m
(depending on substrate conditions)). Sikafloor -155 WN is being used when
repairing mono or vacuum-concrete, also if Sikafloor-81 EpoCem ID is applied
without sand-finish or when Sikafloor EpoCem is overcoated with the same
material.
Self-levelling floor

Sikafloor-81 EpoCem ID (Comp. A+B+C) approx. 4.5 kg/m for 2 mm layer


thickness.

Substrates preparation

The substrate must be structurally sound and free from all traces of loose material,
laitance, oil and grease. Substrates must be dry or saturated surface-dry (no
standing water). Adhesive tensile strength at least 1.5 N/mm.

Application
Conditions
Mixing instructions

Shake comp. A (while liquid) briefly, then pour into comp. B and shake vigorously
for at least 30 seconds.
Stir material before taking it from a drum.
Pour the binder mixture (A+B) into a suitable pail (approx. 30 litre capacity) and add
Comp. C, whilst mixing with an electric stirrer. Mix thoroughly for at least 3 minutes.
To repair surface irregularities and holes deeper than 3 mm, the standard
Sikafloor-81 EpoCem ID mix may be extended with dry quartz sand.
Mix-guide
Sikafloor-81 EpoCem ID (Comp.A+B+C)
(mixed well for 3 minutes)

23 kg

add :
Sikadur-508 (quartz sand 0.7-1.2 mm)

5 10 kg

Sikadur-510 (quartz sand 2-3 mm)

10 12 kg

To achieve good bond of the mortar to the substrate, SikaTop-Armatec 110


EpoCem or other suitable primer must be used as a primer. (please consult Sika
Technical Service). Apply mortar wet on wet to the primer.

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Application method

Apply primer by roller. Avoid the formation of puddles. (For choice of primer, please
refer to Material Consumption).
At 20 C and 75 % r.h. Sikafloor-81 EpoCem ID mix may be applied to the primed
substrate after the following minimum waiting time :
With Sika Repair/Sikafloor EpoCem Module :
1 hr.
With Sikafloor-155 WN :
12 hrs.

Construction

Sikafloor 81 EpoCem ID must be evenly spread with suitable rubber or metal


trowel and immediately rolled with spiked roller to remove entrapped air and to
obtain an even layer thickness. Workability may be adjusted by slightly varying the
Comp. C content (see mixing ratio)

Cleaning of tools

Clean all tools with water immediately after use. Once cured, Sikafloor-81 EpoCem
ID must be removed mechanically.

Notes on application

Layer thickness

min 1.5 mm
max. 3.0 mm
(holes of 3-5 cm diameter : Layer thickness max. 10 mm)
Min. substrate temperature
+8C
Max. substrate temperature :
+30C
Max. ambient temperature:
~30 C
Max. relative air-humidity:
~80 %.
On no account should any water be added to the mix.
If Sikafloor-81 EpoCem ID is used as a temporary moisture barrier, the whole
area must be coated to a min. layer thickness of 2 mm.
* If relative air humidity over 80% make slow setting and moisture accept more
than 1 day.

Reactivity (75% r.h.)

30 C
~20 min.

Pot life (23 kg)


Waiting times
Can be walked on after:
Light mechanical loading after:
Fully cured after:
Can be overcoated with epoxy
based materials as soon as surface
moisture content of EpoCem is less
than 4%, however not earlier than:

15 hrs.
2 days
7 days

day

Safety precaution

Product may cause skin irritation. Wear gloves and goggles, and apply barrier
cream to hands. In contact with eyes or mucous membrane, flush immediately with
plenty of warm water and seek medical attention without delay.

Legal Notes

The information, and, in particular, the recommendations relating to the application and end-use of Sika
products, are given in good faith based on Sikas current knowledge and experience of the product when
properly stored, handled and applied under normal conditions in accordances with Sikas
recommendations. In practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising
out of any legal relationship whatsoever, can be inferred either from this information, or from any written
recommendations, or from any other advice offered. The user of the product must test the products
suitability for the intended application and purpose. Sika reserves the right to change the properties of its
products. The proprietary rights of third parties must be observed. All orders are accepted subject to our
current terms of sale and delivery. Users must always refer to the most recent issue of the local Product
Data Sheet for the product concerned, copies of which will be supplied on request

PT. Sika Indonesia


Jl. Raya Cibinong- Bekasi km. 20
Limusnunggal- Cileungsi
BOGOR 16820 - Indonesia
Tel.
+62 21 8230025
Fax
+62 21 8230026
Website : www.sika.co. id
e-mail: sikacare@id.sika.com

Branches
Surabaya :
Puri Niaga Blok G No. 29, Jl. Raya Rungkut Menanggal 11, Surabaya
Tel : 031-8690202 ; Fax : 031-8682123
Medan :
Jl. Pancing / Jl. Willem Iskandar No.75 & 75 A, Kec. Medan Tembung
Tel : 061- 6619500; Fax : (061) 6619400
Batam :
Jl. Laksamana Bintan, Komp. Bumi Riau Makmur Blok E No.3, Sungai Panas
Tel : (0778) 424928; Fax : (0778) 450189

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